X-VA-GT1000-eng
Part Number: 541B078AAG
March, 2014
Brooks® GT1000
Industrial Glass Tube Variable Area Flowmeter
GT1000 Series
Model GT1020
Model GT1024
GT1000 Series
Installation and Operation Manual
X-VA-GT1000-eng
Part Number: 541B078AAG
March, 2014
Installation and Operation Manual
X-VA-GT1000-eng
Part Number: 541B078AAG
March, 2014
GT1000 Series
WARNING
GLASS TUBE
EXPLOSION
HAZARD
Plastic protective sleeve must remain over glass
tube. (Meter sizes 7 -13 only)
Fasten meter windows securely.
Do not operate above pressure and temperature
limits.
Avoid pressure and flow surges.
Do not service or repair while pressurized.
Read and understand instruction manual.
Failure to comply could result in serious personal
injury or property damage.
WARNING
GLASS TUBE EXPLOSION HAZARD
Protective sleeve
(Meter sizes 7 - 13 only)
Fasten meter windows securely.
Failure to comply could result in serious personal
injury or property damage.
must
remain
over
glass
tube.
Installation and Operation Manual
X-VA-GT1000-eng
Part Number: 541B078AAG
GT1000 Series
Dear Customer ,
We appreciate this opportunity to service your flow measurement and control requirements with a Brooks
Instrument device. Every day, flow customers all over the world turn to Brooks Instrument for solutions to their
gas and liquid low-flow applications. Brooks provides an array of flow measurement and control products for
various industries from biopharmaceuticals, oil and gas, fuel cell research and chemicals, to medical devices,
analytical instrumentation, semiconductor manufacturing, and more.
The Brooks product you have just received is of the highest quality available, offering superior performance,
reliability and value to the user. It is designed with the ever changing process conditions, accuracy requirements
and hostile process environments in mind to provide you with a lifetime of dependable service.
We recommend that you read this manual in its entirety. Should you require any additional information concerning
Brooks products and services, please contact your local Brooks Sales and Service Office listed on the back cover
of this manual or visit www.BrooksInstrument.com
Y ours sincerely ,
Brooks Instrument
March, 2014
ContentsInstallation and Operation Manual
X-VA-GT1000-eng
Part Number: 541B078AAG
March, 2014
1-2Principle of Operation.......................................................................................................................... 1-1
Warranty , Local Sales/Service Contact Information....................................................................... Back Cover
i
Contents
GT1000 Series
Figures
FigurePage
NumberNumber
1-1Principle of Operation.......................................................................................................................... 1-1
1-2Cross-Section - GT1000 Flow Tubes with Rib Guides ........................................................................ 1-2
1-3GT1000 Floats (Descriptions refer to floats used in the same size tube))........................................... 1-2
1-4GT1000 Family: NPT, Flanged and w/AlarmOptions ........................................................................... 1-8
1-5Alarm Switch(es) for GT1000 Sizes 7-13 ........................................................................................... 1-10
1-6Dimensions and Specs, Intrinsically Safe Switch Isolators................................................................. 1-11
1-7Alarm Wiring Diagram, Reed Switch & Inductive Alarm with Agency Approved Power Supply/Relay
X-VA-GT1000-eng
Part Number: 541B078AAG
March, 2014
1-1 Description
1-2 Principle of Operation
Section 1 Introduction
GT1000 Series
The Brooks® GT1000 combines ruggedness and simplicity in design to
provide a versatile glass tube flowmeter suitable for a wide range of
applications. The GT1000 O-ring construction minimizes process downtime
by allowing for convenient in-line removal of the glass tube for cleaning and
maintenance.
The operating parts of the flowmeter consist of a tapered glass tube and a
float which operates within the tube. The fluid enters the bottom of the tube,
which has the smallest inside diameter (and smallest area), and exits from
the top, which has the largest inside diameter (and largest area). The float is
free to operate between the largest and smallest areas of the tube.
Refer to Figure 1-1.
As the float moves up and down within the tapered tube, the annular area
between the float and tube varies (area increases as the float rises). This
gives the generic name of "variable area meter" for this measurement
principle. As the flow varies, the float will move within the tube until it reaches
an equilibrium position, where the tube taper creates an appropriate annular
area to balance the forces of gravity and the fluids acting on the float.
Refer to Figure 1-2.
There are four types of floats available for the GT 1000 flowmeter.
Refer to Figure 1-3.
Guide ribs are formed into the tube to keep the float operating in the center
of the tube. The guide ribs do not follow the taper of the tube. They are
parallel to the tube centerline so that the proper operating clearance for the
float is maintained for its entire range of travel. The increasing annular area
of the tube is in the area between the ribs.
Refer to Figure 1-2.
Figure 1-1 Principle of Operation
1-1
Section 1 Introduction
GT1000 Series
Figure 1-2 Cross-Section - GT1000 Flow Tubes with Rib Guides
Installation and Operation Manual
X-VA-GT1000-eng
Part Number: 541B078AAG
March, 2014
Figure 1-3 GT1000 Floats (Descriptions refer to floats used in the same size tube)
1-3 Specifications
1-2
Installation and Operation Manual
Section 1 Introduction
X-VA-GT1000-eng
Part Number: 541B078AAG
March, 2014
Table 1-1 Specifications - GT1000
Capacities and Pressure DropsCapacities and Pressure Drops
Capacities and Pressure DropsSee Capacities and Pressure Drop Tables 1-3, 1-4 and 1-5
Capacities and Pressure DropsCapacities and Pressure Drops
Stainless steel fittings: 150 lbs. flanges per ANSI B 16.5
International Calibration Certificate
Declaration of Compliance 2.1 Pressure Test
Hazardous Location Certificate
Material Certification to DIN 3.1
Declaration of Compliance 2.1 Oxygen Service
®
GT1000 Series
Table 1-2 GT1000 Pressure Ratings and PED Categories
Maximum Operating Pressure (PSIG/bar) at Fluid Temperature: Up to 250°F (121°C)
13-LJ-1394 ****9822000200501.0NOT INTENDED FOR GAS SERVICE
(*) Minimum operating downstream pressure for gas service in PSIG.
(**) Viscosity immunity ceiling listed is for stainless steel float, fluid specific gravity 1.0. When the viscosity of the fluid exceeds the viscosity immunity
ceiling (VIC), a calculated correction is applied to account for the difference between factory calibration fluid and proc
ess fluid.
(****) Extended range - nonviscosity compensating floats.
(*****) Air flow rates in standard units are at 70'F and 14.7 PSIA, air flow rates in normal units are at 1.013 bar & 20'C
Installation and Operation Manual
X-VA-GT1000-eng
Part Number: 541B078AAG
GT1000 Series
Table 1-3 Capacities and Pressure Drop Meter Sizes 2 & 6: Spherical Floats
(*) Minimum operating downstream pressure for gas service (psig)
(**) Viscosity immunity ceiling listed is for stainless steel float, fluid specific gravity 1.0. When the viscosity of the flui
d exceeds the viscosity immunity
ceiling (VIC), a calculated correction is applied to account for the difference between factory calibration fluid and process fluid.
Note 1: All size 8-13 floats listed are 316 SS with integral magnet for use with reed switch alarm.
(***) Alarm option for sizes 2 and 6 requires metallic float (SS or carboloy) for use with inductive type alarm.
(****) Air flow rates in standard units are at 70'F and 14.7 PSIA, air flow rates in normal units are at 1.013 bar & 20'C
Section 1 Introduction
X-VA-GT1000-eng
Part Number: 541B078AAG
March, 2014
Table 1-5 Capacities and Pressure Drop Meter Sizes 2 thru 13: 127mm, 200mm, 250mm Scale, Rib Guided Tubes, Alarm Floats
GT1000 Series
1-5
Section 1 Introduction
GT1000 Series
1-4 Optional Equipment - Alarms & V alves
GT1000 Alarm Contacts Meter Sizes 7 to 13
The Brooks reed switch alarm is a normally open, latching switch used in
conjunction with the GT1000 glass tube flow meter for signaling high and/or low
flow or a deviation from a flow setting.
A magnet embedded and sealed in the float actuates the alarm switch. The reed
switch is mounted adjacent to the flow tube and is easily adjustable over the
entire flow range of the instrument.
The sealed reed switch consists of a biasing magnet and hermetically sealed
reed switch, which is insulated to prevent damage from mild shock and normal
pipe vibration. The contact rating of the switch is very low (0.5A).
An external relay is recommended for secure operation. Plus the external relay
can be configured to operate as a normally open or normally closed state which
provides totally flexibilty of operation.
Alarm Certifications
Reed Switch Alarms,
Single or dual for meter sizes 7-13
Installation and Operation Manual
X-VA-GT1000-eng
Part Number: 541B078AAG
March, 2014
Electrical Classification
Non Incendive:
Maximum Volt age:30 Vdc
Maximum Current:250 mA
Maximum Contact Rating: 3 Watts
US and Canada E73889
NI Class I, Div 2, Groups A, B, C and D:
Class II, Groups F and G T6
per UL 1604, Third Edition
Environmental rating: T ype 4X
Intrinsically Safe:
Entity parameters:
Vmax = 30Vdc, Imax = 100mA, Ci=0, Li=0.
US and Canada E73889
1-6
IS Class I, II, III, Div 1, Groups A, thru G, T6
per UL 913, Sixth Edition
Environmental rating: T ype 4X
Installation and Operation Manual
X-VA-GT1000-eng
Part Number: 541B078AAG
March, 2014
Section 1 Introduction
GT1000 Series
Alarm Specifications:
Operating Fluid Temperature Limit s
Reed Switch: Same as meter
Inductive: 185°F (85°C) max.
Reed Switch Limits - Non-hazardous Locations
Maximum Voltage*:175Vdc, 124Vac
Maximum Current*:250mA
Maximum Contact Rating: 3 Watts
*(Maximum Switch Specifications)
Alarm Hysteresis
8 mm typical (0.32 in)
Wiring Diagrams
Alarm Wiring Diagram Figure 1-5 and Figure 1-7
1-7
Section 1 Introduction
GT1000 Series
NPT
Connections
Flanged
Connections
Installation and Operation Manual
X-VA-GT1000-eng
Part Number: 541B078AAG
March, 2014
Alarm
Options
1-8
Figure 1-4 GT1000 Family: NPT, Flanged and w/Alarm Options
Installation and Operation Manual
X-VA-GT1000-eng
Part Number: 541B078AAG
March, 2014
Section 1 Introduction
GT1000 Series
Inductive Alarms,
Alarm Contacts Meter Sizes 2 and 6
Inductive coils for high and/or low flow alarm may be mounted to the
instrument to create a highly sensitive, stable and accurate device for
signaling high or low flows or deviations from a controlled flow. The inductive
alarm can only be used in combination with 316 SS or Carboloy
The alarm points may be adjusted over the entire flowmeter range and be
set so that any two contacts may be made to operate simultaneously. For
hazardous area applications Brooks can supply an approved Namur power
supply amplifier/relay unit to obtain an intrinsic safe current circuit. (Please
refer to Table 1-6)
Table 1-6 Data 10&15-14-N3 Inductive Coils
®
ball floats.
Single or Dual for Meter Sizes 2 and 6
Intrinsically Safe:
Division 1, Class I, Groups A,B,C,D,
Class II, Groups E,F,G, Class III.
Operating Fluid Temperature Limit s
Reed Switch: Same as meter
Inductive: 167°F (75°C) max.
Alarm Hysteresis
8mm typical (0.32 in).
Alarm Accessories
Remotely mounted, switch isolator/power supplies are required for inductive
alarms and recommended for reed switch alarms. One or two single-pole,
double-throw (SPDT) relays are available with either 1 10 or 220 AC volt
units.
Optional Needle Valves
For flow rate control, needle valves may be externally piped to the inlet or
outlet side of the instrument via an adapter. Valves are available with
threaded or flanged connections. Note, solenoid valves should not be used
because this type of valve can cause pressure shocks which can damage
the glass tube.
Note: Flanged valves are supplied separately .
1-9
Section 1 Introduction
GT1000 Series
Installation and Operation Manual
X-VA-GT1000-eng
Part Number: 541B078AAG
March, 2014
Figure 1-5 Alarm Switch(es) for GT1000 Sizes 7 - 13
1-10
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