Copyright for this Service Manual belongs to Brother Industries, Ltd. Reproduction or reprinting of any
part of or all of this manual is prohibited.
The contents of this manual may change without notice according to future specification improvements,
etc.
Trademarks
BROTHER is either a registered trademark or trademark of Brother Industries, Ltd.
Microsoft, Windows, Windows Vista and Windows Server are either registered trademarks or
trademarks of Microsoft Corporation in the United States, Japan, and/or other countries.
Macintosh, Mac OS, OS X, and AirPrint are trademarks of Apple Inc., registered in the United States
and other countries.
®
Wi-Fi
, Wi-Fi Direct®, WPATM, WPA2TM, and Wi-Fi Protected SetupTM (WPS) are registered
trademarks or trademarks of Wi-Fi Alliance
Google Cloud Print is a trademark of Google Inc. Usage of this trademark is subject to Google
Permissions.
SDHC Logo is a trademark of SD-3C, LLC.
AOSS is a trademark of Buffalo Inc.
Trade names and product names of other companies appearing in this manual are registered
trademarks or trademarks of those respective companies.
The contents of this manual and specifications of this machine may change without notice.
®
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Preface
This Service Manual is intended for use by service personnel and details the specifications,
construction, and maintenance for the Brother machines noted on the front cover. It includes
information required for troubleshooting and service--disassembly, reassembly, and
lubrication--so that service personnel will be able to understand equipment function, repair the
equipment in a timely manner and order spare parts as necessary.
To perform appropriate maintenance so that the machine is always in the best possible condition
for the customer, service personnel must adequately understand and apply this manual.
The table below shows the functional comparison between the models covered by this
manual.
1PERIODICAL REPLACEMENT PARTS ........................................................................ 7-1
APPENDIX 1. SERIAL NUMBERING SYSTEM ........................................................ App. 1-1
APPENDIX 2. DELETION OF USER SETTING INFORMATION .............................. App. 2-1
APPENDIX 3. INSTALLING THE MAINTENANCE PRINTER DRIVER.................... App. 3-1
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SAFETY INFORMATION
WARNING
WARNING indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injures.
CAUTION
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor
or moderate injuries.
IMPORTANT
IMPORTANT indicates a potentially hazardous situation which, if not avoided, may result in
damage to property or loss of machine functionality.
NOTE
NOTE specifies the operating environment, conditions for installation, or special conditions of
use.
Prohibition icons indicate actions that must not be performed.
This icon indicates that flammable sprays must not be used.
This icon indicates that organic solvents such as alcohol and liquids must not be used.
Electrical Hazard icons alert you to possible electrical shocks.
Fire Hazard icons alert you to the possibility of fire.
Italics
Italicized typeface emphasizes an important point or refers you to a related topic.
Follow all warnings and instructions marked on the machine.
NOTE
The illustrations in this section show the MFC-J895DW.
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Choose a Safe Location for the Machine
WARNING
Choose a location where the temperature remains between 10°C and 35°C, the humidity is
between 20% and 80%, and where there is no condensation.
DO NOT place the machine near heaters, air conditioners, electrical fans, refrigerators, or
water. Doing so may create the risk of an electrical shock, short circuit, or fire, as water may
come into contact with the machine (including condensation caused by heating/air conditioning/
ventilation equipment).
DO NOT expose the machine to direct sunlight, excessive heat, open flames, corrosive gasses,
moisture, or dust. Doing so may create a risk of an electrical shock, short circuit, or fire, causing
damage to the machine and/or rendering it inoperable.
DO NOT place the machine near chemicals or in a place where chemicals could be spilled on it.
Should chemicals come into contact with the machine, there may be a risk of fire or electrical
shock. In particular, organic solvents or liquids such as benzene, paint thinner, polish remover,
or deodoriser may melt or dissolve the plastic cover and/or cables, resulting in a risk of fire or
electrical shock. These or other chemicals may cause the machine to malfunction or become
discoloured.
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CAUTION
DO NOT place the machine on an unstable cart, stand, or table, particularly if children are
expected to be near the machine. The machine is heavy and may fall, causing injury to you or
others and serious damage to the machine. For the machines with scanning functionality, there
is an added risk of injury if the scanner glass should break.
Avoid placing the machine in a busy area. If you must place it in a busy area, ensure that the
machine is in a safe location where it cannot be accidentally knocked over, which could cause
injury to you or others and serious damage to the machine.
Ensure that cables and cords leading to the machine are secured so as not to pose a tripping
hazard.
DO NOT place heavy objects on the machine.
DO NOT place any objects around the machine. Such objects block the access to the electrical
socket in case of emergency. It is important that the machine can be unplugged whenever
needed.
IMPORTANT
• DO NOT place the machine next to devices that contain magnets or generate magnetic fields.
Doing so may interfere with the operation of the machine, causing print quality problems.
• DO NOT place the machine on any tilted/slanted surface. DO NOT tip the machine after ink
cartridges are installed or ink tank is filled. Doing so may cause ink spillage and internal
damage to the machine.
• DO NOT place the machine next to sources of interference, such as speakers or the base
units of non-Brother cordless telephones. Doing so may interfere with the operation of the
machine's electronic components.
• DO NOT place anything in front of the machine that will block printed pages or received faxes
(MFC models only). DO NOT place anything in the path of printed pages or received faxes
(MFC models only).
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Connect the Machine Safely
WARNING
ELECTRICAL HAZARDS
Failure to follow the warnings in this section may create the risk of an electrical shock. In
addition, you could create an electrical short, which may create the risk of a fire.
There are high-voltage electrodes inside the machine. Before you access the inside of the
machine, including for routine maintenance such as cleaning, make sure you have unplugged
the telephone line cord first (MFC models only) and then the power cord from the electrical
socket, as well as any telephone/RJ-11 (MFC models only) or Ethernet/RJ-45 cables (Network
models only) from the machine.
DO NOT push objects of any kind into this machine through slots or openings in the machine,
as they may touch dangerous voltage points or short-out parts.
DO NOT handle the plug with wet hands. Doing this might cause an electrical shock.
Always make sure the plug is fully inserted. DO NOT use the machine or handle the cord if the
cord has become worn or frayed.
Unplug the power plug regularly to clean it. Use a dry cloth to clean the root of the plug blades
and between the blades. If the power plug is plugged into the socket over a long period, dust
accumulates around the plug blades, which may cause a short circuit, resulting in a fire.
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DO NOT drop any metallic hardware or any type of liquid on the power plug of the machine. It
may cause an electrical shock or a fire.
If water, other liquids, or metal objects get inside the machine, immediately unplug the machine
from the electrical socket.
This machine should be connected to an AC power source within the range indicated on the
rating label (You can find the rating label on the machine). DO NOT connect it to a DC power
source or inverter.
Use the Machine Safely
WARNING
ELECTRICAL HAZARDS
Failure to follow the warnings in this section may create the risk of an electrical shock. In
addition, you could cause an electrical short, which may lead to a fire.
If the machine has been dropped or the casing has been damaged, there may be the possibility
of an electrical shock. Unplug the machine from the electrical socket.
DO NOT use the machine during a thunderstorm. There may be a remote risk of an electrical
shock from lightning.
FIRE HAZARDS
Failure to follow the warnings in this section may create the risk of a fire.
DO NOT use flammable substances, any type of spray, or an organic solvent/liquid containing
alcohol or ammonia to clean the inside or outside of the machine. Doing so could cause a fire.
Instead, use only a dry, lint-free cloth.
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(Models with Wireless LAN function only)
DO NOT use the machine near any medical electrical equipment. The radio waves emitted from
the machine may affect medical electrical equipment and cause a malfunction, which may result
in accident or injury.
For users with pacemakers:
This machine generates a weak magnetic field. If you feel anything wrong with the operation of
your pacemaker when near the machine, move away from the machine and consult a doctor
immediately.
DO NOT place the following objects on the machine.
If these objects contact the electrical parts inside the machine, it may cause a fire or electrical
shock.
• Metal objects such as a clip or a staple
• Precious metals such as a necklace or a ring
• Containers holding water or liquid such as a glass, a flower vase, or a flower pot
If the machine becomes unusually hot, releases smoke, generates any strong smells, or if you
accidentally spill any liquid on it, immediately unplug the machine from the electrical socket.
Plastic bags are used in the packing of this machine. Plastic bags are not toys. To avoid the
danger of suffocation, keep these bags away from babies and children, and dispose of them
properly.
(MFC models only)
Use caution when installing or modifying telephone lines. Never touch telephone wires or
terminals that are not insulated unless the telephone line has been unplugged from the wall
socket.
Never install telephone wiring during a thunderstorm. Never install a telephone wall socket in a
location that is wet or may become wet, for example, near a refrigerator or other appliance that
produces condensation.
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Power Cord Safety:
• The machine is equipped with an earthed plug. This plug will only fit into an earthed electrical
socket. This is a safety feature. DO NOT attempt to defeat the purpose of the earthed plug.
• DO NOT allow anything to rest on the power cord.
• DO NOT place the machine where people might step on the cord.
• DO NOT place the machine in a position where the cord is stretched or strained, as it may
become worn or frayed.
• DO NOT use the machine or handle the cord if the cord has become worn or frayed. If
unplugging the machine, DO NOT touch the damaged/frayed part.
• DO NOT pull on the middle of the AC power cord; pulling on the middle may cause the cord to
separate from the plug. Doing this might cause an electrical shock.
• DO NOT use any undesignated cables (or optional devices). Doing so may cause a fire or
injuries. Installation must be performed properly.
• It is strongly recommended that you DO NOT use any type of extension cord.
• The machine should be positioned so that nothing pinches or constricts the power cord.
• DO NOT use any cable that does not meet the applicable cable specifications. Doing so may
cause a fire or injuries. If the power cord is provided with the machine, use ONLY the provided
cord. Installation must be performed properly.
CAUTION
Wait until pages have exited the machine before picking them up. Failure to do this may cause
injury to your fingers by trapping them in a roller.
DO NOT put your hand or any foreign objects into the ink insertion slot. Doing this may cause
injury.
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To prevent injuries, be careful not to put your fingers in the areas shown in the illustrations.
DO NOT touch the edges of the metal parts behind the rollers in the grey shaded area shown in
the illustration. These parts have sharp edges and touching the metal parts behind the rollers
may cut your fingers or otherwise injure them.
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(MFC-J491DW/J497DW/J690DW/J890DW/J895DW)
DO NOT apply pressure with your hand or elbow in the grey shaded area shown in the
illustration below. Doing so may cause the ADF document support (1) to inadvertently open.
1
DO NOT carry the machine by holding the scanner cover, the Jam Clear Cover, the manual
feed slot cover (some models only), or the control panel. Doing this may cause the machine to
slip out of your hands and may result in injury.
Only carry the machine by placing your hands under the entire machine.
Some machines and/or their cartons contain a silica gel pack. DO NOT eat the silica gel pack;
throw it away. If you ingest it, seek medical attention immediately.
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If the ink contacts your skin or gets into your eye or mouth, follow these steps immediately:
• If your skin comes into contact with the ink, wash your skin with water and soap immediately.
• If the ink gets into your eye, rinse it with water immediately. If left as is, it may cause redness
or mild inflammation of the eye. In case of any abnormality, consult with your doctor.
• If the ink gets into your mouth, spit it out, rinse your mouth, and consult your doctor
immediately.
DO NOT run your hand over the edge of the paper. The thin and sharp edges of the paper may
cause an injury.
• Be careful not to get the ink in your eye when replacing ink cartridges or refilling ink.
• Keep ink cartridges or ink bottles out of the reach of children.
• Avoid swallowing ink.
IMPORTANT
• DO NOT connect the machine to an electrical socket controlled by wall switches or automatic
timers, or to the same circuit as a large appliance or other equipment that requires a
significant amount of electricity. It could disrupt the power supply. Disruption of the power
supply may also delete information from the machine's memory, and repeated cycling of the
power supply can damage the machine.
• We recommend that you use our genuine ink cartridges to replace cartridges that come with
the device. Non-genuine ink cartridges may cause damage to the print head. They may also
result in differences in the colours or storage stability. (Not all non-genuine ink cartridges
cause these issues.)
• DO NOT put objects on top of the machine. Doing so may cause the machine to malfunction.
• If the machine does not operate normally when the operating instructions are followed, adjust
only those controls that are covered by the operating instructions. Incorrect adjustment of
other controls may result in damage.
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(16) Before packing the machine for sending it back to the user after repairs, be sure to clean
Flushing guide
Cleaner stick
the flushing guide with a cleaner stick as shown below to prevent ink splashing during
transportation.
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CHAPTER 1SPECIFICATIONS
For details on product specifications, refer to the user's guide.
If there is a difference between the product specifications and the user's guide, the user's
guide should take precedence over the product specifications.
The product specifications may change without prior notice.