Brother PR-650, 884-T05 User Manual

Embroidery Machine

PR-650

Operation Manual

Product Code: 884-T05

Trademarks

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Pro™ is a trademark of Datalight, Inc.

is a registered trademark of Datalight, Inc.

IMPORTANT:

READ BEFORE DOWNLOADING, COPYING, INSTALLING OR USING. By downloading, copying, installing or using the software you agree to this license. If you do not agree to this license, do not download, install, copy or use the software.

Intel License Agreement For Open Source Computer Vision Library

Redistribution and use in source and binary forms, with or without modification, are permitted provided that the following conditions are met:

• Redistribution’s of source code must retain the above copyright notice, this list of conditions and the following disclaimer.

• Redistribution’s in binary form must reproduce the above copyright notice, this list of conditions and the following disclaimer in the documentation and/or other materials provided with the distribution.

• The name of Intel Corporation may not be used to endorse or promote products derived from this software without specific prior written permission.

This software is provided by the copyright holders and contributors “as is” and any express or implied warranties, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose are disclaimed. In no event shall Intel or contributors be liable for any direct, indirect, incidental, special, exemplary, or consequential damages (including, but not limited to, procurement of substitute goods or services; loss of use, data, or profits; or business interruption) however caused and on any theory of liability, whether in contract, strict liability, or tort (including negligence or otherwise) arising in any way out of the use of this software, even if advised of the possibility of such damage.

All information provided related to future Intel products and plans is preliminary and subject to change at any time, without notice.

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Introduction

Thank you for purchasing this embroidery machine. Before using this machine, carefully read the “Important Safety Instructions”, and then study this manual for the correct operation of the various functions. In addition, after you have finished reading this manual, store it where it can quickly be accessed for future reference.

IMPORTANT SAFETY INSTRUCTIONS

Please read these safety instructions before attempting to use the machine.

DANGER - To reduce the risk of electric shock:

1Always unplug the machine from the electrical outlet immediately after using, when cleaning,

when making any user servicing adjustments mentioned in this manual, or if you are leaving the machine unattended.

WARNING - To reduce the risk of burns, fire, electric shock, or injury to persons:

2Always unplug the machine from the electrical outlet when lubricating it or when making any

other user servicing adjustments mentioned in the operation manual.

• To unplug the machine, switch the machine to the symbol “O” position to turn it off, then

grasp the plug and pull it out of the electrical outlet. Do not pull on the cord.

• Plug the machine directly into the electrical outlet. Do not use an extension cord.

• Always unplug your machine if the power is cut.

3Never operate this machine if it has a damaged cord or plug, if it is not working properly, if it

has been dropped or damaged, or water is spilled on the unit. Return the machine to the nearest authorized dealer or service center for examination, repair, electrical or mechanical adjustment.

• To avoid electric shock or fire; do not use a damaged power supply plug or loose electrical

outlet, and ensure that the power supply plug is fully inserted and secure.

• While the machine is stored or in use if you notice anything unusual, such as an odor, heat,

discoloration or deformation, stop using the machine immediately and unplug the power cord.

• When transporting the machine, be sure to lift it from the bottom positions. Lifting the

machine by any other part may damage the machine or result in the machine falling, which could cause injuries.

• When lifting the machine, be careful not to make any sudden or careless movements,

otherwise you may injure your back or knees.

• While the machine is being transported, be careful not to touch the operation panel, thread

guides or any other part, otherwise injuries may result.

Introduction 1

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4Always keep your work area clear:

• Never operate the machine with any air openings blocked. Keep ventilation openings of the machine free from the build up of lint, dust, and loose cloth.

• Do not use extension cords. Plug the machine directly into the electrical outlet.

• Never drop or insert any object into any opening.

• Keep fingers out of all machine openings, such as near the carriage, otherwise injuries may result.

• Do not operate where aerosol (spray) products are being used or where oxygen is being administered.

• Do not use the machine near a heat source, such as a stove or iron; otherwise, the machine, power cord or garment being sewn may ignite, resulting in fire or an electric shock.

• Do not use this machine near an open flame; the movement of the embroidery frame could cause the garment being sewn to catch fire.

• Do not place this machine on an unstable surface, such as an unsteady or slanted table, otherwise the machine may fall, resulting in injuries.

5Special care is required when sewing:

• Always pay close attention to the needle. Do not use bent or damaged needles.

• Keep fingers away from all moving parts. Special care is required around the machine needle.

• While the machine is in operation, keep your hands away from the needle bar case and all moving parts near the needle bar case, otherwise injuries may result.

• Switch the machine to the symbol “O” position to turn it off when making any adjustments in the needle area, such as changing the needle.

• Do not use a damaged or incorrect needle plate, as it could cause the needle to break.

6This machine is not a toy:

• Your close attention is necessary when the machine is used by or near children.

• This machine is not intended for use by young children or infirm persons without supervision.

• Young children should be supervised to ensure that they do not play with this machine.

• Do not use the included scissors or seam ripper in any other way than how they are intended. In addition, when opening a hole with the seam ripper, do not place your hands or fingers in the cutting path, otherwise injuries may result if the seam ripper slips.

• The plastic bag that this machine was supplied in should be kept out of the reach of children or disposed of. Never allow children to play with the bag due to the danger of suffocation.

• Do not use outdoors.

7For a longer service life:

• When storing this machine, avoid direct sunlight and high humidity locations. Do not use or

store the machine near a space heater, iron, halogen lamp, or other hot objects.

• Use only neutral soaps or detergents to clean the case. Benzene, thinner, and scouring

powders can damage the case and machine, and should never be used.

• Always consult the operation manual when replacing or installing any assemblies, needle, or

other parts to assure correct installation.

8For repair or adjustment:

• Do not try to disassemble, repair or alter this machine in any way, otherwise a fire, electric

shock or injuries may result.

• If the light unit is damaged, it must be replaced by an authorized dealer.

• In the event a malfunction occurs or adjustment is required, first follow the troubleshooting

table in the back of the operation manual to inspect and adjust the machine yourself. If the problem persists, please consult your local authorized Brother dealer.

Use this machine only for its intended use as described in the manual. Use accessories recommended by the manufacturer as contained in this manual. Use only the interface cable (USB cable) included with this machine. Use only a mouse designed specifically for this machine. The contents of this manual and specifications of this product are subject to change without notice. For additional product information and updates, visit our website at www.brother.com

SAVE THESE INSTRUCTIONS

This machine is intended for household use.

IMPORTANT SAFETY INSTRUCTIONS 3

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FOR USERS IN THE UK, EIRE, MALTA

AND CYPRUS ONLY

IMPORTANT

• In the event of replacing the plug fuse, use a fuse approved by ASTA to BS 1362, i.e. carrying

the mark, rating as marked on plug.

• Always replace the fuse cover. Never use plugs with the fuse cover omitted.

• If the available electrical outlet is not suitable for the plug supplied with this equipment, you should contact your authorized dealer to obtain the correct lead.

FOR USERS IN AC INPUT 220-240V

COUNTRIES AND MEXICO

This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.

Federal Communications Commission (FCC) Declaration of

Conformity (For USA Only)

Responsible Party: Brother International Corporation

100 Somerset Corporate Boulevard Bridgewater, NJ 08807-0911 USA TEL : (908) 704-1700

declares that the product Product Name: Brother Embroidery Machine Model Number: PR-650

complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

• Reorient or relocate the receiving antenna.

• Increase the separation between the equipment and receiver.

• Connect the equipment into an outlet on a circuit different from that to which the receiver is

connected.

• Consult the dealer or an experienced radio/TV technician for help.

• The included interface cable should be used in order to ensure compliance with the limits for

a Class B digital device.

• Changes or modifications not expressly approved by Brother Industries, Ltd. could void the

user’s authority to operate the equipment.

IMPORTANT SAFETY INSTRUCTIONS 5

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License Agreement

The enclosed machine includes data, software and/or documentation (collectively “CONTENT”) that are proprietary products of Brother Industries, Ltd. (“BROTHER”). BY USING THE CONTENT, THE CUSTOMER ACCEPTS THE TERMS AND CONDITIONS OF THIS AGREEMENT. BROTHER retains ownership of all rights to CONTENT and to the copies of the CONTENT included in this package. The CONTENT are licensed (not sold) to you (“CUSTOMER”) under the terms and conditions of this Agreement.

CUSTOMER is licensed to:

• Use the CONTENT in combination with an embroidery machine to create embroidery.

• Use the CONTENT in combination with an embroidery machine that CUSTOMER owns or

uses, provided that the CONTENT is not used on more than one embroidery machine at a time.

Except as otherwise provided herein, CUSTOMER may not:

• Allow more than one copy of the CONTENT to be available for use at any one time.

• Reproduce, modify, publish, distribute, sell, rent, sublicense or otherwise make available to

others CONTENT.

• Distribute, rent, sublicense, lease, sell, transfer or assign the media card or CONTENT.

• Decompile, disassemble or otherwise reverse engineer the CONTENT or assist others to do

the same.

• Alter, translate, modify or adapt the CONTENT or any part thereof for business, commercial

or industrial purposes.

• Sell or otherwise distribute the EMBROIDERY created by use of the CONTENT, WHICH

ORIGINALLY BEARS CERTAIN COPYRIGHT NOTICE UNDER THE NAME OF ANY THIRD PARTIES OTHER THAN BROTHER (e.g. “©DISNEY”).

BROTHER retains all rights not expressly granted to CUSTOMER herein.

Nothing in this agreement constitutes a waiver of the rights of BROTHER under any law. This agreement shall be governed by the laws of Japan.

Please direct all inquiries concerning this Agreement in writing by regular mail, to Brother Industries, Ltd., 1-1-1 Kawagishi, Mizuho-ku, Nagoya 467-8562, Japan, Attention: P&H company Sales and Marketing Dept.

Warning Labels

The following warning labels are on the machine. Be sure to observe the precautions described in the labels.

Please put a drop of oil onto the hook once a day before use.

Label locations

Warning Labels 7

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Memo

Machine Structure and Features

The thread colors assigned to the needle bars are

Six-needle machine embroidering

Your machine has six needles, each threaded with a different color of thread. It can sew embroidery patterns that contain several colors by automatically selecting the appropriate needle for each color. The mechanism that moves the needles up and down is called the needle bar, and the needle bars are in the needle bar case. The needle bars are named from right to left: needle bar 1, needle bar 2, needle bar 3, needle bar 4, needle bar 5, and needle bar 6.

listed on the screen. Thread the needle bars as indicated.

1 The threads threaded on the needle bars are

indicated as shown here.

1 Needle bar 1 2 Needle 1 3 Needle bar case

The machine automatically assigns a thread color to each needle. If a needle is already threaded by a color that will be used on the next pattern the machine will assign the color to that needle, reducing the number of thread spool changes. This also means that the machine does not always assign colors according to the needle number, it assigns colors based on the currently threaded colors.

● Sewing is not necessarily performed in the order of the needle bar numbers.

The spool pins, thread tension knobs, thread takeup levers and thread paths, mentioned when threading the upper thread, are different according to their corresponding needle bar number.

Not all six needles can be used to sew at the same time. Only one needle is moved to the embroidering position at a time. According to the sewing order, the needle bar case is moved to the left and right so that the needle bar and needle thread with the required color can be moved to the embroidering position.

1 Needle at the embroidering position

The needle is positioned over the hole in the needle plate 2.

When starting the machine, the presser foot is automatically lowered. The embroidery is sewn and thread is pulled away from the material when thread trimming and when changing thread colors (moving to the different needles to be sewn within the embroidery). When sewing is finished, the machine stops. If the pattern uses seven or more thread colors, the machine will stop when it is necessary for the thread spools to be changed, and the corresponding instructions appear on the LCD.

Differences with single-needle machines

■ Can sew embroidery patterns using six or less colors without the need to replace the thread spools

With single-needle machines, the thread spool must be changed and the machine must be threaded each time a different thread color is used. With this machine, it is not necessary to change the thread spool or rethread the machine with embroidery patterns containing six or less colors. If total colors are less than 6 colors, and if total color change is more than 7 times, machine will come back to the needle that the machine is already used and sew the same color again automatically.

■ Automatic sewing reduces sewing time

Except to change the thread spools with patterns containing seven or more colors, once the machine is started, it continues to operate automatically, from lowering the presser foot to performing the specified operations at the starting and end positions in addition to changing the thread colors. Since the machine can change threads and finish stitching, sewing time is reduced.

■ Automatically pulls and holds the thread tails to the under side of fabric at the beginning and end of stitching

Since the machine automatically pulls the upper thread under the fabric at the beginning of a color, and pulls the upper thread from the fabric at the time of thread trimming, you don’t need to deal with the upper thread tail at all.

■ Automatically moves the embroidery frame to the embroidering position

With a single-needle machine, in most cases, the embroidery pattern is centered in the frame and the fabric must be correctly positioned within the embroidery frame with the center of the desired embroidering position aligned with the center of the embroidery frame. However, with this machine, the embroidery frame is moved to determine the embroidering position, making it easier to sew the pattern at any place in the frame. In addition, the embroidering position can be freely determined after the fabric is hooped and the embroidery frame is attached to the machine, regardless of how the fabric is positioned in the embroidery frame.

Machine Structure and Features 9

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■ Expanded thread color display feature enables

Other features

■ Easy-to-read and easy-touse LCD

Equipped with a large color LCD, the colors of an embroidery pattern can be previewed in a nearly realistic image. In addition, since the LCD is a touch panel, the keys that are displayed can be touched to easily perform operations.

■ Safety mechanism

The machine is equipped with a locking mechanism that helps prevent injuries from accidental operation. The machine can only be started after the machine is unlocked. The color of the start/stop button changes to inform you of whether or not the machine is locked.

Lit in red Flashing in green

colors to be displayed as realistic true color

The colors and thread color numbers are stored in the machine’s memory. From this thread color library, you can select colors to create your own color thread table. If the pattern colors are changed using this table, the pattern can be displayed with only the thread colors that you have. In addition, the embroidery pattern can be displayed as it would appear after it is embroidered.

■ Automatic needle-threading mechanism

Using the automatic needle-threading mechanism, the needle can easily be threaded.

The machine is locked.

■ Wide selection of built-in thread color information

The thread color information for manufacturers’ threads is available, making it easy to choose the appropriate thread color.

The machine can be

started.

■ USB port available as standard equipment

By connecting a computer to the machine using the included USB cable, embroidery patterns can be transferred from the computer. Refer to “Computer (USB)” on page 156.

If the machine is positioned at a distance that the USB cable does not reach the computer, embroidery patterns can be transferred from the computer by temporarily saving them on USB media, which is then connected to the machine. Refer to “USB media” on page 160.

Available features

Designs with a maximum size of 200 mm (H) × 300 mm (W) (7-7/8 inches (H) × 11-3/4 inches (W)) can be embroidered. If the optional cap frame is used, embroidery can be sewn on caps.

■ Various built-in patterns

In addition to the many built-in character patterns, embroidery patterns and frame patterns, using optional embroidery cards greatly expands this machine’s pattern library.

■ Embroidery pattern editing

Lettering and embroidery patterns can be combined or a text arrangement can be specified to arrange the patterns. The machine can also be set to repeatedly sew the same pattern.

■ Moving or threading a selected needle bar at any time

When selecting, editing or embroidering a pattern, any one of the needle bars can be selected at any time to be threaded or moved to the embroidering position.

Touch to open the needle move screen, then select the needle bar number that

you want to move or thread. (Refer to “Moving and threading a selected needle bar” on page 61.)

Machine Structure and Features 11

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Manual Structure

This manual is constructed as described below.

Read before use

Chapter 1: Getting Ready

The setup of the embroidery machine and the various preparations required before starting to sew are described in this chapter.

Chapter 2: Embroidering Tutorial

This chapter describes the basic embroidering operations in order—from turning on the machine and sewing a pattern to finishing sewing. Follow the steps of the tutorial to embroider a pattern and master the operation of this embroidery machine.

Chapter 3: Other Basic Procedures

This chapter provides explanations on operations other than those described in chapter 2, such as sewing a pattern with seven or more colors, and other necessary operations, for example, changing the needle.

Read when additional information is required

Chapter 4: Embroidering Settings

This chapter contains descriptions on the various embroidering settings, which make editing patterns simple.

Chapter 5: Selecting/Editing/Saving Patterns

This chapter provides details on selecting, editing and saving embroidery patterns.

Chapter 6: Basic Settings and Help Feature

This chapter contains descriptions on the use of the settings key, the machine operations key and the help key. Details on changing the basic embroidery machine settings and viewing operations on the LCD will be provided.

Chapter 7: Appendix

This chapter provides descriptions of techniques for various embroidering operations, pointers for creating beautiful embroidery, and details on maintenance procedures and corrective measures that should be taken when a problem occurs.

Searching for information

■ Searching the manual By title

Check the descriptions at the left for the contents of each chapter, and then check the table of contents. For basic operations, refer to the list of titles on the first page of chapter 2. Find the appropriate page by using the thumbtabs on the right edge of the pages.

By keyword

Search the index at the end of this manual. Look for the desired keyword, and then refer to the page that is indicated.

By screen

Descriptions of the keys and other information that appear in the main LCD screens are provided in the tables on pages 70 to 78. For details, refer to the page that is indicated.

By condition

Various possible conditions and the corresponding operations are described on page 79. For details, refer to the page that is indicated.

■ Searching the machine

This machine is equipped with a help feature.

Learning how to perform an operation

Touch the machine operations guide key, and then check for the desired information. For details on using the machine operations guide key, refer to page 206.

Contents

Introduction .....................................................................................................................1

IMPORTANT SAFETY INSTRUCTIONS ............................................................................ 1

License Agreement ...........................................................................................................6

Warning Labels................................................................................................................. 7

Machine Structure and Features.......................................................................................8

Six-needle machine embroidering ................................................................................................................ 8

Differences with single-needle machines ...................................................................................................... 9

Other features............................................................................................................................................. 10

Available features ....................................................................................................................................... 11

Manual Structure............................................................................................................12

Read before use.......................................................................................................................................... 12

Read when additional information is required ............................................................................................ 12

Searching for information ........................................................................................................................... 12

GETTING READY 19

Names of Machine Parts and Their Functions ................................................................20

Front view .................................................................................................................................................. 20

Right-side/rear view.................................................................................................................................... 21

Operation panel ......................................................................................................................................... 21

Accessories.....................................................................................................................22

Included accessories................................................................................................................................... 22

Optional accessories................................................................................................................................... 23

Setting Up the Machine..................................................................................................24

Setup and transporting precautions............................................................................................................. 24

Setup location............................................................................................................................................. 25

Setting up the machine ............................................................................................................................... 26

Adjusting the operation panel position........................................................................................................ 27

Preparing the thread guide assembly........................................................................................................... 28

Positioning the spool stand ......................................................................................................................... 29

Attaching the embroidery frame holder....................................................................................................... 29

EMBROIDERING TUTORIAL 31

Operating Precautions....................................................................................................32

Power supply precautions........................................................................................................................... 32

Needle precautions..................................................................................................................................... 33

Checking the needle................................................................................................................................... 33

Bobbin precautions..................................................................................................................................... 33

Upper thread recommendations ................................................................................................................. 34

Fabric recommendations ............................................................................................................................ 34

Display recommendations .......................................................................................................................... 34

Basic Procedures ............................................................................................................ 35

Installing the Bobbin ...................................................................................................... 36

Removing the bobbin case.......................................................................................................................... 36

Installing the bobbin ................................................................................................................................... 36

Installing the bobbin case ........................................................................................................................... 37

Turning ON the Machine ............................................................................................... 38

Understanding the screens.......................................................................................................................... 39

Screen overview ......................................................................................................................................... 40

Selecting an Embroidery Pattern .................................................................................... 42

Selecting an embroidery pattern ................................................................................................................. 43

Editing the Embroidery Pattern.......................................................................................44

Continuing to the embroidering settings screen........................................................................................... 44

Specifying Embroidering Setting..................................................................................... 45

Previewing the Image .....................................................................................................46

Checking a preview image.......................................................................................................................... 46

Contents 13

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Hooping the Fabric in the Embroidery Frame.................................................................47

Hooping the fabric in the embroidery frame................................................................................................ 47

Attaching the Embroidery Frame to the Machine ...........................................................49

Attaching the embroidery frame.................................................................................................................. 49

Checking the Embroidery Area.......................................................................................51

Temporarily stopping to check the area....................................................................................................... 51

Continuing to the embroidering screen ....................................................................................................... 52

Upper Threading ............................................................................................................53

Checking the needle bars and thread colors................................................................................................ 53

Upper threading..........................................................................................................................................55

Threading the needle .................................................................................................................................. 59

Sewing the Embroidery...................................................................................................63

Starting embroidering..................................................................................................................................63

Stopping embroidering................................................................................................................................65

Checking the Thread Tension .........................................................................................67

Removing the Embroidery Frame and Fabric..................................................................68

Removing the embroidery frame ................................................................................................................. 68

Removing the fabric....................................................................................................................................68

Turning OFF the Machine...............................................................................................69

Screen Quick Reference Guide ......................................................................................70

Key displays................................................................................................................................................70

Common screen controls ............................................................................................................................ 70

Understanding the pattern type selection screen ......................................................................................... 71

Understanding the pattern list screen .......................................................................................................... 72

Understanding the pattern editing screen.................................................................................................... 73

Understanding the embroidering settings screen .........................................................................................75

Understanding the embroidering screen......................................................................................................77

When You Have a Question, This May Help You ...........................................................79

TECHNICAL TERMS:...................................................................................................................................79

PATTERNS: .................................................................................................................................................79

EMBROIDERING: ....................................................................................................................................... 79

USB connectivity ........................................................................................................................................80

OTHER BASIC PROCEDURES 85

Changing the Needle ......................................................................................................86

Replacing the needle................................................................................................................................... 86

Correctly Using the Embroidery Frames.........................................................................88

Embroidery frame types and applications.................................................................................................... 88

Attaching Iron-On Stabilizer (Backing) to Fabric ...........................................................90

Hooping the Fabric.........................................................................................................91

Hooping the fabric in the extra-large and large embroidery frames ............................................................. 91

Using the embroidery sheet.........................................................................................................................92

Large/small pieces of fabric......................................................................................................................... 93

Embroidery Frame Position and Movement....................................................................94

Changing the Embroidering Position ..............................................................................96

Adjusting the angle ..................................................................................................................................... 97

Switching the Thread Colors on the Screen..................................................................100

Embroidering a Pattern Containing Seven or More Colors ...........................................101

Checking if thread spool changes are necessary ........................................................................................ 101

Changing the Thread Spools with Designs of Seven or More Colors ........................... 103

Change thread spools message .................................................................................................................. 103

Easily changing the thread spools.............................................................................................................. 104

If the Thread Breaks or the Bobbin Thread Runs Out While Embroidering ................. 105

If the upper thread breaks.......................................................................................................................... 105

If the bobbin thread breaks or runs out......................................................................................................106

Embroidering From the Beginning or Middle of the Pattern ........................................ 108

Resume Embroidering After Turning Off the Machine..................................................110

Adjusting the Thread Tension.......................................................................................112

Adjusting the tension of the bobbin thread................................................................................................ 112

Adjusting the tension of the upper thread.................................................................................................. 113

EMBROIDERING SETTINGS 115

Basting Embroidery ...................................................................................................... 116

Creating an Appliqué Piece ..........................................................................................117

Creating an appliqué piece....................................................................................................................... 117

Using a frame pattern for the outline......................................................................................................... 120

Automatic Lock Stitch Setting ...................................................................................... 122

Starting/Ending Position Settings..................................................................................123

Repeatedly sewing a pattern along a diagonal .......................................................................................... 124

Embroidering linked characters................................................................................................................. 125

Maximum Sewing Speed Setting...................................................................................127

Setting the Machine to Stop at Color Changes .............................................................128

Stopping the machine at the next color change......................................................................................... 128

Specifying pause locations before embroidering ....................................................................................... 128

Temporary Needle Bar Setting ..................................................................................... 130

Uninterrupted embroidering (using a single color) .................................................................................... 131

Reserved Needle Bar Settings ....................................................................................... 132

SELECTING/EDITING/SAVING PATTERNS 135

Precautions...................................................................................................................136

Concerning embroidery data .................................................................................................................... 136

Concerning optional embroidery cards..................................................................................................... 138

Concerning USB media ............................................................................................................................ 139

Selecting an Embroidery Pattern .................................................................................. 140

General pattern selection.......................................................................................................................... 140

Embroidery patterns.................................................................................................................................. 141

Frame patterns.......................................................................................................................................... 141

Monogram and frame designs................................................................................................................... 142

Alphabet patterns...................................................................................................................................... 145

Floral alphabet patterns ............................................................................................................................ 148

Renaissance alphabet patterns .................................................................................................................. 149

Appliqué alphabet.................................................................................................................................... 150

Greek alphabet patterns............................................................................................................................ 151

Embroidery patterns stored in the machine memory.................................................................................. 151

Embroidery cards (optional)...................................................................................................................... 152

Computer (USB)........................................................................................................................................ 156

USB media ............................................................................................................................................... 160

Editing the Embroidery Pattern (Pattern Editing Screen) .............................................. 162

Combining patterns .................................................................................................................................. 162

Selecting the pattern to be edited.............................................................................................................. 163

Moving a pattern ...................................................................................................................................... 163

Flipping a pattern horizontally.................................................................................................................. 164

Changing the size of a pattern................................................................................................................... 164

Rotating a pattern ..................................................................................................................................... 166

Changing the text arrangement of a character........................................................................................... 167

Changing the character spacing................................................................................................................ 167

Separating combined character patterns ................................................................................................... 168

Trimming the threads between characters................................................................................................. 169

Changing the thread density (only for some character and frame patterns)................................................ 170

Specifying multi-color text........................................................................................................................ 170

Changing the colors of the pattern ............................................................................................................ 171

Designing repeated patterns...................................................................................................................... 172

Creating a custom thread table ................................................................................................................. 176

Choosing a color from the custom thread table ......................................................................................... 179

Duplicating a pattern ................................................................................................................................ 180

Deleting a pattern..................................................................................................................................... 180

Editing the Embroidery Pattern (Embroidering Settings Screen) .................................. 181

Rotating the entire pattern......................................................................................................................... 181

Contents 15

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Editing a Combined Pattern..........................................................................................182

Saving Embroidery Patterns..........................................................................................187

Machine’s memory ...................................................................................................................................187

If the embroidery pattern cannot be saved................................................................................................. 187

USB media................................................................................................................................................ 189

Computer (USB)........................................................................................................................................ 190

BASIC SETTINGS AND HELP FEATURE 193

Using the Settings Key ..................................................................................................194

Understanding the settings screen ............................................................................................................. 194

Changing the display guides......................................................................................................................196

Changing the thread color information......................................................................................................197

Specifying the thumbnail size....................................................................................................................198

Changing the background colors of the embroidery patterns or thumbnails............................................... 199

Specifying jumpstitch trimming / “DST” jump codes for trimming.............................................................199

Deleting short stitches...............................................................................................................................201

Specifying the remaining length of thread ................................................................................................. 201

Changing the screen saver settings ............................................................................................................ 201

Turning “ON” or “OFF” the sewing light................................................................................................... 203

Changing the speaker volume ................................................................................................................... 204

Specifying thread sensor............................................................................................................................ 204

Changing the pointer shape when a USB mouse is used............................................................................205

Changing the units of measurements ......................................................................................................... 205

Changing the language..............................................................................................................................205

Using the Machine Operations Guide Key ...................................................................206

APPENDIX 209

Appliqué Sewing...........................................................................................................210

Sewing appliqué patterns .......................................................................................................................... 210

Using a frame pattern to create appliqués (1) ............................................................................................ 211

Using a frame pattern to create appliqués (2) ............................................................................................ 212

Sewing Large-size (Split) Embroidery Patterns..............................................................214

Helpful Tips for the Operation of the Machine ............................................................217

Checking the thread tension of built-in patterns ........................................................................................ 217

Sewing a pattern aligned with a mark on the fabric...................................................................................218

Color thread table.....................................................................................................................................220

Colors of Tajima (.dst) embroidery data..................................................................................................... 220

Creating Beautiful Embroidery .....................................................................................221

Threads..................................................................................................................................................... 221

Stabilizers (backing) ..................................................................................................................................221

Hooping techniques..................................................................................................................................222

Fabric/stabilizer compatibility chart ..........................................................................................................223

OPTIONAL ACCESSORIES 224

Attaching an optional embroidery frame for industrial embroidery machines ............ 224

Using the Optional Cap Frame .....................................................................................225

Cap frame and its accessories....................................................................................................................225

Types of caps ............................................................................................................................................226

Fabric precautions.....................................................................................................................................227

Preparing to use the cap frame.................................................................................................................. 227

Attaching the cap frame ............................................................................................................................ 232

Installing the embroidery frame holder...................................................................................................... 237

Additional digitizing information............................................................................................................... 238

Using the Optional Bobbin Winder ..............................................................................240

Precautions ...............................................................................................................................................240

Optional bobbin winder and its accessories .............................................................................................. 240

Setting up the optional bobbin winder ......................................................................................................241

Connecting the AC adapter ....................................................................................................................... 241

Winding the bobbin ..................................................................................................................................242

Maintenance.................................................................................................................245

Cleaning the LCD......................................................................................................................................245

Cleaning the machine surface................................................................................................................... 245

Cleaning the hook .................................................................................................................................... 245

Cleaning around the needle plate ............................................................................................................. 246

Cleaning the bobbin case ......................................................................................................................... 247

Cleaning the thread paths of the upper threads ......................................................................................... 248

Oiling the machine................................................................................................................................... 250

About the maintenance message............................................................................................................... 251

Troubleshooting ........................................................................................................... 252

On-screen troubleshooting ....................................................................................................................... 252

Troubleshooting........................................................................................................................................ 253

Error messages.......................................................................................................................................... 261

If the machine does not respond when a key is pressed ............................................................................ 269

Specifications ...............................................................................................................270

Embroidery machine specifications........................................................................................................... 270

Upgrading Your Machine’s Software............................................................................271

Upgrade procedure using USB media....................................................................................................... 271

Upgrade procedure using computer.......................................................................................................... 272

Index ............................................................................................................................273

Contents 17

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GETTING READY

After unpacking the machine, first refer to “Accessories” on page 22, and check that all listed accessories are included. After checking that all accessories are included, the embroidery machine can be set up. The setup of the machine and the various preparations required before starting to sew are described in this chapter.

Names of Machine Parts and Their Functions .........................................................20

Front view ...........................................................................................................20

Right-side/rear view ............................................................................................. 21

Operation panel ..................................................................................................21

Accessories.............................................................................................................. 22

Included accessories............................................................................................22

Optional accessories............................................................................................23

Setting Up the Machine...........................................................................................24

Setup and transporting precautions......................................................................24

Setup location......................................................................................................25

Setting up the machine ........................................................................................26

Adjusting the operation panel position.................................................................27

Preparing the thread guide assembly....................................................................28

Positioning the spool stand ..................................................................................29

Attaching the embroidery frame holder................................................................29

GETTING READY ——————————————————————————————————————————————————————————————————————

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Names of Machine Parts and Their Functions

The names of the various parts of the sewing machine and their functions are described below. Before using the sewing machine, carefully read these descriptions to learn the names of the machine parts.

Front view

1 Thread tension knobs

Adjust the tension of the thread.

2 Needle bar case

Moves to the left and right to move the needle to the embroidering position.

3 Lower thread guide 4 Carriage

Attach the embroidery frame to the carriage. When the machine is turned on or when the machine is embroidering, the carriage moves forward, backward, left and right.

5 Hook cover/Hook

Open the hook cover, and then insert the bobbin case into the hook.

6 Thread guide

7 Thread guide assembly support 8 Spool stand

Put 6 thread spools to embroider.

9 Operation panel 0 Feet

Use the feet to adjust the height of the legs.

A Sewing light

The sewing light can be turned on or off from the settings screen. Refer to page 203.

B Thread guide pins C Upper thread guide D Middle thread guide

Right-side/rear view

Bottom

1 Primary (top) USB port for media

In order to send patterns from/to USB media, plug the USB media directly into the USB port.

2 USB port for mouse 3 USB port for computer

In order to import/export patterns between a computer and the machine, plug the USB cable into the USB port.

4 Touch pen holder

Use the touch pen holder to hold the touch pen when not in use.

5 Handwheel

Rotate the handwheel to move the needle up and down. Be sure to rotate the handwheel toward the LCD panel (counterclockwise).

6 Power supply plug

Insert the plug on the power supply cord into the power supply plug.

7 Main power switch

Use the main power switch to turn the machine ON (I) and OFF (

8 Ventilation slots

{).

Operation panel

1 Start/Stop button

Press the start/stop button to start or stop the machine. The lighting status and color of the button changes depending on the operation condition of the machine.

Lit in red : When the machine cannot

Flashing in green

Lit in green : While the machine is sewing Off : When the machine is turned

2 Thread trimming button

Press the thread trimming button to trim both the upper and the bobbin threads.

3 Automatic needle-threading button

Press the automatic needle threading button to thread the needle.

4 Speaker 5 LCD (touch panel)

Touch the keys that appear on the touch panel to select and edit patterns and confirm various information.

start sewing

When the machine can start sewing

off

Names of Machine Parts and Their Functions 21

GETTING READY ———————————————————————————————————————————————————————————————————————

——

Accessories

The accessories listed below are included with this machine. Make sure to use the accessories designed for this machine.

Included accessories

After opening the box, check that the following accessories are included. If any item is missing or damaged, contact your authorized dealer.

1. 2. 3. 4. 5. 6. 7. 8. 9.

10. 11. 12. 13. 14. 15. 16. 17. 18.

19. 20. 21. 22. 23. 24. 25. 26.

27. 28. 29. 30. 31. 32. 33.

No. Part Name Part Code

1 Accessory case XC6482-051 2 Needle set × 2 PRHA1BR11 3 Prewound bobbin × 6 XC6368-051 4 Spool net × 6 S34455-000 5 Seam ripper X54243-051 6 Scissors XC1807-121 7 Tweezers XC6542-051 8 Touch pen XA9940-051

9 Needle changing tool (Threader) XC4957-051 10 Needle plate spacer XC6499-151 11 Phillips screwdriver XC6543-051 12 Standard screwdriver X55468-051 13 Allen screwdriver XC5159-051 14 Offset screwdriver XC6545-051 15 Disc-shaped screwdriver XC1074-051 16 Wrench 13 × 10 XC6159-051 17 Oiler XZ0206-051 18 Cleaning brush X59476-051 19 Weight XC5974-151 20 USB cable XD1851-051

No. Part Name Part Code

Embroidery frame (extra large)

200 mm (H) × 300 mm (W) (7-7/8 inches (H) × 11- 3/4 inches (W))

Embroidery frame (large) 130 mm

(H) × 180 mm (W) (5-1/8 inches (H) × 7-1/8 inches (W))

Embroidery frame (medium) 100

mm (H) × 100 mm (W) (4 inches (H) × 4 inches (W))

Embroidery frame (small) 40 mm

(H) × 60 mm (W) (1-1/2 inches (H) × 2-3/8 inches (W))

Embroidery sheet (extra large) 200

mm (H) × 300 mm (W) (7-7/8 inches (H) × 11-3/4 inches (W))

Embroidery sheet (large) 130 mm

(H) × 180 mm (W) (5-1/8 inches (H) × 7-1/8 inches (W))

Embroidery sheet (medium) 100

mm (H) × 100 mm (W) (4 inches (H) × 4 inches (W))

Embroidery sheet (small) 40 mm

(H) × 60 mm (W) (1-1/2 inches (H) × 2-3/8 inches (W))

29 Operation manual This manual 30 Quick reference guide XE6282-001 31 Spool mat × 6 XC7134-051 32 Spool cap × 6 130012-054 33 Card reader holder XE6620-001

PRH300

PRH180

PRH100

PRH60

XC5704-051

XC5721-051

XC5759-051

XC5761-051

Memo

Note

Memo

No. Part Name Part Code

Advanced cap frame 2 set

● The included touch pen can be stored in the touch pen holder on the back of the operation panel. Refer to page 21.

Optional accessories

The following are available as optional accessories.

(Refer to page 225.) 2 Advanced cap frame 2 PRCFH3 3 Advanced cap frame PRCFH2

Mounting jig 4

(Refer to page 225.) 5 Cylinder frame set PRCL1 6 Cylinder frame PRCLH1 7 Flat frame PRF300

Bobbin winder set 8

(Refer to page 240.) 9 Metal bobbin 100376-053

10 Embroidery card reader SAECR1 11 Embroidery card – 12 USB mouse XE5334-001

PRCF3

PRCFJ2

PRBW1

2. 3. 4.

6. 7. 8.

9. 10. 11. 12.

● The part code may vary depending on the country/area where the machine was purchased.

● Embroidery cards sold overseas are not compatible with this embroidery machine.

● Visit your nearest authorized dealer for a complete listing of optional accessories and embroidery cards available for your machine.

● Always use accessories recommended for this machine.

● All specifications are correct at the time of printing. Please be aware that some specifications may change without notice.

Accessories 23

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Setting Up the Machine

The procedures for setting up the machine are described below. If the machine is not set up correctly, it may shake or produce loud noises and the embroidery will not be sewn correctly. An optional sewing stand is also available.

Setup and transporting precautions

CAUTION

● The temperature of the operating environment should be between 5 °C (40 °F) and 40 °C

(104 °F). If the machine is operated in an environment that is either too cold or too hot, the machine may malfunction.

● Do not use the machine in a location where it will be exposed to direct sunlight,

otherwise the machine may malfunction.

● Set up the machine with it’s four adjustable feet completely in contact with the desk or

table, so that the machine is level.

● Do not put anything under the embroidery machine that could block the ventilation slots

found on the rear underside of the machine, in order to avoid the possibility of the machine’s motor overheating, resulting in a fire or in damage to the machine.

● The machine weight is approximately 37 kg (81 lb). The transporting or setting up of the

embroidery machine should be performed by two people.

● When transporting the machine, be sure to lift it from the bottom at the indicated

positions by two people. Lifting the machine from any other area may damage the machine or result in the machine falling, which could cause injuries.

● When lightning occurs, turn off the machine and unplug the power supply cord. Lightning

may cause the machine to malfunction.

● Do not plug in the power supply cord until setup of the machine is completed, otherwise

injuries may result if the start/stop button is accidentally pressed and the machine starts sewing.

● When lubricating the machine, wear protective eyeglasses and gloves to prevent the oil or

grease from getting into your eyes or on your skin. Do not put the oil or grease into your mouth. Keep the oil and grease out of the reach of children.

Note

Setup location

Setup the machine in a location that meets the following requirements.

• Position machine more than 50 mm (2 inches) from the wall

• Allow sufficient space around the machine

• Place no objects within the moving range of the embroidery frame

• Set-up machine near an electrical outlet

• Use a level and stable surface, such as a desk

• Use a surface that can support the weight of the machine (about 37 kg (81 lb))

• Allow open space around the ventilation slots found on the rear underside of the machine

More than 50 mm (2 inches)

770 mm (30-5/16 inches)

More than 250 mm (9-7/8 inches)

512 mm (20-5/32 inches)

More than 250 mm (9-7/8 inches)

589 mm (23-3/16 inches)

More than 350 mm (13-3/4 inches)

CAUTION

● In order to prevent malfunctions or damage, do not set up the machine in a location

exposed to the following conditions.

Liquids, such as water Extreme dust

Direct sunlight

Blocked ventilation slots

Insufficient space

An unstable surface

Objects within the moving range of

the embroidery frame

Connection to extension cords or multiple

Extremely high or extremely low

temperatures. The operating

environment should be between

5 °C (40 °F) and 40 °C (104°F).

adapters

● For your safety: Since the machine weighs approximately 37 kg (81 lb), do not set it up on an unstable table or desk.

Setting Up the Machine 25

——

Use the included wrench to turn the

Setting up the machine

adjustable foot nut on the foot.

Turning the nut in direction 1 lengthens the

When setting up the machine, adjust the legs so that the machine is steady.

leg; turning the nut in direction 2 shortens the leg.

Make sure that all packing tape affixed to the

machine is peeled off and that all packing material is removed.

Set up the machine while making sure that

there is sufficient space around it.

More than 50 mm (2 inches)

More than 250 mm (9-7/8 inches)

512 mm (20-5/32 inches)

More than 250 mm (9-7/8 inches)

Adjust the legs so that the machine is steady.

Use the included wrench to loosen the lock nut on the leg that you wish to adjust.

589 mm (23-3/16 inches)

More than 350 mm (13-3/4 inches)

1 Adjustable foot nut

• Adjust all four legs so that they securely contact the desk or table.

After adjusting the legs to the desired length,

use the included wrench to tighten the nuts.

1 Lock nut

Press down on each corner of the

embroidery machine to check that it is stable.

If it is still unstable, perform steps

5 again to adjust the legs.

3 through

1 Lock nut 2 Adjustable foot nut

X The foot can be turned.

Note

Adjust the orientation of the operation

Adjusting the operation panel position

Adjust the orientation and angle of the operation panel so it can easily be operated.

Loosen 2 thumb screws to bring the

operation panel forward.

panel.

Loosen the thumb screw, adjust the operation panel to an easy-to-view orientation, and then tighten the thumb screw.

1 Thumb screws

Adjust the operation panel to an easy-to-

operate position, and then tighten the thumb screws.

1 Thumb screw

Adjust the angle of the operation panel.

Loosen the 2 thumb screws behind the operation panel, adjust the operation panel to an easy-to-view angle, and then tighten the thumb screws.

(Side view) (Top view)

1 Thumb screws

● Using the disc-shaped screwdriver included, loosen and firmly tighten the five thumb screws.

Setting Up the Machine 27

——

Note

Using the Phillips screwdriver, loosen the

Preparing the thread guide assembly

screws on the left and right sides of the thread guide assembly and lift up the thread guide so that it is level.

Raise the thread guide assembly. Locate the included Phillips screwdriver.

Using the Phillips screwdriver, loosen the

screws on the left side of the thread guide assembly support so that the thread guide assembly can be raised.

Remove screw 1, and then turn screw 2 three or four times to loosen it.

1 Loosen Screws

Tighten the screws on the left and right sides

of the thread guide assembly.

1 Remove the screw. 2 Turn the screw three or four times to loosen it.

Raise thread guide into position and tighten

screw 2 on the left. Insert screw 1 into right side of the thread guide assembly support and tighten.

1 Insert screw and tighten. 2 Tighten screw.

● If the screws are not loosened enough, it may not be easy to move the thread guide assembly support and the thread guide. Do not apply extreme force when moving the thread guide assembly support and the thread guide. Be sure that the screws are loosened well enough before moving these parts.

● Be sure to tighten each screw well enough that the thread guide assembly support and the thread guide are secured.

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