tions provided with this power tool. Failure to follow all in-
structions listed below may result in electric shock, fire and/
or serious injury.
Save all warnings and instructions for future reference.
The term "power tool" in the warnings refers to your mainsoperated (corded) power tool or battery-operated (cordless) power tool.
Work area safety
u Keep work area clean and well lit. Cluttered or dark
areas invite accidents.
u Do not operate power tools in explosive atmospheres,
such as in the presence of flammable liquids, gases or
dust. Power tools create sparks which may ignite the dust
or fumes.
u Keep children and bystanders away while operating a
power tool. Distractions can cause you to lose control.
Electrical safety
u Power tool plugs must match the outlet. Never modify
the plug in any way. Do not use any adapter plugs with
earthed (grounded) power tools. Unmodified plugs and
matching outlets will reduce risk of electric shock.
u Avoid body contact with earthed or grounded sur-
faces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your
body is earthed or grounded.
u Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of electric shock.
u Do not abuse the cord. Never use the cord for carry-
ing, pulling or unplugging the power tool. Keep cord
away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of electric
shock.
u When operating a power tool outdoors, use an exten-
sion cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
u If operating a power tool in a damp location is un-
avoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric
shock.
Personal safety
u Stay alert, watch what you are doing and use common
sense when operating a power tool. Do not use a
power tool while you are tired or under the influence
of drugs, alcohol or medication. A moment of inatten-
Read all safety warnings, instructions, illustrations and specifica-
tion while operating power tools may result in serious personal injury.
u Use personal protective equipment. Always wear eye
protection. Protective equipment such as a dust mask,
non-skid safety shoes, hard hat or hearing protection
used for appropriate conditions will reduce personal injuries.
u Prevent unintentional starting. Ensure the switch is in
the off-position before connecting to power source
and/or battery pack, picking up or carrying the tool.
Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
u Remove any adjusting key or wrench before turning
the power tool on. A wrench or a key left attached to a
rotating part of the power tool may result in personal injury.
u Do not overreach. Keep proper footing and balance at
all times. This enables better control of the power tool in
unexpected situations.
u Dress properly. Do not wear loose clothing or jew-
ellery. Keep your hair and clothing away from moving
parts. Loose clothes, jewellery or long hair can be caught
in moving parts.
u If devices are provided for the connection of dust ex-
traction and collection facilities, ensure these are connected and properly used. Use of dust collection can re-
duce dust-related hazards.
u Do not let familiarity gained from frequent use of tools
allow you to become complacent and ignore tool
safety principles. A careless action can cause severe in-
jury within a fraction of a second.
Power tool use and care
u Do not force the power tool. Use the correct power
tool for your application. The correct power tool will do
the job better and safer at the rate for which it was designed.
u Do not use the power tool if the switch does not turn it
on and off. Any power tool that cannot be controlled
with the switch is dangerous and must be repaired.
u Disconnect the plug from the power source and/or re-
move the battery pack, if detachable, from the power
tool before making any adjustments, changing accessories, or storing power tools. Such preventive
safety measures reduce the risk of starting the power tool
accidentally.
u Store idle power tools out of the reach of children and
do not allow persons unfamiliar with the power tool or
these instructions to operate the power tool. Power
tools are dangerous in the hands of untrained users.
u Maintain power tools and accessories. Check for mis-
alignment or binding of moving parts, breakage of
parts and any other condition that may affect the
power tool’s operation. If damaged, have the power
tool repaired before use. Many accidents are caused by
poorly maintained power tools.
1 609 92A 4YM | (15.05.2019)Bosch Power Tools
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u Keep cutting tools sharp and clean. Properly main-
tained cutting tools with sharp cutting edges are less
likely to bind and are easier to control.
u Use the power tool, accessories and tool bits etc. in
accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different
from those intended could result in a hazardous situation.
u Keep handles and grasping surfaces dry, clean and
free from oil and grease. Slippery handles and grasping
surfaces do not allow for safe handling and control of the
tool in unexpected situations.
Service
u Have your power tool serviced by a qualified repair
person using only identical replacement parts. This
will ensure that the safety of the power tool is maintained.
Safety Warnings for Mitre Saws
u Mitre saws are intended to cut wood or wood-like
products, they cannot be used with abrasive cut-off
wheels for cutting ferrous material such as bars, rods,
studs, etc. Abrasive dust causes moving parts such as
the lower guard to jam. Sparks from abrasive cutting will
burn the lower guard, the kerf insert and other plastic
parts.
u Use clamps to support the workpiece whenever pos-
sible. If supporting the workpiece by hand, you must
always keep your hand at least 100 mm from either
side of the saw blade. Do not use this saw to cut pieces
that are too small to be securely clamped or held by
hand. If your hand is placed too close to the saw blade,
there is an increased risk of injury from blade contact.
u The workpiece must be stationary and clamped or
held against both the fence and the table. Do not feed
the workpiece into the blade or cut “freehand” in any
way. Unrestrained or moving workpieces could be thrown
at high speeds, causing injury.
u Push the saw through the workpiece. Do not pull the
saw through the workpiece. To make a cut, raise the
saw head and pull it out over the workpiece without
cutting, start the motor, press the saw head down and
push the saw through the workpiece. Cutting on the
pull stroke is likely to cause the saw blade to climb on top
of the workpiece and violently throw the blade assembly
towards the operator.
u Never cross your hand over the intended line of cut-
ting either in front or behind the saw blade. Supporting
the workpiece “cross handed” i.e. holding the workpiece
to the right of the saw blade with your left hand or vice
versa is very dangerous.
u Do not reach behind the fence with either hand closer
than 100 mm from either side of the saw blade, to remove wood scraps, or for any other reason while the
blade is spinning. The proximity of the spinning saw
blade to your hand may not be obvious and you may be
seriously injured.
u Inspect your workpiece before cutting. If the work-
piece is bowed or warped, clamp it with the outside
bowed face toward the fence. Always make certain
that there is no gap between the workpiece, fence and
table along the line of the cut. Bent or warped work-
pieces can twist or shift and may cause binding on the
spinning saw blade while cutting. There should be no nails
or foreign objects in the workpiece.
u Do not use the saw until the table is clear of all tools,
wood scraps, etc., except for the workpiece. Small
debris or loose pieces of wood or other objects that contact the revolving blade can be thrown with high speed.
u Cut only one workpiece at a time. Stacked multiple
workpieces cannot be adequately clamped or braced and
may bind on the blade or shift during cutting.
u Ensure the mitre saw is mounted or placed on a level,
firm work surface before use. A level and firm work surface reduces the risk of the mitre saw becoming unstable.
u Plan your work. Every time you change the bevel or
mitre angle setting, make sure the adjustable fence is
set correctly to support the workpiece and will not interfere with the blade or the guarding system. Without
turning the tool “ON” and with no workpiece on the table,
move the saw blade through a complete simulated cut to
assure there will be no interference or danger of cutting
the fence.
u Provide adequate support such as table extensions,
saw horses, etc. for a workpiece that is wider or
longer than the table top. Workpieces longer or wider
than the mitre saw table can tip if not securely supported.
If the cut-off piece or workpiece tips, it can lift the lower
guard or be thrown by the spinning blade.
u Do not use another person as a substitute for a table
extension or as additional support. Unstable support
for the workpiece can cause the blade to bind or the
workpiece to shift during the cutting operation pulling you
and the helper into the spinning blade.
u The cut-off piece must not be jammed or pressed by
any means against the spinning saw blade. If confined,
i.e. using length stops, the cut-off piece could get wedged
against the blade and thrown violently.
u Always use a clamp or a fixture designed to properly
support round material such as rods or tubing. Rods
have a tendency to roll while being cut, causing the blade
to “bite” and pull the work with your hand into the blade.
u Let the blade reach full speed before contacting the
workpiece. This will reduce the risk of the workpiece being thrown.
u If the workpiece or blade becomes jammed, turn the
mitre saw off. Wait for all moving parts to stop and
disconnect the plug from the power source and/or remove the battery pack. Then work to free the jammed
material. Continued sawing with a jammed workpiece
could cause loss of control or damage to the mitre saw.
u After finishing the cut, release the switch, hold the
saw head down and wait for the blade to stop before
Bosch Power Tools1 609 92A 4YM | (15.05.2019)
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25,4mm
removing the cut-off piece. Reaching with your hand
near the coasting blade is dangerous.
u Hold the handle firmly when making an incomplete cut
or when releasing the switch before the saw head is
completely in the down position. The braking action of
the saw may cause the saw head to be suddenly pulled
downward, causing a risk of injury.
u Keep your work area clean. Material mixtures are partic-
ularly hazardous. Light metal dust may catch fire or explode.
u Do not use dull, cracked, bent or damaged saw blades.
Unsharpened or improperly set saw blades produce
narrow kerf causing excessive friction, blade binding
and kickback.
u Do not use saw blades made from high speed steel
(HSS). Such saw blades can easily break.
u Always use saw blades with correct size and shape
(diamond versus round) of arbour holes. Saw blades
that do not match the mounting hardware of the saw will
run off-centre, causing loss of control.
u Never remove cuttings, wood chips, etc. from the cut-
ting area while the power tool is running. Always guide
the tool arm back to the neutral position first and then
switch the power tool off.
u Do not touch the saw blade after working before it has
cooled. The saw blade becomes very hot while working.
Products sold in GB only:
Your product is fitted with an BS 1363/A approved electric
plug with internal fuse (ASTA approved to BS 1362).
If the plug is not suitable for your socket outlets, it should be
cut off and an appropriate plug fitted in its place by an authorised customer service agent. The replacement plug
should have the same fuse rating as the original plug.
The severed plug must be disposed of to avoid a possible
shock hazard and should never be inserted into a mains
socket elsewhere.
Symbols
The following symbols may be important for the operation of
your power tool. Please take note of these symbols and their
meaning. Correctly interpreting the symbols will help you to
operate the power tool more effectively and safely.
Symbols and their meanings
Keep hands away from the cutting area
while the power tool is running. Con-
tact with the saw blade can lead to injuries.
Wear a dust mask.
Symbols and their meanings
Wear safety goggles.
Wear hearing protection. Exposure to
noise can cause hearing loss.
Danger area! Keep hands, fingers and
arms away from this area.
Take note of the dimensions of the saw
blade. The hole diameter must fit the tool
spindle without play. If it is necessary to
use reducers, ensure that the dimensions
of the reducer are suitable for the base
blade thickness and the saw blade hole
diameter, as well as the tool spindle diameter. Wherever possible, use the reducers provided with the saw blade.
The saw blade diameter must match the
information specified on the symbol.
When sawing bevel angles, the adjustable
fences must be pulled outwards or removed completely.
Product Description and
Specifications
Read all the safety and general instructions.
Failure to observe the safety and general instructions may result in electric shock, fire
and/or serious injury.
Please observe the illustrations at the beginning of this operating manual.
Intended Use
The power tool is intended as a stationary machine for making straight lengthways and crossways cuts. It is possible to
cut mitre angles of –47° to +52° and bevel angles of 0° to
45°.
1 609 92A 4YM | (15.05.2019)Bosch Power Tools
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The power tool is designed with sufficient capacity for sawing hardwood, softwood, chipboard and fibreboard, as well
as aluminium and plastic.
Product Features
The numbering of the product features refers to the diagram
of the power tool on the graphics page.
Protective guard
(1)
Lever for releasing the tool arm
(2)
Handle
(3)
On/off switch
(4)
Retracting blade guard
(5)
Fence
(6)
Saw table
(7)
Holes for screw clamp
(8)
Insert plate
(9)
Locking knob for all mitre angles
(10)
Mitre presetting lever
(11)
Angle indicator for mitre angles
(12)
Scale for mitre angles
(13)
Mounting holes
(14)
Recessed handles
(15)
Drill holes for extension bars
(16)
Adjustable fence
(17)
Screw clamp
(18)
Dust bag
(19)
Chip deflector
(20)
Wing bolt for fixing the adjustable fence
(21)
Hex key (6 mm)/cross-headed screwdriver
(22)
Stop screw for 45° bevel angle
(23)
Tilt protector
(24)
Chip ejector
(25)
Clamping handle for all bevel angles
(26)
Transport safety lock
(27)
Transport handle
(28)
Spindle lock
(29)
Depth stop adjusting screw
(30)
Angle indicator for bevel angles
(31)
Scale for bevel angles
(32)
Stop screw for 0° bevel angle
(33)
Holes for tilt protector
(34)
"Tilt protector" fastening set
(35)
Extension bar
(36)
Fastening screw for extension bar
(37)
Cross-head screw (retracting blade guard attach-
(38)
ment)
Hex socket screw for mounting the saw blade
(39)
Clamping flange
(40)
Saw blade
(41)
Inner clamping flange
(42)
Wing bolt for adjusting the height of the threaded
(43)
rod
Threaded rod
(44)
Detents for standard mitre angles
(45)
Screws for insert plate
(46)
Hex socket screw for fence
(47)
Screw for bevel angle indicator
(48)
Technical Data
Mitre sawGCM 10 MX
Article number
3 601 M29 0..
Rated power inputW1700
No-load speedmin
Weight according to EPTA-Pro-
-1
4800
kg16.8
cedure 01:2014
Protection class
Permitted workpiece dimensions (maximum/minimum): (see "Permissible workpiece dimensions", page17)
The specifications apply to a rated voltage [U] of 230 V. These specifications may vary at different voltages and in country-specific models.
/ II
Dimensions of suitable saw blades
Saw blade diametermm254
Base blade thicknessmm1.8−2.8
Hole diametermm25.4
Noise Information
Noise emission values determined according to EN
62841-3-9.
Typically, the A-weighted noise level of the power tool is:
Sound pressure level 92dB(A); sound power level
105dB(A). Uncertainty K = 3dB.
Wear hearing protection
The noise emission value given in these instructions has
been measured in accordance with a standardised measuring procedure and may be used to compare power tools. It
may also be used for a preliminary estimation of noise emissions.
The noise emission value given represents the main applications of the power tool. However, if the power tool is used
for other applications, with different application tools or is
poorly maintained, the noise emission value may differ. This
may significantly increase noise emissions over the total
working period.
To estimate noise emissions accurately, the times when the
tool is switched off, or when it is running but not actually being used, should also be taken into account. This may significantly reduce noise emissions over the total working
period.
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Assembly
u Avoid starting the power tool unintentionally. The
mains plug must not be connected to the power supply
during assembly or when carrying out any kind of
work on the power tool.
Items included
See the list of items included at the start of
the operating manual.
Check to ensure that all the parts listed below have been
supplied before using the power tool for the first time:
– Mitre saw with mounted saw blade
– Dust bag (19)
– Screw clamp (18)
– Hex key/cross-headed screwdriver(22)
– Tilt protector(24) with fastening set(35) (2 bolts, 2
washers, 2 square nuts)
Note: Check the power tool for possible damage.
Before continuing to use the power tool, carefully check that
all protective devices or slightly damaged parts are working
perfectly and according to specifications. Check that the
moving parts are working perfectly and without jamming;
check whether any parts are damaged. All parts must be fitted correctly and all the conditions necessary to ensure
smooth operation must be met.
If the protective devices or any parts become damaged, you
must have them properly repaired or replaced by an authorised service centre.
Fitting individual components
– Carefully remove all parts included in the delivery from
their packaging.
– Remove all packing material from the power tool and the
accessories provided.
Mounting the tilt protector (see figure A)
Before the power tool is used for the first time, the tilt protector(24) must be installed.
Use the "tilt protector" fastening set(35) for the installation.
– Insert the square nuts(35) into the corresponding
holes(34) in the base plate.
– Place the washers(35) on the fastening screws(35) and
use them to screw the tilt protector(24) into the inserted
nuts.
u Do not remove the tilt protector. Without the tilt pro-
tector, the power tool will not be stable and can tip over
especially when sawing maximum mitre/bevel angles.
Fitting the extension bar (see figure B)
The free end of long and heavy workpieces must have something placed underneath it or be supported.
To extend the saw table further, extension bars can be
mounted both to the left or right of the power tool.
– Push the extension bars(36) on both sides of the power
tool all the way into the corresponding drill holes(16).
– Tighten the fastening screws(37) to secure the extension
bars.
Stationary or flexible mounting
u To ensure safe handling, the power tool must be
mounted on a flat, stable work surface (e.g. work
bench) before use.
Mounting on a work surface (see figure C1−C2)
– Use suitable screw fasteners to secure the power tool to
the work surface. The holes (14) are used for this purpose.
or
– Firmly clamp the base of the power tool to the work sur-
face with commercially available screw clamps.
Mounting on a Bosch saw stand
With the height-adjustable legs, Bosch GTA saw stands
provide firm support for the power tool on any surface. The
workpiece supports of the saw stand are used for underlaying long workpieces.
u Read all the warnings and instructions included with
the saw stand. Failure to observe the warnings and follow instructions may result in electric shock, fire and/or
serious injury.
u Assemble the saw stand properly before mounting the
power tool. Correct assembly is important to prevent the
risk of collapsing.
– Mount the power tool on the saw stand in the transport
position.
Dust/Chip Extraction
The dust from materials such as lead paint, some types of
wood, minerals and metal can be harmful to human health.
Touching or breathing in this dust can trigger allergic reactions and/or cause respiratory illnesses in the user or in
people in the near vicinity.
Certain dusts, such as oak or beech dust, are classified as
carcinogenic, especially in conjunction with wood treatment
additives (chromate, wood preservative). Materials containing asbestos may only be machined by specialists.
– Use a dust extraction system that is suitable for the ma-
terial wherever possible.
– Provide good ventilation at the workplace.
– It is advisable to wear a P2 filter class breathing mask.
The regulations on the material being machined that apply in
the country of use must be observed.
u Avoid dust accumulation at the workplace. Dust can
easily ignite.
The dust/chip extraction system can be blocked by dust,
chips or fragments of the workpiece.
– Switch the power tool off and pull the mains plug out of
the socket.
– Wait until the saw blade has come to a complete stop.
– Determine the cause of the blockage and eliminate it.
1 609 92A 4YM | (15.05.2019)Bosch Power Tools
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Self-generated dust extraction (see figure D)
For basic chip collection, use the dust bag (19) provided.
– Attach the dust bag (19) to the chip ejector (25).
During sawing, the dust bag must not come into contact with
moving tool components.
Always empty the dust bag in good time.
u Check and clean the dust bag each time after using.
u When sawing aluminium, remove the dust bag to avoid
the risk of fire.
External Dust Extraction
You can also attach a dust extraction hose (35 mm diameter) to the chip ejector (25) for extraction.
– Connect the dust extraction hose to the chip ejector (25).
The dust extractor must be suitable for the material being
worked.
When extracting dry dust that is especially detrimental to
health or carcinogenic, use a special dust extractor.
Changing the saw blade (see figures E1−E3)
u Pull the plug out of the socket before carrying out any
work on the power tool.
u Wear protective gloves when fitting the saw blade.
There is a risk of injury when touching the saw blade.
Only use saw blades that have a maximum permitted speed
higher than the no-load speed of the power tool.
Only use saw blades that match the specifications given in
this operating manual and that have been tested and marked
in accordance with EN847-1.
Only use saw blades that are recommended by the power
tool manufacturer and are suitable for use on the material
you want to saw. This will prevent the saw teeth overheating
when sawing.
Removing the saw blade
– Bring the power tool into the work position.
– Push the lever (2) and swing the retracting blade guard
(5) back as far as it will go.
Hold the retracting blade guard in this position.
– Loosen the screw (38) with the cross-headed screw-
driver (22) provided until the retracting blade guard attachment can also be swivelled all the way back.
– Turn the hex socket screw (39) using the hex key (22)
provided while pressing the spindle lock (29) until it engages.
– Press and hold the spindle lock (29) and loosen the
screw (39) by turning it clockwise (left-hand thread).
– Remove the clamping flange (40).
– Remove the saw blade (41).
Fitting the saw blade
If required, clean all the parts you want to fit before installing
them.
– Place the new saw blade on the inner clamping flange
(42).
u When fitting the saw blade, make sure that the cutting
direction of the teeth (arrow direction on the saw
blade) matches the direction of the arrow on the protective guard.
– Place on the clamping flange (40) and the screw (39).
Press the spindle lock (29) until it engages and tighten
the screw by turning it anticlockwise.
– Push the retracting blade guard(5) forwards and down
until the screw(38) engages in the corresponding recess.
To do so, you may need to hold the tool arm against the
handle in order to generate sufficient pre-tension on the
retracting blade guard.
– Fasten the retracting blade guard (5) again (tighten
screw(38)).
– Push the lever (2) and guide the retracting blade guard
down again.
u When attaching the clamping flange, ensure that the
wide side faces the saw blade. The saw blade cannot be
tightened if it is installed the other way round.
Operation
u Pull the plug out of the socket before carrying out any
work on the power tool.
Transport safety lock (see figure F)
The transport safety lock (27) makes it easier to handle the
power tool when transporting it to various working locations.
Unlocking the power tool (work position)
– Press the tool arm down slightly by the handle (3) to re-
lease the transport safety lock (27).
– Pull the transport safety lock (27) all the way out.
– Slowly guide the tool arm upwards.
Note: Make sure that the transport safety lock is not pushed
in when working, otherwise the tool arm will not be able to
be swivelled to the required depth.
Locking the power tool (transport position)
– Swivel the depth stop inwards so that the tool arm can be
swivelled all the way downwards by the handle (3).
– Push the lever (2) while swivelling the tool arm down-
wards by the handle (3) until you can press the transport
safety lock (27) all the way in.
The tool arm is now securely locked and ready for transportation.
Preparing for operation
Moving the fence (see figure G)
You have to move the adjustable fence (17) to saw bevel
angles.
– Loosen the wing bolt (21).
– Pull the adjustable fence (17) all the way out.
– Retighten the wing bolt (21).
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After sawing the bevel angles, slide the adjustable fence
(17) back again (loosen the wing bolt (21); slide the fence
(17) all the way in; retighten the wing bolt).
Clamping the workpiece (see figure H)
To ensure maximum safety while working, the workpiece
must always be firmly clamped.
Do not saw workpieces that are too small to clamp firmly.
– Press the workpiece firmly against the fences (6) and
(17).
– Insert the supplied screw clamp (18) into one of the cor-
responding holes (8).
– Loosen the wing bolt (43) and adjust the screw clamp to
the workpiece. Tighten the wing bolt again.
– Tighten the threaded rod (44) to fix the workpiece in
place.
Releasing the workpiece
– To loosen the screw clamp, turn the threaded rod (44)
anticlockwise.
Setting mitre and bevel angles
u Pull the plug out of the socket before carrying out any
work on the power tool.
To ensure precise cuts, the basic settings of the power tool
must be checked and adjusted as necessary after intensive
use.
Experience and suitable special tools are required for this.
A Bosch after-sales service point will handle this work
quickly and reliably.
u Always tighten the locking knob (10) firmly before
sawing. Otherwise the saw blade can become wedged in
the workpiece.
Setting mitre angles (see figure I)
The mitre angle can be set between 47° (left side) and 52°
(right side).
– Loosen the locking knob (10) if it is tightened.
– Push the lever (11), turn the saw table (7) left or right by
the locking knob and set the required mitre angle using
the angle indicator (12).
– Retighten the locking knob (10).
For quick and precise setting of commonly used mitre
angles, detents (45) are provided on the saw table:
LeftRight
0°
45°; 30°; 22.5°; 15°15°; 22.5°; 30°; 45°
– Loosen the locking knob (10) if it is tightened.
– Push the lever (11) and turn the saw table (7) left or right
to the required detent.
– Release the lever again. The lever must be felt to engage
in the detent.
– Retighten the locking knob (10).
Setting bevel angles (see figure J)
The bevel angle can be set between 0° and 45°.
– Loosen the clamping handle (26).
– Use the handle (3) to swivel the tool arm until the angle
indicator (31) shows the required bevel angle.
– Hold the tool arm in this position and retighten the clamp-
ing handle (26).
To set the standard angles of 0° and 45° quickly and accurately, stop screws are provided ex-works ((33) and
(23)).
– Loosen the clamping handle (26).
– Swivel the tool arm by the handle (3) all the way to the
right (0°) or all the way to the left (45°).
– Retighten the clamping handle (26).
Start-up
u Pay attention to the mains voltage. The voltage of the
power source must match the voltage specified on the
rating plate of the power tool. Power tools marked
with 230V can also be operated with 220V.
u Products that are only sold in AUS and NZ: Use a resid-
ual current device (RCD) with a nominal residual current
of 30 mA or less.
Switching on (see figure K)
– To start the tool, press the on/off switch (4) and keep it
pressed.
Note: For safety reasons, the on/off switch (4) cannot be
locked; it must remain pressed during the entire operation.
The tool arm can only be guided downwards by pushing the
lever (2).
– For sawing, the lever (2) must therefore be pushed while
the on/off switch (4) is pressed.
Switching off
– To switch off, release the on/off switch (4).
Practical advice
General sawing instructions
u Always tighten the locking knob (10) and the clamp-
ing handle (26) firmly before sawing. Otherwise the
saw blade can become wedged in the workpiece.
u For all cuts, it must first be ensured that the saw blade
at no time can come in contact with the fence, screw
clamps or other machine parts. Remove any mounted
auxiliary stops or adjust them accordingly.
Protect the saw blade against impact and shock. Do not subject the saw blade to lateral pressure.
Do not saw warped/bent workpieces. The workpiece must
always have a straight edge to face against the fence.
The free end of long and heavy workpieces must have something placed underneath it or be supported.
Make sure that the retracting blade guard operates properly
and that it can move freely. The retracting blade guard must
open when the tool arm is guided downward. When the tool
arm is guided upward, the retracting blade guard must close
again over the saw blade and lock in the uppermost position
of the tool arm.
1 609 92A 4YM | (15.05.2019)Bosch Power Tools
English | 17
Only saw materials which are permitted within the scope of
the intended use.
Position of the operator (see figure L)
u Do not stand in line with the saw blade in front of the
power tool. Always stand to the side of the saw blade.
This protects your body against possible kickback.
– Keep hands, fingers and arms away from the rotating saw
blade.
– Do not reach one hand across the other when in front of
the tool arm.
Permissible workpiece dimensions
Maximum workpiece dimensions:
Mitre
angle
Bevel
angle
Height x width [mm]
at max. height at max. width
0°0°89 x 8962 x 130
45°0°86 x 6765 x 91
0°45°44 x 9532 x 130
45°45°44 x 6732 x 91
Minimum workpiece dimensions (= all workpieces that can
be secured left or right of the saw blade using the supplied
quick-action clamp ): 110 x 130mm (length x width)
Max. cutting depth (0°/0°): 89mm
Replacing insert plates (see figure M)
The insert plate (9) can become worn after long use of the
power tool.
Replace faulty insert plates.
– Bring the power tool into the work position.
– Unscrew the screws (46) using the cross-headed screw-
driver (22) provided and remove the old insert plate.
– Screw the insert plate as far as possible to the right with
the screws(46) so that the saw blade does not come into
contact with the insert plate over the entire length of the
possible cutting motion.
Sawing (cutting)
– Firmly clamp the workpiece as appropriate for its dimen-
sions.
– Set the required mitre and/or bevel angle.
– Set the height of the adjusting screw (30) so that the
workpiece can be sawn through completely.
– Switch the power tool on.
– Push the lever (2) and slowly guide the tool arm down-
wards using the handle (3).
– Saw through the workpiece applying uniform feed.
– Switch off the power tool and wait until the saw blade has
come to a complete stop.
– Slowly guide the tool arm upwards.
Adjusting the depth stop (sawing the groove) (see figure
N)
The adjusting screw (30) of the depth stop has to be turned
clockwise if you want to saw a groove.
– Swivel the tool arm by the handle (3) into the position at
which the required groove depth is reached.
– Turn the adjusting screw (30) clockwise until the end of
the screw touches the housing stop.
– Slowly guide the tool arm upwards.
Special workpieces
When sawing curved or round workpieces, these must be especially secured against slipping. At the cutting line, there
should be no gap between the workpiece, fence and saw
table.
If necessary, you will need to manufacture special fixtures.
Working on mouldings
Mouldings can be sawn in two different ways:
Positioning of
Base mouldingCrown moulding
workpiece
– Placed against
the fence
– Lying flat on the
saw table
Always check the set mitre and/or bevel angle first by making trial cuts in scrap wood.
Checking and Adjusting the Basic Settings
To ensure precise cuts, the basic settings of the power tool
must be checked and adjusted as necessary after intensive
use.
Experience and suitable special tools are required for this.
A Bosch after-sales service point will handle this work
quickly and reliably.
Aligning the fence
– Bring the power tool into the transport position.
– Turn the saw table (7) to the 0° detent(45). The lever
(11) must be felt to engage in the detent.
– Pull the adjustable fence (17) all the way out.
Checking (see figure O1)
– Set an angle gauge to 90° and position it flush with the
saw blade (41) between the fence (6) and the saw blade
on the saw table(7).
The leg of the angle gauge must be flush with the fence over
the complete length.
Setting (see figure O2)
– Loosen all hex socket screws (47) with the hex key (22)
provided.
– Rotate the fence (6) until the angle gauge is flush over the
complete length.
– Re-tighten the screws.
Setting the Standard 0° Bevel Angle
– Bring the power tool into the transport position.
Bosch Power Tools1 609 92A 4YM | (15.05.2019)
18 | English
– Turn the saw table (7) to the 0° detent (45). The lever
(11) must be felt to engage in the detent.
Checking (see figure P1)
– Set an angle gauge to 90° and place it on the saw table
(7).
The leg of the angle gauge must be flush with the saw blade
(41) along its entire length.
Setting (see figure P2)
– Loosen the clamping handle (26).
– Loosen the lock nut of the stop screw (33) using a com-
mercially available ring spanner or open-ended spanner
(13mm).
– Turn the stop screw as far in or out as needed until the leg
of the angle gauge is flush with the saw blade along its en-
tire length.
– Retighten the clamping handle (26).
– Then retighten the lock nut of the stop screw (33).
If the angle indicator (31) is not aligned with the 0° mark on
the scale (32) following adjustment, loosen the screw (48)
using a commercially available cross-headed screwdriver
and align the angle indicator along the 0° mark. (See figure
R)
Setting the standard 45° bevel angle
– Bring the power tool into the work position.
– Turn the saw table (7) to the 0° detent (45). The lever
(11) must be felt to engage in the detent.
– Loosen the clamping handle (26) and use the handle (3)
to swivel the tool arm all the way to the left (45°).
Checking (see figure Q1)
– Set an angle gauge to 45° and place it on the saw table
(7).
The leg of the angle gauge must be flush with the saw blade
(41) along its entire length.
Setting (see figure Q2)
– Loosen the lock nut of the stop screw (23) using a com-
mercially available ring spanner or open-ended spanner
(13mm).
– Turn the stop screw as far in or out as needed until the leg
of the angle gauge is flush with the saw blade along its en-
tire length.
– Retighten the clamping handle (26).
– Then retighten the lock nut of the stop screw (23).
If the angle indicator (31) is not aligned with the 45° mark on
the scale (32) following adjustment, first check the 0° setting for the bevel angle and the angle indicator once more.
Then repeat the adjustment of the 45° bevel angle.
Transport (see figure S)
Before transporting the power tool, the following steps must
be carried out:
– Bring the power tool into the transport position.
– Remove all accessories that cannot be securely fitted to
the power tool.
If possible, transport unused saw blades in a closed con-
tainer.
– Carry the power tool by the transport handle (28) or hold
it by the recessed handles(15) on the sides of the saw
table.
u Only use the transport devices to transport the power
tool and never the protective devices.
Maintenance and servicing
Maintenance and cleaning
u Pull the plug out of the socket before carrying out any
work on the power tool.
u To ensure safe and efficient operation, always keep
the power tool and the ventilation slots clean.
In order to avoid safety hazards, if the power supply cord
needs to be replaced, this must be done by Bosch or by an
after-sales service centre that is authorised to repair Bosch
power tools.
The retracting blade guard must always be able to move
freely and retract automatically. It is therefore important to
keep the area around the retracting blade guard clean at all
times.
Always remove dust and chips after working by blowing out
with compressed air or using a brush.
Accessories
Article number
3601M29040, 3601M290B0:
Extension bar
Saw blades for hardwood, composites, plastic and nonferrous metals
254 x 25.4 mm saw blade, 100 teeth1 609 B00 844
Saw blades for wood and fibreboard, panels and strips
254 x 25.4 mm saw blade, 40 teeth2 608 673 047
254 x 25.4 mm saw blade, 100 teeth2 608 640 904
After-Sales Service and Application Service
Our after-sales service responds to your questions concerning maintenance and repair of your product as well as spare
parts. You can find explosion drawings and information on
spare parts at: www.bosch-pt.com
The Bosch product use advice team will be happy to help you
with any questions about our products and their accessories.
In all correspondence and spare parts orders, please always
include the 10‑digit article number given on the nameplate
of the product.
Bosch Power Tool (China) Co. Ltd.
Bosch Service Center
567, Bin Kang Road
Bin Kang District
Hangzhou, Zhejiang Province
China 310052
Tel.: (0571) 8887 5566 / 5588
Fax: (0571) 8887 6688 x 5566# / 5588#
E-mail: bsc.hz@cn.bosch.com
www.bosch-pt.com.cn
HK and Macau Special Administrative Regions
Robert Bosch Co. Ltd.
21st Floor, 625 King’s Road
North Point, Hong Kong
Customer Service Hotline: +852 2101 0235
Fax: +852 2590 9762
E-mail: info@hk.bosch.com
www.bosch-pt.com.hk
India
Bosch Service Center
69, Habibullah Road, (next to PSBB School), T. Nagar
Chennai–600077
Phone: (044) 64561816
Bosch Service Center Rishyamook
85A, Panchkuin Road
New Delhi–110001
Phone: (011) 43166190
Bosch Service Center 79,
Crystal Bldg., Dr. Annie Besant Road, Worli
Mumbai–400018
Phone: (022) 39569936 / (022 )39569959 /
(022) 39569967 / (022) 24952071
Indonesia
PT Robert Bosch
Palma Tower 10th Floor
Jalan RA Kartini II-S Kaveling 6
Pondok Pinang, Kebayoran Lama
Jakarta Selatan 12310
Tel.: (21) 3005-5800
www.bosch-pt.co.id
Malaysia
Robert Bosch Sdn. Bhd.(220975-V) PT/SMY
No. 8A, Jalan 13/6
46200 Petaling Jaya
Selangor
Tel.: (03) 79663194
Toll-Free: 1800 880188
Fax: (03) 79583838
E-mail: kiathoe.chong@my.bosch.com
www.bosch-pt.com.my
Pakistan
Robert Bosch Middle East FZE – Pakistan Liaison Office
2nd Floor Plaza # 10, CCA Block, DHA Phase 5
Robert Bosch, Inc.
28th Floor Fort Legend Towers,
3rd Avenue corner 31st Street,
Fort Bonifacio, Global City,
1634 Taguig City
Tel.: (632) 8703871
Fax: (632) 8703870
www.bosch-pt.com.ph
Singapore
Powerwell Service Centre Ptd Ltd
Bosch Authorised Service Centre (Power Tools)
4012 Ang Mo Kio Ave 10, #01-02 TECHplace
Singapore 569628
Tel.: 6452 1770
Fax: 6452 1760
E-mail: ask@powerwellsc.com
www.powerwellsc.com
www.bosch-pt.com.sg
Thailand
Robert Bosch Ltd.
Liberty Square Building
No. 287, 11 Floor
Silom Road, Bangrak
Bangkok 10500
Tel.: 02 6393111
Fax: 02 2384783
Robert Bosch Ltd., P. O. Box 2054
Bangkok 10501
www.bosch.co.th
Bosch Service – Training Centre
La Salle Tower Ground Floor Unit No.2
10/11 La Salle Moo 16
Srinakharin Road
Bangkaew, Bang Plee
Samutprakarn 10540
Tel.: 02 7587555
Fax: 02 7587525
Vietnam
Branch of Bosch Vietnam Co., Ltd in HCMC
14th floor, Deutsches Haus, 33 Le Duan
Ben Nghe Ward, District 1, Ho Chi Minh City
Tel.: (028) 6258 3690
Fax: (028) 6258 3692 - 6258 3694
Hotline: (028) 6250 8555
E-mail: tuvankhachhang-pt@vn.bosch.com
www.bosch-pt.com.vn
TOO "Robert Bosch" Power Tools, After Sales Service
Rayimbek Ave., 169/1
050050, Almaty, Kazakhstan
Service e-mail: service.pt.ka@bosch.com
Official website: www.bosch.com, www.bosch-pt.com
Bosch Power Tools1 609 92A 4YM | (15.05.2019)
20 | English
Bahrain
Hatem Al Juffali Technical Equipment Establishment.
Kingdom of Bahrain, Setra Highway, Al Aker Area
Phone: +966126971777-311
Fax: +97317704257
E-mail: h.berjas@eajb.com.sa
Swanee Road, Alfalah Area
Tripoli
Phone: +218 21 4811184
Oman
Malatan Trading & Contracting LLC
P.O. Box 131
Ruwi, 112 Sultanate of Oman
Phone: +968 99886794
E-mail: malatanpowertools@malatan.net
Qatar
International Construction Solutions W L L
P. O. Box 51,
Doha Phone: +974 40065458
Fax: +974 4453 8585
E-mail: csd@icsdoha.com
Saudi Arabia
Juffali Technical Equipment Co. (JTECO)
Kilo 14, Madinah Road, Al Bawadi District
Jeddah 21431
Phone: +966 2 6672222 Ext. 1528
Fax: +966 2 6676308
E-mail: roland@eajb.com.sa
Syria
Dallal Establishment for Power Tools
P.O. Box 1030
Aleppo
Phone: +963212116083
E-mail: rita.dallal@hotmail.com
United Arab Emirates
Central Motors & Equipment LLC, P.O. Box 1984
Al-Wahda Street – Old Sana Building
Sharjah
Phone: +971 6 593 2777
Fax: +971 6 533 2269
E-mail: powertools@centralmotors.ae
Yemen
Abualrejal Trading Corporation
Sana’a Zubiery St. Front to new Parliament Building
Phone: +967-1-202010
Fax: +967-1-279029
E-mail: tech-tools@abualrejal.com
Diesel & Autoelectric Service Ltd.
117 Nyerere Rd., P.O. Box 70839
Vingunguti 12109, Dar Es Salaam
Phone: +255 222 861 793/794
Australia, New Zealand and Pacific Islands
Robert Bosch Australia Pty. Ltd.
Power Tools
Locked Bag 66
Clayton South VIC 3169
Customer Contact Center
Inside Australia:
Phone: (01300) 307044
Fax: (01300) 307045
Inside New Zealand:
Phone: (0800) 543353
Fax: (0800) 428570
Outside AU and NZ:
Phone: +61 3 95415555
www.bosch-pt.com.au
www.bosch-pt.co.nz
Disposal
The power tool, accessories and packaging should be recycled in an environmentally friendly manner.
Do not dispose of power tools along with
household waste.