BOSCH RA1180 User guide

Operating/Safety Instructions
Instrucciones de funcionamiento y seguridad

RA1180

IMPORTANT:

Read Before Using

IMPORTANTE:

Leer antes de usar

For English

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Consumer Information

Información para el consumidor

Toll Free Number: Número de teléfono gratuito:

1-877-BOSCH99 (1-877-267-2499) http://www.boschtools.com

2

Power Tool Safety Rules

Read and understand the tool manual and these instructions for the

use of this table with your router. Failure to follow all instructions listed below may

result in serious personal injury.

SAVE THESE INSTRUCTIONS

Work Area

1. Keep your work area clean and well lit. Cluttered

benches and dark areas invite accidents.

2. Do not operate power tools in explosive
atmospheres, such as in the presence of flammable
liquids, gases, or dust. Power tools create sparks

which may ignite the dust or fumes.

3. Keep bystanders, children, and visitors away while
operating a power tool. Distractions can cause you to

lose control.

Electrical Safety

1. Double Insulated tools are equipped with a
polarized plug (one blade is wider than the other.)
This plug will fit in a polarized outlet only one way.
If the plug does not fit fully in the outlet, reverse
the plug. If it still does not fit, contact a qualified
electrician to install a polarized outlet. Do not
change the plug in any way. Double Insulation

eliminates the need for the three wire grounded power
cord and grounded power supply system.

Before
plugging in the tool, be certain the outlet voltage
supplied is within the voltage marked on the
nameplate. Do not use “AC only” rated tools
with a DC power supply.

2. Avoid body contact with grounded surfaces such

as pipes, radiators, ranges and refrigerators. There

is an increased risk of electric shock if your body is
grounded. If operating the power tool in damp locations
is unavoidable, a Ground Fault Circuit Interrupter must
be used to supply the power to your tool. Electrician’s
rubber gloves and footwear will further enhance your
personal safety.

3. Don’t expose power tools to rain or wet conditions.

Water entering a power tool will increase the risk of
electric shock.

4. Do not abuse the cord. Never use the cord to carry
the tools or pull the plug from an outlet. Keep cord
away from heat, oil, sharp edges or moving parts.
Replace damaged cords immediately. Damaged

cords increase the risk of electric shock.

5. When operating a power tool outside, use an
outdoor extension cord marked “W-A” or “W.”

These cords are rated for outdoor use and reduce the
risk of electric shock. Refer to “Important Infornation
about Extension Cords” on page 4.

Personal Safety

1. Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use tool while tired or under the influence
of drugs, alcohol, or medication. A moment of

inattention while operating power tools may result in
serious personal injury.

2. Keep guards in place. Maintain the guards in working
order and in proper adjustment and alignment.

3. Avoid accidental starting. Be sure switch is “OFF”
before plugging in. Carrying tools with your finger on

the switch or plugging in tools that have the switch
“ON” invites accidents.

4. Remove adjusting keys or wrenches before
turning the tool “ON”. A wrench or a key that is left

attached to a rotating part of the tool may result in
personal injury.

5. Do not overreach. Keep proper footing and balance
at all times. Proper footing and balance enables better

control of the tool in unexpected situations.

6. Use safety goggles (head protection). Wear safety
goggles (must comply with ANSI Standard Z87.1) at
all times. Wear a non-slip footwear and a hard hat, if
appropriate. Also, use face or dust mask if cutting
operation is dusty, and ear protectors (plugs or muffs)
during extended periods of operation.

Tool Use and Care

1. Use clamps or other practical way to secure and
support the workpiece to a stable platform.

Holding the work by hand or against your body is
unstable and may lead to loss of control.

2. Do not force tool. Use the correct tool for your
application. The correct tool will do the job better and

safer at the rate for which it is designed.

3. Do not use tool if switch does not turn it “ON” or
“OFF”. Any tool that cannot be controlled with the

switch is dangerous and must be repaired.

4. Disconnect the plug from the power source before
making any adjustments, changing accessories, or
storing the tool. Such preventive safety measures

reduce the risk of starting the tool accidentally.

5. Keep guards in place. Maintain the guards in working
order and in proper adjustment and alignment.

6. Store idle tools out of reach of children and other
untrained persons. Tools are dangerous in the hands

of untrained users.

3

7. Never leave tools running unattended. Turn the

power OFF. DO NOT leave tool until it comes to a
complete stop.

8. Maintain tools with care. Keep cutting tools

sharp and clean. Properly maintained tools, with sharp

cutting edges are less likely to bind and are easier to
control. Any alteration or modification is a misuse and
may result in a dangerous condition.

9. Check for damaged guards or parts, misalignment or
binding of moving parts, breakage of parts, and any
other condition that may affect the tools operation.
If damaged, have the tool properly repaired or
replaced before using. Many accidents are caused

by poorly maintained tools. Develop a periodic
maintenance schedule for your tool.

10. Use only accessories that are recommended by

the manufacturer for your model. Accessories that

may be suitable for one tool, may become hazardous
when used on another tool.

Service

1. Tool service must be performed only by qualified

repair personnel. Service or maintenance performed

by unqualified personnel could result in a risk of injury.
For example: internal wires may be misplaced or
pinched, safety guard return springs may be
improperly mounted.

2. When servicing a tool, use only identical
replacement parts. Follow instructions in the
Maintenance section of this manual. Use of

unauthorized parts or failure to follow Maintenance
Instructions may create a risk of electric shock or injury.
Certain cleaning agents such as gasoline, carbon
tetrachloride, ammonia, etc. may damage plastic parts.

Additional Warnings for Router Tables

1. Read and understand table and router manual
and accessory warnings. Failure to follow all
instructions and warnings may result in serious
personal injury.

2. Fully assemble and tighten all fasteners required
for this table and for mounting the router to the
plate. Do not use the router table until all assembly
and installation steps have been completed. Check
the stand and the router to make sure fasteners are
still tight before each use. A loose stand is unstable

and may shift in use.

3. Make certain the router is not plugged into a power
outlet when installing into the table, removing
from table, making adjustments or changing
accessories. Router could accidentally start.

4. Do not plug router motor power cord into standard
wall outlet. It must be plugged into the router table
switch. Power tool switches and controls need to be

within your reach in emergency situations.

5. Before operating make sure the entire unit (table
with router installed) is placed on and secured to
a solid, flat, level surface and will not tip. Use of
auxiliary in-feed and out-feed supports is
necessary for long or wide workpieces.

Long workpieces without adequate support can
flip off the table or cause the table to tip over.

6. Be certain router motor is fully and securely
clamped in the router base. Periodically check
the base fastener clamping tightness. Router motor

can vibrate loose from the base during use and fall
from table.

7. Do not use the router table without the overhead
guard or auxiliary bit guard. Remove all dust, chips,
and any other foreign particles that can affect its
function. Adjust the guard height so that it clears
the router bit and the workpiece. The guard will aid

in keeping hands from unintended contact with
rotating bit.

8. Never place your fingers near a spinning bit or
under the guard when router is plugged in. Never
hold the workpiece on the out-feed side of bit.

Pressing the workpiece against the out-feed side of
the fence may cause material binding and possible
kickback pulling hand back into bit.

9. Guide workpiece by fence or pin to maintain control
of workpiece. Do not place material between router

bit and fence while routing the edge or between
piloted router bit and starter pin. This placement

will cause the material to become wedged. making
kickback possible.

10. Routers are intended for working with wood,

woodlike products and plastic or laminates, not
for cutting or shaping metals. Be sure workpiece
does not contain nails, etc. Cutting nails may cause

loss of control.

11. Do not use bits that have a cutting diameter that

exceeds clearance hole in table top insert. Bit could

contact insert ring, throwing fragments.

12. Install bit in accordance with instructions in router

manual and securely clamp the router bit in the
collet chuck before making any cuts to avoid bit

becoming loose during operation.

13. Never use dull or damaged bits. Sharp bits must

be handled with care. Damaged bits can snap

during use. Dull bits require more force to push the
workpiece, possibly causing the bit to break or the
material to kickback.

14. The router table is designed to cut flat, straight

and squared materials. Do not cut material that
is warped, wobbly or otherwise unstable. If the
material is slightly curved but otherwise stable,
cut the material with the concave side against the
table or fence. Cutting the material with the concave

side up or away from table may cause the warped or
wobbly material to roll and kick back and cause user
to lose control.

15. Never start the tool when the bit is engaged in the

material. The bit cutting edge may grab the material

causing loss of control of the workpiece.

16. Feed the workpiece against the rotation of the bit.

The bit rotates counter-clockwise as viewed from
the top of table. Feeding the work in the wrong

direction will cause the workpiece to “climb” up on
the bit, pulling the workpiece and possibly your
hands into the rotating bit.

4

17. Use push sticks, vertical and horizontally mounted
feather boards (spring sticks) and other jigs to
hold down the workpiece. Push sticks, feather

boards and jigs eliminate the need to hold the
workpiece near the spinning bit.

18. Piloted bits along with the starter pin are used
when routing internal and external contours on
the workpiece. Use the auxiliary bit guard when
shaping material with the starter pin and piloted
bits. The starter pin and bearing of the piloted bit

assist in maintaining control of the workpiece.

19. Do not use the table as workbench or

worksurface. Using it for purposes other than

routing may cause damage and make it unsafe
to use in routing.

20. Never stand on the table or use as ladder or

scaffolding. Table could tip or the cutting tool could

be accidentally contacted.

21. Use only Bosch replacement parts. Any others may
create a hazard.

Additional Warnings for Router Tables

If an extension cord is necessary, a
cord with adequate size conductors that is capable of
carrying the current necessary for your tool must be
used. This will prevent excessive voltage drop, loss of

power or overheating. Grounded tools must use 3-wire
extension cords that have 3-prong plugs and receptacles.

NOTE: The smaller the gauge number, the heavier the cord.

RECOMMENDED SIZES OF EXTENSION CORDS

120 VOLT ALTERNATING CURRENT TOOLS

Tool’s

Ampere

Rating

Cord Size in A.W.G.

Wire Sizes in mm

2

3-6
6-8

8-10
10-12
12-16

18 16 16 14 .75 .75 1.5 2.5
18 16 14 12 .75 1.0 2.5 4.0
18 16 14 12 .75 1.0 2.5 4.0
16 16 14 12 1.0 2.5 4.0 —
14 12 — — — — — —

25 50 100 150 15 30 60 120

Cord Length in Feet Cord Length in Meters

Important Information About Extension Cords

Improper Fence Location and Workpiece Feed

The fence and/or workpiece are

improperly located anytime it would result in:

• The front of the bit is exposed during the actual cutting
(Fig. A).

• “Climb-cutting” - The bit must not enter the workpiece in
the same direction as the feed direction, which is likely to
cause the workpiece to "climb" and may lead to loss of
control during operation (Fig. B).

"Fence Traps": One type of improper fence location war­rants special attention: "Fence traps" happen when the
fence is positioned so far back that front side (power switch
side) of the workpiece would be behind the router bit.

Fence traps are dangerous for

two reasons:

• Exposure of the bit on the front side (power switch side)
of the workpiece.

• Likeliness of climb cut, which can cause loss of control.
Fig. Ashows a fence trap.

Do not feed the workpiece from left to right: (Fig. B)

• It would cause climb-cutting.

• It would be difficult to keep the workpiece against the
fence faces because the bit rotation would push the work­piece away from the fence.

FIG. A

FIG. B

WORKPIECE

EXPOSED BIT

WORKPIECE

CLIMB-CUTTING

DIRECTION
OF FEED

CORRECT
DIRECTION
OF FEED

INCORRECT

DIRECTION

IMPORTANT: Some of the following symbols may be used on your tool. Please study them and learn their
meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.

Symbol Name Designation/Explanation

V Volts Voltage (potential)
A Amperes Current

Hz Hertz Frequency (cycles per second)

W Watt Power
kg Kilograms Weight

min Minutes Time

s Seconds Time

Ø Diameter Size of drill bits, grinding wheels, etc.

n0 No load speed Rotational speed, at no load

.../min Revolutions or reciprocation Revolutions, strokes, surface speed, orbits

per minute etc. per minute

0 Off position Zero speed, zero torque...

1, 2, 3, ... Selector settings Speed, torque or position settings

I, II, III, Higher number means greater speed

Infinitely variable selector Speed is increasing from 0 setting

with off
Arrow Action in the direction of arrow
Alternating current Type or a characteristic of current
Direct current Type or a characteristic of current
Alternating or direct current Type or a characteristic of current
Class II construction Designates Double Insulated Construction tools
Earthing terminal Grounding terminal
Warning symbol Alerts user to warning messages
Ni-Cad RBRC seal Designates Ni-Cad battery recycling program

5

Symbols

0

This symbol designates
that this tool is listed
by Underwriters Laboratories.

This symbol designates
that this tool is listed
by the Canadian
Standards Association.

This symbol designates that
this tool is listed to Canadian
Standards by Underwriters
Laboratories.

This symbol
designates
that this tool
complies to
NOM Mexican
Standards.

This symbol designates that this
tool is listed by Underwriters
Laboratories, and listed to
Canadian Standards by
Underwriters Laboratories.

6

Parts List

Refer to Parts List below and on pages 7–9.

• If ANY of the parts is missing,
DO NOT attempt to assemble, install, or use your
router table until the missing parts have been found
or replaced and your router table has been properly
and correctly assembled per this manual.

• For missing parts or technical assistance,
call 1-877-BOSCH99 (877-267-2499).

• In order to simplify handling and to minimize any
damage that may occur during shipping, your
router table comes unassembled.

• Separate all parts from the packaging materials
and check each part against the illustrations and
the parts lists on pages 6–9, to make sure that all
parts have been included. Do this before discarding
any of the packaging material.

Key No. Description Quantity

A ROUTER TABLE ASSEMBLY

1 Router Table 1
2 Fence Support Bracket 2
3 Fence Guide (Black) 2
4 Clamping Knob (Black) 4
5 Router Adapter Plate (Gray) 1
6 Guard Bracket 1
7 Lower Fence 2
8 Upper Fence 1

9 Fence Clamping Knob (Black) 4
10 Dust Collector (Black) 1
11 Upper Fence End Cap (Right Side, Black) 1
12 Upper Fence End Cap (Left Side, Black) 1
13 Lower Fence End Cap (Right Side, Black) 2
14 Lower Fence End Cap (Left Side, Black) 2
15 Leg Reinforcement 4
16 Table Top Insert w/ 1″ Dia. Hole (Red) 1
17 Table Top Insert w/ 2″ Dia. Hole (Red) 1
18 Table Top Insert w/ 23⁄4″ Dia. Hole (Red) 1
19 Table Leg (Blue) 2
20 Fascia/Switch Assembly 1
21 Leg Storage Panel (Black) 1
22 Leg Cord Wrap Assembly (Black) 1
23 Feather Board (Blue or Gray) 2
24 Threaded Support Rod 2
25 Router Shield (Guard) 1
26 Knurled Adjustment Nut 8
27 Plastic Spacer Washer 2
28 Starter Pin 1
29 Starter Pin Guard 1

MANUALS (NOT SHOWN)

52 BOSCH RA1180 Router Table Owner’s Manual 1
53 Warranty Card 1

7

Parts List

Feather Board

Table Top Inserts

Fence Assembly

1

2

3

4

5

6

12

11

8

7

7

9

10

14

13

15

16

17

18

19

19

20

22

21

23

23

24

25

26

26

27

4

37

46

29

28

8

Parts List

Key No. Description Quantity

B FASTENERS (FOR ROUTER TABLE ASSEMBLY)

30 1/4-20 Weld Nut 4
31 #10-32 KEPS Nut 18
32 1/4-20 KEPS Nut 10
33

#10-16 x 5/8″ lg. BT Countersunk Self-Tapping Phillips Screw

6
34 #10-32 ESNA Stop Nut 12
35

#10-32 x 1″ lg. Countersunk Phil. Head Machine Screw

4
36 9/32″ ID x 5/8 ″ OD x 1/16″ thick Washer 24
37 15/32″ ID x 59/64″ OD x 0.065″ thick Washer 12
38 1/4-20 x 5/8″ lg. Carriage Bolt 2
39 1/4-20 x 1-1/2″ lg. Carriage Bolt 12
40 #10-32 x 1/2″ lg. Truss Head Machine Screw 4
41 #10-32 x 3/8″ lg. Truss Head Machine Screw 1
42 #10-32 x 3/4″ lg. Truss Head Machine Screw 6
43 1/4-20 x 5/8″ lg. Truss Head Machine Screw 6
44 #10-32 x 3/4″ lg. Countersunk Socket Head Screw 8
45 1/4-20 Hex Machine Screw Nut 6
46 7/16-20 Hex Machine Screw Nut 2
47 1/8″ Hex Key (Allen Wrench) 1

FASTENERS (FOR MOUNTING ROUTERS)

32 1/4-20 KEPS Nut 4
48

M4 x 20mm lg. Countersunk Phil. Head Machine Screw

4
49

1/4-20 x 1-1/2″ lg Countersunk Phil. Head Machine Screw

4
50 #10-24 x 3/4

″ lg Countersunk Phil. Head Machine Screw

3

Use the guide below and on page 9 to identify the fasteners included with your Router Table.

Numbers in bold correspond to the key numbers in the parts list above.

(32) 1/4-20

KEPS Nut

(45) 1/4-20 Hex Machine

Screw Nut

(30) 1/4-20 Weld Nut

(34) #10-32 ESNA

Nut

(31) #10-32

KEPS Nut

(36) 9/32″ ID x 5/8″ OD x 1/16″

thick Washer

(37) 15/32″ ID x 59/64″ OD x 0.065″

thick Washer

(46) 7/16-20 Hex Machine

Screw Nut

9

Parts List

(39) 1/4-20 x 1-1/2″ lg. Carriage Bolt

(38) 1/4-20 x 5/8″ lg.

Carriage Bolt

(41) #10-32 x 3/8″ lg. Truss Head

Phillips Machine Screw

(42) #10-32 x 3/4″ lg. Truss Head Phillips

Machine Screw

(43) 1/4-20 x 5/8″ lg. Truss Head Phillips

Machine Screw

(33) #10-16 x 5/8″ lg. BT

Countersunk Self-Tapping

Phillips Screw

(49) 1/4-20 x 1-1/2″ lg. Countersunk Phillips

Machine Screw

(35) #10-32 x 1″ lg. Countersunk Phillips

Machine Screw

(50) #10-24 x 3/4″ lg. Countersunk

Phillips Machine Screw

(44) #10-32 x 3/4″ lg. Countersunk

Socket Head Screw

(47) 1/8″ Hex Key (Allen Wrench)

(40) #10-32 x 1/2″ lg. Truss Head

Phillips Machine Screw

(48) M4 x 20mm lg. Countersunk Phillips

Machine Screw

Router Table Assembly

TOOLS REQUIRED (not included)

• Phillips screwdriver

• Small sized adjustable wrench

• Tape with adhesive backing (optional)

ROUTER TABLE LEGS (FIG. 2A)

1. Insert eight 1/4-20x1-1/2″ long carriage bolts (39)

through the router table top as shown in Fig. 2.

2. Place a leg reinforcement over each set of
carriage bolts.

3. Assemble the legs to the router table as shown in
the figure.

4. Assemble a 9/32″ ID x 5/8 OD″ x 1/16″ thick wash­er (36) and a 1/4-20 “KEPS” nut (32) onto each of
the bolts.

5. Securely tighten the fasteners.

NOTE: It may be easier to assemble the legs by
laying the router table on its front or back, or by using
adhesive tape over the carriage bolt heads to hold
them in place and turning the router table upside down.

1/4-20x1-1/2″ CARRIAGE

BOLTS

LEG
REINFORCEMENTS

9/32 x 5/8 x 1/16″
WASHER
1/4-20 KEPS NUT

LEG

FIG. 2

ASSEMBLING THE ROUTER TABLE

TABLE LEG INSERTS (FIG. 1)

The router table includes two table leg inserts:

• Storage panel for convenient storage of accessories

• Cord Wrap Panel

The table leg inserts must be installed before attaching
the table top.

1. Place the table leg insert into the opening in the
table leg so that it is positioned at the very top of
the opening.

2. Press the insert in so that it is completely flush with
the leg.

3. Push the insert down as far as it will go to lock it
in place.

NOTE: The cord wrap panel has two tabs at the top
of the panel that lock under the table top. These tabs
help prevent the panel from coming unhooked when
wrapping or unwrapping the cord.

FIG. 1

10

CORD WRAP

PANEL

STORAGE

PANEL