BOSE LIFESTYLE SA-2, LIFESTYLE SA-3 Schematic

Page 1
CONTENTS
SAFETY INFORMATION ...................................................................................................................2
ELECTROSTATIC DISCHARGE SENSITIVE (ESDS) DEVICE HANDLING .................................. 2
WARRANTY........................................................................................................................................2
ELECTRICAL SPECIFICATIONS...................................................................................................... 3
MECHANICAL SPECIFICATIONS.....................................................................................................4
PRODUCT DESCRIPTION ...............................................................................................................4
PART LIST NOTES ........................................................................................................................... 4
PACKAGING PART LIST .................................................................................................................. 5
Figure 1. Lifestyle
PACKAGING PART LIST .................................................................................................................. 6
Figure 2. Lifestyle
MAIN PART LIST ...............................................................................................................................7
Figure 3. Lifestyle
MAIN PART LIST ...............................................................................................................................8
Figure 4. Lifestyle
ELECTRICAL PART LIST .................................................................................................................9
SA-2 DISASSEMBLY PROCEDURES ............................................................................................ 17
SA-3 DISASSEMBLY PROCEDURES ............................................................................................ 19
TEST SET-UP ................................................................................................................................... 22
TEST PROCEDURES ..................................................................................................................... 23
Lifestyle Lifestyle
®
SA-2 & SA-3 Amplifier PCB Rev. 0 Topside Component and Etch Layout Diagram..........24
®
SA-2 & SA-3 Amplifier PCB Rev. 0 SMD Etch and Component Layout Diagram ..............25
®
SA-2 Packaging View ......................................................................................... 5
®
SA-3 Packaging View .........................................................................................6
®
SA-2 Exploded View ...........................................................................................7
®
SA-3 Exploded View ........................................................................................... 8
CAUTION: The Bose® Lifestyle® SA-2 & SA-3 amplifiers contain
no user-serviceable parts. To prevent warranty infractions,
refer servicing to warranty service stations or factory service.
PROPRIETARY INFORMATION
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF BOSE CORPORATION WHICH IS BEING FURNISHED ONLY FOR THE PURPOSE OF SERVICING THE IDENTIFIED BOSE PRODUCT BY AN AUTHORIZED BOSE SERVICE CENTER OR OWNER OF THE BOSE PRODUCT, AND SHALL NOT BE REPRODUCED OR USED FOR ANY OTHER PURPOSE.
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SAFETY INFORMATION
1. Parts that have special safety characteristics are identified by the symbol on schematics
or by special notes on the parts list. Use only replacement parts that have critical characteristics recommended by the manufacturer.
2. Make leakage current or resistance measurements to determine that exposed parts are acceptably insulated from the supply circuit before returning the unit to the customer. Refer to UL6500 clause 9.1.1. Use the following checks to perform these measurements:
A. Leakage Current Hot Check-With the unit completely reassembled, plug the AC line cord directly into a 120V AC outlet. (Do not use an isolation transformer during this test.) Use a leak­age current tester or a metering system that complies with American National Standards Institute (ANSI) C101.1 "Leakage Current for Appliances" and Underwriters Laboratories (UL) 6500. With the unit AC switch first in the ON position and then in OFF position, measure from a known earth ground (metal waterpipe, conduit, etc.) to all exposed metal parts of the unit (antennas, handle bracket, metal cabinet, screwheads, metallic overlays, control shafts, etc.), especially any exposed metal parts that offer an electrical return path to the chassis. Any current measured must not exceed 0.5 milliamp. Reverse the unit power cord plug in the outlet and repeat test. ANY MEASUREMENTS NOT WITHIN THE LIMITS SPECIFIED HEREIN INDICATE A POTEN­TIAL SHOCK HAZARD THAT MUST BE ELIMINATED BEFORE RETURNING THE UNIT TO THE CUSTOMER.
B. Insulation Resistance Test Cold Check-(1) Unplug the power supply and connect a jumper wire between the two prongs of the plug. (2) Turn on the power switch of the unit. (3) Measure the resistance with an ohmmeter between the jumpered AC plug and each exposed metallic cabinet part on the unit. When the exposed metallic part has a return path to the chassis, the reading should be between 1 and 5.2 Megohms. When there is no return path to the chassis, the reading must be "infinite". If it is not within the limits specified, there is the possibility of a shock hazard, and the unit must be repaired and rechecked before it is returned to the customer.
ELECTROSTATIC DISCHARGE SENSITIVE (ESDS)
DEVICE HANDLING
This unit contains ESDS devices. We recommend the following precautions when repairing, replacing or transporting ESDS devices:
Perform work at an electrically grounded work station.
Wear wrist straps that connect to the station or heel straps that connect to conductive
floor mats.
Avoid touching the leads or contacts of ESDS devices or PC boards even if properly grounded. Handle boards by the edges only.
Transport or store ESDS devices in ESD protective bags, bins, or totes. Do not insert unprotected devices into materials such as plastic, polystyrene foam, clear plastic bags, bubble wrap or plastic trays.
WARRANTY
The Bose® Lifestyle® SA-2 and SA-3 amplifiers are covered by a limited one year transferable warranty.
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ELECTRICAL SPECIFICATIONS
Voltage Variations: US: 120 Vrms
International: 220-240 Vrms
Maximum Power: SA-2: 40 Watts into 6 Ohms @ <0.1% THD
20 Hz to 10kHz
SA-3: 100 Watts into 6 Ohms @ < 0.2%THD
20 Hz to 10 kHz
Frequency Response: 20 Hz - 20 kHz,+/- 0.5 dB (at full volume)
Dynamic Equalization:
25
<40 dB SPL
20
R E S P O N S E : : D B
50 dB SPL
15
60 dB SPL
10
70 dB SPL
80 dB SPL
5
0
-5
1E 1 1E 2 1E 3
90 dB SPL
FREQUENCY--HERTZ
Voltage Gain (at 1 kHz): SA-2: 34.2 dB +/- 0.5 dB
SA-3: 38.2 dB +/- 0.5 dB
Input Impedance at (at 1 kHz): 10 k +/- 1 Ohms
Signal to Noise Ratio: 92 dB
Input Sensitivity: 0.3 Vrms at full volume produces rated
output power
Compressor: Range: 18 dB (minimum)
Attack Time: 1 dB/ 700uS Release Time: 1 dB/10 mS Distortion: <2%THD @100 Hz, 18 dB into compression
Turn-On Delay (to unmute): 1 second maximum at initial turn-on
0.2 second maximum from standby
Volume Control Range: 0 to -80 dB in 1 dB steps
Output DC offset: < 20 mVdc
Channel Balance: +/- 0.5 dB
Output Short-Curcuit Duration: Infinite (with no damage)
Standby Power Consumption: < 1 Watts (real power) at rated line voltage
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MECHANICAL SPECIFICATIONS
Quiescent ON Power Consumption: SA-2: < 10 Watts
SA-3: < 15 Watts
Maximum Power Consumption: SA-2: < 220 Watts
SA-3: < 400 Watts
Size: SA-2: 3½”H x 14 1/8”W x 5½”D
(8.9cm x 35.9cm x 14cm)
SA-3: 4¼”H x 14 1/8”W x 5½”D
(11.4cm x 35.9cm x 14cm)
Weight; shipping: SA-2: 7.6 lbs. (3.4 kg)
SA-3: 11.1 lbs. (5 kg)
Enclosure Material: Housing: Die cast aluminum (A360)
Bottom: 20 Ga. steel plate Finish: Textured black powdercoat
Controls: Power switch (International version only)
Voltage select switch (Dual Voltage version only)
PRODUCT DESCRIPTION
The SA-2 Amplifier is a 2 x 40W stereo audio amplifier intended to power Bose® 161™, 191, 201®, or AM-3 indoor “zone 2” loudspeakers. It is the next generation version of SA-1, updated to work with the next generation media centers. It recognizes and responds to smart speaker II protocol commands. The SA-3 Amplifier is a 2 x 100W stereo audio amplifier intended to power Bose high SPL passive loudspeakers which can be used in second zone applications, specifically, 251 FS-51 (outdoor), AM-5 tional features: local audio source input and mono/stereo switch. The SA-3 recognizes and re­sponds to smart speaker I (CD-5, CD-20, MRI) or II (AV18 and AV48) protocol commands.
®
or 301® (indoor). SA-3 is the higher power version of SA-2, with two addi-
®
or
PART LIST NOTES
1. This part is not normally available from Customer Service. Approval from the Field Service
Manager is required before ordering.
2. The individual parts located on the PCBs are listed in the Electrical Part List.
3. This part is critical for safety purposes. Failure to use a substitute replacement with the
same safety characteristics as the recommended replacement part might create shock, fire and/or other hazards.
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PACKAGING PART LIST
Reference
Designator
1 8 TO 9 PIN DIN ADAPTER 273263 2 BAG, POLY, 14 3/8X9 7/8X2 MIL 103351 3 REGISTRATION & WARRANTY CARD 262933 4 SHEET, SAFETY 275072 5 OWNERS MANUAL, 3 LANGUAGE 275071 6 PACKING, INSERT 275424 7 CABLE, DIN-9, 20FT 272902-220 8 LINE CORD, DETACH, BLK
US/DUAL VOLTAGE 220-240V, EURO 240V, UK 240V, AUS
9 PACKING, END CAP, EPS 275423
10 CARTON, RSC 275422
-- BAG, POLY, 12X20X4 MIL 197405
1
Description Part Number Note
198603-001
148203 134725 134726
2
3
4
3
5
6
7
9
8
9
10
Figure 1. Lifestyle® SA-2 Packaging View
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PACKAGING PART LIST
Reference
Designator
1 8 TO 9 PIN DIN ADAPTER 273263 2 BAG, POLY, 14 3/8X9 7/8X2 MIL 103351 3 REGISTRATION & WARRANTY CARD 262933 4 SHEET, SAFETY 275072 5 OWNERS MANUAL, 3 LANGUAGE 275071 6 PACKING, INSERT 275424 7 CABLE, DIN-9, 20FT 272902-220 8 LINE CORD, DETACH, BLK
US/DUAL VOLTAGE 220-240V, EURO 240V, UK 240V, AUS
9 PACKING, END CAP, EPS 275423
10 CARTON, RSC 276289
-- BAG, POLY, 12X20X4 MIL 197405
Description Part Number Note
198603-001
148203 134725 134726
3
1
7
8
9
4
5
2
3
6
9
10
Figure 2. Lifestyle® SA- 3 Packaging View
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MAIN PART LIST
Reference
Designator
1 CONNECTOR, PLUG-IN, 4 PIN 272953-04 1 2 CONNECTOR, PLUG-IN, 2 PIN 272953-02 1 3 SCREW, HILO, 4-16x.375, PAN, XREC 181621-06 1 4 HOUSING, AMPLIFIER 271724-02 1 1
5 FOOT, RUBBER, PRESS FIT 197418 4
6 TAPE, PAD, INSULATING 328907-0010
7 PCB ASSY, US/CANADA, 120V 288296-103S or 323980-011S 1
PCB ASSY, EURO, UK, AUS, 220/240V 303198-203S or 323981-012S
8 PAD, THERMAL, AMP 320002-002 2 9
10 TRANSFORMER, 120V 271727 1 3
TRANSFORMER, 230V 271790
11 PANEL, BOTTOM 271725-001 1 12 SCREW , TT, 8-32X0.5, PAN, XREC/SQ 255191-08 13
HEATSINK BAR 319884-001
Description Part Number Qty. Note
1
2
1
2
3
4
5
10
6
7
8
9
12
11
Figure 3. Lifestyle® SA-2 Exploded View
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MAIN PART LIST
Reference
Designator
1 CONNECTOR, PLUG-IN, 4 PIN 272953-04 1 2 CONNECTOR, PLUG-IN, 2 PIN 272953-02 1 3 SCREW , HILO, 4-16x.375, PAN, XREC 181621-06 2 4 HOUSING, AMPLIFIER 271724-03 1 1
5 FOOT, RUBBER, PRESS FIT 197418 4
6 TAPE, PAD, INSULATING 328907-0020
7 PCB ASSY, US/CANADA, 120V 288286-103S or 323982-011S
PCB ASSY, EURO, UK, AUS, 220/240V 303199-203S or 323983-012S
8 PAD, THERMAL, AMP 320002-001 1 9
10 TRANSFORMER, 120V 271728 1 3
TRANSFORMER, 230V 271792
11 HOUSING, BOTTOM 271726-001 1 12 SCREW , TT, 8-32X0.5, PAN, XREC/SQ 255191-08 16
HEAT SINK BAR
Description Part Number Qty. Note
1
1 2
319832-001
1
2
3
4
6
7
8
9
10
12
11
5
Figure 4. Lifestyle® SA-3 Exploded View
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ELECTRICAL PART LIST
Resistors
Reference
Designator
RT1 THERMISTOR, 0805, 10K, 5% 197229 SA-3 Only RT2 THERMISTOR, 0805, 10K, 5% 197229 RT3 THERMISTOR, 0805, 10K, 5% 197229 R1 100 OHM, 0603, .1W, 1% 191465-1000 R2 10K, 0603, .1W, 1% 191465-1002 R3 10K, 0603, .1W, 1% 191465-1002 R4 100K, 0603, .1W, 1% 191465-1003 R5 4.02K, 0603, .1W, 1% 191465-4021 R6 4.02K, 0603, .1W, 1% 191465-4021 SA-3 Only R7 100K, 0603, .1W, 1% 191465-1003 SA-3 Only R8 JUMPER, 0805 133627 R9 499 OHM, 0603, .1W, 1% 191465-4990
220 OHM, 2512, 1W, 5% 181895-2200 120V Only R10
470 OHM, 2512, 1W, 5% 181895-4700 230V Only R11 10K, 0603, .1W, 1% 191465-1002 R12 200 OHM, 0603, .1W, 1% 191465-2000 R13 432 OHM, 0603, .1W, 1% 191465-4320 R14 2.0K, 0603, .1W, 1% 191465-2001 R15 10K, 0603, .1W, 1% 191465-1002 R16 10K, 0603, .1W, 1% 191465-1002 R17 2.0K, 0603, .1W, 1% 191465-2001 R18 100K, 0603, .1W, 1% 191465-1003 R19 100K, 0603, .1W, 1% 191465-1003 R20 1.0K, 0603, .1W, 1% 191465-1001 R21 1.0K, 0603, .1W, 1% 191465-1001 SA-3 Only R22 10K, 0603, .1W, 1% 191465-1002 R23 100 OHM, 0603, .1W, 1% 191465-1000 R24 100 OHM, 0603, .1W, 1% 191465-1000 R25 10K, 0603, .1W, 1% 191465-1002 R26 100 OHM, 0603, .1W, 1% 191465-1000 R27 100 OHM, 0603, .1W, 1% 191465-1000 R28 100K, 0603, .1W, 1% 191465-1003 R29 100K, 0603, .1W, 1% 191465-1003 R30 100K, ARRAY, SMT, 4 POS, 5% 186433-1044 R31 20.0K, 0603, .1W, 1% 191465-2002 R32 100K, 0603, .1W, 1% 191465-1003 R33 200K, 0603, .1W, 1% 191465-2003 R35 13.3K, 0603, .1W, 1% 191465-1332 R36 1.0K, 0603, .1W, 1% 191465-1001 R37 4.99K, 0603, .1W, 1% 191465-4991 R38 4.99K, 0603, .1W, 1% 191465-4991 R39 7.5K, 0603, .1W, 1% 191465-7501 R40 49.9K, 0603, .1W, 1% 191465-4992 R41 22 OHMS, 0603, .1W, 5% 199403-220 R42 20.0K, 0603, .1W, 1% 191465-2002 R44 10K, 0603, .1W, 1% 191465-1002 R45 10K, 0603, .1W, 1% 191465-1002 R47 100K, 0603, .1W, 1% 191465-1003 R48 20.0K, 0603, .1W, 1% 191465-2002 R49 330 OHM, 2512, 1W, 5% 181895-3300 R50 100K, 0603, .1W, 1% 191465-1003 R51 10K, 0603, .1W, 1% 191465-1002 R52 100K, 0603, .1W, 1% 191465-1003 R53 2.49K, 0603, .1W, 1% 191465-2491
Description Part Number Note
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ELECTRICAL PART LIST
Resistors (continued)
Reference
Description Part Number Note
Designator
R54 20.0K, 0603, .1W, 1% 191465-2002 R55 100 OHM, 0603, .1W, 1% 191465-1000 R56 100K, 0603, .1W, 1% 191465-1003 SA-2 Only R56 100K, 0603, .1W, 5% 199403-104 SA-3 Only R57 10K, 0603, .1W, 1% 191465-1002 SA-3 Only R101 10.0K, 0805, 1% 133625-1002 R102 10K, 0603, .1W, 1% 191465-1002 R103 20.0K, 0603, .1W, 1% 191465-2002 R104 7.5K, 0603, .1W, 1% 191465-7501 R105 49.9K, 0603, .1W, 1% 191465-4992 R106 2.49K, 0603, .1W, 1% 191465-2491 R107 274 OHM, 0603, .1W, 1% 191465-2740 R152 274 OHM, 0603, .1W, 1% 191465-2740 R153 1.18K, 0603, .1W, 1% 191465-1181 R154 200 OHM, 0603, .1W, 1% 191465-2000 R155 100K, 0603, .1W, 5% 199403-104 SA-3 Only R156 10K, 0603, .1W, 1% 191465-1002 R157 100K, 0603, .1W, 5% 199403-104 SA-3 Only R158 1.0K, 0603, .1W, 1% 191465-1001 SA-3 Only R159 1K, 0603, .1W, 5% 199403-102 SA-3 Only R160 10K, 0603, .1W, 5% 199403-103 SA-3 Only R161 10K, 0603, .1W, 5% 199403-103 SA-3 Only R162 1K, 0603, .1W, 5% 199403-102 SA-3 Only R163 1.0K, 0603, .1W, 1% 191465-1001 SA-3 Only R164 10K, 0603, .1W, 5% 199403-103 SA-3 Only R165 10K, 0603, .1W, 1% 191465-1002 R166 1K, 0603, .1W, 5% 199403-102 SA-3 Only R167 10K, 0603, .1W, 5% 199403-103 SA-3 Only R168 1K, 0603, .1W, 5% 199403-102 SA-3 Only R169 330 OHM, 0805, 1/10W, 5% 133626-3315 SA-2 Only R171 3.9OHM,2512,1W,5% 181895-3R90 R172 1.0K, 1206, 1/4W, 5% 124895-1025 R174 220 OHM, 0805, 1/10W, 5% 133626-2215 SA-3 Only R175 220 OHM, 0805, 1/10W, 5% 133626-2215 SA-3 Only R177 330 OHM, 0805, 1/10W, 5% 133626-3315 SA-3 Only R201 10.0K, 0805, 1/10W, 1% 133625-1002 R202 10K, 0603, .1W, 1% 191465-1002 R203 20.0K, 0603, .1W, 1% 191465-2002 R204 7.5K, 0603, .1W, 1% 191465-7501 R205 49.9K, 0603, .1W, 1% 191465-4992 R206 2.49K, 0603, .1W, 1% 191465-2491 R207 274 OHM, 0603, .1W, 1% 191465-2740 R252 1.0K, 0603, .1W, 1% 191465-1001 R253 1.18K, 0603, 100MW, 1% 191465-1181 R254 200 OHM, 0603, .1W, 1% 191465-2000 R255 100K, 0603, .1W, 5% 199403-104 SA-3 Only R256 10K, 0603, .1W, 1% 191465-1002 R257 100K, 0603, .1W, 5% 199403-104 SA-3 Only R258 1.0K, 0603, .1W, 1% 191465-1001 SA-3 Only R259 1K, 0603, .1W, 5% 199403-102 SA-3 Only R260 10K, 0603, .1W, 5% 199403-103 SA-3 Only R261 10K, 0603, .1W, 5% 199403-103 SA-3 Only
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ELECTRICAL PART LIST
Resistors (continued)
Reference
Description Part Number Note
Designator
R262 1K, 0603, .1W, 5% 199403-102 SA-3 Only R263 1.0K OHM, 0603, .1W, 1% 191465-1001 SA-3 Only R264 10K, 0603, .1W, 5% 199403-103 SA-3 Only R265 10K, 0603, .1W, 1% 191465-1002 R266 1K, 0603, .1W, 5% 199403-102 SA-3 Only R267 10K, 0603, .1W, 5% 199403-103 SA-3 Only R268 1K, 0603, .1W, 5% 199403-102 SA-3 Only R269 330 OHM, 0805, 1/10W, 5% 133626-3315 SA-2 Only R271 3.9OHM,2512,1W,5% 181895-3R90 R272 1.0K, 1206, 1/4W, 5% 124895-1025 R274 220 OHM, 0805, 1/10W, 5% 133626-2215 SA-3 Only R275 220 OHM, 0805, 1/10W, 5% 133626-2215 SA-3 Only R277 330 OHM,, 0805, 1/10W, 5% 133626-3315 SA-3 Only R278 100K, 0603, .1W, 5% 199403-104 R279 100K, 0603, .1W, 5% 199403-104 R301 10.0K, 0805, 1/10W, 1% 133625-1002 R302 10K, 0603, .1W, 1% 191465-1002 R303 20.0K OHM, 0603, .1W, 1% 191465-2002 R304 12.1K, 0603, .1W, 1% 191465-1212 R305 10K, 0603, .1W, 1% 191465-1002 R306 10K, 0603, .1W, 1% 191465-1002 R307 22.1K, 0603, .1W, 1% 191465-2212 R401 10.0K, 0805, 1/10W, 1% 133625-1002 R402 10K, 0603, .1W, 1% 191465-1002 R403 20.0K OHM, 0603, .1W, 1% 191465-2002 R501 10.0K, 0805, 1/10W, 1% 133625-1002 R502 10K, 0603, .1W, 1% 191465-1002 R503 20.0K OHM, 0603, .1W, 1% 191465-2002 R601 10.0K, 0805, 1/10W, 1% 133625-1002 SA-3 Only R602 10K, 0603, .1W, 1% 191465-1002 SA-3 Only R603 20.0K OHM, 0603, .1W, 1% 191465-2002 SA-3 Only R701 10.0K, 0805, 1/10W, 1% 133625-1002 SA-3 Only R702 10K, 0603, .1W, 1% 191465-1002 SA-3 Only R703 20.0K OHM, 0603, .1W, 1% 191465-2002 SA-3 Only R801 10.0K, 0805,1/10W, 1% 133625-1002 SA-3 Only R802 10K, 0603, .1W, 1% 191465-1002 SA-3 Only R803 20.0K OHM, 0603, .1W, 1% 191465-2002 SA-3 Only
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ELECTRICAL PART LIST
Capacitors
Reference
Description Part Number Note
Designator
C1 .047UF, 0603, X7R, 50V 191470-473 C2 .047UF, 0603, X7R, 50V 191470-473 C3 .047UF, 0603, X7R, 50V 191470-473 SA-3 Only C4 .047UF, 0603, X7R, 50V 191470-473 SA-3 Only C5 .047UF, 0603, X7R, 50V 191470-473 C6 .047UF, 0603, X7R, 50V 191470-473 C7 10000uF, EL, 85, 50V, 20% 170215 C8 4700UF, EL, 85, 25V, 20% 170216 SA-3 Only C9 4700UF, EL, 85, 25V, 20% 170216 SA-3 Only C10 10000uF, EL, 85, 50V, 20% 170215 C11 .47uF, FILM, 10%, 250 VAC 250104-474A SA-2 Only 120V
.82UF, FILM, 10%, 250 VDC 250104-824A SA-3 Only 120V .15uF, FILM, 10%, 400 VAC 306320-154A SA-2 Only 230V
.22uF, FILM, 10%, 275 VAC 306320-224A SA-3 Only 230V C12 1UF, EL, 85, 50V, 20% 177902-010H C13 47uF, EL, 5.5MM, 16V, 20% 177902-470C C14 .047UF, 0603, X7R, 50V 191470-473 C15 .047UF, 0603, X7R, 50V 191470-473 C16 39PF, 0603, COG, 50V, 5% 188454-390 C17 39PF, 0603, COG, 50V, 5% 188454-390 C18 10UF, EL, 85, 16V, 20% 177902-100C C19 10UF, EL, 85, 16V, 20% 177902-100C C20 10UF, EL, 85, 16V, 20% 177902-100C C21 .047UF, 0603, X7R, 50V 191470-473 C23 100PF, 0603, COG, 50V, 5% 188454-101 C24 .047UF, 0603, X7R, 50V 191470-473 C25 .047UF, 0603, X7R, 50V 191470-473 C26 .047UF, 0603, X7R, 50V 191470-473 C28 1UF, EL, 85, 50V, 20% 177902-010H C29 .047UF, 0603, X7R, 50V 191470-473 C30 .047UF, 0603, X7R, 50V 191470-473 SA-3 Only C31 .047UF, 0603, X7R, 50V 191470-473 C50 .047UF, 0603, X7R, 50V 191470-473 C101 100PF, 0603, COG, 50V, 5% 188454-101 C102 100PF, 0603, COG, 50V, 5% 188454-101 C103 10UF, EL, 85, 16V, 20% 177902-100C C104 10UF, EL, 85, 16V, 20% 177902-100C C105 100PF, 0603, COG, 50V, 5% 188454-101 C150 10UF, EL, 85, 16V, 20% 177902-100C C152 10UF, EL, 85, 16V, 20% 177902-100C C153 2700PF, 0603, X7R, 50V 191470-272 C154 .01UF, 0603, X7R, 50V 191470-103 C155 .01UF, 0603, X7R, 50V 191470-103 SA-3 Only C156 .01UF, 0603, X7R, 50V 191470-103 SA-3 Only C157 22UF, EL, 85, 35V, 20% 177902-220V C158 0.1UF, 0805, X7R, 50V 133624 C159 1000PF, 0603, X7R, 50V 191470-102 C160 1000PF, 0603, X7R, 50V 191470-102 C201 100PF, 0603, COG, 50V, 5% 188454-101
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ELECTRICAL PART LIST
Capacitors (continued)
Reference
Description Part Number Note
Designator
C202 100PF, 0603,COG, 50V, 5% 188454-101 C203 10UF, EL, 85, 16V, 20% 177902-100C C204 10UF, EL, 85, 16V, 20% 177902-100C C205 100PF, 0603,COG, 50V, 5% 188454-101 C250 10UF, EL, 85, 16V, 20% 177902-100C C251 1UF, EL, 85, 50V, 20% 177902-010H C252 10UF, EL, 85, 16V, 20% 177902-100C C253 2700PF, 0603, X7R, 50V 191470-272 C254 .01UF, 0603, X7R, 50V 191470-103 C255 .01UF, 0603, X7R, 50V 191470-103 SA-3 Only C256 .01UF, 0603, X7R, 50V 191470-103 SA-3 Only C257 22UF, EL, 85, 35V, 20% 177902-220V C258 0.1UF, 0805, X7R, 50V, (10%) 133624 C259 1000PF, 0603, X7R, 50V 191470-102 C260 1000PF, 0603, X7R, 50V 191470-102 C301 100PF, 0603, COG, 50V, 5% 188454-101 C302 100PF, 0603, COG, 50V, 5% 188454-101 C303 10UF, EL, 85, 16V, 20% 177902-100C C304 .33uF, BOX, 85, 50V, 5% 137127-334 C305 .33uF, BOX, 85, 50V, 5% 137127-334 C401 100PF, 0603, COG, 50V, 5% 188454-101 C402 100PF, 0603, COG, 50V, 5% 188454-101 C403 10UF, EL, 85, 16V, 20% 177902-100C C501 100PF, 0603, COG, 50V, 5% 188454-101 C502 100PF, 0603, COG, 50V, 5% 188454-101 C601 100PF, 0603, COG, 50V, 5% 188454-101 SA-3 Only C602 100PF, 0603, COG, 50V, 5% 188454-101 SA-3 Only C603 10UF, EL, 85, 16V, 20% 177902-100C SA-3 Only C701 100PF, 0603, COG, 50V, 5% 188454-101 SA-3 Only C702 100PF, 0603, COG, 50V, 5% 188454-101 SA-3 Only C703 10UF, EL, 85, 16V, 20% 177902-100C SA-3 Only C801 100PF, 0603, COG, 50V, 5% 188454-101 SA-3 Only C802 100PF, 0603, COG, 50V, 5% 188454-101 SA-3 Only
13
Page 14
ELECTRICAL PART LIST
Diodes
Reference
Description Part Number Note
Designator
BR1 RECTIFIER, BRIDGE, 100V, 6A 170214
BR2 RECTIFIER, BRIDGE, 100V, 6A 170214 SA-3 Only
D1 BAV99, SOT23 147239 D3 BAV99, SOT23 147239 SA-3 Only D5 1N5246, ZEN, 12V, 225MW, 5% 135247-5242 D6 1N5246, ZEN, 12V, 225MW, 5% 135247-5242 SA-2 Only D7 1N5246, ZEN, 12V, 225MW, 5% 135247-5242 SA-2 Only D8 ZENER, SOT23, 5%, 5.1V 135247-5231 SA-3 Only D12 BAV99, SOT23 147239 D13 BAV99, SOT23 147239 D14 ZENER, SOT23, 5%, 5.1V 135247-5231 D16 BAV70, SOT-23 147249 D17 BAV70, SOT-23 147249 D18 BAV99, SOT23 147239 D19 BAV99, SOT23 147239 D150 BAV99, SOT23 147239 SA-3 Only D152 S10D, 10A, 200V 256405-200 SA-3 Only D153 S10D, 10A, 200V 256405-200 SA-3 Only D154 BAV99, SOT23 147239 D250 BAV99, SOT23 147239 SA-3 Only D252 S10D, 10A, 200V 256405-200 SA-3 Only D253 S10D, 10A, 200V 256405-200 SA-3 Only D254 BAV99, SOT23 147239 D255 BAV99, SOT23 147239 DS1 LED, GREEN 256781-002 ZR150 1N5246, ZEN, 12V, 225MW, 5% 135247-5242 SA-3 Only ZR151 1N5246, ZEN, 12V, 225MW, 5% 135247-5242 SA-3 Only ZR250 1N5246, ZEN, 12V, 225MW, 5% 135247-5242 SA-3 Only ZR251 1N5246, ZEN, 12V, 225MW, 5% 135247-5242 SA-3 Only
14
Page 15
ELECTRICAL PART LIST
Transistors
Reference
Description Part Number Note
Designator
Q1 TRIAC, 8A, 600V, D2PAK 197226 Q2 NPN, SOT, 47K 146817 Q3 PNP, SOT, 47K 146818 Q4 PNP, SOT, MMBT3906 148596 Q5 PNP, SOT, MMBT3906 148596 SA-3 Only Q6 PNP, SOT, MMBT3906 148596 Q7 NPN, SOT, MMBT3904 146819 Q8 NPN, SOT, 47K 146817 Q9 NPN, SOT, MMBT3904 146819 Q10 PNP, SOT, MMBT3906 148596 Q11 NPN, SOT, MMBT3904 146819 Q12 NPN, SOT, MMBT3904 146819 Q13 P, SOT, 2.2K, 2SA1521 180789 Q14 BPLR, N, 40V, 200MA, SOT23 179639 Q15 PNP, SOT, 47K 146818 Q16 NPN, SOT, 47K 146817 Q17 PNP, SOT, 47K 146818 Q150 PNP, SOT, MMBT3906 148596 SA-3 Only Q151 NPN, SOT, MMBT3904 146819 SA-3 Only Q152 NPN, SOT, MMBT3904 146819 SA-3 Only Q153 PNP, SOT, MMBT3906 148596 SA-3 Only Q154 DARL, TIP146T 172285 SA-3 Only Q155 DARL, TIP141T 172284 SA-3 Only Q250 PNP, SOT, MMBT3906 148596 SA-3 Only Q251 NPN, SOT, MMBT3904 146819 SA-3 Only Q252 NPN, SOT, MMBT3904 146819 SA-3 Only Q253 PNP, SOT, MMBT3906 148596 SA-3 Only Q254 DARL, TIP146T 172285 SA-3 Only Q255 DARL, TIP141T 172284 SA-3 Only
Integrated Circuits
Reference
Description Part Number Note
Designator
U1 QUAD OP AMP, TLO74D, SO 186112 U2 OP AMP, DUAL, TL072 187619-001 SA-3 Only U3 VOL CNTRL, SO20, TDA7309D 188941-001 U4 MICRO, ST72324, TQFP, 32K, PROG 303687-001 U5 TRANS, DUAL, SO-16, NJM13700 188650-001 U6 QUAD OP AMP, TLO74D, SO 186112 U7 RELAY SSR, HI-RON, 6-PIN, SMT 253843
U8 VOLT REG, POS, SOT89, +8V 258167-08 U9 VOLT REG, NEG, 7908, SOT89 260688-08 U10 VOLT REG, POS, SOT89, +5V 258167-05 U150 POW ER AMP, AUDIO, TDA7294 170156 SA-2 Only U150 POWER AMP, AUDIO, TDA7293 HS 275177-001 SA-3 Only U250 POW ER AMP, AUDIO, TDA7294 170156 SA-2 Only U250 POWER AMP, AUDIO, TDA7293 HS 275177-001 SA-3 Only
15
Page 16
ELECTRICAL PART LIST
Miscellaneous
Reference
Description Part Number Note
Designator
F1 FUSE, 5X20MM, SLO-BLO, 3.15A 177311-03150
F1A FUSECLIP, 5MM 178548 F1B FUSECLIP, 5MM 178548 J1 CONN, AC POWER 146563 120V Only
CONN, AC POW ER 145306 220/240V Only
J2 CONN, HEADER, LOCKING, TOP
ENTRY
J3 HEADER, MED CURRENT, 5 PIN 133220-05 3
J4 CONN, PIN JACK, DUAL, VERTICAL 273167 SA-3 Only J5 CONN, DUAL, DIN 199553 or 268894-002 J6 CONNECTOR, RIGHT ANGLE 272952-02 J7 CONNECTOR, RIGHT ANGLE 272952-04 J8 CONN, HEADER, X2, VERT, .1SP, 10P 260636-10 JP1 JUMPER 124896 SA-2 Only JP2 JUMPER 124896 SA-2 Only JP3 JUMPER 124896 SA-2 Only JP4 JUMPER 124896 SA-2 Only L1 330 OHM, FERRITE BEAD, 0603 268373-331 S1 SW, DIP, SIDE ACTUATED, LSA-2 274837-005 SA-2 Only S1 SW, DIP, SIDE ACTUATED, LSA-3 274837-007 SA-3 Only Y1 XTAL, SMD, 105, AT41CD2,
12.2880MZ
193369-002 3
269923­12R2C20
3
3
16
Page 17
SA-2 DISASSEMBLY PROCEDURES
1. PCB Disassembly and Transformer Removal
1.1 On the rear panel, remove the phillips-head screw identified below that secures the AC
power jack to the amplifier housing.
1.2 Remove the six phillips-head screws indicated to remove the amplifier housing bottom panel. Lift off the bottom panel. Note: The transformer is secured to the amplifier housing by four of these screws.
17
Page 18
SA-2 DISASSEMBLY PROCEDURES
1.3 Remove the four phillips-head screws that secure the IC pressure bar to the amplifier hous-
ing. Lift off the pressure bar.
1.4 Remove the three phillips-head screws that secure the PCB assembly to the amplifier housing.
1.5 Lift the PCB assembly and transformer up and out of the amplifier housing. Make sure that the rear panel connectors clear the housing.
1.6 Make a note of how the transformer is plugged into the PCB assembly and remove the two transformer cables from the PCB assembly jacks at J2 and J3.
18
Page 19
SA-3 DISASSEMBLY PROCEDURES
1. PCB Disassembly and Transformer Removal
1.1 On the rear panel, remove the phillips-head screws identified below that secures the AC
power jack to the amplifier housing as identified below.
1.2 Remove the four phillips-head screws indicated to remove the bottom panel to the amplifier housing. Lift off the bottom panel. Note: The transformer is secured to the amplifier housing by two of these screws.
19
Page 20
SA-3 DISASSEMBLY PROCEDURES
1.3 Remove the seven phillips-head screws that secure the plate clamp to the amplifier housing.
Lift off the plate clamp.
1.4 Remove the three phillips-head screws that secure the PCB assembly to the amplifier housing.
1.5 Remove the two phillips-head screws identified, these are the remaining two screws that secure the transformer to the amplifier housing.
20
Page 21
SA-3 DISASSEMBLY PROCEDURES
1.6 Lift the PCB assembly and transformer up and out of the amplifier housing. Make sure that
the rear panel connectors clear the housing.
1.7 Remove the two transformer cables from the PCB assembly jacks at J2 and J3.
21
Page 22
TEST SET-UP
A
Equipment Needed:
DC Power Supply
Audio signal generator
2 - 6 Ohm, 100 Watt load resistors
Audio input cable part number 278128
Connector plug part number 272953-04
DIP Switch Settings
Up Stereo/Mono switch (up is stereo mode)
B Down Enable/Disable auto-detect of RCA audio input (down is disabled) C Down Slave/Master switch (down is master mode) 6 Down Room Address 1 7 Down Room Address 2 8 Down Room Address 3
9 Up Room Address 4
Note:
Note: "DIP switch settings only take effect after the unit has been powered OFF for 30  seconds, then turned ON"
st
bit (MSB)
nd
bit
rd
bit
th
bit (LSB)
Set up the unit under test as described below.
1. Set the DIP Switches as described above.
2. Connect the DIN connector of cable part number 278128 to the amplifier Bose input connector.
3. Connect the left and right RCA connectors to a signal generator.
4. Load the left and right outputs with a 6 Ohm, 100W resistor by using connector plug part number 272953-04.
5. With the unit unpowered apply +2.5 VDC to the ring (middle conductor) of the 3.5mm stereo mini plug. Connect the ground of the power sleeve to the sleeve (long conductor) of the plug. Note: The microcontroller will respond by placing the unit in a special test mode. The unit will power ON (LED will turn to solid green), source channel 2 will be selected, volume level will be set to maximum and the amplifier outputs will unmute.
6. Apply AC Power.
Note: The 2.5 VDC must be applied before AC voltage is applied.
LED Status Indicator
The green LED, located next to the dip switches on the rear of the unit, indicates the opera­tional mode of the amplifier.
LED activity Mode Constant slow blinking Power off (Standby) Continuously lit Power on Lit but rapidly flickering Slave Blinking Quickly Receiving commands
®
link DIN
22
Page 23
TEST PROCEDURES
1. Channel Gain Test
1.1 Apply a 100 mVrms, 1 kHz signal to the left and right channel inputs.
1.2 Reference a dB meter to the applied signal.
1.3 Measure the output level at the left and right channel.
1.3.1 Left Channel Output: 34.9 +/- 1.5dB (5.5 +/- 0.5 Vrms)
1.3.2 Right Channel Output: 34.9 +/- 1.5dB (5.5 +/- 0.5 Vrms)
2. Output Noise ( A weighted, inputs shorted)
2.1 Short the left and right channel inputs.
2.2 Measure the left and right outputs.
2.2.1 Left Channel: <500 uVrms
2.2.1 Left Channel: <500 uVrms
3. Large Signal Distortion
3.1 Apply a 250 mVrms, 1 kHz signal to the left and right channel inputs.
3.2 Measure the THD + Noise (400 - 30kHz bandwidth).
3.2.1 Left Channel: < 0.2%
3.2.2 Right Channel: < 0.2%
4. Compressor Distortion
4.1 Apply an 875 mVrms, 1 kHz signal to the left and right channel inputs.
4.2 Measure the output level at the left and right channel.
4.2.1 Left Channel: < 6.0%
4.2.2 Right Channel: < 6.0%
23
Page 24
C2
C3
C6
271715-001
C4
C5
6
JP2
Q6
R16
R2
R3
RT
C152
C153
C157
C159
ZR150
C15
C160
D153
D154
J 1
Q153
R16
R168
R169
R174
R177
C2
25
C25
D252
JP4
Q252 Q7
R12
R1
R266 RT3
ZR251
C13
C25
C254
C257
C259 C26
C260
C603
3
4
D1
17
D17
D250
D254
Q250
Q251 Q8
R252
253
R25
R25
R25
262
R26
R264
R265
R26
R269 R42
R55 U3
U4
ZR250 C103 103
C20
255
C304
C403
C702
C802 D12
D8
JP3
Q253 Q4
R102
R202
R261
R268
R302
R402
R502
U1
U2
U6
C 04
C18
EUR
27
D16 Q2
Q3 S1
J8
R25
R28
R2
R30
R47 Y1
C23
C602 J5
R15
R16
R41
R802
C
R
2
C
271715
0
C
C
R
T2
4
6 J
3
5
2
2
2 2
R1
R
R
66
C15
R
R1
D1
3
9
C
55 C
C
4
C1 5
R2
21 R
C
R2 R
250 66
R2 6
4
C
Q2 7
3
2
3
D25 1
R2 6
59 9
51
R2
54 57
53
64
52
304 R2
R
Q
Q
6
3
R2
63 D2
D2
67
53
54
56
62
R2 Y 4
R
R
2
D17 R
J
J
U
D8
02
C103
R2
C7 C
U3
U6 Q
Q
D
D8
C403
3
C
C27 S1
J8
R 1
LSA2
LSA3
EUR
US
US
J2
T/U
Figure 8. Lifestyle
®
SA-2 & SA-3 Amplifier PCB Rev. 0 Topside Component and Etch Layout Diagram
TEC
ICT
T/A FCT
C11
F1
J1
J6
U7
Q1
3.15A L 250V
T
J3
BR2
D1
D
C7
1
C10
BR1
P
Q155
D152
U150
P
Q154
5
C12
U10
U8
J7
C150
DS1
J4
C250
C8
C9
C251
D18
C28
Q9
C70
C305
P
C252
Q255
U250
Q254
D253
WT2
C203
C303
C204
24
1
U5
C19
Page 25
Figure 9. Lifestyle
C1
D5
R5
R6
R7
R9
R14
C154
Q150 R15
R156
R164 Q11
Q15
R50
R51 U9
Q14
R279 R53
15
C24
Q17 25
R258 R44
R48
R54
R56
R57
C102
C105
C202
C205 C29
C302
C402 C50
C502 D13
R103
R105 R106
R11
R203
R205
R206 R22
R23
R27
274
R303
R304
R305
R306
R307 31
R32
R33
R35
R36
R40
R403
R503
R602
R603
R703
R803
R104
R204 R37
R38
R1
C14
D19
R45 C15
R171 R27
R278 C17
R20
R21
C
D
R 4
1
R
6
7
R
56
R
Q5
5
R
55
55
64
R1
51
R1
54
56 C
R1 R
Q
R R
7 R
3
9
58 8
R2R2R2
57 4
R
R
4
R
R2 3
2
C
R1
02
C 2
3
C
R
03
R
R4
C4
R 0
R 5
R
06 4
6
C
R2 5
R 5
R
R3
06 R
36
R2
R2 3
R3
C5 R
R2 7
R
R2 2
R 3
R
R
R
R
14 C
R
5 C
R
R
8
5
58
71 1
R C
71 5
5
C
C
21 0
R
7
D3
®
SA-2 & SA-3 Amplifier PCB Rev. 0 SMD Etch and Component Layout Diagram
R10
R49
25
Page 26
Lifestyle® SA-2 & SA-3 Stereo Amplifier
SA-2
SA-3
©
2009 Bose Corporation
Service Manual
Reference Numbers 271720 & 271721-SM Rev. 01
Electronic Copy Only
Page 27
ECN 45669 REV00 - REV01
SPECIFICATIONS AND FEATURES SUBJECT TO CHANGE WITHOUT NOTICE
Bose Corporation The Mountain Framingham Massachusetts USA 01701 Reference Numbers 271720 & 271721-SM Rev. 01 10/2009 http://serviceops.bose.com
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