Brother MFC6650MC, MFC4650, MFC4350, FAX2750 Service Manual

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FACSIMILE EQUIPMENT
SERVICE MANUAL
MODEL: FAX2750/FAX-8250P
MFC4350/MFC4650/MFC6650MC/ MFC-9050/MFC-9550
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© Copyright Brother 1998 All rights reserved. No part of this publication may be reproduced in any
Specifications are subject to change without notice.
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PREFACE

This publication is a Service Manual covering the specifications, construction, theory of operation, and maintenance of the Brother facsimile equipment. It includes information required for field troubleshooting and repair--disassembly, reassembly, and lubrication--so that service personnel will be able to understand equipment function, to rapidly repair the equipment and order any necessary spare parts.
To perform appropriate maintenance so that the facsimile equipment is always in best condition for the customer, the service personnel must adequately understand and apply this manual.
This manual is made up of six chapters and appendices.
CHAPTER I. GENERAL DESCRIPTION CHAPTER II. INSTALLATION CHAPTER III. THEORY OF OPERATION CHAPTER IV. DISASSEMBLY/REASSEMBLY AND LUBRICATION CHAPTER V. MAINTENANCE MODE CHAPTER VI. ERROR INDICATION AND TROUBLESHOOTING
Appendix 1. EEPROM Customizing Codes Appendix 2. Circuit Diagrams
This manual describes the models and their versions to be destined for major countries. The specifications and functions are subject to change depending upon each destination.
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SAFETY INFORMATION
Laser Safety (110-120V Model only)
This printer is certified as a Class 1 laser product under the US Department of Health and Human Services (DHHS) Radiation Performance Standard according to the Radiation Control for Health and Safety Act of 1968. This means that the printer does not produce hazardous laser radiation.
Since radiation emitted inside the printer is completely confined within the protective housings and external covers, the laser beam cannot escape from the machine during any phase of user operation.
CDRH Regulations (110-120V Model only)
The Center for Device and Radiological Health (CDRH) of the US Food and Drug Administration implemented regulations for laser products on August 2, 1976. These regulations apply to laser products manufactured from August 1, 1976. Compliance is mandatory for products marketed in the United States. The label shown below indicates compliance with the CDRH regulations and must be attached to laser products marketed in the United States.
The label for Japanese products
MANUFACTURED: MAY 1998 K BROTHER INDUSTRIES, LTD. 15-1 Naeshiro-cho, Mizuho-ku, Nagoya 467-8561, Japan. This product complies with FDA radiation performance standards, 21 CFR Subchapter J.
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CHAPTER I.
GENERAL DESCRIPTION
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CONTENTS
1. EQUIPMENT OUTLINE........................................................................................I-1
1.1External Appearance and Weight..................................................................I-1
1.2Components.................................................................................................I-1
2. SPECIFICATIONS................................................................................................I-2
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1. EQUIPMENT OUTLINE
1.1 External Appearance and Weight
The figure below shows the equipment appearance and approximate dimensions.
Weight: Machine proper Approx. 7.2 kg
Machine (incl. drum unit & toner cartridge) Approx. 8.5 kg In package Approx. 12 kg
1.2 Components
The equipment consists of the following major components:
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2. SPECIFICATIONS
Model FAX2750 MFC4350
Color White (1397) White (1138) PRINTER Available with option * Engine/Type [YL (VA)] YL (VA) PPM [6 ppm] 6 ppm dpi (output resolution) [600 x 600] 600 x 600 Paper Capacity [200] 200 Emulation (Standard) - PCL4 Standards [Windows GDI (600 x 600)] Windows GDI (600 x 600) Memory (Typical) [1 MB] 1 MB Memory (Min.) [600 KB] 600 KB Fonts Resident - ­Fonts Disk Based [Yes - 35TT] Yes - 4TT Paper Handling [LTR, LGL, A4, B5, A5, OHP] LTR, LGL, A4, B5, A5, OHP Multi-Purpose Sheet Feeder [Custom Size (2.75 x 5, 8.5 x 14)
Printer Driver [Windows3.1/3.11, 95 and NT4.0 Driver Utility Software - RPC
Period to go in Sleep Mode [0-99] 0-99 Output Size [LTR, LGL, A4, B5, A5] LTR, LGL, A4, B5, A5 Optional LAN Board No No Optional Mac Board No No Interface/Interface Cable [Yes (Bi Centro)/No] Yes (Bi Centro)/Yes SCANNER Available with option * Color/Mono [Mono] [Mono] dpi [OPT 200 x 400 (600 x 600)] [OPT 200 x 400 (600 x 600)] Gray Scale [256] [256] Twain [Yes] [Yes] Formats (Import) [TIFF/BMP/PCX/DCX/BTF/ BTX/MAX/PDF] [TIFF/BMP/PCX/DCX/BTF/ BTX/MAX/PDF] Formats (Export) [TIFF/BMP/MAX/PDF] [TIFF/BMP/MAX/PDF] ADF (pages) [20] * OCR [Xerox Textbridge] [Xerox Textbridge] COPY Yes Yes dpi 203 x 391 203 x 391 Collating 99 99 Reduction/Enlargement 50, 75, 87, 93, 100, 120, 125, 150, 200% 50, 75, 87, 93, 100, 120, 125, 150, 200% Sorting Yes Yes FAX Yes Yes Modem/Speed (bps) Toshiba 3080 (14.4K FAX Only) Toshiba 3080 (14.4K FAX Only) CCITT Group G3 G3 Coding Method MH/MR/MMR MH/MR/MMR Error Correction Mode (ECM) Yes Yes Transmission Speed (sec) 6 6 Gray Scale 64 64 Super Fine Yes Yes Smoothing Yes Yes Multi-Resolution TX Yes Yes Input/Output Width 8.5" x 8.5" 8.5" x 8.5" LCD Size 16 x 1 16 x 2 Handset Yes Yes Duplex Speaker Phone No No
*1 Optional CD-ROM required. *2 30 pages under the following conditions: - Temperature: 20°C to 30°C - RH: 50% to 70%
Specifications enclosed in brackets are available if options are used.
Envelop (DL/C5/CM10/Mona)]
with Auto Installer Program]
- Forms type: Xerox 4200 (20 lb/LTR), Xerox 4024 (24 lb/LTR), M.PPC (64 g/m2/A4)
- Loading as shown at right. (Loading more than 20 pages in any other way will result in a double feed or paper jam.)
1
Custom Size (2.75 x 5, 8.5 x 14)
Envelop (DL/C5/CM10/Mona)
Windows3.1/3.11, 95 and NT4.0 Driver
with Auto Installer Program
1
2
Available with option *
Yes
[20] *
1
2
(1/2)
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Model MFC4650 MFC6650MC
Color White (1138) White (1138) PRINTER Yes Yes Engine/Type YL (VA) YL (VA) PPM 6 ppm 6 ppm dpi (output resolution) 600 x 600 600 x 600 Paper Capacity 200 200 Emulation (Standard) PCL4 PCL4 Standards Windows GDI (600 x 600) Windows GDI (600 x 600) Memory (Typical) 1 MB 1 MB Memory (Min.) 600 KB 600 KB Fonts Resident - 24 bitMAP (PCL4Comp) Fonts Disk Based Yes - 35TT Yes - 35TT Paper Handling LTR, LGL, A4, B5, A5, OHP LTR, LGL, A4, B5, A5, OHP Multi-Purpose Sheet Feeder Custom Size (2.75 x 5, 8.5 x 14)
Printer Driver Windows3.1/3.11, 95 and NT4.0 Driver with Auto
Envelop (DL/C5/CM10/Mona)
Installer Program
Custom Size (2.75 x 5, 8.5 x 14)
Envelop (DL/C5/CM10/Mona)
Windows3.1/3.11, 95 and NT4.0 Driver with Auto
Installer Program Utility Software RPC RPC Period to go in Sleep Mode 0-99 0-99 Output Size LTR, LGL, A4, B5, A5 LTR, LGL, A4, B5, A5 Optional LAN Board No No Optional Mac Board No No Interface/Interface Cable Yes (Bi Centro)/Yes Yes (Bi Centro)/Yes SCANNER Yes Yes Color/Mono Mono Mono dpi OPT 200 x 400 (600 x 600) OPT 200 x 400 (600 x 600) Gray Scale 256 256 Twain Yes Yes Formats (Import) TIFF/BMP/PCX/DCX/BTF/ BTX/MAX/PDF TIFF/BMP/PCX/DCX/BTF/ BTX/MAX/PDF Formats (Export) TIFF/BMP/MAX/PDF TIFF/BMP/MAX/PDF ADF (pages) 20 *
2
20 *
2
OCR Yes (Xerox Textbridge) Yes (Xerox Textbridge) COPY Yes Yes dpi 203 x 391 203 x 391 Collating 99 99 Reduction/Enlargement 50, 75, 87, 93, 100, 120, 125, 150, 200% 50, 75, 87, 93, 100, 120, 125, 150, 200% Sorting Yes Yes FAX Yes Yes Modem/Speed (bps) Toshiba 3080 (14.4K FAX Only) Toshiba 3080 (14.4K FAX Only) CCITT Group G3 G3 Coding Method MH/MR/MMR MH/MR/MMR Error Correction Mode (ECM) Yes Yes Transmission Speed (sec) 6 6 Gray Scale 64 64 Super Fine Yes Yes Smoothing Yes Yes Multi-Resolution TX Yes Yes Input/Output Width 8.5" x 8.5" 8.5" x 8.5" LCD Size 16 x 2 16 x 2 Handset Yes Yes Duplex Speaker Phone No No
*1 Optional CD-ROM required. *2 30 pages under the following conditions: - Temperature: 20°C to 30°C - RH: 50% to 70%
- Forms type: Xerox 4200 (20 lb/LTR), Xerox 4024 (24 lb/LTR), M.PPC (64 g/m2/A4)
- Loading as shown at right. (Loading more than 20 pages in any other way will result in a double feed or paper jam.)
Specifications enclosed in brackets are available if options are used.
(1/2)
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Model FAX-8250P MFC-9050
Color White (1397) White (1138) PRINTER Available with option *
1
Yes Engine/Type [YL (VA)] YL (VA) PPM [6 ppm] 6 ppm dpi (output resolution) [600 x 600] 600 x 600 Paper Capacity [200] 200 Emulation (Standard) - ­Standards [Windows GDI (600 x 600)] Windows GDI (600 x 600) Memory (Typical) [1 MB] 1 MB Memory (Min.) [600 KB] 600 KB Fonts Resident - ­Fonts Disk Based [Yes - 35TT] ­Paper Handling [LTR, LGL, A4, B5, A5, OHP] LTR, LGL, A4, B5, A5, OHP Multi-Purpose Sheet Feeder [Custom Size (2.75 x 5, 8.5 x 14)
Printer Driver [Available with option (Windows3.1/3.11, 95 and
Envelop (DL/C5/CM10/Mona)]
NT4.0 Driver with Auto Installer Program)]
Custom Size (2.75 x 5, 8.5 x 14)
Envelop (DL/C5/CM10/Mona)
Windows3.1/3.11, 95 and NT4.0 Driver with Auto
Installer Program Utility Software - ­Period to go in Sleep Mode [0-99] 0-99 Output Size [LTR, LGL, A4, B5, A5] LTR, LGL, A4, B5, A5 Optional LAN Board No No Optional Mac Board No No Interface
Interface Cable SCANNER Available with option *
[Yes (Bi Centro)
No]
Yes (Bi Centro)
1
Yes <Germany version only>
Available with option *
1
Color/Mono [Mono] [Mono] dpi [OPT 200 x 400 (600 x 600)] [OPT 200 x 400 (600 x 600)] Gray Scale [256] [256] Twain [Yes] [Yes] Formats (Import) [TIFF/BMP/PCX/DCX/BTF/ BTX/MAX/PDF] [TIFF/BMP/PCX/DCX/BTF/ BTX/MAX/PDF] Formats (Export) [TIFF/BMP/MAX/PDF] [TIFF/BMP/MAX/PDF] ADF (pages) [20] *
2
[20] *
2
OCR [Xerox Textbridge] [Xerox Textbridge] COPY Yes Yes dpi 203 x 391 203 x 391 Collating 99 99 Reduction/Enlargement 50, 75, 87, 93, 100, 120, 125, 150, 200% 50, 75, 87, 93, 100, 120, 125, 150, 200% Sorting Yes Yes FAX Yes Yes Modem/Speed (bps) Toshiba 3080 (14.4K FAX Only) Toshiba 3080 (14.4K FAX Only) CCITT Group G3 G3 Coding Method MH/MR/MMR MH/MR/MMR Error Correction Mode (ECM) Yes Yes Transmission Speed (sec) 6 6 Gray Scale 64 64 Super Fine Yes Yes Smoothing Yes Yes Multi-Resolution TX Yes Yes Input/Output Width 8.5" x 8.5" 8.5" x 8.5" LCD Size 16 x 1 16 x 2 Handset No No Duplex Speaker Phone No No
*1 Optional CD-ROM required. *2 30 pages under the following conditions: - Temperature: 20°C to 30°C - RH: 50% to 70%
- Forms type: Xerox 4200 (20 lb/LTR), Xerox 4024 (24 lb/LTR), M.PPC (64 g/m2/A4)
- Loading as shown at right. (Loading more than 20 pages in any other way will result in a double feed or paper jam.)
Specifications enclosed in brackets are available if options are used.
(1/2)
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(1/2)
Model MFC-9550
Color White (1138) PRINTER Yes Engine/Type YL (VA) PPM 6 ppm dpi (output resolution) 600 x 600 Paper Capacity 200 Emulation (Standard) PCL4 Standards Windows GDI (600 x 600) Memory (Typical) 1 MB Memory (Min.) 600 KB Fonts Resident 24 bitMAP (PCL4Comp) Fonts Disk Based Yes - 35TT Paper Handling LTR, LGL, A4, B5, A5, OHP Multi-Purpose Sheet Feeder Custom Size (2.75 x 5, 8.5 x 14)
Printer Driver Windows3.1/3.11, 95 and NT4.0 Driver with Auto Utility Software RPC
Period to go in Sleep Mode 0-99 Output Size LTR, LGL, A4, B5, A5 Optional LAN Board No Optional Mac Board No Interface
Interface Cable SCANNER Yes Color/Mono Mono dpi OPT 200 x 400 (600 x 600) Gray Scale 256 Twain Yes Formats (Import) TIFF/BMP/PCX/DCX/BTF/ BTX/MAX/PDF Formats (Export) TIFF/BMP/MAX/PDF ADF (pages) 20 * OCR Yes (Xerox Textbridge) COPY Yes dpi 203 x 391 Collating 99 Reduction/Enlargement 50, 75, 87, 93, 100, 120, 125, 150, 200% Sorting Yes FAX Yes Modem/Speed (bps) Toshiba 3080 (14.4K FAX Only) CCITT Group G3 Coding Method MH/MR/MMR Error Correction Mode (ECM) Yes Transmission Speed (sec) 6 Gray Scale 64 Super Fine Yes Smoothing Yes Multi-Resolution TX Yes Input/Output Width 8.5" x 8.5" LCD Size 16 x 2 Handset Yes Duplex Speaker Phone No
*1 Optional CD-ROM required. *2 30 pages under the following conditions: - Temperature: 20°C to 30°C - RH: 50% to 70%
Specifications enclosed in brackets are available if options are used.
Envelop (DL/C5/CM10/Mona)
Installer Program
Yes (Bi Centro)
Yes <Germany version only>
2
- Forms type: Xerox 4200 (20 lb/LTR), Xerox 4024 (24 lb/LTR), M.PPC (64 g/m2/A4)
- Loading as shown at right. (Loading more than 20 pages in any other way will result in a double feed or paper jam.)
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Model FAX2750 MFC4350
One-touch Dial 12 x 2 12 x 2 Speed Dial 100 100 Tel-Index Yes Yes Chain Dialing Yes Yes Contrast SL/Auto/SD SL/Auto/SD FAX/TEL Switch Yes Yes Distinctive Ringing Yes Yes Caller ID Yes (Call Waiting) Yes (Call Waiting) TAD Interface Yes Yes Next FAX Reservation Yes, Dual Access Yes, Dual Access Dual Access Yes Yes Help Yes Yes Coverpage Yes, Super Yes, Super Polling Type Std/Seq Std/Seq Password Check No No Delayed Timer Yes, up to 50 Yes, up to 50 Broadcasting Yes, up to 174 Yes, up to 174 Call Reservation Yes Yes Page Memory (TX) * Out-of-paper Reception *
3
3
Max 1.3 MB (130 pages: MMR) Max 1.3 MB (130 pages: MMR)
Max 1.3 MB (130 pages: MMR) Max 1.3 MB (130 pages: MMR) Callback Message Yes Yes Super Quickscan Yes Yes Mail box No No Multi-Transmission No No Message Center No No OGM No No ICM Recording Time No No Paging Yes Yes Toll Saver No No Fax & Voice Mail Box No No Fax- & Voice-on-Demand No No FAX Forwarding Yes Yes FAX Retrieval Yes Yes
General
Energy Star Compliance Yes Yes Memory (Standard) 2 MB 2 MB Memory (Opt Upgrade) 1/2 MB 1/2 MB Simultaneous Operation Available with option *
(PRINTER/FAX, PRINTER/SCAN,
PRINTER/COPY)
1
Yes (PRINTER/FAX, PRINTER/COPY)
Available with option *
(PRINTER/SCAN) Data Modem No No Bundled Software Applications Available with option *
1
Available with option * PC-FAX (Send/Receive) [SMSI] [SMSI] Scanner Application [Brother] [Brother] Viewer Application [Visioneer] [Visioneer] Network Application No No Class 1 No No
*1 Optional CD-ROM required. *3 According to the Brother chart in standard mode, MMR.
Specifications enclosed in brackets are available if options are used.
(2/2)
1
1
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Model MFC4650 MFC6650MC
One-touch Dial 12 x 2 12 x 2 Speed Dial 100 100 Tel-Index Yes Yes Chain Dialing Yes Yes Contrast SL/Auto/SD SL/Auto/SD FAX/TEL Switch Yes Yes Distinctive Ringing Yes Yes Caller ID Yes (Call Waiting) Yes (Call Waiting) TAD Interface Yes Yes Next FAX Reservation Yes, Dual Access Yes, Dual Access Dual Access Yes Yes Help Yes Yes Coverpage Yes, Super Yes, Super Polling Type Std/Seq Std/Seq Password Check No No Delayed Timer Yes, up to 50 Yes, up to 50 Broadcasting Yes, up to 174 Yes, up to 174 Call Reservation Yes Yes Page Memory (TX) * Out-of-paper Reception *
3
3
Max 1.3 MB (130 pages: MMR) Max 1.3 MB (130 pages: MMR)
Max 1.3 MB (130 pages: MMR) Max 1.3 MB (130 pages: MMR) Callback Message Yes Yes Super Quickscan Yes Yes Mail box No No Multi-Transmission No No Message Center No Yes (Hardware) OGM No Yes (Hardware) ICM Recording Time No Hardware: 20 min. Paging Yes Yes (Hardware) Toll Saver No Yes (Hardware) Fax & Voice Mail Box No No Fax- & Voice-on-Demand No No FAX Forwarding Yes Yes FAX Retrieval Yes Yes
General
Energy Star Compliance Yes Yes Memory (Standard) 2 MB 2 MB Memory (Opt Upgrade) 1/2 MB 1/2 MB Simultaneous Operation Yes (PRINTER/FAX, PRINTER/SCAN,
PRINTER/COPY)
Yes (PRINTER/FAX, PRINTER/SCAN,
PRINTER/COPY) Data Modem No No Bundled Software Applications Yes Yes PC-FAX (Send/Receive) SMSI SMSI Scanner Application Brother Brother Viewer Application Visioneer Visioneer Class 1 No Yes
*1 Optional CD-ROM required. *3 According to the Brother chart in standard mode, MMR.
Specifications enclosed in brackets are available if options are used.
(2/2)
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Model FAX-8250P MFC-9050
One-touch Dial 12 x 2 12 x 2 Speed Dial 100 100 Tel-Index Yes Yes Chain Dialing Yes Yes Contrast SL/Auto/SD SL/Auto/SD FAX/TEL Switch Yes Yes Distinctive Ringing Yes (Denmark version only) Yes (Denmark version only) Caller ID Yes (U.K. French/Norway/Sweden versions only) Yes (U.K. French/Norway/Sweden versions only) TAD Interface Yes Yes Next FAX Reservation Yes, Dual Access Yes, Dual Access Dual Access Yes Yes Help Yes Yes Coverpage Yes, Super Yes, Super Polling Type Std/Seq/Sec Std/Seq/Sec Password Check No No Delayed Timer Yes, up to 50 Yes, up to 50 Broadcasting Yes, up to 174 Yes, up to 174 Call Reservation Yes Yes Page Memory (TX) * Out-of-paper Reception *
3
3
Max 1.3 MB (130 pages: MMR) Max 1.3 MB (130 pages: MMR)
Max 1.3 MB (130 pages: MMR) Max 1.3 MB (130 pages: MMR) Callback Message Yes Yes Super Quickscan No No Mail box No No Multi-Transmission No No Message Center No No OGM No No ICM Recording Time No No Paging No No Fax & Voice Mail Box No No Fax- & Voice-on-Demand No No FAX Forwarding Yes Yes FAX Retrieval Yes Yes
General
Memory (Standard) 2 MB 2 MB Memory (Opt Upgrade) 1/2 MB 1/2 MB Simultaneous Operation Available with option *
(PRINTER/FAX, PRINTER/SCAN,
1
Yes (PRINTER/FAX, PRINTER/SCAN,
PRINTER/COPY)
PRINTER/COPY) Data Modem No No Remote Diagnostics Yes Yes Memory Security Yes No Memory Backup Yes No Bundled Software Applications Available with option *
1
Available with option *
1
PC-FAX (Send/Receive) [Wordcraft] [Wordcraft] Scanner Application [Brother] [Brother] Viewer Application [Wordcraft] [Wordcraft] Network Application No No Class 1 No
*1 Optional CD-ROM required. *3 According to the Brother chart in standard mode, MMR.
Specifications enclosed in brackets are available if options are used.
(2/2)
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Model MFC-9550
One-touch Dial 12 x 2 Speed Dial 100 Tel-Index Yes Chain Dialing Yes Contrast SL/Auto/SD FAX/TEL Switch Yes Distinctive Ringing No Caller ID Yes (U.K. French/Norway/Sweden versions only) TAD Interface Yes Next FAX Reservation Yes, Dual Access Dual Access Yes Help Yes Coverpage Yes, Super Polling Type Std/Seq/Sec Password Check No Delayed Timer Yes, up to 50 Broadcasting Yes, up to 174 Call Reservation Yes Page Memory (TX) * Out-of-paper Reception *
3
3
Max 1.3 MB (130 pages: MMR)
Max 1.3 MB (130 pages: MMR) Callback Message Yes Super Quickscan No Mail box No Multi-Transmission No Message Center Yes (Hardware) OGM Yes (Hardware) ICM Recording Time Hardware: 15 min. Paging Yes (Hardware) Fax & Voice Mail Box No Fax- & Voice-on-Demand No FAX Forwarding Yes FAX Retrieval Yes
General
Memory (Standard) 2 MB Memory (Opt Upgrade) 1/2 MB Simultaneous Operation Yes (PRINTER/FAX, PRINTER/SCAN,
PRINTER/COPY) Data Modem No Remote Diagnostics Yes Memory Security No Memory Backup Yes Bundled Software Applications Yes PC-FAX (Send/Receive) Wordcraft Scanner Application Brother Viewer Application Wordcraft Class 1 Yes
*1 Optional CD-ROM required. *3 According to the Brother chart in standard mode, MMR.
Specifications enclosed in brackets are available if options are used.
(2/2)
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CHAPTER II.
INSTALLATION
Page 17
CONTENTS
1. INSTALLING THE UPDATE DATA TO THE FACSIMILE EQUIPMENT...............II-1
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1. INSTALLING THE UPDATE DATA TO THE FACSIMILE EQUIPMENT
If the program version is updated or the main PCB is replaced, install the update program onto the flash ROM of the main PCB.
The program installation requires a host computer satisfying the following requirements:
- CPU Pentium 75 or higher
- RAM 8MB or greater (16MB recommended for Windows 95)
- OS Windows 3.1/3.11 or Windows 95
Connecting the equipment to your computer
(1) Make sure that the equipment's power cord is unplugged from a wall socket. (2) Make sure that your computer is powered off. (3) Connect the interface cable to the parallel interface port on the back of the equipment and
secure it with the lock wires.
(4) Connect the other end of the interface cable to the printer port of your computer and secure
it with the two screws. (5) Power on your computer. (6) Plug the equipment's power cord into a wall socket.
Host computer
Interface cable
Lock wires
II - 1
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Installing the update data onto the flash ROM of the facsimile equipment
(1) Load the floppy disk which stores the update data and transfer utility into the floppy disk
drive of your computer.
(Or, copy the update data and transfer utility onto the same directory of the hard disk.) (2) Click the Start button, point to Programs, and then click MS-DOS Prompt to open an MS-
DOS window. (3) Type the drive letter where the update data and transfer utility are located. If it is a floppy
disk drive, type A:\ from the command line and press the ENTER key. (4) Check that your computer is connected with the facsimile equipment correctly. (5) To start the transfer utility transmitting the update data to the flash ROM of the facsimile
equipment, type the following:
A:\ICEN filename /b
Then press the ENTER key.
The equipment beeps and shows the "CONNECTING" on the LCD for one second.
Then, the equipment shows the "DOWNLOADING" on the LCD and starts receiving data
downloaded from the host computer.
During downloading, the equipment beeps intermittently.
Upon completion of the downloading, the equipment beeps continuously.
II - 2
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CHAPTER III.
THEORY OF OPERATION
Page 21
CONTENTS
1. OVERVIEW...........................................................................................................III-1
2. MECHANISMS......................................................................................................III-2
2.1 Scanner Mechanism.....................................................................................
2.1.1 Document feeding and ejecting mechanism..........................................
2.1.2 Scanner................................................................................................
2.2 Laser Printing Mechanism.............................................................................
2.2.1 Paper pulling-in, registration, feeding, and ejecting mechanism.............
2.2.2 Print process mechanism......................................................................
(1)Charging process..........................................................................
(2)Exposing process.........................................................................
(3)Developing process......................................................................
(4)Transferring process.....................................................................
(5)Erasing process............................................................................
2.2.3 Heat-fixing mechanism...........................................................................
2.3 Sensors and Actuators..................................................................................
3. CONTROL ELECTRONICS..................................................................................
III-3
III-3 III-3
III-4
III-4 III-6 III-7 III-7 III-8 III-8 III-8 III-9
III-10
III-12
3.1 Configuration................................................................................................
3.2 Main PCB.....................................................................................................
3.3 NCU PCB.....................................................................................................
3.4 Control Panel PCB........................................................................................
3.5 Power Supply PCB.......................................................................................
[ 1 ] Low-voltage power supply PCB....................................................
[ 2 ] High-voltage power supply PCB...................................................
III-12 III-13 III-15 III-17 III-18
III-18 III-19
Page 22
1. OVERVIEW
III - 1
*Not provided on the FAX-8250P/MFC-9050.
Page 23
2. MECHANISMS
The facsimile equipment is classified into the following mechanisms:
n SCANNER MECHANISM - Document feeding and ejecting mechanism
n LASER PRINTING MECHANISM - Paper pulling-in, registration, feeding, and ejecting
n SENSORS AND ACTUATORS
- Document scanning mechanism
mechanisms
- Print process mechanism (consisting of charging, exposing, developing, transferring, and erasing processes)
- Heat-fixing mechanism
Document feeding and ejecting mechanism
SCANNER
Document scanning mechanism
MECHANISM
Paper pulling-in and registration mechanism
Print process mechanism
LASER PRINTING MECHANISM
III - 2
Paper ejecting mechanism
Heat-fixing mechanism
With paper feeding mechanism
Page 24
2.1 Scanner Mechanism
2.1.1 Document feeding and ejecting mechanism
This mechanism consists of the document stacker, automatic document feeder (ADF), document ejection roller ASSY, and document sensors. (For details about the sensors, refer to Section 2.3.)
If the operator sets documents on the document stacker and starts the scanning operation, the scanner motor rotates so that the ADF (which consists of the separation roller and ADF parts) feeds those documents into the equipment, starting from the bottom sheet to the top, page by page. Each document advances with the document feed roller ASSY to the scanner, and then it is fed out of the equipment with the document ejection roller ASSY.
2.1.2 Scanner
The scanner uses a contact image sensor (CIS) unit which consists of an LED array illuminating documents, a self-focus lens array collecting the reflected light, a CIS PCB carrying out photoelectric conversion to output picture element data, and a cover glass on which a document advances. When the document passes between the document pressure bar and the cover glass, it is scanned.
III - 3
Page 25
2.2 Laser Printing Mechanism
2.2.1 Paper pulling-in, registration, feeding, and ejecting mechanism
III - 4
Page 26
Paper pulling-in and registration mechanism
The paper pulling-in and registration mechanism consists of the pull-in roller gear (incorporated in the multi-purpose sheet feeder), planetary gear system, paper feed solenoid, solenoid lever, clutch release lever, and registration sensor. (For the details about the sensor, refer to Section 2.3.)
If the main motor rotates clockwise, the rotation is transmitted to the intermediate gear of the planetary gear system. As the intermediate gear rotates, the pull-in roller drive gear also rotates since the clutch gear is locked by the solenoid lever and the clutch release lever. Accordingly, the pull-in roller in the multi-purpose sheet feeder rotates to pull in paper into the equipment, a sheet at a time.
If the paper feed solenoid is retracted and the clutch release lever is operated according to the cam profile of the pull-in roller gear so as to release the clutch gear, the clutch gear rotates and the pull-in roller drive gear does not rotate. In this way, the clutch gear switches the transmission of the motor rotation to the pull-in roller drive gear on and off.
The solenoid on/off timing and the clutch release lever timing allow this mechanism to pull in a sheet and register it against the registration roller.
Paper feeding and ejecting mechanism If the main motor rotates clockwise, the rotation is transmitted via the gear train to the drum drive
gear, heater roller drive gear, and paper ejection roller drive gear. After the paper passes through the heat-fixing process, it will be ejected onto the paper tray. If the leading edge of the paper pushes up the actuator of the paper ejection sensor, the
photosensor becomes opened, signaling the start of paper ejection. If the trailing edge has passed through the sensor actuator, the sensor becomes closed, signaling the completion of paper ejection. Then, the main motor stops rotation.
III - 5
Page 27
2.2.2 Print process mechanism
The print process unit works with laser beam, electrical charges, and toner. The graph below shows the transition of electrical charge on the surface of the laser-sensitive drum through the five processes: charging, exposing, developing, transferring, and erasing processes.
III - 6
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(1) Charging process
The high-voltage power supply applies DC bias to the corona wire to generate ion on the grid. The ion uniformly charges the surface of the laser-sensitive drum to approx. 1000V which is kept by the varister grounding the grid to the frame.
(2) Exposing process
When the laser-sensitive drum holds a positive electrical charge, the laser beam issued from the laser unit scans the drum according to the print image to expose the drum surface for neutralizing the spots where black should be, forming an electrostatic latent image.
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(3) Developing process
The developing process develops an electrostatic latent image formed on the drum in the exposing process, into a toner image.
The developer roller attracts the toner particles fed from the toner cartridge by the toner supply roller, and then conveys them to the contact section with the laser-sensitive drum
On the contact section between the developer roller and drum, the positive toner particles stick to the neutralized spots on the drum according to the principles of attraction and repulsion, transforming a latent image into a toner image.
The toner augers (which agitate toner particles in the chamber) and the blade allow toner particles to be fed onto the developer roller at an even thickness.
(4) Transferring process
When a paper passes between the drum and the transfer roller, the switch "a" (see the above illustration) is turned on to negatively charge the transfer roller. The toner is positive, so the toner image formed on the drum will be transferred onto the paper according to the same principle as for the developing process.
If the toner image fails to stick to the paper due to paper jam or other errors, it will stick to the transfer roller. To repulse this toner, the switch "b" (see the above illustration) is turned on to positively charge the transfer roller. The toner returns from the transfer roller to the drum.
Cleaning the drum In the transferring process, not all the toner particles on the drum are transferred onto the paper
but some toner particles remain on the drum. The cleaner roller cleans the drum surface and collects the residual toner. When printing starts or during non-printing, the toner collected on the cleaner roller will be discharged onto the drum and returned to the chamber through the developer roller for recycling in the subsequent developing process.
(5) Erasing process
The eraser lamp emits light to expose the drum surface, which erases the residual electrical charge.
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2.2.3 Heat-fixing mechanism
As the paper passes between the heater roller and the pressure roller in the heat-fixing unit, the heater roller fuses the toner on the paper.
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2.3 Sensors and Actuators
This equipment has ten sensors: seven photosensors, two thermisters and a mechanical switch as described below.
Sensor name Type Located on
Document front sensor Photosensor Control panel PCB ASSY
Document rear sensor Photosensor Control panel PCB ASSY
Top cover sensor Photosensor Main PCB Sheet feeder cover sensor Photosensor Main PCB Registration sensor Photosensor Main PCB Paper ejection sensor Photosensor High-voltage power supply
Toner sensor Photosensor Toner sensor PCB Toner thermister Thermister Toner sensor PCB Heater thermister Thermister Heat-fixing unit Hook switch* Mechanical switch Hook switch PCB*
(Document sensor PCB)
(Document sensor PCB)
PCB
*Not provided on the FAX-8250P/MFC-9050.
Document front sensor which detects the presence of documents.
Document rear sensor which detects the leading and trailing edges of pages to tell the control circuitry when the leading edge of a new page has reached the starting position and when the scan for that page is over.
Top cover sensor which detects whether the top cover is closed.
Sheet feeder cover sensor which detects whether the sheet feeder cover is closed.
Registration sensor which detects the leading and trailing edges of paper, which allows the controller to determine the registration timing and check paper jam.
Paper ejection sensor which detects whether the recording paper goes out of the equipment.
Toner sensor which detects whether there is toner or a toner cartridge is loaded.
Toner thermister which detects the ambient temperature of the toner cartridge.
Heater thermister which detects the temperature of the heater roller of the fixing unit.
Hook switch* which detects whether the handset is placed on the handset mount.
These photosensors are a photointerrupter consisting of a light-emitting diode and a light-sensitive transistor. Each of them has an actuator separately arranged as shown on the next page.
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*Not provided on the FAX-8250P/MFC-9050.
Location of Sensors and Actuators
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3. CONTROL ELECTRONICS
3.1 Configuration
The hardware configuration of the facsimile equipment is shown below.
(NOTE 1) Provided on the FAX-8250P/MFC-9050 (French version
(NOTE 2) Provided on the European, Australian, Indonesian, and Asian
only)/MFC-9550/MFC6650MC.
versions.
Configuration of Facsimile Equipment
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3.2 Main PCB
The main PCB, which is the nucleus controlling the entire operation of the equipment, consists of a FAX engine (ASIC), memories, MODEM, motor drive circuitry, sensor detection circuitry, and analog circuits for scanning, printing, and power transmission shifting.
EEPROM:Electrically Erasable Programmable Read-only Memory DRAM: Dynamic Random Access Memory
Block Diagram of Main PCB
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3.3 NCU PCB
The NCU PCB switches the communications line to telephone or built-in MODEM, under the control of the main PCB.
U.S.A. versions
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European versions
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3.4 Control Panel PCB
The control panel PCB and the main PCB communicate with each other by serially transmitting commands and data.
The control panel unit consists of a gate array, an LCD and LEDs, which are controlled by the gate array according to commands issued from the FAX engine on the main PCB.
The panel FPC is a flexible keyboard PCB which integrates the key matrix having rubber keytops.
Control Panel PCB and its Related Circuit
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3.5 Power Supply PCB [ 1 ] Low-voltage power supply PCB
The low-voltage power supply uses the switching regulation system to generate DC power (+5V and +24V) from a commercial AC power supply for the driver circuits. The +5V source is fed to the logic, control panel, sensors, CIS unit, etc. The 24V source is fed to the motors, solenoid, fan, and high-voltage power supply PCB.
The low-voltage power supply also feeds AC power to the heater of the heat-fixing unit.
Low-voltage Power Supply Circuit
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[ 2 ] High-voltage power supply PCB
This power supply generates high-voltage power sources from the 24V source fed from the low­voltage power supply for charging, developing, and transferring in the laser printing process.
High-voltage Power Supply Circuit
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CHAPTER IV.
DISASSEMBLY/REASSEMBLY AND
LUBRICATION
Page 42
CONTENTS
1. DISASSEMBLY/REASSEMBLY...........................................................................IV-1
n Safety Precautions..............................................................................................IV-1
Tightening Torque List........................................................................................IV-2
n Preparation.........................................................................................................IV-3
n How to Access the Object Component................................................................IV-3
n Disassembly Order Flow.....................................................................................IV-4
1.1 ROM Cover, Option Cover, and Battery ASSY*..............................................IV-5
1.2 Multi-purpose Sheet Feeder...........................................................................IV-7
1.3 Document Guide Base....................................................................................IV-8
1.4 Control Panel ASSY.......................................................................................IV-9
1.5 Panel Rear Cover and Control Panel..............................................................IV-10
1.6 Document Feed Roller ASSY and Document Ejection Roller ASSY................IV-13
1.7 Scanner Frame ASSY....................................................................................IV-14
1.8 Top Cover......................................................................................................IV-21
1.9 Handset Mount and Hook Switch PCB
Side Cover (for the FAX-8250P/MFC-9050)..............................................................IV-24
1.10 Heat-fixing Unit, FU Lamp, and Paper Ejection Sensor Actuator.....................IV-26
1.11 Laser Unit and Toner Sensor PCB..................................................................IV-28
1.12 Bottom Plate..................................................................................................IV-29
1.13 Low-voltage Power Supply PCB.....................................................................IV-31
1.14 Main PCB.......................................................................................................IV-32
1.15 High-voltage Power Supply PCB....................................................................IV-35
1.16 Fan.................................................................................................................IV-36
1.17 Registration Sensor Actuator, Sheet Feeder Cover Sensor Actuator, and
Top Cover Sensor Actuator............................................................................IV-37
1.18 Speaker..........................................................................................................IV-37
1.19 Gear Drive Unit..............................................................................................IV-38
1.20 NCU PCB.......................................................................................................IV-40
1.21 Scanner Grounding Plate...............................................................................IV-42
1.22 EL (Erase Lamp) Board..................................................................................IV-43
1.23 Cleaning of High-voltage Contacts and Grounding Contacts...........................IV-44
(for models except the FAX-8250P/MFC-9050)
i
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2. LUBRICATION......................................................................................................IV-45
[ 1 ] Document feed roller ASSY and document ejection roller ASSY.............IV-45
[ 2 ] Control panel locks.................................................................................IV-46
[ 3 ] Scanner frame ASSY and separation roller gear.....................................IV-46
[ 4 ] Top cover lock spring..............................................................................IV-47
[ 5 ] Gear drive unit........................................................................................IV-47
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1. DISASSEMBLY/REASSEMBLY
nn Safety Precautions
To prevent the creation of secondary problems by mishandling, observe the following precautions during maintenance work.
(1) Unplug the power cord from the power outlet before replacing parts or units. When having
access to the power supply, be sure to unplug the power cord from the power outlet.
(2) When servicing the optical system of the laser printing unit, be careful not to place
screwdrivers or other reflective objects in the path of the laser beam. Be sure to take off any personal accessories such as wrist watches and rings before working on the printer. A reflected beam, though invisible, can permanently damage your eyes.
(3) If the equipment has been printing, allow the heat-fixing unit sufficient time to cool down
before starting maintenance jobs. It is HOT! (4) Be careful not to lose screws, washers, or other parts removed for parts replacement. (5) Do not remove gears from the document LF roller ASSY or ejection roller ASSY if at all
possible. Once removed, they will become unusable and new gears will have to be put back
in. (6) When using soldering irons and other heat-generating tools, take care not to damage the resin
parts such as wires, PCBs, and covers.
(7) Before handling the PCBs, touch a metal portion of the equipment to discharge static
electricity; otherwise, the electronic parts may be damaged due to the electricity charged in
your body. (8) When transporting PCBs, be sure to wrap them in conductive sheets such as aluminum foil.
WARNING
For the FAX-8250P/MFC-9050 (French version only)/MFC-9550/MFC6650MC which has a Ni­MH battery on the main PCB, be sure to remove that battery before transporting the PCB (in
aluminum foil). Failure to do so may result in a short circuit, overcurrent flow, or fire. (9) Be sure to reinsert self-tapping screws correctly, if removed. (10) Tighten screws to the torque values listed on the next page. (11) When connecting or disconnecting cable connectors, hold the connector bodies not the
cables. If the connector has a lock, always slide the connector lock to unlock it.
(12) Before reassembly, apply the specified lubricant to the specified points. (Refer to Section 2 in
this chapter.)
(13) After repairs, check not only the repaired portion but also that the connectors and other
related portions function properly before operation checks.
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Tightening Torque List
Location Screw type Q'ty Tightening torque Loosening torque
(kg•cm) (kg•cm) Option cover Screw, pan (washer) M3x8DB 2 4 ±1 2 to 6 ADF parts Taptite, pan (washer) B M3x6 1 4 ±1 2 to 6
Panel rear cover Taptite, cup B M3x8 2 6 ±1 2 to 6 Scanner frame ASSY Taptite, cup B M3x10 2 9 ±2 2 to 6
Scanner motor Screw, pan (washer) M3x6DA 1 7 ±2 Min. 2 Scanner grounding leaf spring Taptite, cup S M3x6 1 7 ±2 Min. 2 CIS shield plate Taptite, cup S M3x6 1 7 ±2 Min. 2 Pinch roller leaf spring Taptite, cup B M3x8 1 8 ±2 Min. 2 Control panel locks Taptite, cup B M3x8 2 8 ±2 Min. 2 Scanner drive unit Taptite, cup B M3x8 1 8 ±2 Min. 2
Taptite, cup B M3x10 1 8 ±2 Min. 2
Top cover stopper Taptite, cup S M3x6 2 8 ±2 Min. 2 Hinges on top cover Taptite, bind B M4x12 4 10 ±2 3 to 6 Hinges on main cover Taptite, cup B M4x12 4 10 ±2 3 to 6
Handset mount Taptite, cup B M3x10 2 8 ±2 2 to 6 Heat-fixing unit Taptite, bind B M4x12 1 10 ±2 4 to 6 Laser unit Taptite, bind B M4x12 3 8 ±2 3 to 6
Toner sensor PCB Taptite, cup B M3x8 1 6 ±2 3 to 5 Bottom plate Taptite, bind B M4x12 7 10 ±2 3 to 6
Taptite, cup S M3x6 3 8 ±2 2 to 6 AC grounding wire Screw, pan (washer) M4x8DB 1 6 ±2 2 to 9 Interface connector Screw, pan M3x6 2 8 ±2 Min. 4
Low-voltage power supply PCB Taptite, cup S M3x6 1 8 ±2 2 to 6 Main PCB Taptite, bind B M4x12 1 10 ±2 2 to 6 High-voltage power supply PCB Taptite, bind B M4x12 1 10 ±2 3 to 6
Gear drive unit Taptite, cup B M4x20 3 12 ±2 3 to 6 Main motor Taptite, cup S M3x8 2 8 ±2 Min. 4
NCU bracket Taptite, bind B M4x12 1 10 ±2 3 to 6 NCU PCB Taptite, cup S M3x6 1 8 ±2 2 to 6
Scanner grounding plate Taptite, cup B M3x8 1 6 ±2 2 to 6
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nn Preparation
Prior to proceeding to the disassembly procedure, (1) Unplug
- the modular jack of the telephone line,
- the modular jack of the curled cord (and remove the handset),
- the PC interface cable, and
- the modular jack of an external telephone set if connected. (Not shown below.)
(2) Remove
- the dust cover,
- the paper wire extension
- the document wire extension
- the document tray,
- the paper tray, and
- the drum unit (with the toner cartridge loaded)
nn How to Access the Object Component
On the next page is a disassembly order flow which helps you access the object components. To remove the gear drive unit, for example, first find it on the flow and learn its number ( in this case). You need to remove parts numbered , , , , , and so as to access the gear drive unit.
Unless otherwise specified, the disassembled parts or components should be reassembled in the reverse order of removal.
(*Not provided on the FAX-8250P/MFC-9050)
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nn Disassembly Order Flow
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1.1 ROM Cover, Option Cover, and Battery ASSY*
(*Provided on the FAX-8250P/MFC-9050 (French version only)/MFC-9550/MFC6650MC)
(1) As shown below, push down section "a" of the ROM cover and tilt it to the rear.
(2) Take off the option cover from the rear of the main cover by removing two screws "a." The
grounding wire also comes free.
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(3) FAX-8250P/MFC-9050 (French version only)/MFC-9550/MFC6650MC: To replace the battery
ASSY (Ni-MH battery), plug the power cord of the facsimile equipment into a power outlet, disconnect the battery harness from the main PCB, and take out the battery ASSY while pulling the battery support of the main cover in the direction of the arrow. Set a new battery ASSY, connect the battery harness to the main PCB, and then unplug the power cord.
Disconnecting the battery harness with the power cord unplugged will lose the settings (e.g., calendar clock, voice messages, and received FAX data) stored in the RAM.
If you do not need to replace the battery ASSY but you will remove the main PCB in the following procedures, take out the battery ASSY from its supports and put it on the main PCB with the battery harness being connected.
(*Provided on the FAX-8250P/MFC-9050 (French version only)/ MFC-9550/MFC6650MC)
(** Provided on the European, Australian, Indonesian, and Asian versions)
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1.2 Multi-purpose Sheet Feeder
(1) Open the top cover. (2) Remove one of two screws from each of right and left top cover stoppers, and then fully open
the top cover.
(3) Pull either one of the right and left tabs provided on the main cover outwards and slightly lift
up the multi-purpose sheet feeder, then release the other end of the sheet feeder also.
nn Reassembling Notes
When reinstalling the multi-purpose sheet feeder, fit the front end over the bosses provided on the main cover and then push down the rear end.
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1.3 Document Guide Base
(1) Turn up the document guide base towards you. (2) Push the right or left end of the document guide base inwards and take it off.
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1.4 Control Panel ASSY
(1) Slightly open the control panel ASSY. (2) Push the right and left arms of the control panel ASSY outwards (in the direction of arrow )
with your thumbs and open the control panel ASSY further (arrow ) to unhook those arms from bosses “x” provided on the scanner frame ASSY. Then slide the control panel ASSY to the front (arrow ƒ) to release its bosses “y” from the grooves of the scanner frame ASSY.
(3) Slightly lift up the control panel ASSY and disconnect the panel-main harness from the control
panel PCB.
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1.5 Panel Rear Cover and Control Panel
(1) Place the control panel ASSY upside down.
If you do not need to remove the ADF parts, anti-static brush, shield film, document pressure bar, or document rear sensor actuator, skip to step (6).
(2) To remove the ADF parts (spring plates, separation rubber and anti-vibration rubber), remove
the screw.
(3) To replace the anti-static brush and shield film, remove them.
NOTE: Once removed, the anti-static brush and shield film will become unusable and new parts will have to be put back in.
(4) To remove the document pressure bar, pull either of supports "a" provided on the panel rear
cover outwards and then lift the pressure bar up and towards the rear to release the three tabs from the cutouts provided in the panel rear cover. The spring also comes off.
(5) To remove the document rear sensor actuator, pull either of supports "b" on the panel rear
cover outwards.
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(6) Remove the two screws from the panel rear cover. (7) Unhook the panel rear cover from eight "X" latches provided on the control panel and lift up
the panel rear cover. (8) Fully turn the document front sensor actuator to the rear and lift it up. (9) Unhook the document sensor PCB from two "Y" latches. (10) FAX2750/MFC-8250P/MFC4350/MFC-9050/MFC4650: Unhook the control panel PCB from
three "Z" latches.
MFC6650MC/MFC-9550: Unhook the MC PCB from "W" latch and then unhook the control
panel PCB from three "Z" latches. (11) Slightly lift up the control panel PCB, then unlock the LCD cable connector and disconnect the
LCD flat cable. Next, unlock the FPC key connector and disconnect the FPC key.
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(12) As shown below, insert the tip of a flat screwdriver under clamp "A" from the rear and push up
clamp "A" slightly to release the LCD, and then take out the LCD while pulling the LCD flat
cable gently.
NOTE: Do not take out the LCD except when the LCD is defective and requires replacement.
nn Reassembling Notes
Before reinstalling the LCD to the control panel, wipe fingerprints or dust off the LCD surface
and control panel window with a soft cloth.
A new LCD is covered with a protection sheet. Before installing it, remove the protection sheet.
To put the LCD back into place, insert the tip of a flat screwdriver under clamp "A" from the
rear, push up clamp "A" slightly, and then push the LCD to the rear with your thumbs.
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1.6 Document Feed Roller ASSY and Document Ejection Roller ASSY
(1) Lightly push down arm rib "a" and shift the document feed roller ASSY to the right and
upwards. (2) Lightly push down arm rib "b" and shift the document ejection roller ASSY to the right and
upwards, without removing the shield film. NOTE: Take care not to break the arm ribs. They may easily break.
nn Reassembling Notes
Make sure that the shield film is on the document ejection roller gear and not bent down by that
gear.
Once removed, the shield film will become unusable and new one will have to be put back in.
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1.7 Scanner Frame ASSY
(1) You can remove the following parts from the top of the scanner frame ASSY without taking
out the ASSY from the top cover.
CIS film
Shield film
CIS unit (shown on the next page). Lightly pull up the arm, move the CIS unit to the left, and lift up the right edge of the CIS unit. While holding up the CIS unit, disconnect the CIS harness.
CIS leaf springs (shown on the next page)
NOTE: Once removed, the CIS film and shield film will become unusable and new ones will have to be put back in.
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(2) Open the top cover. (3) Disconnect the scanner motor harness from the scanner motor ASSY without removing the
shield film.
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(4) Close the top cover. (5) Remove the two screws from the scanner frame ASSY. (6) Lift up the rear edge of the scanner frame ASSY to release the three pawls provided on the
front end from the top cover, then hold up the ASSY and disconnect the CIS harness (if the CIS is mounted).
(7) Take off the grounding terminal by removing the screw.
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(8) Turn the scanner frame ASSY upside down. (9) Remove the screw from the scanner motor and turn the motor clockwise to release from the
latch.
(10) Take off the scanner grounding leaf spring by removing the screw.
(11) Take off the CIS shield plate by removing the screw. (12) Remove the pinch roller leaf spring, pinch rollers and shaft. (13) Remove the control panel locks (leaf springs) by removing the screws.
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(14) Remove the pressure roller leaf springs by pulling them in the direction of arrows and in
this order as shown below. Then remove the pressure rollers and shaft.
(15) Slightly push down the arm (in the direction of arrow ) and shift the separation roller gear to
the right (arrow ) when viewed from the rear. Then shift the separation roller to the right (arrow ƒ) and take it up.
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(16) Take off the scanner drive unit by removing the two screws. The separation roller gear also
comes off.
(17) Push down the CIS side spring to release it from the latch, then pull it out to the right (when
viewed from the rear).
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nn Reassembling Notes
When reinstalling the scanner motor, fit it in the latch provided on the scanner frame with the connector facing up and then secure it with the screw. (See page IV-17.)
When setting the scanner frame ASSY back into place,
- secure the grounding terminal to the scanner frame ASSY with the screw and route the
grounding wire around boss "x" (as shown on page IV-16),
- route the CIS harness through the scanner frame ASSY (or connect the CIS harness to the
CIS unit if mounted),
- route the panel-main harness through the cutout provided in the scanner frame ASSY.
When reinstalling the CIS unit, first connect the CIS harness, insert the left end under the arm of the scanner frame, put the CIS unit into the scanner frame, and move it to right (see the illustration given on page IV-15).
When attaching the CIS film, align the right, left and rear edges of the cutout with those provided in the scanner frame and fit its two tabs into the scanner frame, as illustrated on page IV-14.
When connecting the scanner motor harness to the scanner motor connector, take care not to bend the shield film.
Once removed, the shield film becomes unusable and a new part will have to be put back in.
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1.8 Top Cover
(1) Open the top cover. (2) Remove one of two screws from each of right and left top cover stoppers, and then fully open
the top cover. (3) Pull the panel-main harness and CIS harness towards you. (4) Remove the adhesive tape and pull the scanner motor harness and grounding wire towards
you.
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(5) Remove the four screws from the hinges R and L. (6) Slightly lift up the top cover to release the bosses from the hinges and take it off to the rear. (7) Remove the harness support sponges and take out the harnesses from the top cover.
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(8) Remove the two screws from each of the hinges R and L. The top cover stoppers also come
off.
nn Reassembling Notes
When setting each hinge back into place, fit its tab in section "x" provided on the main cover.
As illustrated on the previous page, route the scanner motor harness and grounding wire
through hooks "A1" of the top cover and through hooks "A2" of the main cover, and then fix them with the support sponge. Route the panel-main harness and CIS harness through hooks "B1" of the top cover and through hooks "B2" of the main cover, and then fix them with the support sponge.
When connecting the scanner motor harness to the scanner motor connector, take care not to
bend the shield film.
Once removed, the shield film becomes unusable and a new part will have to be put back in.
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1.9 Handset Mount and Hook Switch PCB (for models except the FAX-8250P/MFC-9050) Side Cover (for the FAX-8250P/MFC-9050)
(1) Open the top cover. (2) Remove one of two screws from each of right and left top cover stoppers, then fully open the
top cover. (3) Remove the two screws from the handset mount* or side cover**. (4) Twist the handset mount* or side cover** so that it tilts over to the left and its upper end works
out of the bosses provided on the main cover.
NOTE: Do not pull the handset mount* away from the main cover. The hook switch harness*
is connected to the main PCB in the main cover.
*For models except the FAX-8250P/MFC-9050
**For the FAX-8250P/MFC-9050
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(5) Disassemble the handset mount by unhooking two latches "a" of the upper handset mount
with a flat screwdriver. (6) Remove the hook switch PCB ASSY by unhooking latch "b." (7) Disconnect the hook switch harness from the hook switch PCB
nn Reassembling Notes
When assembling the upper and lower handset mounts, route the hook switch harness
underneath the hook switch PCB and through the cutout as shown above. Take care not to pinch the harness between the upper and lower mounts.
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1.10 Heat-fixing Unit, FU Lamp, and Paper Ejection Sensor Actuator
(1) Open the top cover. (2) Remove one of two screws from each of right and left top cover stoppers, then fully open the
top cover. (3) Remove screw "a." (4) Lift the left end of the heat-fixing unit up and to the left to release the right-hand boss from the
main cover, hold it up, and disconnect the heater harness (of the blue and brown heater
wires). Then disconnect the heater thermister harness from the EL (eraser lamp) board. (5) Remove the paper ejection sensor actuator from the main cover.
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(6) To take out the FU lamp from the heat-fixing unit, remove two screws "b." (7) Unhook the two latches outwards with the tip of a small flat screwdriver and open the upper
cover. (8) Fully open the upper cover and remove it. (9) Remove screw "d" and loosen screw "c." (10) Hold the lock plate of the FU lamp between your fingers and pull out the FU lamp from the
heater roller.
CAUTION: Do not touch the FU lamp. If you have touched it, clean it thoroughly with
alcohol.
nn Reassembling Notes
When setting the FU lamp into the heat-fixing unit, be sure to insert the right edge of the wire
into the folded lock plate.
A new heat-fixing unit will be provided with the heater thermister harness being taped to the
unit. When installing the unit, remove the tape.
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1.11 Laser Unit and Toner Sensor PCB
(1) Remove the screw (Taptite, cup B M3x8) from the toner sensor PCB. (2) Slightly lift up the toner sensor PCB and disconnect its harness. (3) Remove the three screws from the laser unit. (4) Slightly lift up the laser unit and disconnect the following from the main PCB:
- Laser diode harness (5-pin)
- Toner sensor harness (4-pin) if the toner sensor PCB is installed
- Polygon motor flat cable
NOTE: When handling the laser unit, take care not to touch the inside of the unit, glass, or
mirror.
NOTE: On the small PCB at the right side of the laser unit is a 2-pin connector which is for
the adjustment in the factory. Do not disturb it.
nn Reassembling Notes
Before putting the laser unit back into place, check for any toner particles, paper dust or dirt,
and clean them out.
When installing the laser unit, make sure that the laser diode harness, toner sensor harness
and polygon motor flat cable are routed as shown above.
Make sure that the sponge is placed below the laser unit.
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1.12 Bottom Plate
(1) Turn the facsimile equipment upside down. (2) Remove two screws "b" from the interface connector. (3) Remove seven screws "c" and three screws "d" from the bottom plate. (4) Slightly lift up the bottom plate, then take off the AC cord bushing and remove screw "e" from
the grounding terminal.
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nn Reassembling Notes
When putting the bottom plate into place, secure the grounding wire to the bottom plate with
screw "e," fit the AC cord bushing into the cutout of the bottom plate, and fit the holes over the bosses of the main cover. First tighten screws "b" (interface connector screws) and then tighten screws "c" and "d."
Once removed, the spacer will become unusable and new one will have to be put back in.
When replacing the bottom plate with a new one, be sure to attach a new spacer to the new
bottom plate as specified below.
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1.13 Low-voltage Power Supply PCB
(1) Remove the screw from the low-voltage power supply PCB. (2) Slightly lift up the low-voltage power supply PCB and disconnect it from the main PCB. (3) Disconnect the heater harness (of the blue and brown wires) from the low-voltage power
supply PCB.
nn Reassembling Notes
Be sure to route the heater harness through the three wire guides as illustrated above.
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1.14 Main PCB
(1) For the FAX-8250P/MFC-9050 (French version only)/MFC-9550/MFC6650MC, take the
battery ASSY*1 out of the supports at the rear of the main cover. (2) Remove the screw from the main PCB. (3) Slightly lift up the main PCB and disconnect it from the low-voltage power supply PCB. (4) Disconnect the following harnesses from the main PCB:
• Speaker harness (2-pin, P7)
• Laser diode harness (5-pin, P6)
• Toner sensor harness (4-pin, P5)
• Polygon motor flat cable (5-pin, P4)
• NCU harness 2*2 (6-pin, P13)
• NCU harness (12-pin, P14)
• Solenoid harness (blue) (2-pin, P8)
• Hook switch harness*3 (red) (2-pin, P9)
• Main motor harness (6-pin, P16)
• High-voltage power supply harness (12-pin, P20)
• Fan harness (2-pin, P3)
• CIS harness (7-pin, P19)
• Scanner motor harness (5-pin, P17)
• Panel-main harness (6-pin, P21) (*2 Provided on the European, Australian, Indonesian, and Asian versions.)
(*3 Not provided on the FAX-8250P/MFC-9050.)
*1 The FAX-8250P/MFC-9050 (French version only)/MFC-9550/MFC6650MC has a Ni-MH battery ASSY. Only when you need to replace the main PCB, disconnect the battery harness. After installing a new main PCB, you may need to make settings (e.g., calendar clock and voice messages) to be stored in the RAM. If you need to replace the battery ASSY, do not disconnect the harness in this disassembly step. Doing so with the power cord unplugged will lose the settings stored in the RAM. Refer to Section 1.1.
nn Reassembling Notes
Route the hook switch harness (red), solenoid harness (blue), and main motor harness through three latches "w," "y" and "z."
At the rear side of the main cover, route the harnesses as shown on the next page. Hook the speaker harness on the left-hand battery support. For the FAX-8250P/MFC-9050 (French version only)/MFC-9550/MFC6650MC, route the battery harness as shown on the next page to hold the three harnesses (scanner motor harness, CIS harness and speaker harness) for preventing the battery harness from interfering with the top cover sensor actuator.
Tape the CIS harness and panel-main harness at location "a" and tape the scanner motor at location "b" as shown on the next page.
For the FAX-8250P/MFC-9050 (French version only)/MFC-9550/MFC6650MC, when trans­porting the main PCB, be sure to remove the battery ASSY (Ni-MH battery) from the PCB. Failure to do so may result in a short circuit, overcurrent flow or fire.
After you replace the main PCB, be sure to follow the flowchart given on page IV-34.
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*1Provided on the FAX-8250P/MFC-9050
(French version only)/MFC6650MC/MFC-9550.
*2Provided on the on the European, Australian,
Indonesian, and Asian versions.
*3Not provided on the FAX-8250P/MFC-9050.
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Setting up the main PCB after replacement
IV - 34
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1.15 High-voltage Power Supply PCB
(1) Remove the screw from the insulation film and high-voltage power supply PCB. (2) Remove the insulation film. (3) Slightly lift up the high-voltage power supply PCB and disconnect the main–high-voltage flat
cable.
(4) Disconnect the EL (eraser lamp) board harness and drum grounding harness from the high-
voltage power supply PCB.
nn Reassembling Notes
Before reinstalling the high-voltage power supply PCB, check the high-voltage contacts for any toner particles, paper dust or dirt, and clean them out.
Be sure to route the drum grounding harness through boss "x" and latches "y" and "z."
When putting the high-voltage power supply PCB back into place, first fit the cutout provided in the PCB over "a" and insert the rear edge under "b," and then secure the PCB together with the insulation sheet to the main cover with the screw.
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1.16 Fan
(1) If the main PCB is installed, remove the screw from the main PCB (refer to Section 1.14). (2) Slightly lift up the main PCB and disconnect the fan harness from the main PCB. (3) Take out the fan support. (4) Pull up the fan.
nn Reassembling Notes
Put the fan back into place with the non-sponge end facing up and with the label side facing outwards.
Route the fan harness through the harness guide as shown above.
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1.17 Registration Sensor Actuator, Sheet Feeder Cover Sensor Actuator, and Top Cover Sensor Actuator
(1) Pull up the registration sensor actuator, sheet feeder cover sensor actuator, and top cover
sensor actuator.
1.18 Speaker
(1) Pull the speaker spring inwards and pull up the speaker.
nn Reassembling Notes
Put the speaker into place with its harness facing to the front.
Route the speaker harness through the latch as shown above.
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1.19 Gear Drive Unit
(1) Make sure that the heat-fixing unit is removed. (2) Remove the three screws from the gear drive unit. (3) Lift the gear drive unit up and out of the main cover.
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(4) To take off the motor cover and main motor, remove two screws "x." (5) To take off the paper feed solenoid, solenoid lever, or clutch release lever, remove three
screws "y."
"x"
Taptite, cup S M3x8
Motor cover
Main motor
Motor bracket
Solenoid spring
Clutch release lever
Solenoid lever
Clutch release lever
Solenoid spring
Clutch spring
Solenoid lever
"y"
Taptite, cup B M4x20
"y"
Gear 20/94
Gear drive unit
IV - 39
"y"
Pull-in roller drive gear
Intermediate gear
Clutch gear
Paper feed solenoid
Planetary gear system
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1.20 NCU PCB
(1) Make sure that the MJ cover, low-voltage power supply PCB and gear drive unit are removed. (2) Remove the screw from the NCU bracket. (3) Slightly lift up the NCU bracket (which holds the NCU PCB) and then disconnect the NCU
harness from the NCU PCB.
(* Provided on the European, Australian, Indonesian, and Asian versions.)
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(4) Remove the screw and take off the NCU PCB from the NCU bracket.
nn Reassembling Notes
When setting the NCU PCB to the NCU bracket, fit its edges onto "b" and "c" and into "a" and "d" as illustrated above.
European, Australian, Indonesian, and Asian versions: First bind the NCU harness and NCU harness 2 together with the ferrite core NF-80 so that the NF-80 comes near to the binder on the NCU harness 2 as shown above, and connect those harnesses to the main PCB. Then hook them to the two latches and route them between the two bosses as illustrated on the previous page.
Other versions: Hook the NCU harness to the two latches and route it between the two bosses as illustrated on the previous page.
(* Provided on the European, Australian, Indonesian, and Asian versions.)
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1.21 Scanner Grounding Plate
(1) Make sure that the heat-fixing unit is removed. (2) Remove the screw from the scanner grounding plate and take it off. (If the bottom plate has
not been removed, remove front screw "c" also (see page IV-29) that secures both the scanner grounding plate and bottom plate.)
(3) You may peel off the anti-static brush from the scanner grounding plate.
nn Reassembling Notes
Once removed, the anti-static brush will become unusable and new one will have to be put back in.
Before attaching a new anti-static brush onto the scanner grounding plate, wipe the surface of the attaching place with a cloth dampened with alcohol.
When reinstalling the scanner grounding plate, fit it over the two bosses of the main cover.
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1.22 EL (Eraser Lamp) Board
Only when you need to replace the EL board (which is attached with double-sided adhesive tape), remove it according to the steps below.
(1) Make sure that the EL board harness is disconnected from the high-voltage power supply
PCB. (Refer to Section 1.15.) (2) Make sure that the heat-fixing unit is removed. (3) Peel off the EL board from the main cover and clear adhesive tape if remaining.
nn Reassembling Notes
When attaching a new EL board, bring the right end into contact with the boss provided on the
main cover.
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1.23 Cleaning of High-voltage Contacts and Grounding Contacts
If any toner particles, paper dust or dirt are on the contacts, clean them out. This will ensure that power flows correctly to enable printing.
Grounding contacts High-voltage contacts
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2. LUBRICATION
Apply the specified lubricants to the lubrication points as shown below.
Lubricant type (Manufacturer)
Molykote EM-30LG or EM-30L (Dow Corning)
Conductive grease FLOIL GE676 (Kanto Kasei Ltd.)
Thin coat of grease
(1 mm3)
––––––– –––––––
Lubricant amount
Half of a rice-sized pinch of
grease (3 mm3)
[ 1 ] Document feed roller ASSY and document ejection roller ASSY
Rice-sized pinch
of grease (6 mm3)
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[ 2 ] Control panel locks
[ 3 ] Scanner frame ASSY and separation roller gear
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[ 4 ] Top cover lock spring
[ 5 ] Gear drive unit
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CHAPTER V.
MAINTENANCE MODE
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CONTENTS
1. ENTRY INTO THE MAINTENANCE MODE.........................................................V-1
2. LIST OF MAINTENANCE-MODE FUNCTIONS...................................................V-2
3. DETAILED DESCRIPTION OF MAINTENANCE-MODE FUNCTIONS................V-4
3.1 EEPROM Parameter Initialization...............................................................V-4
3.2 Printout of Scanning Compensation Data...................................................V-5
3.3 ADF Performance Test...............................................................................V-7
3.4 Test Pattern 1.............................................................................................V-8
3.5 Firmware Switch Setting and Printout.........................................................V-9
3.6 Operational Check of LCD..........................................................................V-51
3.7 Operational Check of Control Panel PCB...................................................V-51
3.8 Sensor Operational Check..........................................................................V-54
3.9 CIS Scanner Area Setting...........................................................................V-55
3.10EEPROM Customizing...............................................................................V-55
3.11Equipment Error Code Indication................................................................V-56
3.12Output of Transmission Log to the Telephone Line.....................................V-56
3.13Cancellation of the Memory Security Mode ................................................V-57
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1. ENTRY INTO THE MAINTENANCE MODE
FAX2750/MFC4350/MFC4650/MFC6650MC: To make the equipment enter the maintenance mode, press the Function, *, 2, 8, 6, and 4 keys in this order.
Within 2 seconds
FAX-8250P/MFC-9050/MFC-9550: To make the equipment enter the maintenance mode, press the Menu, *, 2, 8, 6, and 4 keys in this order.
Within 2 seconds
The equipment beeps for approx. one second and displays " " on the LCD, indicating that it is placed in the initial stage of the maintenance mode, a mode in which the equipment is ready to accept entry from the keys.
To select one of the maintenance-mode functions listed in Section 2, enter the corresponding 2­digit function code with the numerical keys on the control panel. (The details of each maintenance-mode function are described in Section 3.)
NOTES: • Pressing the 9 key twice in the initial stage of the maintenance mode makes the
equipment exit from the maintenance mode, restoring it to the standby state.
• Pressing the Stop key after entering only one digit restores the equipment to the initial stage of the maintenance mode.
• If an invalid function code is entered, the equipment resumes the initial stage of the maintenance mode.
V - 1
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2. LIST OF MAINTENANCE-MODE FUNCTIONS
Maintenance-mode Functions
Function
Code Function
01 EEPROM Parameter Initialization 3.1 (V-4) 02 03 04 05 Printout of Scanning Compensation Data 3.2 (V-5) 06 07 08 ADF* Performance Test 3.3 (V-7) 09 Test Pattern 1 3.4 (V-8) 10 Firmware Switch Setting 3.5 (V-9) 11 Printout of Firmware Switch Data 3.5 (V-50) 12 Operational Check of LCD 3.6 (V-51) 13 Operational Check of Control Panel PCB
14 15 32 Sensor Operational Check 3.8 (V-54) 55 CIS Scanner Area Setting 3.9 (V-55) 74 EEPROM Customizing 3.10 (V-55) 82 Equipment Error Code Indication 3.11 (V-56) 87 Output of Transmission Log to the Telephone Line 3.12 (V-56) 91 EEPROM Parameter Initialization (except the telephone number
99 Exit from the Maintenance Mode ---- (V-1)
(Check of Keys and Buttons)
storage area)
Reference
Subsection
(Page)
3.7 (V-51)
3.1 (V-4)
V - 2
* ADF: Automatic document feeder
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- - - - - - - - - - - - - - - - - - - - - - - - - - IMPORTANT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
Basically, the maintenance-mode functions listed on the previous page should be accessed by service personnel only. However, you may allow end users to access some of these under the guidance of service personnel (e.g., by telephone).
The user-accessible functions (codes 10, 11, 12, 82, 87 and 91) are shaded in the table given on the previous page. Function code 10 accesses the firmware switches WSW01 to WSW36, each of which has eight selectors. You should not allow end users to access all of those selectors, but you may allow them to access user-accessible selectors which are shaded in the firmware switch tables in Subsection 3.5.
The service personnel should instruct end users to follow the procedure given below. (1) FAX2750/MFC4350/MFC4650/MFC6650MC: Press the Function and Mode keys in this
order. FAX-8250P/MFC-9050/MFC-9550: Press the Menu and Mode keys in this order. The LCD clears the current display.
NOTE: The Mode key is inoperable during standby for redialing and timer. (2) Press the 0 key. (3) Enter the desired function code (10, 11, 12, 82, 87, or 91) with the numerical keys.
For function code 10, access the desired firmware switch according to the operating
procedure described in Subsection 3.5. (4) To make the equipment return to the standby state, press the Stop key.
Function/Menu key
Mode key
0 key
Stop key
V - 3
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3. DETAILED DESCRIPTION OF MAINTENANCE-MODE FUNCTIONS
3.1 EEPROM Parameter Initialization
nn Function
The equipment initializes the parameters, user switches, and firmware switches registered in the EEPROM, to the initial values. Entering the function code 01 initializes all of the EEPROM areas, but entering 91 does not initialize some areas, as listed below.
Function code
Data item
Maintenance-mode functions
User switches Firmware switches Remote activation code Activity report
Station ID data Outside line number
Telephone function registration
One-touch dialing Speed dialing Group dialing
EEPROM customizing code (4-digit)
NOTE: If you replace the main PCB with one used for other facsimile equipment, carry out this procedure and then customize the EEPROM (maintenance-mode function code 74 in Section
3.10).
(Note that the first digit of the 4-digit code will be initialized to "0." If the code is 1001, for example, it will be initialized to 0001.)
01 91
These will be initialized
All of these will be. initialized
These will not be initialized
This will not be initialized.
nn Operating Procedure
(1) Press the 0 and 1 keys (or the 9 and 1 keys according to your need) in this order in the initial
stage of the maintenance mode. The "PARAMETER INIT" will appear on the LCD.
(2) Upon completion of parameter initialization, the equipment returns to the initial stage of the
maintenance mode.
V - 4
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3.2 Printout of Scanning Compensation Data
nn Function
The equipment prints out the white and black level data for scanning compensation.
nn Operating Procedure
Do not start this function merely after powering on the equipment but start it after carrying out a sequence of scanning operation. Unless the equipment has carried out any scanning operation, this function cannot print out correct scanning compensation data. This is because at the start of scanning operation, the equipment initializes white and black level data and takes in the scanning compensation reference data.
(1) Press the 0 and 5 keys in this order in the initial stage of the maintenance mode.
The "WHITE LEVEL 1" will appear on the LCD.
(2) The equipment prints out the scanning compensation data list containing the following:
a) 2-value quantization white level data (208 bytes) b) 2-value quantization black level data (1 byte) c) LED light intensity value, 2-value quantization LED light intensity value, and photo mode
LED light intensity value (3 bytes)
d) 2-value quantization A/D-high and photo-mode A/D-high values (2 bytes) e) Compensation data for background color (1 byte)
(3) Upon completion of recording of the compensation data list, the equipment returns to the
initial stage of the maintenance mode.
NOTE: When the equipment prints monochrome images after monochrome scanning, only the green data is valid.
NOTE: If any data is abnormal, its code will be printed in inline style, as shown on the next page.
V - 5
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Scanning Compensation Data List
V - 6
Page 99
3.3 ADF Performance Test
nn Function
The equipment counts the documents fed by the automatic document feeder (ADF) and displays the count on the LCD for checking the ADF performance.
nn Operating Procedure
(1) Set documents. (Allowable up to the ADF capacity.)
The "DOC. READY" will appear on the LCD.
(2) Press the 0 and 8 keys in this order.
While counting the documents, the equipment feeds them in and out, displaying the current count on the LCD as shown below.
(3) After showing the final count, the equipment beeps for one second. To return the equipment
to the initial stage of the maintenance mode, press the Stop key.
Current count (1st page in this example)
V - 7
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3.4 Test Pattern 1
nn Function
This function, much like the copying function, prints out test pattern 1 to allow the service personnel to check for record data missing or print quality.
nn Operating Procedure
Press the 0 and 9 keys in this order in the initial stage of the maintenance mode. The figure below shows test pattern 1.
Test Pattern 1
V - 8
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