Bradley Corporation SN2003, SN2004, SN2023, SN2024, SN2005 Service manual

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0 (0)

SN2003 (AST shown)

SN2004 (AST-F shown)

SN2005 (AST shown)

SN2008 (AST shown)

SN2013 (AST-4 shown)

SN2033 (IR shown)

SN2023 (IR shown)

Parts & Service

 

Sentry Washfountain

 

Discontinued Models Prior to

 

February 1, 2013

 

SN2003

 

36" Semi-Circular, Floor-Mounted

 

SN2004

 

54" Semi-Circular, Floor-Mounted

 

SN2023

 

36" Semi-Circular, Wall-Mounted

 

SN2024

 

54" Semi-Circular, Wall-Mounted

 

SN2005

 

36" Circular, Floor-Mounted

 

SN2008

 

54" Circular, Floor-Mounted

 

SN2013

 

54" Corner, Floor-Mounted

 

SN2033

 

54" Corner, Wall-Mounted

 

Table of Contents

 

How to Determine Drain Type......................................................

2

IR Assemblies, Troubleshooting and Wiring.................................

3

Sentry Transformers...................................................................

13

Supply Valves ............................................................................

14

AST4 Assemblies, Adjustments and Troublshooting..................

16

Thermostatic Mixing Valve Troubleshooting...............................

23

Manual Mixing and Control Valves.............................................

25

Check Valve Troubleshooting Instructions..................................

26

Care and Cleaning of Stainless Steel Sentry Washfountains....

26

Soap System..............................................................................

27

Pedestal Assembly.....................................................................

29

Backsplash Retrofit Kits.............................................................

30

Shroud/Towel Dispensers...........................................................

31

215-1473 Rev. D; ECN 15-00-002

© 2015 Bradley

 

Page 1 of 31

3/24/2015

P.O. Box 309, Menomonee Falls, WI USA 53052-0309 800 BRADLEY (800 272 3539) +1 262 251 6000 bradleycorp.com

Sentry Washfountain

Parts and Service Guide (Prior to February 1, 2013)

How to Determine Drain Type

Parts may vary depending upon drain type. Identify your drain type before continuing.

TYPE A:

TYPE B:

SUPPLIES BELOW

SUPPLIES ABOVE

VENT OFF DRAIN

CENTRALLY-RISING VENT

P-TRAP FURNISHED BY OTHERS

P-TRAP FURNISHED

TYPE H:

TYPE O:

SUPPLIES BELOW

SUPPLIES ABOVE

CENTRALLY-RISING VENT

VENT OFF DRAIN

P-TRAP FURNISHED

P-TRAP FURNISHED BY OTHERS

2

3/24/2015

Bradley • 215-1473 Rev. D; ECN 15-00-002

Parts and Service Guide (Prior to February 1, 2013)

Sentry Washfountain

Infrared (IR) — Sprayhead Assembly

12

 

 

1

 

 

 

2

 

 

 

7

 

 

 

 

6

 

 

 

 

 

8

 

 

 

 

4

3

9

 

 

 

 

5

 

 

11

 

 

 

 

10

Parts List — Infrared Sensor and Module

Item

Part No.

Description

54" Corner

36" Semi

54" Semi

36" Circle

54" Circle

Qty.

Qty.

Qty.

Qty.

Qty.

 

 

 

 

 

 

 

 

 

 

 

1

Shell

1

1

1

1

1

 

 

 

 

 

 

 

 

2

269-982

Lens (window)

3

3

4

5

8

 

 

 

 

 

 

 

 

3

160-245

Screw 10-24 x 1/2"

6

6

8

10

16

 

 

 

 

 

 

 

 

4

142-002BT

Lock Washer

6

6

8

10

16

 

 

 

 

 

 

 

 

5

142-002AV

Flat washer

6

6

8

10

16

 

 

 

 

 

 

 

 

6

269-1184

Sensor

3

3

4

5

8

 

 

 

 

 

 

 

 

7

182-100

Lens Support (Rubber Block)

3

3

4

5

8

 

 

 

 

 

 

 

 

8

159-363

Sensor Mounting Bracket

3

3

4

5

8

 

 

 

 

 

 

 

 

9

161-082

Nut - Extension 1/4"-20 x 5-1/8"

2

2

2

2

2

 

 

 

 

 

 

 

 

10

269-621

Terminal - female disconnect

9

9

12

15

24

 

 

 

 

 

 

 

 

11

S05-157

Aerator Assembly (Std 0.5 GPM)

3

3

4

5

8

 

 

 

 

 

 

 

 

11

S05-172

Aerator Assembly (Optional 1.5

3

3

4

5

8

 

 

GPM)

 

 

 

 

 

12

110-115

Nut - 1/2" - 14

3

3

4

5

8

 

 

 

 

 

 

 

 

Parts List — Aerator Assembly

Item

Part No.

Description

S05-157 S05-172

 

 

Qty

 

4

 

 

 

 

 

 

1

S05-142A

Std. Aerator, 0.5 GPM

1

 

 

1

153-397

Extra Flow Aerator, 1.5 GPM

1

 

2

2

153-402A

Adapter

1

1

3

 

3

145-090

90° Connector 1/4" tube x 1/8" NPT

1

1

 

 

4*

130-141

Spanner Wrench for Aerator

 

1

 

 

 

 

 

 

*Spanner wrench not included in Assemblies

Bradley • 215-1473 Rev. D; ECN 15-00-007

3/24/2015

3

Sentry Washfountain

Parts and Service Guide (Prior to February 1, 2013)

Infrared (IR) Part 1 — Solenoid Valve Assembly (24V Transformer) Prior to February 1, 2013

6

11

12

13

5

 

 

3 Valve Assembly

 

 

Shown

 

 

 

4

 

 

 

3

 

 

 

 

 

10

9

2

7

 

 

 

 

14

 

 

1

8

 

Parts List — Solenoid Valve Assembly

 

 

 

54"

36"

54"

36"

54"

Item

Part No.

Description

Corner

Semi

Semi

Circle

Circle

 

 

 

 

 

Qty.

 

 

 

 

 

 

 

 

 

 

1

S27-102

Stop/Check Valve

2

2

2

2

2

 

 

 

 

 

 

 

 

2

269-1735

Flex Hose

2

2

2

2

2

 

 

 

 

 

 

 

 

3

140-928

Bracket

1

1

1

 

 

 

 

 

 

 

 

*

140-940

Bracket

1

 

 

 

 

 

 

 

 

*

140-941

Bracket

1

 

 

 

 

 

 

 

 

4

269-625

Terminal Block

1

1

2

 

 

 

 

 

 

 

 

*

269-647

Terminal Block

1

2

 

 

 

 

 

 

 

 

5

P18-054

Screw #10-24 x 3/8

2

2

2

2

2

 

 

 

 

 

 

 

 

6

160-447

Screw #8-16 x 5/8

3

3

4

5

8

 

 

 

 

 

 

 

 

7

S01-524

Thermostatic Mixing Valve

1

1

1

1

1

 

 

 

 

 

 

 

 

8

S39-685

Adapter (Optional Single Tempered Line)

1

1

1

1

1

 

 

 

 

 

 

 

 

9

S07-067

Solenoid Valve - Closed Body (Black)

1

1

1

1

1

 

 

 

 

 

 

 

 

10

S07-067A

Solenoid Valve - Thru Body (Gray)

2

2

3

4

7

 

 

 

 

 

 

 

 

11

R68-600011-B

Tubing 1/4 OD Black

**

**

**

**

**

 

 

 

 

 

 

 

 

12

R68-600011-G

Tubing 1/4 OD Green

**

**

**

**

**

 

 

 

 

 

 

 

 

13

R68-600011-R

Tubing 1/4 OD Red

**

**

**

**

**

 

 

 

 

 

 

 

 

*

R68-600011-Y

Tubing 1/4 OD Yellow

**

**

**

*

R68-600011

Tubing 1/4 OD Clear

**

 

 

 

 

 

 

 

 

14

S45-2146

Valve Assembly TMA 36S and 54K

1

1

 

 

 

 

 

 

 

 

*

S45-2148

Valve Assembly TMA 54S

1

 

 

 

 

 

 

 

 

*

S45-2150

Valve Assembly TMA 36C

1

 

 

 

 

 

 

 

 

*

S45-2152

Valve Assembly TMA/IR 54C

1

 

 

 

 

 

 

 

 

*Not Illustrated.

**Specify Length in feet.

4

3/24/2015

Bradley • 215-1473 Rev. D; ECN 15-00-002

Bradley Corporation SN2003, SN2004, SN2023, SN2024, SN2005 Service manual

Parts and Service Guide (Prior to February 1, 2013)

Sentry Washfountain

Infrared (IR) Part 1 — Solenoid Valve Assembly (24V Transformer) Prior to May 2, 2005

 

4

2

12

1

 

 

5

 

 

 

4 Valve Assembly

1

 

 

 

 

8

 

 

 

Shown

 

 

 

 

 

3

 

 

 

 

 

12

 

 

 

 

 

 

 

2

 

 

 

 

 

9

 

11

6

 

 

 

6

 

 

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

 

 

 

 

 

 

 

 

 

 

 

9

 

 

 

 

 

 

 

 

8

 

7

 

 

8

 

 

 

7

 

 

 

 

 

 

 

5 Valve Assembly

 

 

 

3

 

 

 

 

 

 

 

10

 

 

 

 

 

 

 

Shown

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Supply Parts shown in

 

 

 

Parts List — Solenoid Valve Assembly

 

 

Supply Section

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

54"

36"

54"

36"

54"

Item

Part No.

Description

 

 

Corner

Semi

Semi

Circle

Circle

 

 

 

 

 

 

 

 

Qty.

 

 

*

S08-061

3 Valve Assy. with Bracket

 

 

1

1

1

S08-062

4 Valve Assy. with Bracket

 

 

1

1

S08-358

5 Valve Assy. with Bracket

 

 

1

*

S08-359

8 Valve Assy. with Bracket

 

 

1

2

160-245

Screw for valve bracket

 

 

2

2

2

2

2

3

140-917

Valve Bracket - Semi & Corner

 

 

1

1

1

3

140-918

Valve Bracket - Circle

 

 

1

1

4

160-329

Screw 6-32 x 3/8" for terminal block

 

2

2

2

4

4

*

161-069

Lock Nut 6-32 for terminal block

 

 

2

2

2

4

4

5

269-625

Terminal Block - 3 Station

 

 

1

1

2

5

269-647

Terminal Block - 4 Station

 

 

1

2

*

S53-128

Wire Assy. Black

 

 

3

3

4

5

8

*

S53-129

Wire Assy. Red

 

 

3

3

4

5

8

*

269-645

Transformer 4RT Hard Wire 24V

 

 

1

1

1

*

269-703

Transformer 8RT Hardwire 24V - Circle

 

1

1

6

269-1248

U-Bolt

 

 

1

1

1

1

1

7

161-026

Nut 1/4"-20

 

 

2

2

2

2

2

8

269-1365

Hose - Braided Flexible

 

 

1

1

1

2

2

9

R68-600011

Tubing 1/4" OD (Specify Length in feet)

 

10

269-1150

Tee - 1/2" Brass

 

 

1

1

11

113-006DH

1/2" Close Nipple

 

 

2

2

12

124-051

Anti-Rotation Gasket

 

 

1

1

2

12

124-052

Anti-Rotation Gasket

 

 

1

2

* Specify Length in feet.

Bradley • 215-1473 Rev. D; ECN 15-00-007

3/24/2015

5

Sentry Washfountain

Parts and Service Guide (Prior to February 1, 2013)

Infrared (IR) Part 2 — Solenoid Valve Assembly (24V Transformer) Prior to February 1, 2013

11

10

9

Parts List — Solenoid Valve Assembly

 

 

Item

Part No.

Description

Qty.

 

 

1

110-231

Nut 1/4 Tube

1

8

 

2

118-307

Valve Body 1/4" Closed

1

 

 

3

118-307A

Valve Body 1/4" Thru

1

 

 

4

125-165

O-Ring

1

 

 

5

269-983

Diaphragm

1

 

 

6

269-577

Armature

1

 

7

7

269-578

Spring

1

 

 

 

 

8

269-1729

Armature Housing

1

 

 

9

269-1730

Clamp

1

 

 

10

160-447

Screw #8-16 x 5/8

3

6

 

11

269-579

Coil, Solenoid Valve

1

 

 

12

S07-067S

Solenoid Valve Closed Body (Black)

1

 

 

13

S07-067AS

Solenoid Valve Thru Body (Gray)

1

 

5

 

 

 

 

4

12 or 13

2 or 3

1

6

3/24/2015

Bradley • 215-1473 Rev. D; ECN 15-00-002

Parts and Service Guide (Prior to February 1, 2013) Sentry Washfountain

Infrared (IR) Part 2 — Solenoid Valve Assembly (24V Transformer)

S07-040 Individual (End), S07-041 Ganged

 

(Prior to May 2, 2005)

2

1

 

 

3

4

 

S07-040 Solenoid Valve (Individual)

Used by itself, or is the last one (opposite end of the water inlet) in a group.

S07-041 Solenoid Valve (Ganged)

Used in a group, except the last in line. Body is drilled to allow water to pass thru into the next in line. This valve includes O-Ring 125-145 to seal to the next valve.

11

 

5

13

12

6

 

14

 

7

 

15

 

8

 

9

 

10

 

Parts List — Solenoid Valve Assembly

 

 

 

54"

36"

54"

36"

54"

Item

Part No.

Description

Corner

Semi

Semi

Circle

Circle

 

 

 

 

 

Qty.

 

 

 

 

 

 

 

 

 

 

1–9

S07-040

Valve Individual

1

1

1

2

2

 

 

 

 

 

 

 

 

1–10

S07-041

Valve Ganged

2

2

3

3

6

 

 

 

 

 

 

 

 

1

160-066

Screw 10-24 x 1/4 RD

3

3

4

5

8

 

 

 

 

 

 

 

 

2

142-002AZ

Washer Stainless Steel

3

3

4

5

8

 

 

 

 

 

 

 

 

3

269-579

Coil - Solenoid Valve

3

3

4

5

8

 

 

 

 

 

 

 

 

4

110-194

Nut - Bonnet

3

3

4

5

8

 

 

 

 

 

 

 

 

5

121-028

Bonnet

3

3

4

5

8

 

 

 

 

 

 

 

 

6

269-578

Spring

3

3

4

5

8

 

 

 

 

 

 

 

 

7

269-577

Armature

3

3

4

5

8

 

 

 

 

 

 

 

 

8

269-580

Diaphragm

3

3

4

5

8

 

 

 

 

 

 

 

 

9

118-237

Valve Body Individual

1

1

1

2

2

 

 

 

 

 

 

 

 

9

118-238

Valve Body Ganged

2

2

3

3

6

 

 

 

 

 

 

 

 

10

125-145

O-Ring (for ganged valve body)

2

2

3

3

6

 

 

 

 

 

 

 

 

11

110-224

Nut

3

3

4

5

8

 

 

 

 

 

 

 

 

12

129-049

Tailpiece

3

3

4

5

8

 

 

 

 

 

 

 

 

13

125-145

O-Ring

3

3

4

5

8

 

 

 

 

 

 

 

 

14

110-195

Tailpiece Nut

3

3

4

5

8

15

145-090

Elbow, 1/8 NPTM x 1/4 Tube

3

3

4

5

8

 

 

 

 

 

 

 

 

Bradley • 215-1473 Rev. D; ECN 15-00-007

3/24/2015

7

Sentry Washfountain

Parts and Service Guide (Prior to February 1, 2013)

Infrared (IR) — Sensor and Solenoid Valve Troubleshooting

If a station is not functioning properly it is most likely either the solenoid valve or the sensor.

Troubleshooting multi station units is fairly easy, as you can swap parts (actually just by changing the wires) and use the process of elimination to figure out which of the 2 parts is causing the problem.

How the system operates:

1.The transformer sends 24 volts to the sensor.

2.The sensor acts only as a switch.

3.When hands go into the active field of the sensor, the sensor activates and sends a power signal on to the solenoid valve.

4.The power signal activates and opens the solenoid valve which allows the water to flow to the sprayhead. The solenoid valve stays open allowing water to flow as long as it is receiving a signal form the sensor (hands remain in the active field).

5.When hands are removed from the active field, the sensor turns off (note some models have a slight delay feature built-in.) and shuts off the power signal to the solenoid valve.

CAUTION: Turn off water supplies to unit before troubleshooting.

Problem

Cause

Solution

 

 

 

An individual

There is debris

Remove debris between diaphragm and the valve seat.

operating station

trapped between

1. Remove the three #8 Phillips-head screws that hold the solenoid valve assembly

fails to shut off and

the diaphragm

together. Be careful not to lose the armature or spring.

drips.

and the valve

 

 

seat.

2. Remove the diaphragm. Remove any particles that have been trapped between the

 

 

diaphragm and the valve seat. Rinse off the diaphragm and inspect for damage.

 

 

Make sure the center orifice and both small side orifices are open.

 

 

3. Reassemble in reverse order, being careful not to overtighten the Phillips-head

 

 

screws or you may crack the plastic valve body. Tighten until the armature plate

 

 

makes contact with the plastic body.

 

 

4. Reconnect the wiring per the appropriate diagram on next 4 pages.

 

 

 

An individual

A failed coil for

Test the station to determine cause.

operating station

the valve or

1. Disconnect the wires from the coil of an adjacent valve. Disconnect the wires from

fails to turn on.

loose electrical

the problem valve and reconnect to the adjacent valve.

 

connection to the

 

 

 

terminal.

2. Turn on electrical and water supplies to the unit. Pass your hand in front of the

 

 

sensor of the problem station, and the adjacent station should turn on.

 

 

a. If the adjacent station turns on and cycles normally, replace the coil on the

 

 

problem valve.

 

 

b. If the adjacent valve fails to turn on, inspect the wires from the sensor cable

 

 

and do the following:

 

 

• make sure there are no breaks and that the fully insulated disconnect

 

 

terminals are firmly crimped in place;

 

 

• turn off the electrical and water supplies;

 

 

• reconnect to the adjacent valve and turn on the water supplies to the unit;

 

 

• pass your hand in front of the sensor. If the station still fails to turn on,

 

 

replace the sensor.

 

 

 

8

3/24/2015

Bradley • 215-1473 Rev. D; ECN 15-00-002

Parts and Service Guide (Prior to February 1, 2013)

Sentry Washfountain

Infrared (IR) SN2003, SN2023, SN2013, SN2033 Wiring Diagram Prior to February 1, 2013

Left

Center

 

Sensor

Sensor

Right Sensor

(Black)

(Green)

(Red)

3

2

1

IR Sensor (269-1184)

Blue

Brown

Black

 

 

Top

Black

Blue

Red Terminal Block

(269-625)

Transformer

(269-645)

Green Supply Tube

Black Supply Tube

Compression Nut

Red Supply

Tube

Top

Valve Set (S45-2521 or S45-2522)

Navigator Mixing

1

Valve or Tempered

 

Line Adaptor

2

 

 

3

Bradley • 215-1473 Rev. D; ECN 15-00-007

3/24/2015

9

Sentry Washfountain

Parts and Service Guide (Prior to February 1, 2013)

Infrared (IR) SN2004, SN2024 Wiring Diagram

Prior to February 1, 2013

 

 

 

Sensor

Sensor

Sensor

Sensor

 

 

Left

(Yellow)

(Black)

(Green)

(Red)

Right

 

4

3

2

1

IR Sensor

 

 

 

 

 

 

 

 

 

 

 

 

 

(269-1184)

 

 

 

 

 

 

Blue

Brown

Black

Terminal Block

(269-647)

Top

Black

Blue

Red

Black Supply Tube

Green Supply

 

Yellow Supply Tube

Tube

 

 

 

 

 

Transformer

 

 

(269-645)

Compression Nut

Red Supply

 

Tube

 

 

 

 

Top

 

 

 

1

 

 

2

 

3

Valve Set

Navigator

4

(S45-2523 or S45-2524)

 

Mixing Valve or

Tempered Line

Adaptor

10

3/24/2015

Bradley • 215-1473 Rev. D; ECN 15-00-002

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