The following warning labels can be attached to control units to draw attention to
certain points:
Safety Instructions
’ Danger of electrocution!
’ Danger of battery leakage!
’ Electrostatic sensitive devices!
’ Remove plug before opening!
Type1 osa / CC 220
Signal description
’ Bolts only for PE conductor connection!
’ Only for cable screen connection!
Symbols used in the manual:
To draw attention to particular points:
NOTE
(Supplementary explanations, recommendations, information and tips are found
under these headings)
To draw your attention to particular safetycriticalpoints or instructions:
CAUTION!
Damage to equipment can result if instructions are not observed! For example, files
can be erased or modules damaged.
1070 073 758101
CAUTION!
Damage to equipment or even personal injury can result if instructions are not
!
!
observed.
or this warning symbol in the left margin.
I
Safety Instructions
Type1 osa / CC 220
Signal description
Owing to the particular, safetycritical significance with regard to drive movements
or the evaluation of CNC digital I/Os, we draw your attention to the control signal
READY2 (for relay contact; see section "Other signals").
CAUTION!
The READY2 or Ready contact must be networked to the emergency stop cir
!
cuit!
The control is not ready if the Ready 2 contact is open! For this reason all dan
gerous functions must be made safe immediately after opening the contact!
1070 073 758101
II
Foreword
Foreword
Type1 osa / CC 220
Signal description
This manual relates to the applications and currently released software versions of
the following control units:
Logic controller Application Software version
Type1 osa M Centre T4 ZO
CC 220 M Centre Z25 FO
Type1 osa T Rotate T... ...
CC 220 T Rotate D... ...
NOTE
The group operating mode DIAGNOSIS contains instructions for the current con
trol unit software version which may be accessed via the softkey DIAGNOSTIC
CONTROL or SOFTWARE VERSION.
As the title suggests, this manual contains information required for normal opera
tion of control unit digital I/O signals.
Please refer to the manual Connection conditions part 1" for the relevant control
unit for information on control hardware (I/O connections, etc.).
Since the control unit usually forms part of a larger system, sometimes with com
plex, machinespecific PLC adaptation programs, this manual cannot deal with
PLC adaptation.
Your Bosch service branch or customer advisory service will be pleased to help you
if you require more detailed information or if problems with the control unit should
arise which are not sufficiently dealt with in this manual.
This manual is intended for technically qualified PLC configuration personnel.
CAUTION!
Only suitably qualified personnel may carry out configuration and commissioning!
!
Such personnel must be able to recognise the dangers which can be caused by
mechanical, electrical or electronic equipment.
Please observe our comprehensive training program. An overview of courses may
be found on the inside front cover of this manual. Our training centre will be pleased
to provide you with further information (tel: 06062 / 78258).
1070 073 758101
III
Foreword
Type1 osa / CC 220
Signal description
1070 073 758101
IV
1 Digital interface
1 .1 Interface tables
The tables list the interface scope between CNC / PLC and (MTB1 I/O for CC220)
classified by addresses. The tables contain the interface addresses of the control
units Type1 osa and the CC220.
PLC functionality is integrated as software in the Type1 osa softPIC variants under
the name softPIC". PLC functionality is prepared for the relevant hardware
(CL400) in the Type1 osa variants.
Note
Type1 osa signals differ from those of the CC220 control unit series in the
number of axes which can be used with the NCPLC interface.
For example, only signals which address axes 1 to 5 can be processed in the
Type1 osa NC interface (osa module with 5 axes).
Any signal which has not been allocated a marker cannot be used with the
Type1 osa control unit.
Limits on other signals are designated specifically at the signals according to
their different NC series.
Digital Interface
Type1 osa / CC 220
Signal description
Addresses
The CNC digital interface has 256 inputs and 256 outputs. The PLC addresses
these signals differently depending on the type of coupling between CNC and PLC
(Type1 osa: softPIC, CL) or (CC220: PIC250, bit or word coupling).
In the tables all addresses are PLC related, i.e. I 0.0" corresponds to PLC Input
signal 0.0 and O 0.0" to PLC output signal 0.0. The assignment of addresses for
the CNC interface is contained in the Address bit coupl." column:
e.g. I 0.0 = CNC output 0.0; e.g. O 0.0 = CNC input 0.0
System (name) CC 220
The SYMBOL NAMES for wordcoupling PLCs (PC 600) must be adopted by the
user 1:1 because existing function modules are configured around these symbol
names.
For bitcoupled PLCs (CL / PIC 250 / PC 600) other symbol names can be used, but
the default symbol names should be used to simplify troubleshooting (service).
For multiple bitcoupling (CL, PC 600) the symbol is given an index at the first char
acter of the symbol name (e.g. CCDRVON1" ! 1CDRVON1", 2CDRVON1" !
3CDRVON1").
1070 073 758101
1 − 1
Digital Interface
Type1 osa / CC 220
Signal description
Start address CC220
The start address for the CNC interface can be set using the machine parameter of
the relevant control unit (in parameter block 6000). This avoids conflicting ad
dresses where a number of bitcoupled CNCs are connected to a single CL, PC600
(multiple bitcoupling).
First CNC: P6008=0; Start address of CNC digital interface at 0.0
(normal case).
Second CNC: P6008=40; Start address of CNC digital interface at 40.0
The CNC input DRIVE ON 1ST AXIS" is
now set by the PLC through the PLC output O40.0
e.g. I 0.0 = CNC output 0.0; e.g. O 0.0 = CNC input 0.0
Remarks
The REMARKS for the CNCPLC signals correspond to the standard Bosch Assign
ment Lists. The user can change these forms to his/her own remarks provided the
meaning of the signal remarks remains unchanged.
1070 073 758101
1 − 2
1.1.1Signals from CNC to PLC
–––––––––––––––––Address–––––––––––––––––
CC220 CC220 CC220 Type1 osa Type1 osa
Word coupl. Bit coupl. dec. CLsoftPIC SymbolRemarks
O216.0O0.00M0.0O0.0CCDRVON1DRIVE ON 1ST AXIS
O216.1O0.11M0.1O0.1CCDRVON2DRIVE ON 2ND AXIS
O216.2O0.22M0.2O0.2CCDRVON3DRIVE ON 3RD AXIS
O216.3O0.33M0.3O0.3CCDRVON4DRIVE ON 4TH AXIS
O216.4O0.44M0.4O0.4CCDRVON5DRIVE ON 5TH AXIS
O216.5O0.55CCDRVON6DRIVE ON 6TH AXIS
O216.6O0.66CCDRVON7DRIVE ON 7TH AXIS
O216.7O0.77CCDRVON8DRIVE ON 8TH AXIS
O218.0O2.016M2.0O2.0CCREFP1REFERENCE POINT 1ST AXIS
O218.1O2.117M2.1O2.1CCREFP2REFERENCE POINT 2ND AXIS
O218.2O2.218M2.2O2.2CCREFP3REFERENCE POINT 3RD AXIS
O218.3O2.319M2.3O2.3CCREFP4REFERENCE POINT 4TH AXIS
O218.4O2.420M2.4O2.4CCREFP5REFERENCE POINT 5TH AXIS
O218.5O2.521CCREFP6REFERENCE POINT 6TH AXIS
O218.6O2.622CCREFP7REFERENCE POINT 7TH AXIS
O218.7O2.723CCREFP8REFERENCE POINT 8TH AXIS
O219.0O3.024M3.0O3.0CCREFR1DIR. of REF. 1ST AXIS
O219.1O3.125M3.1O3.1CCREFR2DIR. of REF. 2ND AXIS
O219.2O3.226M3.2O3.2CCREFR3DIR. of REF. 3RD AXIS
O219.3O3.327M3.3O3.3CCREFR4DIR. of REF. 4TH AXIS
O219.4O3.428M3.4O3.4CCREFR5DIR. of REF. 5TH AXIS
O219.5O3.529CCREFR6DIR. of REF. 6TH AXIS
O219.6O3.630CCREFR7DIR. of REF. 7TH AXIS
O219.7O3.731CCREFR8DIR. of REF. 8TH AXIS
O223.0O7.056M7.0O7.0CCMMOD1MULTIMODE VALUE 1
O223.1O7.157M7.1O7.1CCMMOD2MULTIMODE VALUE 2
O223.2O7.258M7.2O7.2CCMMOD4MULTIMODE VALUE 4
O223.3O7.359M7.3O7.3CCMMOD8MULTIMODE VALUE 8
O223.4O7.460M7.4O7.4CCMMOD16MULTIMODE VALUE 16
O223.5O7.561M7.5O7.5CCMMOD32MULTIMODE VALUE 32
O223.6O7.662M7.6O7.6CCMMOD64MULTIMODE VALUE 64
O223.7O7.763M7.7O7.7CCMMO128MULTIMODE VALUE 128
O229.0O13.0104M13.0O13.0CCJOG1PJOG 1ST AXIS POSITIVE DIRECTION
O229.1O13.1105M13.1O13.1CCJOG1NJOG 1ST AXIS NEGATIVE DIRECTION
O229.2O13.2106M13.2O13.2CCJOG2PJOG 2ND AXIS POSITIVE DIRECTION
O229.3O13.3107M13.3O13.3CCJOG2NJOG 2ND AXIS NEGATIVE DIRECTION
O229.4O13.4108M13.4O13.4CCJOG3PJOG 3RD AXIS POSITIVE DIRECTION
O229.5O13.5109M13.5O13.5CCJOG3NJOG 3RD AXIS NEGATIVE DIRECTION
O229.6O13.6110M13.6O13.6CCJOG4PJOG 4TH AXIS POSITIVE DIRECTION
O229.7O13.7111M13.7O13.7CCJOG4NJOG 4TH AXIS NEGATIVE DIRECTION
O230.0O14.0112M14.0O14.0CCJOG5PJOG 5TH AXIS POSITIVE DIRECTION
O230.1O14.1113M14.1O14.1CCJOG5NJOG 5TH AXIS NEGATIVE DIRECTION
O230.2O14.2114CCJOG6PJOG 6TH AXIS POSITIVE DIRECTION
O230.3O14.3115CCJOG6NJOG 6TH AXIS NEGATIVE DIRECTION
O230.4O14.4116CCJOG7PJOG 7TH AXIS POSITIVE DIRECTION
O230.5O14.5117CCJOG7NJOG 7TH AXIS NEGATIVE DIRECTION
O230.6O14.6118CCJOG8PJOG 8TH AXIS POSITIVE DIRECTION
O230.7O14.7119CCJOG8NJOG 8TH AXIS NEGATIVE DIRECTION
O233.0O17.0136M17.0O17.0CCVSEXTEXTERNAL FEED POT
O233.1O17.1137M17.1O17.1CCSPEXTEXTERNAL SPINDLE POTI
O233.2O17.2138M17.2O17.2CCGETAUTAUTOMATIC GEAR RANGE SELECTION (M40)
O233.3O17.3139M17.3O17.3CCZAEEINPIECE COUNTER ON
‘
O233.4O17.4140M17.4O17.4CCSPUMKSPINDLE REVERSE
O233.5O17.5141M17.5O17.5CCSPKONSCONSTANT SPINDLE SPEED
O233.6O17.6142M17.6O17.6CCSP0VQ(NOT) SPINDLE SET VALUE 0 VOLT
O233.7O17.7143M17.7O17.7CCSP100%SPINDLE OVERRIDE 100%
− Only with CC 220 M, Ty p e 1 osa M
‘ Only with CC 220 T, Type1 osa T
With CC 220 T, Type1 osa T: 2ND SPINDLE CLOCKWISE ROTATION;
with CC 220 M, Type1 osa M:AUTOMATIC
With CC 220 T, Type1 osa T: 2ND SPINDLE COUNTERCLOCKWISE ROTATION;
for CC 220 M, Type1 osa M: BLOCK
1070 073 758101
1 − 5
Digital Interface
Typ e 1 osa / CC 220
Signal description
––––––––––––––––––Address–––––––––––––––––
CC220 CC220 CC220 Type1 osa Type1 osa
Word coupl. Bit coupl. dec.CL softPIC Symbol Remarks
O234.0O18.0144M18.0O18.0CCGETR1GEAR RANGE 1 ACKNOWLEDGE
O234.1O18.1145M18.1O18.1CCGETR2GEAR RANGE 2 ACKNOWLEDGE
O234.2O18.2146M18.2O18.2CCGETR3GEAR RANGE 3 ACKNOWLEDGE
O234.3O18.3147M18.3O18.3CCGETR4GEAR RANGE 4 ACKNOWLEDGE
O234.4O18.4148M18.4O18.4CCGETR5GEAR RANGE 5 / 1 ACKNOWLEDGE (2ND SPINDLE)
~
O234.5O18.5149M18.5O18.5CCGETR6GEAR RANGE 6 / 2 ACKNOWLEDGE (2ND SPINDLE)
~
O234.6O18.6150M18.6O18.6CCGETR7GEAR RANGE 7 / 3 ACKNOWLEDGE (2ND SPINDLE)
~
O234.7O18.7151M18.7O18.7CCGETR8GEAR RANGE 8 / 4 ACKNOWLEDGE (2ND SPINDLE)
O237.0O21.0168M21.0O21.0CCDNCQTGDNC/PLC ACKNOWLEDGEMENT
O237.1O21.1169M21.1O21.1CCVS100%SET FEED POT 100%
O237.2O21.2170M21.2O21.2CCEG100%SET RAPID POT 100%
O237.3O21.3171M21.3O21.3CCZAEDEKCOUNTER DECREMENT / ANALOG POT 100%
‘−
O237.4O21.4172M21.4O21.4CCSTZUEWTOOL LIFE MONITOR ON
−Only with CC 220 M, Type1 osa M ~ Only 4 gear ranges per spindle are possible with CC 220 T, Type1 osa with
‘ Only with CC 220 T, Type1 osa T "2nd spindle" option.
–––––––––––––––––Address––––––––––––––––––
CC220 CC220 CC220 Type1 osa Type1 osa
Word coupl. Bit coupl. dec. CL softPIC Symbol Remarks
O241.0O25.0200M25.0O25.0CCDRKOM1DRIFT COMPENSATION OFF 1ST AXIS
O241.1O25.1201M25.1O25.1CCDRKOM2DRIFT COMPENSATION OFF 2ND AXIS
O241.2O25.2202M25.2O25.2CCDRKOM3DRIFT COMPENSATION OFF 3RD AXIS
O241.3O25.3203M25.3O25.3CCDRKOM4DRIFT COMPENSATION OFF 4TH AXIS
O241.4O25.4204M25.4O25.4CCDRKOM5DRIFT COMPENSATION OFF 5TH AXIS
O241.5O25.5205CCDRKOM6DRIFT COMPENSATION OFF 6TH AXIS
O241.6O25.6206CCDRKOM7DRIFT COMPENSATION OFF 7TH AXIS
O241.7O25.7207CCDRKOM8DRIFT COMPENSATION OFF 8TH AXIS
O178.0I2.016M34.0I2.0CCINPOS11ST AXIS IN POSITION
O178.1I2.117M34.1I2.1CCINPOS22ND AXIS IN POSITION
O178.2I2.218M34.2I2.2CCINPOS33RD AXIS IN POSITION
O178.3I2.319M34.3I2.3CCINPOS44TH AXIS IN POSITION
O178.4I2.420M34.4I2.4CCINPOS55TH AXIS IN POSITION
O178.5I2.521CCINPOS66TH AXIS IN POSITION
O178.6I2.622CCINPOS77TH AXIS IN POSITION
O178.7I2.723CCINPOS88TH AXIS IN POSITION
O185.0I9.072M41.0I9.0CCTESTTEST WITHOUT MOVEMENT
O185.1I9.173M41.1I9.1CCRESETECONTROL RESET
O185.2I9.274M41.2I9.2CCSLASHEBLOCK SLASH
O185.3I9.375M41.3I9.3CCMULQUIMULTI-ACKNOWLEDGEMENT
O185.4I9.476M41.4I9.4CCPRGANWMANUAL PROGRAM SELECTION
O185.5I9.577M41.5I9.5CCSATZVLDRY RUN TO BLOCK
O185.6I9.678M41.6I9.6CCF0%FEED 0%
O185.7I9.779M41.7I9.7CCPRGVHDPROGRAM EXISTS
O186.4I10.484M42.4I10.4CCMZO1MSD MODE VALUE 1
O186.5I10.585M42.5I10.5CCMZO2MSD MODE VALUE 2
O186.6I10.686M42.6I10.6CCMZO4MSD MODE VALUE 4
O186.7I10.787M42.7I10.7CCCPLDSTCPL DIALOG STROBE
O187.0I11.088M43.0I11.0CCM0_M1PROGRAM STOP AT M0 OR M1
O187.1I11.189M43.1I11.1CCM2_M30PROGRAM END AT M2 OR M30
O187.2I11.290M43.2I11.2CCG33THREAD CUTTING ACTIVE (G33)
O187.3I11.391M43.3I11.3CCG63G63 ACTIVE
O187.4I11.492M43.4I11.4CCHRKORRHANDWHEEL COMP. ACTIVE
O187.5I11.593M43.5I11.5CCSCHFKTSWITCH FUNCTION MODE
O187.6I11.694M43.6I11.6CCAM01OPTIONAL STOP
O187.7I11.795M43.7I11.7CCHIFUSPAUX. FUNCT. INHIBIT
−Only with CC 220 M, Type1 osa M
‘ Only with CC 220 T, Type1 osa T
1070 073 758101
1 − 10
Digital Interface
Typ e 1 osa / CC 220
Signal description
–––––––––––––––––Address–––––––––––––––––
CC220 CC220 CC220 Type1 osa Type1 osa
Word coupl. Bit coupl. dec CL softPIC SymbolRemarks
O188.0I12.096M44.0I12.0CCEND1LIMIT SWITCH RANGE 1
O188.1I12.197M44.1I12.1CCEND2LIMIT SWITCH RANGE 2
O188.2I12.298M44.2I12.2CCEND3LIMIT SWITCH RANGE 3
O188.3I12.399M44.3I12.3CCEND4LIMIT SWITCH RANGE 4
O188.4I12.4100M44.4I12.4CCEND5LIMIT SWITCH RANGE 5
O188.5I12.5101M44.5I12.5CCEND6LIMIT SWITCH RANGE 6
O188.6I12.6102M44.6I12.6CCEND7LIMIT SWITCH RANGE 7
O188.7I12.7103M44.7I12.7CCEND8LIMIT SWITCH RANGE 8
O189.0I13.0104M45.0I13.0CCEND9LIMIT SWITCH RANGE 9
O189.1I13.1105M45.1I13.1CCEND10LIMIT SWITCH RANGE 10
O189.2I13.2106M45.2I13.2CCEND11LIMIT SWITCH RANGE 11
O189.3I13.3107M45.3I13.3CCEND12LIMIT SWITCH RANGE 12
O189.4I13.4108M45.4I13.4CCEND13LIMIT SWITCH RANGE 13
O189.5I13.5109M45.5I13.5CCEND14LIMIT SWITCH RANGE 14
O189.6I13.6110M45.6I13.6CCEND15LIMIT SWITCH RANGE 15
O189.7I13.7111M45.7I13.7CCEND16LIMIT SWITCH RANGE 16
O191.0I15.0120M47.0I15.0CCREFER1REFERENCE POINT REACHED 1ST AXIS
O191.1I15.1121M47.1I15.1CCREFER2REFERENCE POINT REACHED 2ND AXIS
O191.2I15.2122M47.2I15.2CCREFER3REFERENCE POINT REACHED 3RD AXIS
O191.3I15.3123M47.3I15.3CCREFER4REFERENCE POINT REACHED 4TH AXIS
O191.4I15.4124M47.4I15.4CCREFER5REFERENCE POINT REACHED 5TH AXIS
O191.5I15.5125CCREFER6REFERENCE POINT REACHED 6TH AXIS
O191.6I15.6126CCREFER7REFERENCE POINT REACHED 7TH AXIS
O191.7I15.7127CCREFER8REFERENCE POINT REACHED 8TH AXIS
O192.0I16.0128M48.0I16.0CCSPSTHTSPINDLE STOP
O192.1I16.1129M48.1I16.1CCTRUDERIDLING SPEED REACHED
O192.2I16.2130M48.2I16.2CCSPIND0SPINDLE OVERRIDE 0 PER CENT
O192.3I16.3131M48.3I16.3CCSPIRITSPINDLE ON REFERENCE POINT
O192.4I16.4132M48.4I16.4CCCAAKNCC-AXIS ACTIVE (CNC)
O192.5I16.5133M48.5I16.5CCG32TAPPING ACTIVE
O192.6I16.6134M48.6I16.6
O192.7I16.7135M48.7I16.7CCUMKRERREVERS.RANGE REACHED
O194.0I18.0144M50.0I18.0CCRFEND1REFERENCE POINT REACHED 1ST AXIS
O194.1I18.1145M50.1I18.1CCRFEND2REFERENCE POINT REACHED 2ND AXIS
O194.2I18.2146M50.2I18.2CCRFEND3REFERENCE POINT REACHED 3RD AXIS
O194.3I18.3147M50.3I18.3CCRFEND4REFERENCE POINT REACHED 4TH AXIS
O194.4I18.4148M50.4I18.4CCRFEND5REFERENCE POINT REACHED 5TH AXIS
O194.5I18.5149CCRFEND6REFERENCE POINT REACHED 6TH AXIS
O194.6I18.6150CCRFEND7REFERENCE POINT REACHED 7TH AXIS
O194.7I18.7151CCRFEND8REFERENCE POINT REACHED 8TH AXIS
O196.0I20.0160CCDSTARTDNC/NC START
O196.1I20.1161CCDHALTDNC/NC FEED HOLD
O196.2I20.2162CCDHALTADNC FEED HOLD OFF
O196.3I20.3163
O196.4I20.4164
O196.5I20.5165
O196.6I20.6166CCDRESETDNC/CONTROL RESET
O196.7I20.7167CCDEINDNC ON
O197.0I21.0168CCDREFANDNC/APPROACH REFERENCE POINT
O197.1I21.1169
O197.2I21.2170CCDPRANWDNC PROGRAM SELECT
O197.3I21.3171CCDRPABRDNC/QUIT REFERENCE POINT APPROACH
O197.4I21.4172
O197.5I21.5173CCLSV2OKDNC/CONNECTION OK
O197.6I21.6174
O197.7I21.7175
O207.0I31.0248M63.0I31.0
O207.1I31.1249M63.1I31.1
O207.2I31.2250M63.2I31.2
O207.3I31.3251M63.3I31.3
O207.4I31.4252M63.4I31.4
O207.5I31.5253M63.5I31.5CCGEWAKTTHREAD CYCLE ACTIVE
‘
O207.6I31.6254M63.6I31.6CCG86G86 ACTIVE
−
O207.7I31.7255M63.7I31.7CCG84G84 ACTIVE
−
−Only with CC 220 M, Type1 osa M
‘ Only with CC 220 T, Type1 osa T
1070 073 758101
1 − 14
Digital Interface
1.1.3PLC input addresses of the MTB1 I/O inputs (only CC 220)
Address Address
Word coupl.Bit coupl. MTB1 I/O inputs Remarks
O208.0 I32.0 PORT X21, TERMINAL 0
O208.1 I32.1 PORT X21, TERMINAL 1
O208.2 I32.2 PORT X21, TERMINAL 2
O208.3 I32.3 PORT X21, TERMINAL 3
O208.4 I32.4 PORT X21, TERMINAL 4
O208.5 I32.5 PORT X21, TERMINAL 5
O208.6 I32.6 PORT X21, TERMINAL 6
O208.7 I32.7 PORT X21, TERMINAL 7
O209.0 I33.0 PORT X22, TERMINAL 0
O209.1 I33.1 PORT X22, TERMINAL 1
O209.2 I33.2 PORT X22, TERMINAL 2
O209.3 I33.3 PORT X22, TERMINAL 3
O209.4 I33.4 PORT X22, TERMINAL 4
O209.5 I33.5 PORT X22, TERMINAL 5
O209.6 I33.6 PORT X22, TERMINAL 6
O209.7 I33.7 PORT X22, TERMINAL 7
Typ e 1 osa / CC 220
Signal description
O210.0 I34.0 PORT X23, TERMINAL 0
O210.1 I34.1 PORT X23, TERMINAL 1
O210.2 I34.2 PORT X23, TERMINAL 2
O210.3 I34.3 PORT X23, TERMINAL 3
O210.4 I34.4 PORT X23, TERMINAL 4
O210.5 I34.5 PORT X23, TERMINAL 5
O210.6 I34.6 PORT X23, TERMINAL 6
O210.7 I34.7 PORT X23, TERMINAL 7
O211.0 I35.0 PORT X24, TERMINAL 0
O211.1 I35.1 PORT X24, TERMINAL 1
O211.2 I35.2 PORT X24, TERMINAL 2
O211.3 I35.3 PORT X24, TERMINAL 3
O211.4 I35.4 PORT X24, TERMINAL 4
O211.5 I35.5 PORT X24, TERMINAL 5
O211.6 I35.6 PORT X24, TERMINAL 6
O211.7 I35.7 PORT X24, TERMINAL 7
O212.0 I36.0 PORT X25, TERMINAL 0
O212.1 I36.1 PORT X25, TERMINAL 1
O212.2 I36.2 PORT X25, TERMINAL 2
O212.3 I36.3 PORT X25, TERMINAL 3
O212.4 I36.4 PORT X25, TERMINAL 4
O212.5 I36.5 PORT X25, TERMINAL 5
O212.6 I36.6 PORT X25, TERMINAL 6
O212.7 I36.7 PORT X25, TERMINAL 7
1070 073 758101
O213.0 I37.0 PORT X26, TERMINAL 0
O213.1 I37.1 PORT X26, TERMINAL 1
O213.2 I37.2 PORT X26, TERMINAL 2
O213.3 I37.3 PORT X26, TERMINAL 3
O213.4 I37.4 PORT X26, TERMINAL 4
O213.5 I37.5 PORT X26, TERMINAL 5
O213.6 I37.6 PORT X26, TERMINAL 6
O213.7 I37.7 PORT X26, TERMINAL 7
Note: All inputs that are signalled via the MTB1 I/O to the PLC must be present for
at least 2 PLC cycles before they can be interpreted as HIGH or LOW signals.
1 − 15
Digital Interface
Typ e 1 osa / CC 220
Signal description
Address Address
Word coupl.Bit coupl. MTB1 I/O inputs Remarks
O214.0 I38.0 PORT X27, TERMINAL 0
O214.1 I38.1 PORT X27, TERMINAL 1
O214.2 I38.2 PORT X27, TERMINAL 2
O214.3 I38.3 PORT X27, TERMINAL 3
O214.4 I38.4 PORT X27, TERMINAL 4
O214.5 I38.5 PORT X27, TERMINAL 5
O214.6 I38.6 PORT X27, TERMINAL 6
O214.7 I38.7 PORT X27, TERMINAL 7
O215.0 I39.0 PORT X28, TERMINAL 0
O215.1 I39.1 PORT X28, TERMINAL 1
O215.2 I39.2 PORT X28, TERMINAL 2
O215.3 I39.3 PORT X28, TERMINAL 3
O215.4 I39.4 PORT X28, TERMINAL 4
O215.5 I39.5 PORT X28, TERMINAL 5
O215.6 I39.6 PORT X28, TERMINAL 6
O215.7 I39.7 PORT X28, TERMINAL 7
1070 073 758101
Note: All inputs that are signalled via the MTB1 I/O to the PLC must be present for
at least 2 PLC cycles before they can be interpreted as HIGH or LOW signals.
1 − 16
Digital Interface
1.1.4PLC output addresses of the MTB1 I/O outputs (only CC 220)
Address Address
Word coupl.Bit coupl. MTB1 I/O outputs Remarks
O248.0 O32.0 PORT X11, TERMINAL 0
O248.1 O32.1 PORT X11, TERMINAL 1
O248.2 O32.2 PORT X11, TERMINAL 2
O248.3 O32.3 PORT X11, TERMINAL 3
O248.4 O32.4 PORT X11, TERMINAL 4
O248.5 O32.5 PORT X11, TERMINAL 5
O248.6 O32.6 PORT X11, TERMINAL 6
O248.7 O32.7 PORT X11, TERMINAL 7
O249.0 O33.0 PORT X12, TERMINAL 0
O249.1 O33.1 PORT X12, TERMINAL 1
O249.2 O33.2 PORT X12, TERMINAL 2
O249.3 O33.3 PORT X12, TERMINAL 3
O249.4 O33.4 PORT X12, TERMINAL 4
O249.5 O33.5 PORT X12, TERMINAL 5
O249.6 O33.6 PORT X12, TERMINAL 6
O249.7 O33.7 PORT X12, TERMINAL 7
Typ e 1 osa / CC 220
Signal description
O250.0 O34.0 PORT X13, TERMINAL 0
O250.1 O34.1 PORT X13, TERMINAL 1
O250.2 O34.2 PORT X13, TERMINAL 2
O250.3 O34.3 PORT X13, TERMINAL 3
O250.4 O34.4 PORT X13, TERMINAL 4
O250.5 O34.5 PORT X13, TERMINAL 5
O250.6 O34.6 PORT X13, TERMINAL 6
O250.7 O34.7 PORT X13, TERMINAL 7
O251.0 O35.0 PORT X14, TERMINAL 0
O251.1 O35.1 PORT X14, TERMINAL 1
O251.2 O35.2 PORT X14, TERMINAL 2
O251.3 O35.3 PORT X14, TERMINAL 3
O251.4 O35.4 PORT X14, TERMINAL 4
O251.5 O35.5 PORT X14, TERMINAL 5
O251.6 O35.6 PORT X14, TERMINAL 6
O251.7 O35.7 PORT X14, TERMINAL 7
1070 073 758101
Note: All inputs that are signalled via the MTB1 I/O to the PLC must be present for
at least 2 PLC cycles before they can be interpreted as HIGH or LOW signals.
1 − 17
Digital Interface
Typ e 1 osa / CC 220
Signal description
1.1.5Signals to the machine for PIC 250 modules with I/O 24/0.2 (only CC 220)
Address Outputs of PLC
PIC 250 module I/O 24/0.2 Remarks
O36.0 PORT X11, PIN 27
O36.1 PORT X11, PIN 50
O36.2 PORT X11, PIN 09
O36.3 PORT X11, PIN 33
O36.4 PORT X11, PIN 26
O36.5 PORT X11, PIN 17
O36.6 PORT X11, PIN 08
O36.7 PORT X11, PIN 49
O37.0 PORT X11, PIN 25
O37.1 PORT X11, PIN 16
O37.2 PORT X11, PIN 07
O37.3 PORT X11, PIN 32
O37.4 PORT X11, PIN 23
O37.5 PORT X11, PIN 15
O37.6 PORT X11, PIN 06
O37.7 PORT X11, PIN 48
O38.0 PORT X11, PIN 22
O38.1 PORT X11, PIN 14
O38.2 PORT X11, PIN 05
O38.3 PORT X11, PIN 31
O38.4 PORT X11, PIN 21
O38.5 PORT X11, PIN 13
O38.6 PORT X11, PIN 04
O38.7 PORT X11, PIN 30
O39.0 PORT X11, PIN 20
O39.1 PORT X11, PIN 12
O39.2 PORT X11, PIN 03
O39.3 PORT X11, PIN 29
O39.4 PORT X11, PIN 36
O39.5 PORT X11, PIN 11
O39.6 PORT X11, PIN 02
O39.7 PORT X11, PIN 28
O40.0 PORT X11, PIN 19
O40.1 PORT X11, PIN 10
O40.2 PORT X11, PIN 01
O40.3 PORT X11, PIN 47
O40.4 PORT X11, PIN 18
O40.5 PORT X11, PIN 34
O40.6 PORT X11, PIN 35
O40.7 PORT X11, PIN 37
If a second I/O card is used, the address range O41.0 to O45.7 is in addition used for a further
40 outputs.
If the PCI/OS is used in conjunction with PIC 250 and an external PLC extension device, the
addresses I36.0 to I63.7 can be used, subject to the capacity of the PLC I/O.
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1 − 18
Digital Interface
Typ e 1 osa / CC 220
Signal description
1.1.6Signals from the machine for PIC 250 modules with I/O 24/0.2 (only CC 220)
Address Inputs of PLC
PIC 250 module I/O 24/0.2 Remarks
I40.0 PORT X22, PIN 48
I40.1 PORT X22, PIN 47
I40.2 PORT X22, PIN 50
I40.3 PORT X22, PIN 49
I40.4 PORT X22, PIN 33
I40.5 PORT X22, PIN 32
I40.6 PORT X22, PIN 17
I40.7 PORT X22, PIN 16
I41.0 PORT X22, PIN 46
I41.1 PORT X22, PIN 15
I41.2 PORT X22, PIN 31
I41.3 PORT X22, PIN 45
I41.4 PORT X22, PIN 30
I41.5 PORT X22, PIN 14
I41.6 PORT X22, PIN 29
I41.7 PORT X22, PIN 44
I42.0 PORT X22, PIN 13
I42.1 PORT X22, PIN 12
I42.2 PORT X22, PIN 28
I42.3 PORT X22, PIN 43
I42.4 PORT X22, PIN 11
I42.5 PORT X22, PIN 27
I42.6 PORT X22, PIN 42
I42.7 PORT X22, PIN 10
I43.0 PORT X22, PIN 26
I43.1 PORT X22, PIN 41
I43.2 PORT X22, PIN 09
I43.3 PORT X22, PIN 25
I43.4 PORT X22, PIN 24
I43.5 PORT X22, PIN 08
I43.6 PORT X22, PIN 40
I43.7 PORT X22, PIN 07
I44.0 PORT X22, PIN 23
I44.1 PORT X22, PIN 39
I44.2 PORT X22, PIN 06
I44.3 PORT X22, PIN 22
I44.4 PORT X22, PIN 38
I44.5 PORT X22, PIN 05
I44.6 PORT X22, PIN 21
I44.7 PORT X22, PIN 04
I45.0 PORT X22, PIN 37
I45.1 PORT X22, PIN 20
I45.2 PORT X22, PIN 03
I45.3 PORT X22, PIN 36
I45.4 PORT X22, PIN 19
I45.5 PORT X22, PIN 02
I45.6 PORT X22, PIN 01
I45.7 PORT X22, PIN 18
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1 − 19
Digital Interface
Typ e 1 osa / CC 220
Signal description
Address Inputs of PLC
PIC 250 module I/O 24/0.2 Remarks
I46.0 PORT X22, PIN 34
I46.1 PORT X22, PIN 35
I46.2 PORT X21, PIN 15
I46.3 PORT X21, PIN 07
I46.4 PORT X21, PIN 14
I46.5 PORT X21, PIN 06
I46.6 PORT X21, PIN 13
I46.7 PORT X21, PIN 05
I47.0 PORT X21, PIN 12
I47.1 PORT X21, PIN 04
I47.2 PORT X21, PIN 11
I47.3 PORT X21, PIN 03
I47.4 PORT X21, PIN 10
I47.5 PORT X21, PIN 02
I47.6 PORT X21, PIN 09
I47.7 PORT X21, PIN 01
If a second I/O card is used, the address range I48.0 to I55.7 is in addition used for a further 64
.
inputs
If the PCI/OS is used in conjunction with PIC 250 and an external PLC extension device, the
addresses I40.0 to I63.7 can be used, subject to the capacity of the PLC I/O.
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1 − 20
1.2Signal descriptions
Key to abbreviations
APP = Application
OM = Operating mode
CPL = Customer Programming Language
DNC = Direct Numerical Control
GOM = Group operating mode
H/L signal = High/low signal
HiFu = Auxiliary function
IF = Interface
MDI = Manual Data Input
MP = Machine paramter
MPP = Machine parameter program
MTB = Machine Tool Builder
NC / CNC = (Computer) numerical control
P 7009 = Machine parameter P 7009
REF. PT. = Reference point
RWED = Read, Write, Execute, Delete
PLC = Programmable logic controllers
STROBE = Change signal
SW = Software
SWL = Software limit switch
VS = Feedrate
VSHALT = Feed hold
MTB = Machine tool builder
Digital Interface
Signal description
Type1 osa / CC 220
Signal description
Notes on signal descriptions
A description of the interface signals may be found under the corresponding PIC
address (in the "Bit coupl." column in the interface tables) or under the
corresponding softPIC address (in interface tables under column "Type1 osa
softPIC").
1. The input and output signals and their meanings are described in relation to the
PLC or the softPIC (Type1 osa) or PIC 250 (CC 220)!
2. In the diagrams, as opposed to point 1:
I stands for a CNC input and O for a CNC output.
3. Words in upper case characters have only a direct, literal meaning with regard
to interface, softkey, programming, etc.
They are printed in bold typeface to give them particular emphasis.
e.g. TRAVEL COMMAND (Interface)
OPTIONAL STOP (Softkey)
WAIT (Programming)
4. Words in normal case characters with speech marks are terms intended to be
emphasised within the sentence. They may or may not refer to IF signals or soft
keys.
e.g. "Modes interlock"
"All axes have reached ref. pnt."
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1 − 21
Digital Interface
Signal description
Type1 osa / CC 220
Signal description
5. Help signals are given in diagrams for greater clarity. These signals are only
intended to identify a particular event in the diagrams. They appear in normal
case characters.
Program activation
PROGRAM EXISTS
(Help signal)
(IF signal, softkey or program command)
6. For signal evaluation it should be remembered that certain signals are only
available in conjunction with supplied options.
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1 − 22
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