Brother XL-3200 Owner's Manual

Getting Ready

Sewing Basics

Computerized Sewing and Embroidery Machine

Operation Manual

Product Code:882-S85

Utility Stitches

Character/

Decorative Stitches

Embroidery

Embroidery Edit

My Custom Stitch

Please visit us at http://solutions.brother.com when you can get product support and answers to frequently asked questions (FAQs).

Appendix

IMPORTANT SAFETY INSTRUCTIONS

When using this machine, basic safety precautions should always be taken, including the following: Read all instructions before using.

DANGER - To reduce the risk of electric shock:

1. The machine should never be left unattended while plugged in. Always unplug the machine from the electrical outlet immediately after using and before cleaning.

WARNING - To reduce the risk of burns, fire, electric shock, or injury to persons:

1. Do not allow this machine to be used as a toy. Close attention is necessary when the machine is used by or near children.

2. Use this machine only for its intended use as described in this manual. Use only accessories recommended by the manufacturer as contained in this manual.

3. Never operate this machine if it has a damaged cord or plug, if it is not working properly, if it has been dropped or damaged, or dropped into water. Return the machine to the nearest authorized dealer or service center for examination, repair, electrical or mechanical adjustment.

4. Never operate the machine with any air openings blocked. Keep ventilation openings of the machine and foot control free from the accumulation of lint, dust, and loose cloth.

5. Never drop or insert any object into any opening.

6. Do not use outdoors.

7. Do not operate where aerosol (spray) products are being used or where oxygen is being administered.

8. To disconnect, turn the main switch to the symbol “ ” position which represents off, then remove plug from outlet.

9. Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.

10. Keep fingers away from all moving parts. Special care is required around the machine needle.

11. Always use the proper needle plate. The wrong plate can cause the needle to break.

12. Do not use bent needles.

13. Do not pull or push fabric while stitching. It may deflect the needle causing it to break.

14. Switch the machine to the symbol “ ” position when making any adjustments in the needle area.

15. Always unplug the machine from the electrical outlet when removing covers, lubricating, or when making any other user servicing adjustments mentioned in the instruction manual.

16. This sewing machine is not intended for use by young children or infirm persons without supervision.

17. Young children should be supervised to ensure that they do not play with this machine.

18. If the LED light unit (light-emitting diode) is damaged, it must be replaced by authorized dealer.

19. Hold the foot controller plug when rewinding into cord reel. Do not allow the plug to whip when rewinding.

20. When lifting the sewing machine, be careful not to make any sudden or careless movements, otherwise you may injure your back or knees.

21. When transporting the sewing machine, be sure to carry it by its handle. Lifting the sewing machine by any other part may damage the machine or result in the machine falling, which could cause injuries.

Use this machine only for its intended use as described in this manual.

Use accessories recommended by the manufacturer as contained in this manual.

The contents of this manual and specifications of this product are subject to change without notice.

For additional product information, visit our web site at www.brother.com

SAVE THESE INSTRUCTIONS

This machine is intended for household use.

This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.

FOR USERS IN THE UK, EIRE, MALTA

AND CYPRUS ONLY

IMPORTANT

• In the event of replacing the plug fuse, use a fuse approved by ASTA to BS 1362, i.e. carrying the mark, rating as marked on plug.

• Always replace the fuse cover. Never use plugs with the fuse cover omitted.

• If the available electrical outlet is not suitable for the plug supplied with this equipment, you should contact your authorized dealer to obtain the correct lead.

Federal Communications Commission (FCC)

Declaration of Conformity (For USA Only)

Responsible Party: Brother International Corporation

100 Somerset Corporate Boulevard Bridgewater, NJ 08807-0911 USA TEL : (908) 704-1700

declares that the product

Product Name: Model Number:

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

Brother Sewing Machine NV4750D

• Reorient or relocate the receiving antenna.

• Increase the separation between the equipment and receiver.

• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.

• Consult the dealer or an experienced radio/TV technician for help.

• The enclosed interface cable should be used in order to ensure compliance with the limits for a Class B digital device.

• Changes or modifications not expressly approved by Brother Industries, Ltd. could void the user's authority to operate the equipment.

iii

CONGRATULATIONS ON CHOOSING OUR

MACHINE

Your machine is the most advanced computerized household embroidery and sewing machine. To fully enjoy all the features incorporated, we suggest that you study the manual.

PLEASE READ BEFORE USING THIS MACHINE

For safe operation

1. Be sure to keep your eye on the needle while sewing. Do not touch the handwheel, thread take-up, needle, or other moving parts.

2. Remember to turn off the power switch and unplug the cord when:

• Operation is completed

• Replacing or removing the needle or any other parts

• A power failure occurs during use

• Maintaining the machine

• Leaving the machine unattended.

3. Do not store anything on the foot controller.

4. Plug the machine directly into the wall. Do not use extension cords.

5. Do not place or store the machine near heaters or other hot appliances, in any location exposed to extremely high or low temperatures, high humidity or dusty locations. Doing so could cause the machine to malfunction.

6. Never operate the machine if it has a damaged cord or plug, if it is not working properly, if it has been dropped or damaged, or water is spilled on the unit. Return the machine to the nearest authorized retailer or service center for examination, repair, electrical or mechanical adjustment.

7. The sewing machine plastic bag should be kept out of the reach of children or disposed of. Never allow children to play with plastic bags due to the danger of suffocation.

8. Do not place this sewing machine on an unstable surface, such as an unsteady or slanted table; otherwise the sewing machine may fall, resulting in injuries.

For a longer service life

1. When storing this machine, avoid direct sunlight and high humidity locations. Do not use or store the machine near a space heater, iron, halogen lamp, or other hot objects.

2. Use only neutral soaps or detergents to clean the case. Benzene, thinner, and scouring powders can damage the case and machine, and should never be used.

3. Do not drop or hit the machine.

4. Always consult the operation manual when replacing or installing any assemblies, the presser feet, needle, or other parts to assure correct installation.

5. Use only the interface cable (USB cable) included with this machine.

For repair or adjustment

In the event a malfunction occurs or adjustment is required, first follow the troubleshooting table in the back of the operation manual to inspect and adjust the machine yourself. If the problem persists, please consult your local authorized Brother dealer.

For additional product information and updates, visit our web site at www.brother.com

The contents of this manual, specifications of this product and also design of display are subject to change without notice.

WHAT YOU CAN DO WITH THIS MACHINE

Check operations and view advice on the large LCD (liquid crystal display).

SPECIAL FEATURES

Prepare the bobbin thread with one touch.

The automatic thread tension makes trial sewing unnecessary.

Automatic threading makes threading quick and easy.

Utility Stitches

Character/Decorative Stitches

Chapter

To learn the operation of the principal parts and the screens

Pre-programmed with more than 100 frequently used stitches

To learn how to prepare for sewing and basic sewing operations

The variety of stitches widen your creativity

Getting Ready Sewing Basics

Embroidery

Chapter

Maximum 30 cm x 18 cm (approx. 12 x 7 inches) for large embroidery designs

Embroidery Edit

Chapter

Designs can be combined, rotated or enlarged

My Custom Stitch

Chapter

Create original decorative stitches

Appendix

Chapter

Caring for your machine and dealing with errors and malfunctions

Page 9 Page 43

Page 57 Page 115

Page 143 Page 197

Page 225 Page 235

HOW TO USE THIS MANUAL

Chapter 1 Chapter 2

Chapter 3

Chapter 4

Chapter 1 Chapter 2 Chapter 5 Chapter 6

Chapter 1 and Chapter 2 explain your sewing machine’s basic operation procedures for someone who is using the sewing machine for the first time. If you want to sew utility stitches or character/ decorative stitches, read Chapter 1 and Chapter 2, then go on to Chapter 3 (Utility Stitches) or Chapter 4 (Character/ Decorative Stitches). When you are ready to begin using the embroidery function after reading Chapter 1 and Chapter 2, proceed to Chapter 5 (Embroidery). Once you understand the steps explained in Chapter 5, go on to Chapter 6 (Embroidery Edit) for an explanation about the convenient embroidery edit functions. In the screens that appear in the step-by-step directions the parts that are used for the operation are shown

in . Compare the screen in the directions with the actual screen, and carry out the operation. If, while using the machine, you experience something you do not understand, or there is a function you

would like to know more about, refer to the index at the back of the operation manual in conjunction with the table of contents to find the section of the manual you should refer to.

To sew utility stitches To sew character or decorative stitches

To do machine embroidery

vii

Contents

CONTENTS

IMPORTANT SAFETY INSTRUCTIONS ..................i

WHAT YOU CAN DO WITH THIS MACHINE .....vi

HOW TO USE THIS MANUAL ............................vii

NAMES OF MACHINE PARTS AND THEIR

FUNCTIONS...........................................................1

Machine ................................................................................. 1

Needle and Presser Foot Section ............................................. 2

Embroidery Unit ..................................................................... 3

Operation Buttons................................................................... 3

Included Accessories ..............................................................4

Options................................................................................... 7

Chapter 1 Getting Ready 9

TURNING THE MACHINE ON/OFF ...................10

LCD SCREEN .......................................................11

Screens Operations Performed Using a USB Mouse .............. 14

Using the Machine Setting Mode Key .................................. 16

Using the Machine Operation Mode Key .............................. 21

Using the Pattern Explanation Key ........................................ 22

LOWER THREADING..........................................23

Winding the Bobbin..............................................................23

Setting the Bobbin................................................................. 26

Pulling Up the Bobbin Thread............................................... 28

UPPER THREADING ...........................................29

Threading Using the “Automatic Threading” Button.............. 29

Threading Manually.............................................................. 31

Using the Twin Needle Mode ...............................................34

Using Threads that Unwind Quickly ..................................... 36

CHANGING THE PRESSER FOOT .......................37

Removing the Presser Foot .................................................... 37

Attaching the Presser Foot..................................................... 37

Attaching the Walking Foot...................................................38

CHANGING THE NEEDLE...................................39

Chapter 2 Sewing Basics 43

SEWING ..............................................................44

Sewing a Stitch .....................................................................44

Sewing Reinforcement Stitches .............................................46

Sewing Curves ...................................................................... 46

Changing Sewing Direction ..................................................46

Sewing Heavyweight Fabrics ................................................47

Sewing Lightweight Fabrics...................................................48

Sewing Stretch Fabrics ..........................................................48

STITCH SETTINGS...............................................49

Setting the Stitch Width......................................................... 49

Setting the Stitch Length........................................................49

Setting the Thread Tension.................................................... 50

USEFUL FUNCTIONS..........................................51

Automatic Reinforcement Stitching.......................................51

Automatic Thread Cutting ..................................................... 52

Pivoting ................................................................................53

Automatic Fabric Sensor System (Automatic Presser Foot

Pressure) ...............................................................................55

Locking the Screen................................................................ 55

Elastic Zigzag Stitches ...........................................................73

Overcasting...........................................................................74

Quilting.................................................................................79

Blind Hem Stitches................................................................89

Appliqué ...............................................................................90

Shelltuck Stitches ..................................................................91

Scallop Stitches .....................................................................92

Top Stitching .........................................................................92

Smocking Stitches .................................................................93

Fagoting ................................................................................93

Tape or Elastic Attaching.......................................................94

Heirloom...............................................................................95

One-step Buttonholes............................................................97

Four-step Buttonholes..........................................................101

Bar Tacks ............................................................................105

Button Sewing.....................................................................107

Eyelet ..................................................................................109

Multi-directional Sewing

(Straight Stitch and Zigzag Stitch) ........................................110

Zipper Insertion...................................................................111

Chapter 4 Character/Decorative Stitches 115

SELECTING STITCH PATTERNS........................ 116

Selecting Decorative Stitch Patterns/7mm Decorative Stitch Patterns/Satin Stitch Patterns/7mm Satin Stitch Patterns/

Cross Stitch/Utility Decorative Stitch Patterns......................118

Alphabet Characters ............................................................118

SEWING STITCH PATTERNS ............................ 120

Sewing Attractive Finishes ...................................................120

Basic Sewing.......................................................................120

Making Adjustments............................................................121

EDITING STITCH PATTERNS............................ 123

Changing the Size ...............................................................124

Changing the Length (for 7mm Satin Stitch Patterns Only) ...125

Creating a Vertical Mirror Image .........................................125

Creating a Horizontal Mirror Image.....................................125

Sewing a Pattern Continuously ............................................125

Changing Thread Density (for Satin Stitch Patterns Only)..... 126

Checking the Image.............................................................127

COMBINING STITCH PATTERNS..................... 128

Before Combining ...............................................................128

Combining Various Stitch Patterns.......................................128

Combining Large and Small Stitch Patterns..........................130

Combining Horizontal Mirror Image Stitch Patterns.............130

Combining Stitch Patterns of Different Length ..................... 131

Making Step Stitch Patterns

(for 7mm Satin Stitch Patterns Only) ....................................132

USING THE MEMORY FUNCTION .................. 134

Stitch Data Precautions .......................................................134

Saving Stitch Patterns in the Machine’s Memory..................136

Saving Stitch Patterns to USB Media

(Commercially Available) ....................................................138

Saving Stitch Patterns in the Computer ................................139

Retrieving Stitch Patterns from the Machine’s Memory........140

Recalling from USB Media ..................................................141

Recalling from the Computer...............................................142

viii

Chapter 3 Utility Stitches 57

SELECTING UTILITY STITCHES...........................58

Saving Your Stitch Settings .................................................... 60

Using the Sewing Type Selection Key ..................................61

SEWING THE STITCHES......................................63

Straight Stitches.....................................................................63

Dart Seam............................................................................. 67

Gathering..............................................................................68

Flat Fell Seam ....................................................................... 69

Pintuck .................................................................................69

Zigzag Stitches......................................................................71

Chapter 5 Embroidery 143

BEFORE EMBROIDERING................................. 144

Embroidery Step by Step......................................................144

Attaching Embroidery Foot “W” ..........................................145

Attaching the Embroidery Unit ............................................146

Contents

SELECTING PATTERNS......................................149

Selecting Embroidery Patterns/Heirloom Patterns/Border

Patterns/Cross stitch Patterns/Floral alphabet Patterns..........151

Selecting Alphabet Character Patterns .................................152

Selecting Frame Patterns......................................................153

Selecting Patterns from Embroidery Cards ...........................154

Selecting Patterns from USB media/Computer ..................... 154

VIEWING THE SEWING SCREEN ......................155

PREPARING THE FABRIC ..................................157

Attaching Iron-on Stabilizers (backing) to the Fabric............157

Hooping the Fabric in the Embroidery Frame ......................158

Embroidering Small Fabrics or Fabric Edges ........................ 160

ATTACHING THE EMBROIDERY FRAME..........162

CONFIRMING THE PATTERN POSITION .........163

Checking the Pattern Position..............................................163

Previewing the Completed Pattern.......................................164

SEWING AN EMBROIDERY PATTERN ..............165

Sewing Attractive Finishes ...................................................165

Sewing Embroidery Patterns ................................................166

Sewing Embroidery Patterns Which Use Appliqué............... 168

ADJUSTMENTS DURING THE EMBROIDERY PROCESS

If the Bobbin Runs Out of Thread ........................................170

If the Thread Breaks During Sewing.....................................171

Restarting from the Beginning..............................................172

Resuming Embroidery After Turning Off the Power .............172

...........................................................170

MAKING EMBROIDERY ADJUSTMENTS ..........174

Adjusting Thread Tension....................................................174

Using the Automatic Thread Cutting Function

(END COLOR TRIM) ...........................................................175

Using the Thread Trimming Function

(JUMP STITCH TRIM)..........................................................175

Adjusting the Embroidery Speed..........................................176

Changing the Thread Color Display.....................................177

Changing the Embroidery Frame Display.............................178

REVISING THE PATTERN ..................................179

Changing the Pattern Position..............................................179

Aligning the Pattern and the Needle ....................................180

Changing the Size ...............................................................181

Rotating the Pattern .............................................................182

Creating a Horizontal Mirror Image.....................................183

Changing the Density (Alphabet Character and Frame

Patterns Only) .....................................................................183

Changing the Colors of Alphabet Character Patterns............184

USING THE MEMORY FUNCTION...................185

Embroidery Data Precautions ..............................................185

Saving Embroidery Patterns in the Machine’s Memory ........187

Saving Embroidery Patterns to USB Media

(Commercially Available)....................................................189

Saving Embroidery Patterns in the Computer .......................190

Retrieving Patterns from the Machine’s Memory..................191

Recalling from USB Media ..................................................191

Recalling from the Computer...............................................192

EMBROIDERY APPLICATIONS..........................194

Using a Frame Pattern to Make an Appliqué (1)...................194

Using a Frame Pattern to Make an Appliqué (2)...................195

Changing Alphabet Character Spacing ................................ 207

Reducing Character Spacing ............................................... 208

Changing the Color of Each Alphabet Character

in a Pattern......................................................................... 209

Changing the Thread Color................................................. 209

Creating a Custom Thread Table......................................... 210

Choosing a Color from the Custom Thread Table................ 212

Designing Repeated Patterns............................................... 213

After Editing........................................................................ 217

COMBINING PATTERNS .................................. 219

Editing Combined Patterns.................................................. 219

Sewing Combined Patterns ................................................. 222

USING THE MEMORY FUNCTION .................. 223

Chapter 7 MY CUSTOM STITCH 225

DESIGNING A STITCH ..................................... 226

ENTERING STITCH DATA ................................ 228

USING STORED CUSTOM STITCHES............... 233

Storing Custom Stitches in Your List.................................... 233

Retrieving Stored Stitches.................................................... 234

Chapter 8 Appendix 235

CARE AND MAINTENANCE ............................. 236

About the Maintenance Message ........................................ 236

Cleaning the LCD Screen.................................................... 236

Cleaning the Machine Casing ............................................. 236

Cleaning the Race............................................................... 236

Adjusting the Alternate Bobbin Case (with no marking) ...... 237

ADJUSTING THE SCREEN ................................ 238

Screen Visibility is Low....................................................... 238

Touch Panel is Malfunctioning ........................................... 238

TROUBLESHOOTING ...................................... 240

ERROR MESSAGES............................................ 243

SPECIFICATIONS.............................................. 249

UPGRADING YOUR MACHINE’S

SOFTWARE ....................................................... 250

Upgrade Procedure Using USB Media................................ 250

Upgrade Procedure Using Computer .................................. 251

STITCH SETTING CHART ................................. 253

Index................................................................. 260

Chapter 6 Embroidery Edit 197

EXPLANATION OF FUNCTIONS ......................198

SELECTING PATTERNS TO EDIT .......................199

Selecting Embroidery Patterns/Heirloom Patterns/Border Patterns/Cross stitch Patterns/Floral Alphabet Patterns/Frame

Patterns ...............................................................................200

Selecting Alphabet Character Patterns .................................200

EDITING PATTERNS..........................................203

Moving the Pattern..............................................................205

Rotating the Pattern .............................................................205

Changing the Size of the Pattern..........................................206

Deleting the Pattern.............................................................207

Changing the Configuration of Alphabet Character

Patterns ...............................................................................207

Contents

NAMES OF MACHINE PARTS AND THEIR FUNCTIONS

j k

d e

NAMES OF MACHINE PARTS AND THEIR FUNCTIONS

The names of the various parts of the sewing machine and their functions are described below. Before using the sewing machine, carefully read these descriptions to learn the names of the machine parts.

Machine

■ Front View

a Top cover

Open the top cover to thread the machine and wind the bobbin.

b Thread cutter

Pass the threads through the thread cutter to cut them.

c Thread take-up lever check window

Look through the window to check the upper thread passing through in it.

d Flat bed attachment with accessory compartment

Store presser feet and bobbins in the accessory compartment of the flat bed attachment. When sewing cylindrical pieces, remove the flat bed attachment.

e Operation buttons (6 buttons) and sewing speed

controller

Use these buttons and the slide to operate the sewing machine.

f Knee lifter slot

Insert the knee lifter into the slot.

g Knee lifter

Use the knee lifter to raise and lower the presser foot.

h LCD (liquid crystal display)

Settings for the selected stitch and error messages appear in the LCD.

i Thread guide plate

Pass the thread around the thread guide plate when threading upper thread.

j Spool cap

Use the spool cap to hold the spool in place.

k Spool pin

Place a spool of thread on the spool pin.

l Bobbin winder

Use the bobbin winder when winding the bobbin.

m Supplemental spool pin

Use this spool pin to wind the bobbin thread, or to sew with the twin needle.

n Thread guide for bobbin winding

Pass the thread around this thread guide when winding the bobbin thread.

o Pretension disk

Pass the thread around the pretension disk when winding the bobbin thread.

■ Right-side/Rear View

a Handle

Carry the sewing machine by its handle when transporting the machine.

b Handwheel

Turn the handwheel toward you to raise and lower the needle. The wheel should be turned toward the front of the machine.

c Embroidery card slot

Insert the embroidery cards (sold separately) into the embroidery card slot.

d USB port connector for media

In order to send patterns from/to USB media, plug the USB media directly into the USB port connector.

e USB port connector for computer

In order to import/export patterns between a computer and the machine, plug the USB cable into the USB port connector.

f Touch pen holder

Use the touch pen holder to hold the touch pen when not in use.

g Main power switch

Use the main power switch to turn the sewing machine ON and OFF.

h Power cord receptacle

Insert the power cord into the machine receptacle.

i Feed dog position switch

Use the feed dog position switch to lower the feed dogs.

j Presser foot lever

Raise and lower the presser foot lever to raise and lower the presser foot.

k Air vent

The air vent allows the air surrounding the motor to circulate. Do not cover the air vent while the sewing machine is being used.

l Foot controller with retractable cord

Depress the foot controller to control the speed of the machine.

m Foot controller jack

Insert the foot controller plug into its jack on the machine.

NAMES OF MACHINE PARTS AND THEIR FUNCTIONS

Needle and Presser Foot Section

Measurements on the needle plate, bobbin cover and needle plate cover

The measurements on the bobbin cover are references for patterns with a middle (center) needle position. The measurements on the needle plate and the needle plate cover are references for stitches with a left needle position.

a Presser foot holder

The presser foot is attached onto the presser foot holder.

b Presser foot

The presser foot applies pressure consistently on the fabric as sewing takes place. Attach the appropriate presser foot for the selected stitch.

c Feed dogs

The feed dogs feed the fabric in the sewing direction.

d Bobbin cover

Open the bobbin cover to set the bobbin.

e Needle clamp screw

Use the needle clamp screw to hold the needle in place.

f Buttonhole lever

The buttonhole lever is used with the one-step buttonhole foot to create buttonholes.

g Needle bar thread guides

Pass the upper thread through the two needle bar thread guides.

h Needle plate

The needle plate is marked with guides to help sew straight seams.

i Presser foot holder screw

Use the presser foot holder screw to hold the presser foot in place.

j Needle plate cover

Remove the needle plate cover to clean the race.

a For stitches with a middle (center) needle position b For stitches with a left needle position c Left needle position on the needle plate <inch> d Left needle position on the needle plate <cm> e Middle (center) needle position

on the bobbin cover <inch>

f Left needle position on the needle plate cover <inch>

NAMES OF MACHINE PARTS AND THEIR FUNCTIONS

CAUTION

Note

CAUTION

Embroidery Unit

a Carriage

The carriage moves the embroidery frame automatically when embroidering.

b Release button (located under the embroidery unit)

Press the release button to remove the embroidery unit.

c Feed dog position switch

Use the feed dog position switch to raise and lower the feed dogs while the embroidery unit is attached.

d Embroidery unit connection

Insert the embroidery unit connection into the connection port when attaching the embroidery unit.

e Embroidery frame holder

Insert the embroidery frame into the embroidery frame holder to hold the frame in place.

f Frame-securing lever

Press the frame-securing lever down to secure the embroidery frame.

• After the embroidery frame is set in the frame holder, be sure the frame-securing lever is correctly lowered.

• Be sure that the feed dog position switch on

the embroidery unit is located at right when embroidering.

• You can also sew utility/decorative stitches

with the embroidery unit attached. Set the feed dog position switch on the embroidery unit to the appropriate setting.

Operation Buttons

a “Start/Stop” button

Press this button and the machine will sew a few stitches at a slow speed and then begin sewing at the speed set by the sewing speed controller. Press the button again to stop the machine. Hold the button in to sew at the machine’s slowest speed. The button changes color according to the machine’s operation mode.

Green: the machine is ready to sew or is sewing.

Red: the machine cannot sew.

b “Reverse/Reinforcement Stitch” button

Use this button to sew reinforcement stitches at the beginning and end of sewing. Press this button, and the machine sews 3 stitches in the same spot and stops automatically. For straight and zigzag stitch patterns that take reverse stitches, the machine will sew reverse stitches at low speed only while holding down the “Reverse/Reinforcement Stitch” button (the stitches are sewn in the opposite direction).

c “Needle Position” button

Use this button when changing sewing direction or for detailed sewing in small areas. Press this button to raise or lower the needle position. Press the button twice to sew a single stitch.

d “Thread Cutter” button

Press this button after sewing to automatically trim the excess thread.

e “Presser Foot Lifter” button

Press this button to lower the presser foot and apply pressure to the fabric. Press this button again to raise the presser foot.

f Sewing Speed controller

Use this controller to adjust the sewing speed. Move the slide to the left to sew at slower speeds. Move the slide to the right to sew at higher speeds. Beginners should sew at a slow speed.

g “Automatic Threading” button

Use this button to automatically thread the needle.

• Do not press the thread cutter button after the threads have already been cut. Otherwise, the needle may break, the threads may become tangled, or damage to the machine may occur.

NAMES OF MACHINE PARTS AND THEIR FUNCTIONS

Included Accessories

Pull the top of the flat bed attachment to open the accessory compartment.

a Storage space b Presser foot storage space c Presser foot storage space

Included Accessories 33-36 are contained in the embroidery unit carrying case. To open the embroidery unit carrying case, raise the lock and move the latch out of position. To re-hook the latches and securely close the case, position the latch on the catch of the unit lid and lower the lock till it snaps.

a Latches

NAMES OF MACHINE PARTS AND THEIR FUNCTIONS

75/11 2 needles 90/14 2 needles 90/14 2 needles: Ball point needle (gold colored)

1 234567

8 9 101112131415

16 17 18 19 20 21 22

23 24 25 26 27 28 29 30

31 32 33

39 40 41 42 43 44 45 46

34*

35*

36*

37 38

47 48 49 50 51 52

*1Included Accessories 33-36 are contained in the embroidery unit carrying case.

See Bobbin Work Instruction Manual for detailed instruction.

NAMES OF MACHINE PARTS AND THEIR FUNCTIONS

Memo

Part Code

No. Part Name

1 Buttonhole foot “A” X57789-251

2 Embroidery foot “W” XC8156-651

3 Overcasting foot “G” XC3098-051

4 Monogramming foot “N” X53840-351

5 Zipper foot “I” X59370-051

6 Zigzag foot “J” (on machine) XC3021-051

7 Blind stitch foot “R” X56409-051

8 Button fitting foot “M” 130489-001

9 Walking foot SA140 F033N:X81125-001

10 Side cutter foot SA177 F054:XC3198-101

11 Free-motion quilting foot “C” XE0765-101

12 Free-motion open toe quilting

foot “O”

13 Free-motion echo quilting foot

“E”

14 Straight stitch foot SA167 F042N:XC1973-102

15 Seam ripper X54243-151

16 Bobbin × 10 (One is on

machine)

17 Needle set X58358-051

18 Twin needle X59296-151

19 Ball point needle set XD0705-051

20 Scissors XC1807-121

21 Chalk pen XE8568-001

22 Cleaning brush X59476-051

23 Eyelet punch 135793-001

24 Screwdriver (large) XC8349-021

25 Screwdriver (small) X55468-021

26 Spool cap (small) 130013-154

27 Spool cap (medium) × 2 X55260-153

28 Spool cap (large) 130012-054

29 Vertical spool pin XC8619-051

30 Spool felt X57045-051

31 Disc-shaped screwdriver XC1074-051

32 Spool net XA5523-050

33 Embroidery frame set (small)

H 2 cm × W 6 cm (H 1 inch × W 2-1/2 inches)

34 Embroidery frame set

(medium) H 10 cm × W 10 cm (H 4 inches × W 4 inches)

35 Embroidery frame set (large)

H 18 cm × W 13 cm (H 7 inches × W 5 inches)

36 Embroidery frame set (extra

large) H 30 cm × W 18 cm (H 12 inches × W 7 inches)

37 Foot controller XD0500-151 (EU area)

38 Embroidery needle plate

cover

39 Grid sheet set SA507 GS3:X81277-150

40 Touch pen (stylus) XA9940-051

41 Knee lifter XA6941-052

42 USB cable XD0745-051

43 Bobbin case (no marking) XC8167-551

44 Straight stitch needle plate XC8362-251

45 Cord guide bobbin cover (with

single hole)

46 Embroidery bobbin thread SA-EBT EBT-CEN:

47 Stabilizer material SA519 BM3:X81175-101

48 Operation manual XF3896-001

49 Quick reference guide XE2538-201

U.S.A./

Canada

SA156 SFB

SA437 EF73:XC8479-052

SA438 FE74:XC8480-052

SA439 EF75:XC8481-052

SA440 EF76:XC8482-052

XC8028-051 (other area)

Others

XE0767-001

XE0766-001

XD1644-051

XE8991-001

X81164-001

Part Code

No. Part Name

50 Embroidery unit carrying

case

51 Hard case XC7750-051

52 Bobbin cover (with mark) XF0750-001

Bobbin case (gray)

U.S.A./

Canada

SA529 D6EUC:

Others

XC9862-052

XE8298-001

(For U.S.A. only) Foot controller: Model S This foot controller can be used with this

machine model NV4750D.

• Always use accessories recommended for this machine.

• The screw of the presser foot holder is available through your authorized dealer (Part code XA4813-051).

• Included accessories 37, 48 and 49 can be stored in the machine’s hard case.

Options

Memo

Note

123

NAMES OF MACHINE PARTS AND THEIR FUNCTIONS

Part Code

No. Part Name

1 Embroidery bobbin thread

(White)

Embroidery bobbin thread (Black)

2 Stabilizer material SA519 X81175-101

Water soluble stabilizer SA520 X81267-001

3 1/4” quilting foot with guide SA185 F057:

4 Table and free motion grip SATFM

5 Embroidery card

U.S.A./

Canada

SA-EBT X81164-001

SAEBT999 XC5520-001

4000D

Others

XC7416-252

TFM2:

XC8645-052

• You can use any of the brother embroidery cards listed above with your machine.

• Please be aware that some specifications may change without notice.

• Embroidery cards purchased in foreign countries may not work with your machine.

NAMES OF MACHINE PARTS AND THEIR FUNCTIONS

Chapter 1

Getting Ready

TURNING THE MACHINE ON/OFF....................................................10

LCD SCREEN........................................................................................11

■ Key Functions..................................................................................................................12

Screens Operations Performed Using a USB Mouse ................................................14

■ Clicking a key ..................................................................................................................14

■ Changing pages ...............................................................................................................15

Using the Machine Setting Mode Key...................................................................... 16

■ Adjusting Screen Brightness ............................................................................................19

■ Choosing the Display Language.......................................................................................20

Using the Machine Operation Mode Key ................................................................21

Using the Pattern Explanation Key ..........................................................................22

LOWER THREADING ..........................................................................23

Winding the Bobbin ................................................................................................23

■ Using the Supplemental Spool Pin...................................................................................23

■ Using the Spool Pin .........................................................................................................25

Setting the Bobbin...................................................................................................26

Pulling Up the Bobbin Thread ................................................................................. 28

UPPER THREADING............................................................................29

Threading Using the “Automatic Threading” Button...............................................29

Threading Manually ................................................................................................31

Using the Twin Needle Mode .................................................................................. 34

Using Threads that Unwind Quickly .......................................................................36

■ Using the Spool Net ........................................................................................................36

■ Using the Vertical Spool Pin............................................................................................36

CHANGING THE PRESSER FOOT .......................................................37

Removing the Presser Foot ...................................................................................... 37

Attaching the Presser Foot ......................................................................................37

Attaching the Walking Foot.....................................................................................38

CHANGING THE NEEDLE...................................................................39

■ About the Needle ............................................................................................................41

■ Fabric/Thread/Needle Combinations ..............................................................................41

TURNING THE MACHINE ON/OFF

WARNING

CAUTION

TURNING THE MACHINE ON/OFF

• Use only regular household electricity as the power source. Using other power sources may result in fire,

electric shock, or damage to the machine.

• Make sure that the plugs on the power cord are firmly inserted into the electrical outlet and the power

cord receptacle on the machine.

• Do not insert the plug on the power cord into an electrical outlet that is in poor condition.

• Turn the main power to OFF and remove the plug in the following circumstances:

When you are away from the machine After using the machine When the power fails during use When the machine does not operate correctly due to a bad connection or a disconnection During electrical storms

• Use only the power cord included with this machine.

• Do not use extension cords or multi-plug adapters with many other appliances plugged in to them. Fire or

electric shock may result.

• Do not touch the plug with wet hands. Electric shock may result.

• When unplugging the machine, always turn the main power to OFF first. Always grasp the plug to remove

it from the outlet. Pulling on the cord may damage the cord, or lead to fire or electric shock.

• Do not allow the power cord to be cut, damaged, modified, forcefully bent, pulled, twisted, or bundled.

Do not place heavy objects on the cord. Do not subject the cord to heat. These things may damage the cord, or cause fire or electric shock. If the cord or plug is damaged, take the machine to your authorized dealer for repairs before continuing use.

• Unplug the power cord if the machine is not to be used for a long period of time. Otherwise, a fire may

result.

• When leaving the machine unattended, either the main switch of the machine should be turned to OFF or

the plug must be removed from the socket-outlet.

• When servicing the machine or when removing covers, either the machine or the electrical set must be

unplugged.

• For U.S.A. only

This appliance has a polarized plug (one blade wider than the other). To reduce the risk of electrical shock, this plug is intended to fit in a polarized outlet only one way.

If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install the proper outlet. Do not modify the plug in any way.

Insert the power cord into the power cord

receptacle, then insert the plug into a wall

Turn the main power switch to “I” to turn

on the machine.

outlet.

a Main power switch b Power cord

a OFF b ON

Turn the main power switch to “O” to turn

off the machine.

LCD SCREEN

Note

Memo

LCD SCREEN

When switching on the machine, the screen will display the name of the machine. Touch the screen to display the utility stitch. Either “1-01 Straight stitch (Left)” or “1-03 Straight stitch (Middle)” is selected, depending on the setting selected in the setting screen (see page 16). Press a key with your finger to select the stitch pattern, to select a machine function, or to select an operation indicated on the key.

• When the straight stitch needle plate is on the machine, the needle will automatically move to the middle position.

• Only touch the screen with your finger or the included touch pen. Do not use a sharp pencil, screwdriver, or other hard or sharp object. It is not necessary to press hard on the screen. Pressing too hard or using a sharp object may damage the screen.

Getting Ready

a Shows single or twin needle mode setting, and the needle stop position.

Single needle/down position Single needle/up position

Twin needle/down position Twin needle/up position

b Shows the presser foot code. Attach the presser foot indicated in this display before sewing. c Shows the name and code number of the selected stitch. d Shows a preview of the selected stitch. e Shows the stitch patterns. f Shows additional pages that can be displayed.

* All key functions of the LCD are explained in the “key functions” table on the following page.

LCD SCREEN

bcd

■ Key Functions

No. Display Key Name Explanation Page

a Utility stitch key Press this key to select a straight stitch, zigzag stitch, buttonhole, blind hem

stitch, or other stitches commonly used in garment construction.

b Character/Decorative

c Embroidery key Attach the embroidery unit and press this key to sew embroidery. 149

stitch key

Press this key to select character or decorative stitch patterns. 116

d Embroidery edit key Press this key to combine embroidery patterns. With the embroidery edit

e Free-motion mode key Press this key to enter free-motion sewing mode.

f Sewing type selection

g Pattern explanation

h Pivot key Press this key to select the pivot setting. When the pivot setting is selected,

key

functions, you can also create original embroidery patterns or frame patterns.

The presser foot is raised to a height appropriate for free-motion quilting.

Press this key when you need help selecting the appropriate stitch pattern for the sewing application and when you need instructions on how to sew the stitch pattern. This key is very helpful for beginners.

Press this key to see an explanation of the selected pattern. 22

stopping the machine lowers the needle and slightly raises the presser foot automatically. In addition, when sewing is restarted, the presser foot is automatically lowered.

• If this key appears as , it cannot be used.

• Be sure the needle position on page 2 of Machine Settings is set in the down position.

199

LCD SCREEN

No. Display Key Name Explanation Page

i Automatic

reinforcement stitch key

j Automatic thread

cutting key

k Stitch selection

display

Press this key to use the automatic reinforcement stitching (reverse stitching) setting. If you select this setting before sewing, the machine will automatically sew reinforcement stitches at the beginning and end of sewing (depending on the pattern, the machine may sew reverse stitches).

Press this key to set the automatic thread cutting function. Set the automatic thread cutting function before sewing to have the machine automatically sew reinforcement stitches at the beginning and end of sewing (depending on the pattern, the machine may sew reverse stitches) and trim the threads after sewing.

Press the key of the pattern you want to sew. Use to

change selection screens.

Getting Ready

l Screen lock key Press this key to lock the screen.When the screen is locked, the various

settings, such as the stitch width and stitch length, are locked and cannot be changed. Press this key again to unlock the settings.

m Image key Press this key to display an enlarged image of the selected stitch pattern. 59

n Mirror image key Press this key to create a mirror image of the selected stitch pattern. If the key

o Needle mode

selection key (single/ double)

p Reset key Press this key to return the selected stitch pattern saved settings to the original

q Retrieve key Press this key to retrieve a saved pattern. 61

r Manual memory key Change the stitch pattern settings (zigzag width and stitch length, thread

s Stitch width and stitch

length key

t Thread tension key Shows the thread tension setting of the currently selected stitch pattern. The

u Machine setting mode

key

display is light gray, a mirror image of the selected stitch pattern cannot be sewn.

Press this key to select twin needle sewing mode. The sewing mode changes between single needle mode and twin needle mode each time you press the key. If the key display is light gray, the selected stitch pattern cannot be sewn in twin needle mode.

settings.

tension, automatic thread cutting or automatic reinforcement stitching, etc.), then save them by pressing this key. Five sets of settings can be saved for a single stitch pattern.

Shows the zigzag width and stitch length settings of the currently selected stitch pattern. You can use the plus and minus keys to adjust the zigzag width and stitch length settings.

thread tension is usually set automatically. You can use the plus and minus keys to change the thread tension settings.

Press this key to change the needle stop position, turn the buzzer ON/OFF, adjust the pattern or screen, and change other machine settings.

49-50

v Machine operation

mode key

w Presser foot/Needle

exchange key

Press this key to see explanations for upper threading, winding the bobbin, changing the presser foot, and how to use the machine.

Press this key before changing the needle, the presser foot, etc. This key locks all key and button functions to prevent operation of the machine.

37-40

LCD SCREEN

Note

Memo

Screens Operations Performed Using a USB Mouse

If a USB mouse (sold separately by computer retailers) is connected to the sewing machine, the mouse can be used to perform operations in the screens.

In addition, a USB hub can be connected so that USB media and a USB mouse can be used at the same time.

■ Clicking a key

When the mouse is connected, the pointer appears in the screen. Move the mouse to position the pointer over the desired key, and then click the left mouse button.

• Double-clicking has no effect.

a USB port connector for media b USB mouse c USB hub d USB media

• Some mouse types cannot be used to operate the machine. For details on the USB mouse types that are compatible, check www.brother.com.

• Do not perform operations with the mouse while also touching the screen with your finger or the included touch pen.

• A USB mouse and USB hub can be connected or disconnected at any time.

• Only the left mouse button and its wheel can be used to perform operations. No other buttons can be used.

• Do not insert two or more USB media into a USB hub. Only one USB media can be recognized.

a Pointer

■ Changing pages

Memo

Rotate the mouse wheel to switch through the tabs of the pattern selection screens.

LCD SCREEN

• If for additional pages is displayed,

rotate the mouse wheel to display the next

page. In the or , click the

left mouse button with the pointer on or

to move down to the next part of a

page.

Getting Ready

LCD SCREEN

Memo

Using the Machine Setting Mode Key

Press to change the default machine settings (needle stop position, embroidery speed, opening

display, etc.) Press , or to display the different settings screens.

• This function will be available in future technology upgrades.

• Press or to display a different settings screen.

Sewing settings

a Select whether to use the sewing speed controller to determine the zigzag width (see page 82). b Make adjustments to character or decorative stitch patterns (see page 121). c Adjust the presser foot height. (Select the height of the presser foot when the presser foot is raised.) d Adjust the presser foot pressure. (The higher the number, the higher the pressure will be. Set the pressure at 3 for

normal sewing.)

e Select whether “1-01 Straight stitch (Left)” or “1-03 Straight stitch (Middle)” is the utility stitch that is automatically

selected when the machine is turned on.

f Change the height of the presser foot when sewing is stopped when the pivot setting is selected (see page 53).

Adjust the presser foot to one of the three heights (3.2 mm, 5.0 mm and 7.5 mm).

g Change the height of the presser foot when the machine is set to free-motion sewing mode (see page 83). h When set to “ON”, the thickness of the fabric is automatically detected by an internal sensor while sewing, so the

fabric can be fed smoothly (see pages 47 and 55).

i Adjust the character spacing on Character/Decorative stitch (see page 119).

General settings

Memo

LCD SCREEN

Getting Ready

a Change the brightness of the LCD (see page 19). b Select the needle stop position (the needle position when the machine is not operating) to be up or down. Select the

down position when using the pivot key.

c Turn the buzzer ON/OFF. d Turn the Needle Area and Work Area Lights ON/OFF. e Turn the opening screen display ON/OFF. f Use when running an application. g Change the display language (see page 20). h Display the service count and the total number of embroidery stitches. The service count is a reminder to take your

machine in for regular servicing. (Contact your authorized dealer for details.)

i The “NO.” is the number for the embroidery and sewing machine. j Display the program version.

• The latest version of software is installed in your machine. Check with your local authorized Brother dealer or at www.brother.com for available updates (see page 250).

LCD SCREEN

Embroidery settings

a Select from among 10 embroidery frame displays (see page 178). b Change the thread color display on the embroidery screen; thread number, color name or each time to embroider

(see page 176).

c When the thread number #123 is selected, select among six thread brands (see page 176). d Adjust the maximum embroidery speed setting (see page 176). e Adjust the thread tension for embroidering. f Select the height of the embroidery foot “W” during embroidering (see page 157). g Change the display units (mm/inch). h Change the initial mode of the display (embroidery/embroidery edit). i Customize the thread color numbers (see page 210).

+ 246 hidden pages

Brother XL-3200 Owner's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual