Brother XL5050, XL-5071 User Manual

XL5050us_cover

Operation Manual

English

885-448

XC6752-021

Printed in China

XC6752-021 XL5050 (NA03J061) Bk

XL5000us.book Page 1 Tuesday, November 11, 2003 9:25 AM

IMPORTANT SAFETY INSTRUCTIONS

When using this machine, basic safety precautions, including the following, should always be taken:

Read all instructions before use.

DANGER - To reduce the risk of electric shock:

1. The machine should never be left unattended while plugged in. Always unplug the machine from the electrical outlet immediately after using it and before cleaning it.

2. Always unplug the machine before you change the light bulb. Replace the bulb with the same type and rated 15 watts.

WARNING - To reduce the risk of burns, fire, electric shock, or injury to persons:

1. Do not allow this machine to be used as a toy. Close attention is necessary when the machine is used by or near children.

2. Use this machine only for its intended use as described in this manual. Use only accessories recommended by the manufacturer as contained in this manual.

3. Never operate this machine if it has a damaged cord or plug, if it is not working properly, if it has been dropped or damaged, or dropped into water. Return the machine to the nearest authorized dealer or service center for examination, repair, or electrical or mechanical adjustment.

4. Never operate the machine with any air openings blocked. Keep ventilation openings of the machine and foot controller free from the accumulation of lint, dust, and loose cloth.

5. Never drop or insert any object into any opening.

6. Do not use outdoors.

7. Do not operate where aerosol (spray) products are being used or where oxygen is being administered.

8. To disconnect the machine, set the main switch to the “{” position (which represents off), and then remove the plug from the outlet.

9. Do not unplug by pulling on the cord. To unplug, grasp the plug, not the cord.

10. Keep fingers away from all moving parts. Special care is required around the machine needle.

11. Always use the proper needle plate. The wrong plate can cause the needle to break.

12. Do not use bent needles.

13. Do not pull or push fabric while stitching. It may deflect the needle, causing it to break.

14. Switch the machine to the “{” position to turn it off when making any adjustments in the needle area, such as threading the needle, changing the needle, threading the bobbin, or changing the presser foot.

15. Always unplug the machine from the electrical outlet when removing covers, lubricating, or when making any other user servicing adjustments mentioned in the instruction manual.

16. This sewing machine is not intended for use by young children or infirm persons without supervision.

17. Young children should be supervised to ensure that they do not play with this machine.

SAVE THESE INSTRUCTIONS

This machine is intended for household use.

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XL5000us.book Page 2 Tuesday, November 11, 2003 9:25 AM

——————————————————————————————————————————————————————————————

FOR USERS IN THE UK, EIRE, MALTA AND CYPRUS ONLY

If this machine is fitted with a three-pin non-rewireable BS plug then please read the following.

IMPORTANT (in the United Kingdom)

Main supply (AC 230/240V, 50Hz)

DO NOT cut off the main plug from the equipment. If the plug fitted is not suitable for the power outlet in your home or the cable is too short to reach a power outlet, then obtain an appropriate safety-approved extension lead or consult your dealer.

BE SURE to replace the fuse only with an identical approved type, as originally fitted, and to replace the fuse cover.

If the main plug is cut off, be sure to remove the fuse and dispose of the plug immediately, to avoid a possible shock hazard by inadvertent connection to the main power supply.

IMPORTANT (in the other countries)

If the available socket outlet is not suitable for the plug supplied with this equipment, it should be cut off and an appropriate three-pin plug should be fitted. With alternative plugs, an approved fuse must be fitted in the plug.

NOTE: The plug severed from the main leads must be destroyed as a plug with bared flexible cords is hazardous if engaged in a live socket outlet. In the event that the plug fuse is replaced, use a fuse approved by ASTA to BS 1362, i.e., carrying the mark, rated as marked on the plug.

Always replace the fuse cover. Never use plugs with the fuse cover omitted.

WARNING: DO NOT CONNECT EITHER WIRE TO THE EARTH TERMINAL WHICH IS MARKED WITH THE LETTER ‘E’ OR BY THE EARTH SYMBOL , OR COLORED GREEN OR GREEN AND YELLOW.

The wires in this main lead are colored in accordance with the following code:

Blue Neutral Brown Live

As the colors of the wiring in the main lead of this appliance may not correspond with the colored markings identifying the terminals in your plug, proceed as follows:

The wire that is colored blue must be connected to the terminal marked with the letter ‘N’ or colored black or blue.

The wire that is colored brown must be connected to the terminal marked with the letter ‘L’ or colored red or brown.

CONNECTING PLUGS AND MAIN POWER/SEWING LIGHT SWITCH

1. Connect the three-prong plug into the machine.

2. Connect the electrical supply plug into a wall outlet.

• When leaving the machine unattended, the main power switch of the machine should be switched off or the plug must be removed from the socket outlet.

The main power/sewing light switch turns the main power and sewing light on or off.

1 Turn on 2 Turn off

• When servicing the machine, removing covers or changing bulbs, the machine must be unplugged.

XL5000us.book Page 3 Tuesday, November 11, 2003 9:25 AM

CONTENTS

IMPORTANT SAFETY INSTRUCTIONS ............................................................................... 1

CONNECTING PLUGS AND MAIN POWER/SEWING LIGHT SWITCH ............................. 2

CONTENTS .........................................................................................................................3

PRINCIPAL PARTS ............................................................................................................... 4

ACCESSORIES .....................................................................................................................5

USING YOUR SEWING MACHINE .....................................................................................6

Connecting Plugs .............................................................................................................................................. 6

Main Power/Sewing Light Switch ...................................................................................................................... 7

Foot Controller .................................................................................................................................................. 7

Inserting the Needle .......................................................................................................................................... 7

Checking the Needle ......................................................................................................................................... 8

Changing the Presser Foot ................................................................................................................................. 8

Converting to Free-arm Style ............................................................................................................................. 9

Steadying the Machine ...................................................................................................................................... 9

THE CONTROLS ............................................................................................................... 10

Pattern Selection Dial ...................................................................................................................................... 10

Recommended Widths and Lengths for Stitches .............................................................................................. 11

Stitch Length Dial ............................................................................................................................................ 14

Stretch Stitching .............................................................................................................................................. 14

Reverse Sewing Lever ...................................................................................................................................... 14

Drop Feed Lever (if the machine is equipped with a drop feed lever) .............................................................. 14

THREADING THE MACHINE ............................................................................................15

Winding the Bobbin ........................................................................................................................................ 15

Lower Threading ............................................................................................................................................. 16

Upper Threading ............................................................................................................................................. 18

Using the Needle Threader (models equipped with a needle threader) ............................................................ 19

Quick Thread-Setting System FAST START BOBBIN (models equipped with a quick thread-setting system) .... 20

Drawing up the lower thread .......................................................................................................................... 21

Sewing with a Twin Needle ............................................................................................................................ 21

Tension of the Thread ..................................................................................................................................... 22

CHART OF SEWING FABRICS, NEEDLES AND THREAD COMBINATIONS .....................24

Please Read Before Sewing ............................................................................................................................. 25

Straight Stitching ............................................................................................................................................. 25

Zigzag Stitching .............................................................................................................................................. 26

Blind Hem Stitching ........................................................................................................................................ 27

Shell Tuck Stitching ......................................................................................................................................... 27

Elastic Stitching ............................................................................................................................................... 28

Scallop Stitching ............................................................................................................................................. 28

Overedge Stitching .......................................................................................................................................... 29

Feather Stitching ............................................................................................................................................. 29

Triple Zigzag Stretch Stitching ......................................................................................................................... 30

Decorative Stitching ........................................................................................................................................ 30

Making a Buttonhole (1-Step Automatic Buttonhole) ....................................................................................... 30

Making a Buttonhole (4-Step Buttonhole) ........................................................................................................ 31

Adjusting Buttonholes ..................................................................................................................................... 33

Sewing Buttons ............................................................................................................................................... 33

Zipper Insertion ............................................................................................................................................... 34

Gathering ........................................................................................................................................................ 35

Darning ........................................................................................................................................................... 35

Appliqués ........................................................................................................................................................ 36

Monogramming and Embroidering ................................................................................................................. 36

MAINTENANCE ................................................................................................................38

Changing the Light Bulb .................................................................................................................................. 38

Oiling ............................................................................................................................................................. 38

Cleaning ......................................................................................................................................................... 39

Performance Checklist .................................................................................................................................... 40

Repacking the Machine ................................................................................................................................... 42

INDEX ............................................................................................................................... 43

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XL5000us.book Page 4 Tuesday, November 11, 2003 9:25 AM

KNOWING YOUR SEWING MACHINE —————————————————————————————————————————————

PRINCIPAL PARTS

1 Bobbin-winding assembly (page 15)

This winds the thread onto the bobbin, which you use for the lower thread.

2 Spool pin (page 15 and 18)

Holds the spool of thread.

3 Bobbin-winding tension disc and thread guide

(page 15)

4 Thread take-up lever (page 18) 5 Thread cutter (page 26) 6 Upper tension-control dial (page 22)

This controls the tension of the upper thread.

7 Pattern selection dial (page 10)

You can turn this in either direction to choose the stitch you want.

8 Stitch length dial (page 14)

This controls the length of the stitches.

9 Reverse-sewing lever (page 14)

You can push this to stitch in the reverse direction.

0 Buttonhole fine adjustment screw (page 33) A Buttonhole lever (1-Step automatic buttonhole)

(page 30)

B Needle threader (page 19)

This is only available on certain models.

C Handle D Balance wheel

Turn toward you (counterclockwise) to raise and lower the needle.

E Main power/sewing light switch (page 7)

You can turn the main power and sewing light on and off.

F Foot controller receptacle (page 6)

Plug in the foot controller plug and connect the machine to the power supply.

G Presser foot lever (page 8)

This raises and lowers the presser foot.

H Foot controller (page 7)

You can use this to control the sewing speed, and to start and stop sewing.

I Zigzag presser foot

XL5000us.book Page 5 Tuesday, November 11, 2003 9:25 AM

ACCESSORIES

1 XA4911-151 X59369-321

(For 1 Step Automatic Buttonhole)

3 X59375-121

4 129583-001

7 X55467-021

1 Buttonhole foot (1 pc.) 2 Zipper foot (1 pc.) 3 Button sewing foot (1 pc.) 4 Needle pack (regular single needle HAX130) (3 pcs.) 5 Twin needle (1 pc.) 6 Bobbins (3 pcs.) 7 Screwdriver (1 pc.) 8 Extra spool pin (1 pc.) 9 Darning plate (1pc.) (When the machine is not

equipped with a Drop Feed.)

(For 4 Step Buttonhole)

5 X57521-001

8 130920-021

Parts code for zigzag presser foot: 138135-122 Foot controller:

The above accessories are stored in the accessory bag inside the extension table. These accessories have been designed to help you carry out most sewing tasks.

2 X59370-021

6 SA156(For U.S.A.)

SFB(XA5539-151)(For other countries)

9 XA3442-121

XC7359-021 (110/120V areas) XC7438-021 (220/240V areas) XC7456-021 (U.K.) XC7455-021 (Australia, New Zealand)

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XL5000us.book Page 6 Tuesday, November 11, 2003 9:25 AM

KNOWING YOUR SEWING MACHINE —————————————————————————————————————————————

USING YOUR SEWING MACHINE

WARNING

●

Use only regular household electricity for the power source. Using other power sources may result in fire, electric shock, or damage to the machine.

● Turn off the main power and remove the plug in the following circumstances:

• When you are away from the machine

• After using the machine

• When the power fails during use

• When the machine does not operate correctly due to a bad connection or a disconnection

• During electrical storms

CAUTION

● Do not use extension cords or multi-plug adapters with many other appliances plugged in to

them. Fire or electric shock may result.

● Do not touch the plug with wet hands. Electric shock may result.

● When unplugging the machine, always turn off the main power first. Always grasp the plug to

remove it from the outlet. Pulling on the cord may damage the cord, or lead to fire or electric shock.

● Do not allow the power cord to be cut, damaged, modified, forcefully bent, pulled, twisted,

or bundled. Do not place heavy objects on the cord. Do not subject the cord to heat. These things may damage the cord and cause fire or electric shock. If the cord or plug is damaged, take the machine to your authorized dealer for repairs before continuing use.

● Unplug the power cord if the machine is not to be used for a long period of time, otherwise a

fire may result.

Connecting Plugs

Connect the power cord plug to the machine.

Connect the power supply plug to a wall

outlet.

XL5000us.book Page 7 Tuesday, November 11, 2003 9:25 AM

Note

● When leaving the machine unattended, the main switch of the machine should be switched off or the plug must be removed from the socket outlet.

● When servicing the machine, removing covers or changing bulbs, the machine must be unplugged.

(For U.S.A. only)

● This appliance has a polarized plug (one blade wider than the other). To reduce the risk of electric shock, this plug is intended to fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install the proper outlet. Do not modify the plug in any way.

Main Power/Sewing Light Switch

This switch turns the main power and sewing light on or off.

1 Turn on (toward the “I” mark) 2 Turn off (toward the “O” mark)

Foot Controller

When you press the foot controller down lightly, the machine will run at a low speed. When you press harder, the machine’s speed will increase. When you take your foot off the foot controller, the machine will stop. You should make sure that nothing is placed on the foot controller when the machine is not in use.

CAUTION

● Do not allow pieces of cloth and dust to

build up on the foot controller, otherwise a fire or an electric shock could occur.

Note

(For U.S.A. only)

● Foot Controller: Model KD-1902 This foot controller can be used with Models XL-5050/XL-5060/XL-5070/

XL-5051/XL-5061/XL-5071.

Inserting the Needle

CAUTION

● Turn the main power switch off before

you change the needle. If you leave the main power on and step on the foot controller, the machine will start and you may be injured.

● Only use sewing-machine needles for

home use. Other needles may bend or break and cause injury.

● Never sew with a bent needle. A bent

needle will easily break and cause injury.

Remove the power supply plug from the

electrical outlet.

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XL5000us.book Page 8 Tuesday, November 11, 2003 9:25 AM

KNOWING YOUR SEWING MACHINE —————————————————————————————————————————————

Raise the needle bar to its highest position.

Checking the Needle

Lower the presser foot.

If a needle is already installed, remove it by

loosening the needle clamp with a screwdriver and pulling the needle down.

1 Screwdriver

• Do not use extreme force when loosening or tightening the needle clamp screw, otherwise certain parts of the sewing machine may be damaged.

With the flat side of the needle toward the

back of the machine, insert the needle until it touches the needle stopper. Tighten the needle clamp.

The sewing needle must always be straight

and sharp for smooth sewing.

To check if the needle is bent, place the flat

side of the needle on a flat surface as shown.

Replace the needle if it is bent or dull.

Changing the Presser Foot

CAUTION

●

Always turn off the power before you change the presser foot. If you leave the power on and step on the controller, the machine will start and you may be injured.

● Always use the correct presser foot for

the stitch pattern you have chosen. If you use the wrong presser foot, the needle may strike the presser foot and bend or break, and may cause injury.

● Only use presser feet that have been

designed to be used with this machine. Using other any presser feet may cause an accident or injury.

1 Screwdriver 2 Needle stopper 3 Needle

CAUTION

Make sure to push in the needle until it

●

touches the stopper, and securely tighten the needle clamp screw with a screwdriver. If the needle is not in fully, or if the needle clamp screw is loose, the needle may break or the machine may be damaged.

You will have to change the presser foot depending on what you want to sew and how.

■ Snap-On Type

Raise the needle to its highest position by turning

the balance wheel toward you (counterclockwise) and raise the presser foot lever.

Release the foot by raising the lever at the

back of the holder assembly.

XL5000us.book Page 9 Tuesday, November 11, 2003 9:25 AM

Put a different presser foot on the needle plate

so that the bar on the presser foot is in line with the slot on the shank.

Lower the presser foot lever and fix the

presser foot onto the shank. If the presser foot is in the correct place, the bar should snap in.

Converting to Free-arm Style

Free-arm sewing is convenient for sewing tubular and hard-to-reach areas. To change your machine to the free-arm style, lift out the extension table attachment.

1 Lift the bottom of the extension table up

toward you.

2 Pull the extension table out to remove it.

1 Extension table

Steadying the Machine

When the machine is placed on an uneven surface, turn the rubber cushion on the front right-hand side of the base plate to adjust it until the machine is stable.

CAUTION

● If the presser foot is not installed with the

correct orientation, the needle may strike the presser foot, which may bend or break the needle and cause injury.

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XL5000us.book Page 10 Tuesday, November 11, 2003 9:25 AM

KNOWING YOUR SEWING MACHINE —————————————————————————————————————————————

THE CONTROLS

Pattern Selection Dial

To choose a stitch, simply turn the pattern selection dial in either direction. Stitch widths and lengths are shown on the following page.

1 Pattern selection dial

Note

● Since the pattern selection dial is not continuous, it cannot be turned directly from the last stitch to the first one or from the first stitch to the last one. To select the first stitch when the last one is displayed or to select the last stitch when the first one is displayed, turn the pattern selection dial in the opposite direction until the desired stitch is displayed.

■ 21 Stitches (1-Step Automatic Buttonhole)

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

■ 17 Stitches (1-Step Automatic Buttonhole)

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

■ 17 Stitches (4-Step Buttonhole)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

XL5000us.book Page 11 Tuesday, November 11, 2003 9:25 AM

Recommended Widths and Lengths for Stitches

■ 21 Stitches (1-Step Automatic Buttonhole)

Recommended

Pattern Stitch Name

[mm (inch)]

1-STEP AUTOMATIC

BUTTONHOLE

STRAIGHT STITCH

(CENTER)

STRAIGHT STITCH

(LEFT)

ZIGZAG STITCH

BLIND HEM STITCH

SHELL TUCK STITCH

ELASTIC STITCH

STRETCH BLIND HEM STITCH

SCALLOP STITCH

TRIPLE STRETCH STITCH

(CENTER)

TRIPLE STRETCH STITCH

(LEFT)

TRIPLE ZIGZAG STRETCH STITCH

STRETCH OVERLOCK STITCH

ELASTIC OVERLOCK STITCH

FEATHER STITCH

ARROWHEAD STITCH

DECORATIVE STITCH

Width

(3/16)

1.7

(1/16)

3.5

(1/8)

(3/16)

3.5

(1/8)

(3/16)

1.7

(1/16)

3.5

(1/8)

(3/16)

3.5

(1/8)

(3/16)

Recommended

Length

[mm (inch)]

-1.5

(1/64-1/16)

1-4

(1/16-3/16)

1-4

(1/16-3/16)

-4

(1/64-3/16)

-4

(1/64-3/16)

-4

(1/64-3/16)

-2

(1/64-1/16)

-3

(1/64-1/8)

-2.5

(1/64-3/32)

-1.5

(1/64-1/16)

-1.5

(1/64-1/16)

Fixed

2.5 (3/32)

Fixed

2.5 (3/32)

Fixed

2.5 (3/32)

Fixed

2.5 (3/32)

Fixed

2.5 (3/32)

Fixed

2.5 (3/32)

Fixed

2.5 (3/32)

Fixed

2.5 (3/32)

Fixed

2.5 (3/32)

Fixed

2.5 (3/32)

Page in

Instructions

25, 34, 35

26, 33, 36

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XL5000us.book Page 12 Tuesday, November 11, 2003 9:25 AM

KNOWING YOUR SEWING MACHINE —————————————————————————————————————————————

■ 17 Stitches (1-Step Automatic Buttonhole)

Pattern Stitch Name

1-STEP AUTOMATIC

BUTTONHOLE

STRAIGHT STITCH

(CENTER)

STRAIGHT STITCH

(LEFT)

ZIGZAG STITCH

BLIND HEM STITCH

SHELL TUCK STITCH

ELASTIC STITCH

TRIPLE STRETCH STITCH

(CENTER)

TRIPLE STRETCH STITCH

(LEFT)

TRIPLE ZIGZAG STRETCH STITCH

STRETCH OVERLOCK STITCH

ELASTIC OVERLOCK STITCH

FEATHER STITCH

Recommended

Width

[mm (inch)]

(3/16)

1.7

(1/16)

3.5

(1/8)

(3/16)

3.5

(1/8)

(3/16)

1.7

(1/16)

3.5

(1/8)

(3/16)

3.5

(1/8)

(3/16)

Recommended

Length

[mm (inch)]

-1.5

(1/64-1/16)

1-4

(1/16-3/16)

1-4

(1/16-3/16)

-4

(1/64-3/16)

-4

(1/64-3/16)

-4

(1/64-3/16)

-2

(1/64-1/16)

-3

(1/64-1/8)

-2.5

(1/64-3/32)

Fixed

2.5 (3/32)

Fixed

2.5 (3/32)

Fixed

2.5 (3/32)

Fixed

2.5 (3/32)

Fixed

2.5 (3/32)

Fixed

2.5 (3/32)

Fixed

2.5 (3/32)

Fixed

2.5 (3/32)

Page in

Instructions

25, 34, 35

26, 33, 36

XL5000us.book Page 13 Tuesday, November 11, 2003 9:25 AM

■ 17 Stitches (4-Step Buttonhole)

Pattern Stitch Name

4-STEP BUTTONHOLE

ZIGZAG STITCH

STRAIGHT STITCH

(CENTER)

STRAIGHT STITCH

(LEFT)

STRETCH BLIND HEM STITCH

SHELL TUCK STITCH

ELASTIC STITCH

TRIPLE ZIGZAG STRETCH STITCH

TRIPLE STRETCH STITCH

(CENTER)

TRIPLE STRETCH STITCH

(LEFT)

ARROWHEAD STITCH

ELASTIC OVERLOCK STITCH

FEATHER STITCH

Recommended

Width

[mm (inch)]

(3/16)

1.7

(1/16)

3.5

(1/8)

(3/16)

1.7

(1/16)

3.5

(1/8)

(3/16)

Recommended

Length

[mm (inch)]

-1.5

(1/64-1/16)

-4

(1/64-3/16)

-4

(1/64-3/16)

-4

(1/64-3/16)

1-4

(1/16-3/16)

1-4

(1/16-3/16)

-1.5

(1/64-1/16)

-3

(1/64-1/8)

-2.5

(1/64-3/32)

Fixed

2.5 (3/32)

Fixed

2.5 (3/32)

Fixed

2.5 (3/32)

Fixed

2.5 (3/32)

Fixed

2.5 (3/32)

Fixed

2.5 (3/32)

Fixed

2.5 (3/32)

Fixed

2.5 (3/32)

Page in

Instructions

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25, 34, 35

+ 31 hidden pages