XL5000us.book Page 1 Tuesday, November 11, 2003 9:25 AM
IMPORTANT SAFETY INSTRUCTIONS
When using this machine, basic safety precautions, including the following, should always be taken:
Read all instructions before use.
DANGER - To reduce the risk of electric shock:
1. The machine should never be left unattended while plugged in. Always unplug the machine
from the electrical outlet immediately after using it and before cleaning it.
2. Always unplug the machine before you change the light bulb.
Replace the bulb with the same type and rated 15 watts.
WARNING - To reduce the risk of burns, fire, electric shock, or injury to persons:
1. Do not allow this machine to be used as a toy. Close attention is necessary when the machine is
used by or near children.
2. Use this machine only for its intended use as described in this manual. Use only accessories
recommended by the manufacturer as contained in this manual.
3. Never operate this machine if it has a damaged cord or plug, if it is not working properly, if it has
been dropped or damaged, or dropped into water. Return the machine to the nearest authorized
dealer or service center for examination, repair, or electrical or mechanical adjustment.
4. Never operate the machine with any air openings blocked. Keep ventilation openings of the
machine and foot controller free from the accumulation of lint, dust, and loose cloth.
5. Never drop or insert any object into any opening.
6. Do not use outdoors.
7. Do not operate where aerosol (spray) products are being used or where oxygen is being
administered.
8. To disconnect the machine, set the main switch to the “{” position (which represents off), and
then remove the plug from the outlet.
9. Do not unplug by pulling on the cord. To unplug, grasp the plug, not the cord.
10. Keep fingers away from all moving parts. Special care is required around the machine needle.
11. Always use the proper needle plate. The wrong plate can cause the needle to break.
12. Do not use bent needles.
13. Do not pull or push fabric while stitching. It may deflect the needle, causing it to break.
14. Switch the machine to the “{” position to turn it off when making any adjustments in the needle
area, such as threading the needle, changing the needle, threading the bobbin, or changing the
presser foot.
15. Always unplug the machine from the electrical outlet when removing covers, lubricating, or
when making any other user servicing adjustments mentioned in the instruction manual.
16. This sewing machine is not intended for use by young children or infirm persons without
supervision.
17. Young children should be supervised to ensure that they do not play with this machine.
SAVE THESE INSTRUCTIONS
This machine is intended for household use.
1
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XL5000us.book Page 2 Tuesday, November 11, 2003 9:25 AM
If this machine is fitted with a three-pin non-rewireable BS plug then please read the following.
IMPORTANT (in the United Kingdom)
Main supply (AC 230/240V, 50Hz)
DO NOT cut off the main plug from the equipment. If the plug
fitted is not suitable for the power outlet in your home or the
cable is too short to reach a power outlet, then obtain an
appropriate safety-approved extension lead or consult your
dealer.
BE SURE to replace the fuse only with an identical approved
type, as originally fitted, and to replace the fuse cover.
If the main plug is cut off, be sure to remove the fuse and
dispose of the plug immediately, to avoid a possible shock
hazard by inadvertent connection to the main power supply.
IMPORTANT (in the other countries)
If the available socket outlet is not suitable for the plug
supplied with this equipment, it should be cut off and an
appropriate three-pin plug should be fitted. With alternative
plugs, an approved fuse must be fitted in the plug.
NOTE: The plug severed from the main leads must be
destroyed as a plug with bared flexible cords is hazardous if
engaged in a live socket outlet. In the event that the plug
fuse is replaced, use a fuse approved by ASTA to BS 1362,
i.e., carrying the mark, rated as marked on the plug.
Always replace the fuse cover. Never use plugs with the
fuse cover omitted.
WARNING: DO NOT CONNECT EITHER
WIRE TO THE EARTH TERMINAL WHICH IS
MARKED WITH THE LETTER ‘E’ OR BY THE
EARTH SYMBOL , OR COLORED GREEN
OR GREEN AND YELLOW.
The wires in this main lead are colored in accordance with
the following code:
BlueNeutral
Brown Live
As the colors of the wiring in the main lead of this
appliance may not correspond with the colored markings
identifying the terminals in your plug, proceed as follows:
The wire that is colored blue must be connected to the
terminal marked with the letter ‘N’ or colored black or
blue.
The wire that is colored brown must be connected to the
terminal marked with the letter ‘L’ or colored red or brown.
CONNECTING PLUGS AND MAIN POWER/SEWING LIGHT SWITCH
1
2
1.Connect the three-prong plug into the machine.
2.Connect the electrical supply plug into a wall outlet.
•When leaving the machine unattended, the main
power switch of the machine should be switched off
or the plug must be removed from the socket outlet.
The main power/sewing light switch turns the main power
and sewing light on or off.
1 Turn on
2 Turn off
•When servicing the machine, removing covers or
changing bulbs, the machine must be unplugged.
2
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XL5000us.book Page 3 Tuesday, November 11, 2003 9:25 AM
CONTENTS
IMPORTANT SAFETY INSTRUCTIONS ............................................................................... 1
CONNECTING PLUGS AND MAIN POWER/SEWING LIGHT SWITCH ............................. 2
Inserting the Needle .......................................................................................................................................... 7
Checking the Needle ......................................................................................................................................... 8
Changing the Presser Foot ................................................................................................................................. 8
Converting to Free-arm Style ............................................................................................................................. 9
Steadying the Machine ...................................................................................................................................... 9
THE CONTROLS ............................................................................................................... 10
Reverse Sewing Lever ...................................................................................................................................... 14
Drop Feed Lever (if the machine is equipped with a drop feed lever) .............................................................. 14
THREADING THE MACHINE ............................................................................................15
Winding the Bobbin ........................................................................................................................................ 15
Using the Needle Threader (models equipped with a needle threader) ............................................................ 19
Quick Thread-Setting System FAST START BOBBIN (models equipped with a quick thread-setting system) .... 20
Drawing up the lower thread .......................................................................................................................... 21
Sewing with a Twin Needle ............................................................................................................................ 21
Tension of the Thread ..................................................................................................................................... 22
CHART OF SEWING FABRICS, NEEDLES AND THREAD COMBINATIONS .....................24
Please Read Before Sewing ............................................................................................................................. 25
Blind Hem Stitching ........................................................................................................................................ 27
Repacking the Machine ................................................................................................................................... 42
INDEX ............................................................................................................................... 43
3
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KNOWING YOUR SEWING MACHINE —————————————————————————————————————————————
PRINCIPAL PARTS
1 Bobbin-winding assembly (page 15)
This winds the thread onto the bobbin, which you use
for the lower thread.
Parts code for zigzag presser foot: 138135-122
Foot controller:
The above accessories are stored in the accessory
bag inside the extension table. These accessories
have been designed to help you carry out most
sewing tasks.
XL5000us.book Page 6 Tuesday, November 11, 2003 9:25 AM
KNOWING YOUR SEWING MACHINE —————————————————————————————————————————————
USING YOUR SEWING MACHINE
WARNING
●
Use only regular household electricity for the power source. Using other power sources may
result in fire, electric shock, or damage to the machine.
● Turn off the main power and remove the plug in the following circumstances:
• When you are away from the machine
• After using the machine
• When the power fails during use
• When the machine does not operate correctly due to a bad connection or a disconnection
• During electrical storms
CAUTION
● Do not use extension cords or multi-plug adapters with many other appliances plugged in to
them. Fire or electric shock may result.
● Do not touch the plug with wet hands. Electric shock may result.
● When unplugging the machine, always turn off the main power first. Always grasp the plug to
remove it from the outlet. Pulling on the cord may damage the cord, or lead to fire or electric
shock.
● Do not allow the power cord to be cut, damaged, modified, forcefully bent, pulled, twisted,
or bundled. Do not place heavy objects on the cord. Do not subject the cord to heat. These
things may damage the cord and cause fire or electric shock. If the cord or plug is damaged,
take the machine to your authorized dealer for repairs before continuing use.
● Unplug the power cord if the machine is not to be used for a long period of time, otherwise a
fire may result.
Connecting Plugs
Connect the power cord plug to the machine.
1
Connect the power supply plug to a wall
2
outlet.
6
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XL5000us.book Page 7 Tuesday, November 11, 2003 9:25 AM
Note
● When leaving the machine unattended, the
main switch of the machine should be
switched off or the plug must be removed
from the socket outlet.
● When servicing the machine, removing
covers or changing bulbs, the machine must
be unplugged.
(For U.S.A. only)
● This appliance has a polarized plug (one
blade wider than the other). To reduce the
risk of electric shock, this plug is intended
to fit in a polarized outlet only one way. If
the plug does not fit fully in the outlet,
reverse the plug.
If it still does not fit, contact a qualified
electrician to install the proper outlet. Do
not modify the plug in any way.
Main Power/Sewing
Light Switch
This switch turns the main power and sewing light
on or off.
1 Turn on (toward the “I” mark)
2 Turn off (toward the “O” mark)
Foot Controller
When you press the foot controller down lightly, the
machine will run at a low speed. When you press
harder, the machine’s speed will increase. When you
take your foot off the foot controller, the machine
will stop. You should make sure that nothing is
placed on the foot controller when the machine is
not in use.
CAUTION
● Do not allow pieces of cloth and dust to
build up on the foot controller, otherwise
a fire or an electric shock could occur.
Note
(For U.S.A. only)
● Foot Controller: Model KD-1902
This foot controller can be used with
Models XL-5050/XL-5060/XL-5070/
1
2
.
XL-5051/XL-5061/XL-5071.
Inserting the Needle
CAUTION
● Turn the main power switch off before
you change the needle. If you leave the
main power on and step on the foot
controller, the machine will start and you
may be injured.
● Only use sewing-machine needles for
home use. Other needles may bend or
break and cause injury.
● Never sew with a bent needle. A bent
needle will easily break and cause injury.
Remove the power supply plug from the
1
electrical outlet.
7
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KNOWING YOUR SEWING MACHINE —————————————————————————————————————————————
Raise the needle bar to its highest position.
2
Checking the Needle
Lower the presser foot.
3
If a needle is already installed, remove it by
4
loosening the needle clamp with a
screwdriver and pulling the needle down.
1
1 Screwdriver
• Do not use extreme force when
loosening or tightening the needle
clamp screw, otherwise certain parts of
the sewing machine may be damaged.
With the flat side of the needle toward the
5
back of the machine, insert the needle until it
touches the needle stopper.
Tighten the needle clamp.
1
The sewing needle must always be straight
1
and sharp for smooth sewing.
To check if the needle is bent, place the flat
2
side of the needle on a flat surface as shown.
Replace the needle if it is bent or dull.
3
Changing the Presser Foot
CAUTION
●
Always turn off the power before you
change the presser foot. If you leave the
power on and step on the controller, the
machine will start and you may be injured.
● Always use the correct presser foot for
the stitch pattern you have chosen. If you
use the wrong presser foot, the needle
may strike the presser foot and bend or
break, and may cause injury.
● Only use presser feet that have been
designed to be used with this machine.
Using other any presser feet may cause
an accident or injury.
3
2
1 Screwdriver
2 Needle stopper
3 Needle
CAUTION
Make sure to push in the needle until it
●
touches the stopper, and securely tighten
the needle clamp screw with a
screwdriver. If the needle is not in fully,
or if the needle clamp screw is loose, the
needle may break or the machine may be
damaged.
8
You will have to change the presser foot depending
on what you want to sew and how.
■ Snap-On Type
Raise the needle to its highest position by turning
1
the balance wheel toward you (counterclockwise)
and raise the presser foot lever.
Release the foot by raising the lever at the
2
back of the holder assembly.
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XL5000us.book Page 9 Tuesday, November 11, 2003 9:25 AM
Put a different presser foot on the needle plate
3
so that the bar on the presser foot is in line
with the slot on the shank.
Lower the presser foot lever and fix the
4
presser foot onto the shank. If the presser foot
is in the correct place, the bar should snap in.
Converting to Free-arm Style
Free-arm sewing is convenient for sewing tubular and
hard-to-reach areas. To change your machine to the
free-arm style, lift out the extension table attachment.
1 Lift the bottom of the extension table up
toward you.
2 Pull the extension table out to remove it.
1
1 Extension table
Steadying the Machine
When the machine is placed on an uneven surface,
turn the rubber cushion on the front right-hand side of
the base plate to adjust it until the machine is stable.
CAUTION
● If the presser foot is not installed with the
correct orientation, the needle may strike
the presser foot, which may bend or
break the needle and cause injury.
9
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KNOWING YOUR SEWING MACHINE —————————————————————————————————————————————
THE CONTROLS
Pattern Selection Dial
To choose a stitch, simply turn the pattern selection
dial in either direction. Stitch widths and lengths are
shown on the following page.
1
1 Pattern selection dial
Note
● Since the pattern selection dial is not
continuous, it cannot be turned directly
from the last stitch to the first one or from
the first stitch to the last one. To select the
first stitch when the last one is displayed or
to select the last stitch when the first one is
displayed, turn the pattern selection dial in
the opposite direction until the desired
stitch is displayed.
■ 21 Stitches (1-Step Automatic Buttonhole)
1
23456789101112131415161718192021
■ 17 Stitches (1-Step Automatic Buttonhole)
1
234567891011121314151617
■ 17 Stitches (4-Step Buttonhole)
1234567891011121314151617
10
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XL5000us.book Page 11 Tuesday, November 11, 2003 9:25 AM
Recommended Widths and Lengths for Stitches
■ 21 Stitches (1-Step Automatic Buttonhole)
Recommended
PatternStitch Name
[mm (inch)]
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
1-STEP AUTOMATIC
BUTTONHOLE
STRAIGHT STITCH
(CENTER)
STRAIGHT STITCH
(LEFT)
ZIGZAG STITCH
ZIGZAG STITCH
ZIGZAG STITCH
BLIND HEM STITCH
SHELL TUCK STITCH
ELASTIC STITCH
STRETCH BLIND HEM STITCH
SCALLOP STITCH
TRIPLE STRETCH STITCH
(CENTER)
TRIPLE STRETCH STITCH
(LEFT)
TRIPLE ZIGZAG STRETCH STITCH
TRIPLE ZIGZAG STRETCH STITCH
TRIPLE ZIGZAG STRETCH STITCH
STRETCH OVERLOCK STITCH
ELASTIC OVERLOCK STITCH
FEATHER STITCH
ARROWHEAD STITCH
DECORATIVE STITCH
Width
5
(3/16)
-
-
1.7
(1/16)
3.5
(1/8)
5
(3/16)
3.5
(1/8)
5
(3/16)
5
(3/16)
5
(3/16)
5
(3/16)
-
-
1.7
(1/16)
3.5
(1/8)
5
(3/16)
3.5
(1/8)
5
(3/16)
5
(3/16)
5
(3/16)
5
(3/16)
Recommended
Length
[mm (inch)]
-1.5
(1/64-1/16)
1-4
(1/16-3/16)
1-4
(1/16-3/16)
-4
(1/64-3/16)
-4
(1/64-3/16)
-4
(1/64-3/16)
-2
(1/64-1/16)
-3
(1/64-1/8)
-2.5
(1/64-3/32)
-1.5
(1/64-1/16)
-1.5
(1/64-1/16)
Fixed
2.5 (3/32)
Fixed
2.5 (3/32)
Fixed
2.5 (3/32)
Fixed
2.5 (3/32)
Fixed
2.5 (3/32)
Fixed
2.5 (3/32)
Fixed
2.5 (3/32)
Fixed
2.5 (3/32)
Fixed
2.5 (3/32)
Fixed
2.5 (3/32)
Page in
Instructions
30
25, 34, 35
25, 34, 35
26, 33, 36
26, 33, 36
26, 33, 36
27
27
28
27
28
25
25
30
30
30
29
29
29
29
30
11
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KNOWING YOUR SEWING MACHINE —————————————————————————————————————————————
■ 17 Stitches (1-Step Automatic Buttonhole)
PatternStitch Name
1
1-STEP AUTOMATIC
BUTTONHOLE
2
STRAIGHT STITCH
(CENTER)
3
STRAIGHT STITCH
(LEFT)
4
5
6
7
8
9
10
ZIGZAG STITCH
ZIGZAG STITCH
ZIGZAG STITCH
BLIND HEM STITCH
SHELL TUCK STITCH
ELASTIC STITCH
TRIPLE STRETCH STITCH
(CENTER)
11
TRIPLE STRETCH STITCH
(LEFT)
12
13
14
15
16
17
TRIPLE ZIGZAG STRETCH STITCH
TRIPLE ZIGZAG STRETCH STITCH
TRIPLE ZIGZAG STRETCH STITCH
STRETCH OVERLOCK STITCH
ELASTIC OVERLOCK STITCH
FEATHER STITCH
Recommended
Width
[mm (inch)]
5
(3/16)
-
-
1.7
(1/16)
3.5
(1/8)
5
(3/16)
3.5
(1/8)
5
(3/16)
5
(3/16)
-
-
1.7
(1/16)
3.5
(1/8)
5
(3/16)
3.5
(1/8)
5
(3/16)
5
(3/16)
Recommended
Length
[mm (inch)]
-1.5
(1/64-1/16)
1-4
(1/16-3/16)
1-4
(1/16-3/16)
-4
(1/64-3/16)
-4
(1/64-3/16)
-4
(1/64-3/16)
-2
(1/64-1/16)
-3
(1/64-1/8)
-2.5
(1/64-3/32)
Fixed
2.5 (3/32)
Fixed
2.5 (3/32)
Fixed
2.5 (3/32)
Fixed
2.5 (3/32)
Fixed
2.5 (3/32)
Fixed
2.5 (3/32)
Fixed
2.5 (3/32)
Fixed
2.5 (3/32)
Page in
Instructions
30
25, 34, 35
25, 34, 35
26, 33, 36
26, 33, 36
26, 33, 36
27
27
28
25
25
30
30
30
29
29
29
12
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XL5000us.book Page 13 Tuesday, November 11, 2003 9:25 AM
■ 17 Stitches (4-Step Buttonhole)
PatternStitch Name
1
2
3
4
5
4-STEP BUTTONHOLE
ZIGZAG STITCH
ZIGZAG STITCH
ZIGZAG STITCH
STRAIGHT STITCH
(CENTER)
6
STRAIGHT STITCH
(LEFT)
7
8
9
10
11
12
13
STRETCH BLIND HEM STITCH
SHELL TUCK STITCH
ELASTIC STITCH
TRIPLE ZIGZAG STRETCH STITCH
TRIPLE ZIGZAG STRETCH STITCH
TRIPLE ZIGZAG STRETCH STITCH
TRIPLE STRETCH STITCH
(CENTER)
14
TRIPLE STRETCH STITCH
(LEFT)
15
16
17
ARROWHEAD STITCH
ELASTIC OVERLOCK STITCH
FEATHER STITCH
Recommended
Width
[mm (inch)]
5
(3/16)
1.7
(1/16)
3.5
(1/8)
5
(3/16)
-
-
5
(3/16)
5
(3/16)
5
(3/16)
1.7
(1/16)
3.5
(1/8)
5
(3/16)
-
-
5
(3/16)
5
(3/16)
5
(3/16)
Recommended
Length
[mm (inch)]
-1.5
(1/64-1/16)
-4
(1/64-3/16)
-4
(1/64-3/16)
-4
(1/64-3/16)
1-4
(1/16-3/16)
1-4
(1/16-3/16)
-1.5
(1/64-1/16)
-3
(1/64-1/8)
-2.5
(1/64-3/32)
Fixed
2.5 (3/32)
Fixed
2.5 (3/32)
Fixed
2.5 (3/32)
Fixed
2.5 (3/32)
Fixed
2.5 (3/32)
Fixed
2.5 (3/32)
Fixed
2.5 (3/32)
Fixed
2.5 (3/32)
Page in
Instructions
31
26, 33, 36
26, 33, 36
26, 33, 36
25, 34, 35
25, 34, 35
27
27
28
30
30
30
25
25
29
29
29
13
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XL5000us.book Page 14 Tuesday, November 11, 2003 9:25 AM
KNOWING YOUR SEWING MACHINE —————————————————————————————————————————————
1
Stitch Length Dial
Depending on the selected stitch, you may need to
adjust the stitch length for best results. The numbers
marked on the stitch length dial represent the stitch
length in millimeters (mm) (1/25").
THE HIGHER THE NUMBER, THE LONGER THE
STITCH. With the “0” setting material is not fed. This
is used when sewing on a button.
The “ ” range is for making a satin stitch (close zigzag
1 Makes fine stitches
2 Standard position
3 Makes rough stitches
–
SS
2
3
+
•
•
•
•
4
3
stitch), which is used for making buttonholes and
decorative stitches. The position needed for making the
satin stitch varies according to the material and thread
being used. To determine the exact dial position, first
test the stitch and length settings on a scrap piece of
fabric to observe the feeding of the material.
.
Note
●
The dial cannot be turned past “· · · · + -”.
Do not forcefully turn the stitch length dial
out of the allowable range.
SS
1
23
1 Stitch length dial
2 Longer
3 Shorter
0
1
1
CAUTION
● If the stitches are bunched together,
lengthen the stitch length and continue
sewing. Do not continue sewing without
lengthening the stitch length, otherwise
the needle may break and cause injury.
Stretch Stitching
■ Selecting a stretch stitch
Setting the stitch length dial to “” changes the
selected pattern to a stretch stitch.
SS
Reverse Sewing Lever
You can use reverse sewing for backtacking and
reinforcing seams.
To sew in reverse, push the reverse sewing lever in
as far as possible and hold it in that position while
you lightly push the foot controller. To sew forward,
release the reverse sewing lever. The machine will
then sew forward.
Drop Feed Lever (if the machine is
equipped with a drop feed lever)
Use the drop feed lever to raise or lower the feed
dogs according to the job that is being done. When
monogramming, embroidering, darning or sewing on
buttons, the feed dogs should be lowered so that the
garment will not be fed.
SS
■ Adjusting the stretch stitching
The machine is adjusted at the factory so that the
stretch stitching can be sewn with the stitch
length dial set to “” (standard position).
SS
If different types of fabric or thread are used or the
pattern does not have the correct shape, turn the
dial toward either “+” or “-” to adjust the stitch.
14
1
2
3
1 Drop feed lever
2 Up position: Feed dogs are down.
3 Down position: Feed dogs are up.
Page 16
XL5000us.book Page 15 Tuesday, November 11, 2003 9:25 AM
THREADING THE MACHINE
Winding the Bobbin
CAUTION
right. Turn the bobbin clockwise, by hand,
until the spring slides into the slit.
● Only use the bobbin (part code: SA156,
SFB (XA5539-151)) that has been
designed for this sewing machine. Using
of any other bobbin may cause damage
to the machine.
● The bobbin was designed specifically for
this sewing machine. If bobbins from older
models are used, the machine will not
operate correctly. Use only the enclosed
bobbin or bobbins of the same type (part
code: SA156, SFB (XA5539-151)).
Actual size
11.5 mm
(7/16")
Put the spool of thread on the spool pin and
1
pass the thread around the bobbin-winding
tension disc.
2
1
1 Spring
2 Slit
While holding the end of the thread, gently
4
press the foot controller to wind the thread
around the bobbin a few times. Then, stop the
machine.
Trim the excess thread above the bobbin and
5
continue winding the thread onto the bobbin
by pressing the foot controller.
● The machine stops automatically when the
bobbin is full.
After the machine stops, cut the thread, slide
6
the shaft to the left, and then remove the
bobbin.
Note
● The needle bar does not move after the
bobbin-winding shaft is slid to the right.
● Immediately after winding the bobbin, it is
normal to hear the sound of the clutch
engaging when beginning to sew or turning
the balance wheel.
15
Page 17
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KNOWING YOUR SEWING MACHINE —————————————————————————————————————————————
CAUTION
● Make sure you follow the instructions
carefully. If you do not cut the thread
completely, and the bobbin is wound,
when the thread runs low it may tangle
around the bobbin and cause the needle
to break.
CAUTION
● Setting the bobbin improperly may cause
the thread tension to loosen, and may
break the needle.
1
1 Wound evenly
2 Wound poorly
2
Lower Threading
CAUTION
● Setting the bobbin improperly may cause
the thread tension to loosen, breaking the
needle and resulting in injury.
1
1 Wound evenly
2 Wound poorly
● The bobbin was designed specifically for
this sewing machine. If bobbins from older
models are used, the machine will not
operate correctly. Use only the enclosed
bobbin or bobbins of the same type
(part code: SA156, SFB (XA5539-151)).
Actual size
11.5 mm
(7/16")
2
CAUTION
● Make sure you turn the power off while
threading the machine. If you
accidentally step on the foot controller
and the machine starts to work, you
could be injured.
Raise the needle to its highest position by turning
1
the balance wheel toward you (counterclockwise)
and raise the presser foot lever.
Open the shuttle cover behind the extension
2
table on the front of the machine and pull the
bobbin case out of the shuttle race by pulling
the latch toward you.
1
1 Bobbin case latch
2 Bobbin case finger
2
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XL5000us.book Page 17 Tuesday, November 11, 2003 9:25 AM
Unwind about 10 cm (4") of thread from a full
3
bobbin and insert the bobbin into the bobbin
case. (See fig. A-1.) Pull the trailing thread
into the slot, then down and to the left, as
shown in fig. A-2, until it enters the delivery
eye under the tension spring (fig. A-3).
A-1
A-2A-3
1
CAUTION
● To reduce the risk of injury from moving
parts, be sure to turn off the machine
before servicing it. In addition, be sure to
close the shuttle cover.
1 Tension spring
CAUTION
● Make sure you set the bobbin so the
thread unrolls in the correct direction. If
the thread unrolls in the wrong direction,
it may cause the thread tension to be
incorrect or break the needle.
Holding the bobbin case by the latch, fully
4
insert the bobbin case into the shuttle race
and release the latch. Make sure the bobbin
case finger fits into the notch at the top of the
race.
12
1 Bobbin case finger
2 Notch
Note
● If the bobbin case is not properly placed
back into the machine, it will fall out from
the shuttle immediately after you start
sewing.
17
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KNOWING YOUR SEWING MACHINE —————————————————————————————————————————————
Upper Threading
1
2
4
3
1 Spool pin
2 Thread guide
CAUTION
● Make sure you thread the machine
properly, otherwise the thread could
tangle and break the needle.
Set the main power switch to “O”.
Raise the presser foot lever and turn the balance
1
wheel toward you (counterclockwise) to raise
the thread take-up lever to its highest position.
Pull up the spool pin and put a spool of thread
2
on this pin.
CAUTION
●
If the spool of thread is in the wrong place, or
is set incorrectly, the thread may tangle on
the spool pin and cause the needle to break.
Pass the thread through guides.
3
4
2
3
1
3 Tension discs
4 Thread take-up lever
While holding the thread, pull it between the
4
tension discs.
Guide the thread to the back of the thread
5
take-up lever and around to the left. Bring the
thread through the slit by pulling it toward
you and into the eyelet.
● When you use the needle threader, make
sure to align the bottom of the needle
holder with the bottom of the holder for the
needle-threading hook before lowering the
needle threader lever, otherwise the hook
may be damaged.
While lowering the needle threader lever,
3
hook the thread onto the guide.
1 5cm (2inch)
Note
● If the thread take-up lever is lowered, the
upper thread cannot be wrapped around the
thread take-up lever. Make sure you raise
the presser foot lever and the thread take-up
before you feed the upper thread.
● If you incorrectly feed the thread you may
cause sewing problems.
Using the Needle Threader (models
equipped with a needle threader)
Set the main power switch to “O”.
Lower the presser foot lever.
1
1
2
3
1 Needle holder
2 Needle threader lever
3 Guide
Pull down the needle threader lever as much
4
as possible, and then turn the lever toward the
back of the machine (away from you). Make
sure that the hook passes through the eye of
the needle and grabs the thread.
• Hold the thread in front of the needle to
make sure that the hook grabs it.
19
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KNOWING YOUR SEWING MACHINE —————————————————————————————————————————————
While lightly holding the thread, turn the
5
needle threader lever toward the front of the
machine (toward you). The hook will pull the
thread through the needle.
Quick Thread-Setting System FAST START BOBBIN
(models equipped with a quick thread-setting system)
This new system allows you to start sewing
immediately after inserting the bobbin without pulling
up the lower thread. You can, however, draw up the
lower thread as explained in “Drawing up the lower
thread” if you wish.
1
1 Hook
2 Thread
1
2
Set the main power switch to “O”.
Hold the end of the bobbin thread and insert
1
the bobbin case into the shuttle.
1
Raise the needle threader lever and pull out
6
about 5 cm (2") of thread through the needle
toward the back of the sewing machine.
CAUTION
● The needle threader can only be used
with home sewing machine needles size
75/11-100/16. Check the table on
page 24 for the appropriate needle and
thread combinations. If you are using
transparent nylon mono-filament thread,
you can only use needles in the range of
90/14-100/16.
● You cannot use the needle threader if
you are using decorative threads or
speciality needles, such as the twin
needle and wing needle.
If you are using these types of threads or
needles, thread the needle by hand. Make
sure the main power switch is off when
threading the needle by hand.
2
1 Bobbin case
2 Shuttle
Close the shuttle cover while pulling the
2
thread through the slit in the cover.
2
1
1 Shuttle cover
2 Slit
Slide the thread down to the bottom of the
3
slit, pull it up, and then cut it on the cutter to
complete the lower threading.
Pull out about 15 cm (6") of the upper thread
4
as usual, and then pull it between the toes of
the presser foot and straight toward the back
of the machine.
Start sewing as usual. (It is not necessary to
5
draw up the bobbin thread.) (Refer to page 21.)
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Drawing up the lower thread
Raise the presser foot and the needle to their
1
highest positions.
While lightly holding the end of the upper
2
thread, slowly turn the balance wheel to the
front (counterclockwise) once by hand to
lower, then raise the needle.
The upper thread should have caught the
3
lower thread in a loop. Pull on the upper
thread to draw up the lower thread.
1
2
1 Upper thread
2 Lower thread loop
Sewing with a Twin Needle
We have designed your machine so you can sew
with this needle and two top threads. You can use
the same color or two different colors of thread for
making decorative stitches.
CAUTION
● Use only twin needles that have been
made for this machine (part code:
X57521-001). Other needles could break,
and damage the machine.
● When using the twin needle, make sure
the stitch width dial is not set above “3”
since this may cause the needle to hit the
needle plate and break.
● Do not sew with bent needles. The
needle could break and cause injuries.
● When using the twin needle, make sure
you use the zigzag presser foot only.
■ Attaching the Twin Needle
Attach the twin needle in the same way as a
single needle (see page 7). The flat side of the
needle should face toward the back and the
rounded side should face toward you.
■ Attaching the Extra Spool Pin
Put the extra vertical spool pin in the hole on the
top right-hand side of the machine. Put the
second spool of thread onto the extra spool pin.
1
Pull out about 15 cm (6") of both threads and
4
put them toward the back of the machine
under the presser foot. The upper thread
should pass between the toes of the presser
foot.
1
2
1 Upper thread
2 Lower thread
1 Extra spool pin
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KNOWING YOUR SEWING MACHINE —————————————————————————————————————————————
■ Twin Needle Threading
You should thread each needle separately.
Threading the Right Needle
1
Follow the same instructions for threading a
single needle. See page 18 for more details.
Threading the Left Needle
2
Thread the left needle in the same way that
you threaded the right needle using the
thread from the spool on the extra spool pin,
but do not pass the thread through the thread
guide above the needle before you pass it
through the eye of the left needle.
2
1 Right needle thread passes through thread guide
2 Left needle thread passes in front of thread guide
3 Thread guide
1
3
■ Possible Problems If the Tension Is Wrong
Upper tension is too tight.
Locks will appear on the surface of the fabric.
Upper tension control dial
Decrease the tension by turning the dial to a
lower number.
2
2
1 Reverse
2 Surface
1
1
5
4
6
Upper tension is too loose.
Locks appear on the reverse side of the fabric.
Upper tension control dial
Increase the tension by turning the dial to a higher
number.
2
1
5
4
6
Note
Models that are equipped with a Needle
Threader
● You cannot use the needle threader to
thread the twin needle. Instead, thread the
twin needle by hand, from front to back.
Using the needle threader may damage the
machine.
Tension of the Thread
The tension of the thread will affect the quality of
your stitches. You may need to adjust it when you
change fabric or thread.
Memo
● We recommend that you sew a scrap piece
of fabric to check the thread tension before
sewing on your project.
● The basic thread tension setting is “5”.
2
1 Reverse
2 Surface
1
Note
● The lower thread tension has been adjusted
at the factory for general use. For most
sewing applications, no adjustment is
needed. When sewing with thin thread on
thin fabrics, the thread tension cannot be
adjusted adequately with the upper tension
control dial. Instead, the thread tension
must be adjusted according to the
procedure described below.
Lower tension is too loose.
Locks appear on the surface of the fabric.
Decrease the thread tension by turning the dial to
a lower number. If the result is still not
satisfactory, then adjust the bobbin thread tension
as explained below.
Bobbin
Increase the tension in the bobbin by turning the
screw with a small screwdriver in a clockwise
direction. However, do not turn the screw more
than one full turn.
Remember to return the screw to its original
position before starting your next project.
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Correct tension
Correct tension is important as too much or too
little tension will weaken your seams or cause
puckers on your fabric.
1 Reverse
2 Surface
2
2
1
1
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KNOWING YOUR SEWING MACHINE —————————————————————————————————————————————
CHART OF SEWING FABRICS, NEEDLES AND THREAD COMBINATIONS
Silk
Thread
60
–80
50
–80
60
–80
50–80
30–50
50
50
–60
30
Medium-
weight
fabrics
Lightweight
fabrics
Heavyweight
fabrics
Stretch
fabrics
For top-stitching
Fabric Type
BroadclothCotton
Taffeta
Flannel,
Gabardine
Lawn, BatisteCotton
Georgette
Challis, SatinSilk
DenimCotton
Corduroy
TweedSilk
Jersey
Tricot
TypeSize
Synthetic
mercerized
Silk or
silk finished
Synthetic
mercerized
Synthetic
mercerized
Thread for knits
Synthetic
mercerized
Note
● Select the correct needle and thread size from the above chart.
● Use the same size thread for the upper (spool) and lower (bobbin) threads.
● For clear nylon thread, always use needle 90/14 - 100/16.
Size of Needle
75/11–90/14
75/11
90/14
–100/16
Ball-point needle
(golden colored)
75/11–90/14
90/14–100/16
CAUTION
Make sure you follow the needle, thread, and fabric combinations listed in the table. Using
●
the wrong combination, for example, using heavyweight fabric such as denim with a small
needle (for example, 75/11) may bend or break the needle. Also, the seam may be uneven,
the fabric may pucker, or the machine may skip stitches.
24
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XL5000us.book Page 25 Tuesday, November 11, 2003 9:25 AM
Please Read Before Sewing
CAUTION
● To avoid being injured, watch the needle carefully while you are using the machine. Keep
your hands away from moving parts.
● Do not stretch or pull the fabric during sewing, otherwise the needle may be damaged and
you may be injured.
● Do not use bent or broken needles, otherwise you may be injured.
● Take care that the needle does not hit basting pins or other objects during sewing, otherwise
the needle may break and you may be injured.
● Always use the correct presser foot. If you use the wrong presser, the needle may hit the
presser foot and bend or break and you may also be injured.
● When you turn the balance wheel by hand, always turn it toward the front of the machine
(counterclockwise). Turning it the other way may cause the thread to tangle and damage the
needle or fabric. You may also be injured.
Straight Stitching
Stitch NamePattern
Straight Stitch
(Center needle
position)
Straight Stitch
(Left needle
position)
Triple Stretch
Stitch
(Center needle
position)
Triple Stretch
Stitch
(Left needle
position)
■ Starting Sewing
Turn the pattern selection dial to choose the
1
Straight Stitch or Triple Stretch Stitch.
Raise the needle to its highest position and lift
2
the presser foot lever.
Pull up the lower thread by turning the
3
balance wheel toward you
(counterclockwise), and place both the upper
and lower threads behind the presser foot.
Put the fabric under the presser foot and
4
position the needle 1 cm (3/8") from the edge
of the fabric.
Lower the presser foot.
5
Stitch Length
[mm (inch)]
1-4
(1/16-3/16)
1-4
(1/16-3/16)
Fixed 2.5
(3/32)
Fixed 2.5
(3/32)
Stitch Width
[mm (inch)]
-
-
-
-
■ Backtacking
Press the reverse sewing lever down as far as
6
possible, and then lightly step on the foot
controller. Sew 5 to 10 stitches in the reverse
direction.
Release the reverse sewing lever and start
7
sewing in the forward direction by pressing
the foot controller.
• You can use reverse sewing for locking the
end of seams and where you need to
strengthen a stitch.
CAUTION
● Make sure the needle does not hit a pin
or any other object during sewing. The
thread could tangle or the needle could
break. You could also be injured.
■ Changing Sewing Direction
With the needle still in the fabric, stop the
1
machine at the point where you want to
change the sewing direction.
25
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KNOWING YOUR SEWING MACHINE —————————————————————————————————————————————
Raise the presser foot and turn the fabric to its
2
new direction using the needle as a turning
point for the fabric.
Lower the presser foot and continue sewing in
3
the new direction.
■ Finishing Sewing
Stitch to the end of the seam and stop.
1
Push the reverse sewing lever and stitch
2
backwards for 1 cm (3/8") from the end of the
fabric.
To prepare the machine for the next seam,
4
pull about 10 cm (4") of thread through the
toes of the presser foot toward the back of the
machine.
■ Top-Stitching and Stretch Materials
You can use the Straight Stitch for top-stitching
and sewing lightweight fabrics.
You can use Triple Stretch Stitch for sewing
stretch fabrics.
Zigzag Stitching
Stitch
Stitch Name Pattern
Zigzag Stitch
Zigzag Stitch
Zigzag Stitch
Length
[mm (inch)]
-4
(1/64-3/16)
-4
(1/64-3/16)
-4
(1/64-3/16)
[mm (inch)]
Fixed 1.7
Fixed 3.5
Fixed 5
Stitch
Width
(1/16)
(1/8)
(3/16)
■ Removing the Material from the Machine
Stop the machine.
1
Raise the needle to its highest position and
make sure that the thread take-up lever is also
at its highest position.
Lift the presser foot and pull the fabric out
2
gently to the left-hand side.
Cut both threads with the thread cutter on the
3
left-hand side of the machine.
1
■ Zigzag Stitch
Turn the pattern selection dial to the Zigzag
Stitch, and then select the stitch length.
We recommend that you sew using the Straight
Stitch at the beginning and end of the zigzag
stitches.
1 Thread cutter
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XL5000us.book Page 27 Tuesday, November 11, 2003 9:25 AM
■ SATIN STITCH
Setting the Zigzag Stitch length in the “ ” range
produces a satin stitch (close zigzag stitch). The
satin stitch can be used for making buttonholes
and decorative stitches. Set the pattern selection
dial to the desired Zigzag Stitch, set the stitch
length in the “ ” range.
Blind Hem Stitching
Stitch
Stitch Name Pattern
Length
[mm (inch)]
Blind Hem
Stitch
Stretch Blind
Hem Stitch
-2
(1/64-1/16)
-1.5
(1/64-1/16)
You can use the Blind Hem Stitch to finish the edge
of a project, like the hem of a pair of trousers,
without the stitch showing. Use the Blind Hem Stitch
when sewing on non-stretch fabrics, and the Stretch
Blind Hem Stitch for stretch fabrics.
Both threads should be the same color as the
1
fabric.
Fold back the hem, as shown in fig. A. Then
2
fold the edge of the fabric as in fig. B. Leave a
6 mm (15/64") overlap at the edge.
Set the pattern selection dial to the Blind Hem
3
Stitch or Stretch Blind Hem Stitch, and then
set the stitch length.
Stitch
Width
[mm (inch)]
3.5
(1/8)
5
(3/16)
When the fabric is unfolded you will have a
5
blind hem stitch as shown in fig. D.
2
A
1
C
1 Right side of fabric
2 Wrong side of fabric
1
2
B
2
2
D
1
1
Note
● The Stretch Blind Hem Stitch is useful for
stretch fabrics.
Shell Tuck Stitching
Stitch
Stitch Name Pattern
Length
[mm (inch)]
Shell Tuck
Stitch
-3
(1/64-1/8)
The Shell Tuck Stitch can be used to sew a picot
(lace-like) edge on lightweight fabric.
Stitch
Width
[mm (inch)]
5
(3/16)
Sew on the fold as in fig. C.
4
Set the pattern selection dial to the Shell Tuck Stitch.
1
Adjust the thread tension so that it is tighter
2
than normal.
Place the fabric under the presser foot so that
3
it will be sewn along the bias with the straight
stitches sewn on the seamline and the zigzag
stitches sewn slightly over the folded edge.
Sew at a slow speed.
4
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KNOWING YOUR SEWING MACHINE —————————————————————————————————————————————
■ Joining Fabric
Elastic Stitching
You can use the Elastic Stitch to join two pieces of
fabric together. In addition, it is very effective
when sewing knitted fabrics. If you are using
nylon thread, the stitch will not be visible.
Put the edge of the two pieces of fabric
1
together and center them under the presser
foot.
Stitch Name Pattern
Elastic Stitch
Stitch
Length
[mm (inch)]
-2.5
(1/64-3/32)
Stitch
Width
[mm (inch)]
5
(3/16)
You can use the Elastic Stitch for mending, sewing
elastic or joining fabric. Each is explained below.
Set the pattern selection dial to the Elastic Stitch.
■ Mending
Set the stitch length dial between " " and
1
“2.5”.
Place the reinforcement fabric under the area
2
you want to mend.
Following the line of the tear, sew using the
3
Elastic Stitch as illustrated.
■ Sewing Elastic
Place the elastic on the fabric.
1
As you sew, stretch the elastic in front of and
2
behind the presser foot.
Sew them together using the Elastic Stitch.
2
Make sure you keep the two fabric edges close
together.
Scallop Stitching
Stitch
Stitch Name Pattern
Length
[mm (inch)]
Scallop Stitch
-1.5
(1/64-1/16)
This machine automatically produces a Scallop
Stitch for decorative edging.
Stitch
Width
[mm (inch)]
5
(3/16)
28
Set the pattern selection dial to the Scallop
1
Stitch.
Sew the Scallop Stitch along the edge of the
2
material.
If desired, trim around the scallop with
3
scissors to create a scalloped edge. Be careful
not to cut the thread.
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XL5000us.book Page 29 Tuesday, November 11, 2003 9:25 AM
Overedge Stitching
Stitch
Stitch Name Pattern
Stretch
Overlock
Stitch
Elastic
Overlock
Stitch
Arrowhead
Stitch
You can use these stitches to join together seams and
finish them in one operation. The Overlock Stitches
are also useful for sewing stretch materials while the
Arrowhead Stitch is ideal for sewing the edge of a
blanket.
Set the pattern selection dial to the Elastic
1
Overlock, Stretch Overlock or Arrowhead.
Put the fabric under the presser foot so that
2
the seamline (or arrowhead point) is
approximately 3 mm (1/8") to the left of the
center of the presser foot. This stitch works
best with a seam allowance of approximately
6 mm (1/4") as this allows the right (zigzag)
side of the stitch to overlock the cut edge of
the fabric.
Length
[mm (inch)]
Fixed 2.5
(3/32)
[mm (inch)]
Stitch
Width
3.5
(1/8)
5
(3/16)
If the seam allowance is wider than the stitch
3
pattern, trim away any excess fabric after
stitching.
A finished Elastic Overlock Stitch is shown in the
diagram below.
Feather Stitching
Stitch
Stitch Name Pattern
Length
[mm (inch)]
Feather Stitch
Fixed 2.5
(3/32)
Use the Feather Stitch as a decorative top-stitch
when hemming blankets, tablecloths or draperies, or
when embroidering.
Set the pattern selection dial to the Feather
1
Stitch.
Place the fabric right side up and sew 1 cm
2
(3/8") from the edge of the fabric.
Stitch
Width
[mm (inch)]
5
(3/16)
Trim close to the stitching.
3
The stitch will prevent the fabric from unravelling.
29
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KNOWING YOUR SEWING MACHINE —————————————————————————————————————————————
Triple Zigzag Stretch Stitching
Stitch
Stitch Name Pattern
Triple Zigzag
Stretch Stitch
Triple Zigzag
Stretch Stitch
Triple Zigzag
Stretch Stitch
This stitch can be used wherever a Zigzag Stitch
would be used to sew heavyweight stretch fabrics.
The Triple Zigzag Stretch Stitch can also be used as a
decorative top-stitch. Set the pattern selection dial to
the Triple Zigzag Stretch Stitch.
Length
[mm (inch)]
Fixed 2.5
(3/32)
Stitch
Width
[mm (inch)]
1.7
(1/16)
3.5
(1/8)
5
(3/16)
Making a Buttonhole
(1-Step Automatic Buttonhole)
Stitch
Pattern
(1-Step
Automatic
Buttonhole)
Length
[mm (inch)]
-1.5
(1/64-1/16)
Memo
● We recommend that you practice making a
buttonhole on a scrap piece of fabric before
you try it on the actual garment.
● When making buttonholes on soft fabrics,
place stabilizer material on the underside of
the fabric.
Making a buttonhole is a simple process that
provides reliable results.
■ Making a Buttonhole
Stitch
Width
[mm (inch)]
5
(3/16)
Buttonhole
Foot
Foot
Decorative Stitching
Stitch
Stitch Name Pattern
Decorative
Stitch
This stitch can be used for decorative stitching.
Length
[mm (inch)]
Fixed 2.5
(3/32)
Stitch
Width
[mm (inch)]
(3/16)
Using tailor’s chalk, mark the position and
1
length of the buttonhole on the fabric.
Attach the buttonhole foot and set the pattern
2
selection dial to " ".
You need to sew the front bar tack first. Lower
3
the presser foot to align the marks on the foot
with the mark on the fabric.
Open the button plate and insert the button.
4
5
3
1
–
2
1 Starting mark on the fabric
2 Marks on the foot
3 Button plate
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XL5000us.book Page 31 Tuesday, November 11, 2003 9:25 AM
Lower the buttonhole lever and push it back
5
slightly.
PUSH
While gently holding the upper thread, start
6
the machine.
The bar tacks of the buttonhole are sewn in
7
the order shown.
3
24
Once sewing is completed, gently pull the
4
gimp thread to remove any slack, and then
trim off the excess.
PUSH
Making a Buttonhole
(4-Step Buttonhole)
Stitch
Width
[mm (inch)]
Pattern
Stitch Length
[mm (inch)]
PUSH
Foot
1
Stop the machine when buttonhole stitching is
8
finished.
■ Making a Buttonhole on Stretch Fabrics
When sewing buttonholes on stretch fabric, the
buttonhole stitching is sewn over a gimp thread.
Using tailor’s chalk, mark the position of the
1
buttonhole on the fabric, and then attach the
buttonhole foot and set the pattern selection
dial to “ ”.
Hook the gimp thread onto the back end of
2
the buttonhole foot, bring the two gimp
thread ends to the front of the foot, insert
them into the grooves, and then temporarily
tie them there.
Lower the presser foot and start sewing.
3
(4-Step
Buttonhole)
-1.5
(1/64-1/16)
5
(3/16)
Buttonhole
Memo
● We recommend that you practice making a
buttonhole on a scrap piece of fabric before
you try it on the actual garment.
● When making buttonholes on soft fabrics,
place stabilizer material on the underside of
the fabric.
Making a buttonhole is a simple process that
provides reliable results.
■ Making a Buttonhole
Using tailor’s chalk, mark the position and
1
length of the buttonhole on the fabric.
Attach the buttonhole foot, and then slide the
2
outside frame of the buttonhole foot as far
back as possible.
Foot
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KNOWING YOUR SEWING MACHINE —————————————————————————————————————————————
You need to sew the front bar tack first. Line
3
the bar tack mark under the center of the
presser foot and align it with the two lines on
the presser foot.
2
1 Front of chalk mark
2 Red lines
1
CAUTION
● If the presser foot is not installed with the
correct orientation, the needle may strike
the presser foot, bending or breaking the
needle and causing injuries.
■ Making A Buttonhole
StepSewn sectionPattern
Step 1
(Front bar tack)
a
1. Set the pattern selection dial to “a”.
2. Lower the presser foot and sew 5 to 6 stitches.
3. Stop the machine when the needle is at the left
side of the stitches, and then raise the needle
from the material.
Step 2
b
(Left side)
a/c
c
a
b
■ Securing the Stitching and Cutting the
Buttonhole
To secure the stitching, turn the material 90
1
degrees counterclockwise and sew straight
stitches to the end of the front bar tack of the
buttonhole.
Remove the material from the machine. We
2
recommend that you put pins across both
ends of the buttonhole to prevent the stitches
from being cut.
Cut an opening in the middle of the
3
buttonhole with a seam ripper. Be careful not
to cut through any stitches.
CAUTION
● When using the seam ripper to open the
buttonhole, do not put your hand or
fingers in the path of the ripper. The
seam ripper may slip and cause injuries.
1. Turn the pattern selection dial to “b”.
2. Sew the predetermined length of the tailor's
chalk line.
3. Stop the machine when the needle is at the left
side of the stitch, and then raise the needle.
Step 3
(Back bar tack)
c
a/c
c
a
1. Turn the pattern selection dial to “c” (same
position as in step 1).
2. Sew 5 to 6 stitches.
3. Stop the machine when the needle is at the right
side of the stitch, and then raise the needle from
the material.
Step 4
(Right side)
d
d
1. Set the pattern selection dial to “d”.
2. Sew the right side until the needle reaches the
stitches sewn in step 1.
32
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XL5000us.book Page 33 Tuesday, November 11, 2003 9:25 AM
Adjusting Buttonholes
If the stitching on the two sides of the buttonhole is
not the same, you can make the following
adjustments.
Set the stitch length dial to " " and sew the
1
buttonhole on a scrap piece of fabric to
observe how the material is fed.
If the right side of the buttonhole is too coarse
2
or fine, adjust the feeding of the material with
the Stitch Length Dial.
1
• This adjustment ensures both sides of the
buttonhole are the same.
2
1
3
4
4
0
1
2
3
0
1
1 Right side
2 Shorter
3 Longer
After obtaining a satisfactory feeding on the
3
right side, stitch the buttonhole and observe
23
the feeding.
If the left side is too coarse or fine compared
4
with the right side, adjust the buttonhole fine
adjustment screw as described below.
If the left side is too coarse, turn the buttonhole
fine adjustment screw with a large screwdriver
in the - direction.
If the left side is too fine, turn the buttonhole
fine adjustment screw with a large screwdriver
in the + direction.
0
1
1 Stitch length dial
2 Buttonhole fine adjustment screw
3 Left side
4 In this case
Sewing Buttons
Stitch
Name
Pattern
Stitch
Length
[mm (inch)]
Zigzag
Stitch
(1/64)
Zigzag
Stitch
(1/64)
Zigzag
Stitch
Measure the distance between the holes and
1
select the appropriate pattern with the pattern
(1/64)
selection dial.
Stitch
Width
[mm (inch)]
1.7
(1/16)
3.5
(1/8)
5
(3/16)
Foot
Button
Sewing
Foot
Attach the button sewing foot.
2
33
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KNOWING YOUR SEWING MACHINE —————————————————————————————————————————————
Place the darning plate on the needle plate.
3
(On a machine equipped with a drop feed
Zipper Insertion
lever, lower the feed dogs by setting the drop
feed lever to the up position.)
Stitch
Name
Pattern
Stitch
Length
[mm (inch)]
Stitch
Width
[mm (inch)]
Foot
Straight
Stitch
(Center
needle
2-3
(1/16-1/8)
-
Zipper
Foot
position)
You can use the zipper foot to sew different types of
zippers, and can easily position the zipper to the
right or left side of the needle.
Put a button between the foot and the fabric
4
and make sure that the needle enters the holes
without hitting the button. If it hits, see step
1.
When sewing the right side of the zipper, attach the
presser foot holder to the left pin of the zipper foot.
When sewing the left side of the zipper, attach the
presser foot holder to the right pin of the zipper foot.
At a slow speed, sew about 10 stitches.
5
Remove the material from the machine. Cut
6
the upper and lower threads and tie both
threads at the back of the material.
1
1 Zipper foot
2 Right pin for sewing the left side of the zipper
3 Left pin for sewing the right side of the zipper
2
3
Set the pattern selection dial to the Straight
1
Stitch (center needle position (2.5 mm
(3/32")).
Lower the presser foot lever and fix either the
2
left or right pin of the zipper foot onto the
shank.
Fold the edge of the material 2 cm (3/4") and
3
place the zipper under the folded section.
Lower the needle into the notch on either the
4
left or right side of the zipper foot.
CAUTION
CAUTION
●
Make sure the needle does not hit the
button during sewing, otherwise the
needle may break and you may be
injured.
34
● Turn the balance wheel by hand to make
sure the needle does not hit the presser
foot before you start sewing. If you
choose a different stitch, the needle will
hit the presser foot and break the needle.
You may also be injured.
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XL5000us.book Page 35 Tuesday, November 11, 2003 9:25 AM
Sew from the bottom of the zipper toward the
5
top on both sides. The needle should be
positioned on the zipper side of the foot for
best results.
Darning
Stitch NamePattern
Stitch
Length
[mm (inch)]
To sew the opposite side of the zipper, release
6
the foot by raising the lever located at the
back of the presser foot, position the zipper
foot on the other side of the zipper and
continue sewing using the notch on the other
side.
CAUTION
●
Make sure the needle does not hit the zipper
during sewing. If the needle hits the zipper,
the needle may break and you may be injured.
Gathering
Stitch NamePattern
[mm (inch)]
Straight Stitch
(Center needle position)
Set the pattern selection dial to the Straight
1
Stitch.
Loosen the tension of the upper thread so that
2
the lower thread lies on the underside of the
material.
Stitch
Length
4
(3/16)
Straight Stitch
(Center needle position)
Place the darning plate on the needle plate.
1
(On a machine equipped with a drop feed
lever, lower the feed dogs by setting the drop
feed lever to the up position.)
Set the pattern selection dial to the Straight
2
Stitch.
Put the section you want to darn under the
3
presser foot, together with a piece of fabric
for reinforcement.
Remove the presser foot and presser foot
4
holder, and then lower the presser foot lifter.
Begin sewing by alternating between gently
5
drawing the work away from you and pulling
it toward you.
Repeat this motion until the darning section is
6
filled with parallel lines of stitching.
Any
Sew a single row (or many rows) of straight
3
stitches.
Pull the lower threads to gather the material.
4
35
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KNOWING YOUR SEWING MACHINE —————————————————————————————————————————————
Remove the basting, if necessary.
Appliqués
4
Stitch Name Pattern
Zigzag Stitch
Zigzag Stitch
Zigzag Stitch
You can create an applique by cutting a different piece
of fabric into a shape and using it as a decoration.
Baste the cutout to the fabric at the desired
1
location.
Carefully sew around the edge of the cutout
2
using a Zigzag Stitch with a fine stitch length.
Stitch Length
[mm (inch)]
-2
(1/64-1/16)
-2
(1/64-1/16)
-2
(1/64-1/16)
Stitch Width
[mm (inch)]
1.7
(1/16)
3.5
(1/8)
5
(3/16)
Memo
●
Make reinforcing straight stitches at the
beginning and the end of the stitching to secure
it.
CAUTION
● Be careful that the needle does not hit a
pin during sewing, as the needle can
break. You may also be injured.
Monogramming and
Embroidering
Stitch
Name
Zigzag
Stitch
Zigzag
Stitch
Zigzag
Stitch
Pattern
Stitch
Length
[mm (inch)]
Any
Any
Any
Stitch
Width
[mm (inch)]
1.7
(1/16)
3.5
(1/8)
5
(3/16)
Foot
None
Cut away any fabric that is left outside the
3
stitching.
36
■ Preparing for sewing a Monogram and
Embroidering
Place the darning plate on the needle plate.
1
(On a machine equipped with a drop feed
lever, lower the feed dogs by setting the drop
feed lever to the up position.)
Set the pattern selection dial to the Zigzag
2
Stitch.
Draw the lettering (for monogramming) or
3
design (for embroidering) on the surface of
the fabric.
Stretch the fabric between embroidery hoops
4
as firmly as possible, with the underside of the
fabric on the bottom of the inside hoop.
Put the work under the needle with the
5
presser foot holder assembly removed.
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XL5000us.book Page 37 Tuesday, November 11, 2003 9:25 AM
Pull the lower thread up through the work at
6
the starting position by turning the balance
wheel, and then make a few holding stitches.
Grip the hoop with your thumbs and
7
forefingers while pressing the fabric with your
middle and third fingers and supporting the
outside of the hoop with your little fingers.
Note
● After sewing without feeding, prepare for
the next seam by returning the drop feed
lever to the down position so that the feed
dogs are raised.
CAUTION
■ Embroidering
Stitch the outline of the design by moving the
1
embroidery hoop.
Fill in the design alternating from the outline
2
of the design to the inside and from the inside
to the edge of the outline until the design is
completely filled in. Keep the stitching close
together.
Memo
● You can make long stitches by moving the
embroidery hoop rapidly and short stitches
by moving it slowly.
Keep fingers away from moving parts,
●
especially needles.
■ Monogram
Sew by moving the hoop slowly along the
1
lettering at a constant speed.
Secure with a few straight stitches at the end
2
of the last letter.
Secure with a few straight stitches at the end
3
of the design.
CAUTION
● Keep fingers away from moving parts,
especially needles.
37
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KNOWING YOUR SEWING MACHINE —————————————————————————————————————————————
MAINTENANCE
Reattach the face plate and fasten the screw.
Changing the Light Bulb
Remove the power supply plug from the
1
outlet.
5
Loosen the face plate screw.
2
Remove the face plate from the machine as
3
shown below.
Note
● Use only a bulb of the same type and rated
15 W.
Replace the sewing light bulb.
4
Oiling
Remove the power supply plug from the
1
outlet.
Remove the needle plate and the face plate,
2
and then put 2 to 3 drops of oil at each point
indicated by the arrows.
Operate the machine at a fast speed for a
3
short time without thread installed.
Be sure to wipe any excess oil off the
4
machine.
38
1
2
3
1 Bulb
2 Loosen
3 Tighten
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XL5000us.book Page 39 Tuesday, November 11, 2003 9:25 AM
Cleaning
■ Removing the Shuttle Hook
Raise the needle to its highest position and
1
unplug the machine.
Remove the extension table and open the
2
shuttle cover on the front of the free arm.
Take the bobbin case out of the shuttle race
3
by opening and pulling the latch.
Slide the latch levers away from the retaining
4
ring to remove it.
1
2
■ Cleaning the Shuttle Race
Remove any accumulated lint and thread from
1
the retaining ring, hook, driver and race body
with a brush.
Wipe lint from the shuttle race using a cloth
2
dampened with machine oil.
Clean the shuttle hook as described in step 2.
3
1 Retaining ring
2 Latch lever
Remove the hook by grasping its center post
5
and pulling it out.
3
4
1
1 Retaining ring
2 Latch lever
3 Hook
4 Driver
5 Race body
Note
●
When the needle is lowered, the shuttle hook
cannot be removed.
When reinstalling the removed parts, hold the
4
retaining ring in place with the notch at the
top while pushing the latch levers back to
their original positions.
5
2
1
■ Cleaning the Feed Dogs
Remove the needle plate by removing the
1
screws with a coin.
Clean the upper part of the feed dogs and
2
shuttle race body with a brush.
39
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KNOWING YOUR SEWING MACHINE —————————————————————————————————————————————
Performance Checklist
Whenever sewing difficulties are encountered, first review the manual section about the operation that you are
performing, to make sure you are using the machine correctly. If the problem persists, the following checklist
may help improve the operation.
If you still have difficulties, contact your nearest service center.
UPPER THREAD
BREAKS
Upper threading
is not correct.
Page 18Page 16Page 8Page 22Page 22
Upper thread is
tangled.
Page 18Page 16Page 8Page 16-18
Upper thread
tension is too
tight.
Page 22Page 22Page 24Page 8
NoNoNoNoNo
No
No
LOWER THREAD
BREAKS
Lower thread is
tangled.
Bobbin is not
threaded properly
in the shuttle
hook.
No
Lower thread
tension is too
tight.
No
SKIPPED
STITCHES
Needle is incor-
rectly inserted.
Inferior needle is
used.
No
The combination
of needle size/
thread size/fabric
is incorrect.
No
LOOP IN SEAM
Thread tension is
incorrect.
FABRIC
PUCKERS
Thread tension is
too tight.
Threading is not
correct.
Wrong needle is
used.
No
No
Spool of thread is
not correctly
installed.
Page 18Page 16Page 39Page 24
Needle is bent or
not sharp.
Page 8Page 16-18
The combination
of needle size/
thread size/fabric
is incorrect.
Page 24
Lower threading is
No
No
No
not correct.
No
Lint is clinging to
the bottom of the
needle plate.
No
Threading is not
correct.
No
The combination
thread size/fabric
CONTACT YOUR LOCAL SERVICE CENTER
40
of needle size/
is incorrect.
No
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XL5000us.book Page 41 Tuesday, November 11, 2003 9:25 AM
FABRIC DOES
NOT FEED
PROPERLY
Stitch length
dial is set at no
feeding.
Page 14Page 8Page 39Page 6
The combination
of needle size/
thread size/fabric
is incorrect.
Page 24Page 8Page 38Page 7
Inferior needle is
used.
Page 8Page 24Page 7
NoNoNoNo
No
No
NEEDLE
BREAKS
Needle is not
correctly inserted.
Inferior needle is
used.
NoNo
The combination
of needle size/
thread size/fabric
is incorrect.
NoNo
MACHINE IS
NOISY OR SLOW
Lint is clinging to
the bottom of the
needle plate.
Insufficient oiling.
No
MACHINE DOES
NOT START
Power supply
plug is removed
from outlet.
Main power
switch is turned
Foot controller is
not used correctly.
off.
Fabric is pulled
excessively. Let the
Thread is tangled.
Page 18Page 15
Feed dogs are
lowered.
Page 14
feed dogs move the
fabric. Do not pull
No
No
the fabric.
No
The bobbin
winding shaft is
slid toward the
bobbin presser.
CONTACT YOUR LOCAL SERVICE CENTER
No
41
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KNOWING YOUR SEWING MACHINE —————————————————————————————————————————————
Repacking the Machine
Keep the carton and packing materials for future use. You may have to take or send the machine to be repaired
or wish to move the machine. If you do not pack it properly, or do not use the right packing material, the
machine could be damaged.
Please follow the diagram below for repacking.
IMPORTANT
● This packing material is designed to prevent damage. Save this packing material if you need to
move the machine or take or send this machine to be repaired.
42
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