Blodgett S1828E Installation Manual

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S1828E
CONVEYOR OVEN
INSTALLATION - OPERATION - MAINTENANCE
BLODGETT OVEN COMPANY
50 Lakeside Avenue, Box 586, Burlington, Vermont 05402 USA Telephone: (800) 331-5842, (802) 860-3700 Fax: (802) 864-0183
WWW.BLODGETT.COM
PN 63936 (08/09) Rev. B
G.S. Blodgett Corporation
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IMPORTANT
WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT
FOR YOUR SAFETY
Do not store or use gasoline or other ammable vapors or liquids in the vicinity of this or any other appliance.
The information contained in this manual is important for the proper installation, use, and maintenance of this oven. Adherence to these procedures and instructions will result in satisfactory baking results and long, trouble free service. Please read this manual carefully and retain it for future reference.
Errors: Descriptive, typographic or pictorial errors are subject to
correction. Specications are subject to change without notice.
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THE REPUTATION YOU CAN COUNT ON
For over a century and a half, The Blodgett Oven Company has been build­ing ovens and nothing but ovens. We’ve set the industry’s quality standard for all kinds of ovens for every foodservice operation regardless of size, application or budget. In fact, no one offers more models, sizes, and oven applications than Blodgett; gas and electric, full-size, half-size, countertop and deck, con-vection, Cook’n Hold, Combi-Ovens and the industry’s high­est quality Pizza Oven line. For more information on the full line of Blodgett ovens contact your Blodgett representative.
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TABLE OF CONTENTS
Page SECTION 1
I. MODEL IDENTIFICATION ..............................................1
S1828 ELECTRICAL SPECIFICATIONS .........................2
II. COMPONENT FUNCTION .............................................4
A. Conveyor Motor and Conveyor Belt ........................4
B. Blower Fan .................................................................4
C. Electric Heaters .........................................................4
D. Cooling Fan ................................................................4
E. Air Fingers and Blank Plates - See Figure 1-9 ........4
SECTION 2
I. UNLOADING ....................................................................7
S1828 OVEN INSTALLATION
REQUIRED KITS AND EQUIPMENT ...........................8
PARTS LIST FOR SERIES S1828 ELECTRIC OVEN
INSTALLATION KIT .....................................................8
UTILITY ROUGH-IN DIMENSIONS AND POSITIONING
FOR S1828 OVENS ....................................................12
CIRCUIT BREAKER .......................................................12
ELECTRICAL SPECIFICATIONS ..................................12
ELECTRICAL RATING ...................................................12
SUPPLY WIRE ...............................................................12
SUGGESTED ..................................................................12
II. VENTILATION GUIDELINES ........................................12
III. ELECTRICAL CONNECTION INFORMATION FOR
S1828 OVENS. ............................................................13
IV. ELECTRIC SUPPLY FOR ELECTRIC-HEATED
OVENS .......................................................................12
SECTION 3 INSTALLATION
I. CONTROL FUNCTIONS .................................................15
II. COMPONENT INFORMATION AND LOCATION ........16
A. Door Safety Switch ..................................................16
B. Blower Switch ..........................................................16
C. Heat Switch ..............................................................16
D. Temperature Controller ............................................16
E. Conveyor .................................................................17
MEASURING CONVEYOR SPEED. ..............................17
III. STEP-BY-STEP OPERATION .....................................18
A. Startup Procedures ..................................................18
Daily Startup ..................................................................18
Power Failure .................................................................18
B. Shutdown Procedure ..............................................18
TABLE OF CONTENTS
(Continued)
Page
IV. NORMAL OPERATION - STEP-BY-STEP ...................... 20
A.Daily Startup Procedure ............................................ 20
B. Daily Shutdown Procedure ..................................... 20
V. QUICK REFERENCE: TROUBLESHOOTING .............. 22
SECTION 4 MAINTENANCE
I. MAINTENANCE - DAILY ............................................. 24
A. Exterior ...................................................................... 24
B. Cooling Fan ............................................................... 24
C. Conveyor Belt ........................................................ 24
D. Crumb Pans ............................................................ 24
II. MAINTENANCE - MONTHLY ......................................25
A. Removing Conveyor From Oven For Cleaning .... 25
B. Air Fingers Disassembly For Cleaning .................. 27
C. Reassembly of Air Fingers ..................................... 28
D. Reinstall End Plugs .................................................30
E. Conveyor Reassembly Into Oven ........................... 31
F. Checking Conveyor Belt Tension ........................... 31
G. Conveyor Belt Link Removal .................................. 32
H. Attaching Drive Chain ............................................. 33
III. MAINTENANCE - EVERY 3 MONTHS .........................35
A. Electrical Terminals ................................................. 35
B. Ventilation ................................................................ 35
IV. MAINTENANCE - EVERY 6 MONTHS ......................... 35
S1828 ELECTRIC OVEN KEY SPARE PARTS ............ 36
KEY SPARE PARTS KIT ............................................... 36
SECTION 5 TROUBLESHOOTING
Troubleshooting Charts ................................................... 37
SECTION 6 - PARTS LIST
SINGLE OVEN EXPLODED VIEW ....................................41
RELAY PANEL .................................................................. 43
BLOWER ASSEMBLY ....................................................... 45
CONTROL PANEL ............................................................. 47
SINGLE CONVEYOR ......................................................... 49
SECTION 7 ELECTRICAL SCHEMATICS
Wiring Diagram, E208-240V 50/60/1, S1828 .................... 51
Wiring Diagram, E208-240V 50/60/3, S1828 .................... 52
Wiring Diagram, E380-480V 50/60/3, S1828 .................... 53
Wiring Diagram, E380V 50/60/3, CE S1828 ..................... 54
NOTE
Wiring Diagrams are in Section 7 of this Manual.
The diagram for each oven is also on the lower
inner surface of its Control Console.
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NOTES
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SECTION 1
DESCRIPTION
I. MODEL IDENTIFICATION
The Blodgett S1828 may be used either as a single oven or stacked for use as double or triple ovens.
A single Blodgett S1828 Oven (Figure 1-1) is mounted on a base pad with legs. A double oven (Figure 1-2) consists of two, stacked, single ovens. A triple oven (Figure 1-3) consists of three stacked single ovens. The lower oven is mounted on a base pad.
On a double or triple oven, the ovens operate independently. All ovens use identical controls and components. One oven can be cleaned or serviced, while the others are operating.
SECTION 1
DESCRIPTION
Figure 1-1. Single S1828 Oven
Figure 1-2. Double S1828 Oven
Figure 1-3. Triple S1828 Oven
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SECTION 1 DESCRIPTION
S1828 SERIES OVEN SPECIFICATIONS
Conveyor Belt Width 18.00" (457mm) Heating Zone Length 28.00" (711mm) Baking Area Square Feet 3.5 sq. ft. (0.33 sq. m.) Overall Dimension
Standard Single Oven w/Legs 50.00" (1270mm) L ×
40.75" (1035mm) W ×
21.72" (786mm) H × Overall Dimension
Double Oven 50.00" (1270mm) L ×
40.75" (1035mm) W ×
37.27" (947mm) H x Overall Dimension
Triple Oven 50.00" (1270mm) L x
40.75" (1035mm) W ×
52.82" (1342mm) H × Weight of Single Oven 250 lb (93.3kg) Shipping Weight 325 lb (121.3kg) Shipping Cube 22.1 ft3 (0.62 m3) Operating Range 12 kW/hr (3 ph)/10kW/hr (1ph) Maximum Operating Temperature 600°F (316°C) Warm-up Time 20 min. Belt Speed Limits 1-10 minutes
SERIES S1828 ELECTRICAL SPECIFICATIONS
Main Blower & Control Circuit Phase Frequency kW Amperage Poles Wires
Elements Voltage Voltage Draw L1 L2 L3 N
208-240V 208-240 3 Ph 50/60 Hz 208 12 35.3 35.3 33.3 - 3 Pole 4 Wire
(3 hot, 1 grd) 3 Ph 50/60 Hz 240 12 30.8 30.8 28.8 - 3 Pole 4 Wire (3 hot, 1 grd)
380V Export 208-240V 3 Ph 50/60 Hz 380 12 20.2 18.2 18.2 2.0 3 Pole 4 Wire (3 hot, 1neut, 1 grd)
480V 208-240V 3 Ph 50/60 Hz 480 12 16.4 14.4 14.4 2.0 3 Pole 4 Wire (3 hot, 1neut, 1 grd)
208-240V 208-240 1 Ph 50/60 Hz 208 10 48.1 48.1 2 Pole 3 Wire
(2 hot, 1 grd) 1 Ph 50/60 Hz 230 9.2 40.0 40.0 2 Pole 3 Wire (2 hot, 1 grd) 1 Ph 50/60 Hz 240 10 41.7 41.7 2 Pole 3 Wire (2 hot, 1 grd)
NOTE
Wiring Diagrams are contained in Section 7 of this Manual
and are also located inside the oven at the
bottom of the Control Panel
This Manual Must Be Kept For Future Reference
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II. COMPONENT FUNCTION (Figure 1-4)
SECTION 1
DESCRIPTION
Figure 1-4. S1828 Oven Components Locations
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SECTION 1 DESCRIPTION
II. COMPONENT FUNCTION
A. Conveyor Motor and Conveyor Belt
The conveyor belt is driven by a variable-speed electric motor (Figure 1-5) operating through a gear reducer. The motor speed is controlled by a digital control. The stainless-steel wire belt can travel in either direction at variable rates ranging from 3 minutes to 30 minutes; this is the time that a product can take to pass through the oven.
B. Blower Fan
The blower fans are located at the rear of the oven.
These blowers force heated air through the air ngers.
The BLOWER switch must be set to “ON” or “I” for oven warmup and baking.
C. Electric Heaters
There is one heater element mounted on the inside of the rear panel. The element is connected to an electrical con­trol which is energized by the temperature controller.
Blower Assembly
D. Cooling Fan — See Figure 1-5 and Figure 1-6
The cooling fan is located in the back of the oven. The cooling fan draws air through its grille, blowing it through the blower motor compartment and the control compartments into the oven top and exhausted out the front louvers.
E. Air Fingers and Blank Plates - See Figure 1-7
E1. Air Fingers
An Air Finger Assembly is made up of three parts:
1. Outer Plate - The Outer Plate is the removable cover- ing with tapered holes, which direct the air stream onto the product being baked.
2. Inner Plate -The perforated Inner Plate is vital in forming the unique air jets. It must be assembled into the manifold with its holes aligned with the holes of the outer plate.
3. Manifold - The Manifold is the assembly which slides on tracks into the oven plenum.
Right Control Box
Figure 1-5. Machinery Compartment
Components
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SECTION 1
DESCRIPTION
Figure 1-6. Cooling Fan
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SECTION 1 DESCRIPTION
F2. Blank Plates
1. Blank Plates- The Blank Plates are available to install
on the plenum where an air nger is not required.
Figure 1-7. Air Finger Components.
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SECTION 2
INSTALLATION
SECTION 2
INSTALLATION
NOTE: The oven, when installed, must be electrically grounded in accordance with local codes, or in the ab­sence of local codes, with the National Electrical Code (NEC), or ANSI/NFPA70.
NOTE
There must be adequate clearance between
the oven and any adjacent combustible con-
struction. Clearance must also be provided for servicing and for operation.
CAUTION
It is recommended that the oven be placed under a ventilation hood for adequate air supply and ventilation.
CAUTION
Do not obstruct the ow of ventilation air to and
from your oven. Do not obstruct the fan holes in the rear of the unit.
CAUTION
On ovens with the Machinery Drive Compartment located at the right end, a minimum clearance of 0 to a left side wall, 18 to a right side wall and 6 from a back wall to air openings at the rear of the oven must be maintained.
I. UNLOADING
Your Blodgett S1828 Oven is shipped partially assembled. It will arrive in a carton on a crate.
The crate and carton must be examined before signing the Bill of Lading. Report any visible damage to the transport company, and check for the proper number of crates. If
apparent damage is found, make arrangements to le a
claim against the carrier. Surface Interstate Commerce Regulations (U.S.A.) require that the claim must be initi­ated by the consignee within 10 days from the date that the shipment is received.
For servicing and cleaning, a minimum of 18 clearance from all walls is recommended.
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SECTION 2 INSTALLATION
PARTS LIST FOR 1828S ELECTRIC OVEN
INSTALLATION KIT
Single and Double Stack Ovens
P/N 55311
ITEM
NO. QTY PART NO. DESCRIPTION 1 4 3101908 LEG 4 AD FT
2 1 62208 INSULATION BOTTOM TRAY 3 1 62206 BOTTOM TRAY WELDMENT 4 1 61650 TOP COVER
5 4 51387 SCREW MSSLT THREAD 8-32 × 1/2, 18-8 7 4 62207 INSULATION
PARTS LIST FOR S1828 ELECTRIC OVEN
INSTALLATION KIT
Triple Stack Oven
P/N 55312
ITEM
NO. QTY PART NO. DESCRIPTION 1 2 62208 INSULATION BOTTOM TRAY
2 1 62206 BOTTOM TRAY WELDMENT 3 1 61650 TOP COVER
4 4 51387 SCREW MSSLT THREAD 8-32 × 1/2, 18-8 5 4 M3828 PIN, ALIGNMENT 7 4 62207 INSULATION
Figure 2-1. S1828 Electric Oven Installation Parts
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SECTION 2
INSTALLATION
Figure 2-5. MODEL S1828 SINGLE OVEN DIMENSIONS
1
The Opening Height is Adjustable from 2-1/4 inch minimum
1
to 3-3/4 inch maximum in 1/2 inch increments.
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SECTION 2 INSTALLATION
1
Figure 2-6. MODEL S1828 DOUBLE OVEN DIMENSIONS
The Opening Height is Adjustable from 2-1/4 inch minimum
1
to 3-3/4 inch maximum in 1/2 inch increments.
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SECTION 2
INSTALLATION
Figure 2-7. MODEL S1828 TRIPLE OVEN DIMENSIONS
1
The Opening Height is Adjustable from 2-1/4 inch minimum
1
to 3-3/4 inch maximum in 1/2 inch increments.
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SECTION 2 INSTALLATION
UTILITY ROUGH-IN DIMENSIONS AND POSITIONING
WARNING
DO NOT USE CONDUIT OR GAS LINE FOR GROUND CONNECTION.
CAUTION
IT IS RECOMMENDED THAT THE OVEN BE PLACED UNDER A VENTILATION HOOD FOR ADEQUATE AIR SUPPLY AND VENTILATION.
ELECTRIC SUPPLY TO BE
PROVIDED BY CUSTOMER
FOR S1828 OVENS
CIRCUIT BREAKER
Separate circuit breaker with lockout/tagout electrical shutoff for each oven. Wire each oven separately.
60 Amp circuit breaker for 208-240V 1ph, 50 Amp circuit breaker for 208-240V 3ph, or 30 Amp circuit breaker for 380-480V.
ELECTRICAL SPECIFICATIONS
Bl o w e r / el e m e n t
h a s e
P
Ci r C u i t
kW
Fr e q u e n C y
o l e s
P
wi r e s
L1 L2 L3
208V 240V 380V 480V 280V 230V 240V
3 3 3 3 1 1 1
208/240 208/240 208/240 208/240 208/240 208/240 208/240
12 12 12 12 10 9.2 10
50/60 50/60 50/60 50/60 50/60 50/60 50/60
3 4 4 4 2 2 2 4 5 5 5 3 3 2
35.3 30.8 20.2 16.4 48.1 40.0 41.7
35.3 30.8 18.2 14.4 48.1 40.0 41.7
33.3 28.8 18.2 14.4 - - -
N
- - 2.0 2.0 - - -
Figure 2-9. Typical S1828 Oven(s) Installation
CAUTION
UNIT MUST HAVE AIR VENT PLATES
INSTALLED OR WARRANTY WILL BE VOID.
II. VENTILATION GUIDELINES
A mechanically driven ventilation system is required for the Blodgett S1828 conveyorized electric ovens.
Local codes and conditions vary greatly from one area to another and must be complied with. Following are the suggested requirements for good ventilation. Please remember these are recommendations or guidelines, you may have a special condition or problem that will require the services of a ventilation engineer or specialist. Proper ventilation is the oven owner’s responsibility. Improper ventilation can inhibit oven performance.
Please Note: There are now two “stand off” ‘C’ Channels
that must be installed in the eld (See Section 6: PARTS
LIST, page 44-45 for reference, Item 5).
SUPPLY WIRE
Supply wire size must be in accordance with the National Electrical Code (current edition) and must be in compli­ance with local codes.
SUGGESTED
If space permits, service should be located near the control console end of the oven(s) to allow convenient access to safety switches.
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SECTION 2
INSTALLATION
These ‘C’ Channel brackets are installed in the vertical plane using existing screws (Item 6) to support these ‘C’ Channels using the upper and lower Key Hole openings in the ‘C’ Channels. The ‘C’ Channels are identical and once installed will allow ample amounts of air through the cooling fan mounted on the rear side of the oven by keeping the oven away from the rear wall.
If you have any questions about how to mount these two ‘C’ Channel brackets, kindly phone Middleby Technical
Services at 847-741-3300. Press 3, then 5 for Technical Support.
III. ELECTRICAL CONNECTION
INFORMATION FOR S1828 OVENS.
WARNING
Authorized supplier personnel normally accom­plish the connections for the ventilation system, electric supply, as arranged by the customer. Following these connections, the factory-autho­rized installer can perform the initial startup of the oven.
Check the oven data plate (Figure 2-10) before making any electric supply connections. Electric supply connections must agree with data on the oven data plate.
NOTE: The electric supply installation must satisfy the requirements of the appropriate statutory authority, such as the National Electrical Code (NEC), ANSI/NFPA70, (U.S.A.); the Canadian Electrical Code, CSA C22.2; the Australian Code AG601; or other applicable regulations.
A fused disconnect switch or a main circuit breaker (customer furnished) MUST be installed in the electric supply line for each oven; it is recommended that this switch/ circuit breaker have lockout/tagout capability. The electric supply connection must meet all national and local electrical code requirements. Copper is the recommended material for the electrical supply conductors.
IV. ELECTRIC SUPPLY FOR
ELECTRICALLY HEATED OVENS
Power requirements for electrically heated ovens are usually 208 - 240VAC, 1-phase, 3-wire (2 ‘hot’, 1 ground), although ovens built for export can have power requirements of 380VAC and 480VAC. (These ovens have a 4-wire system.) A 1.5 (38mm) diameter cutout/hole in the back of the machinery compartment provides access for the electrical supply connections on 380V and 480V units. 208V and 240V units have a cord and plug. Using
exible cable(s) for the electrical power supply conductors
requires a 2 (51mm) strain-relief tting (not furnished) to enable safe access to the terminal block from which oven power is distributed.
The supply conductors must be of the size and material (copper) recommended to provide the current required;
(refer to the data plate for the ampere specications).
The electric current rating for each conductor supplying a S1828 Oven ranges from a minimum of 17.3 amperes to a maximum of 39.9 amperes.
Typical specications for each S1828 Oven are 208V
or 240V, 1-phase, 3-wire, 8.3kW; this oven requires 50-ampere service. An 1828S Double Oven (Figure 1-2) installation would require two 50-ampere service connections, one for each oven; the 8.3kW power consumption also doubles for such an installation to
16.6kW. The 208V or 240VAC electrically heated oven uses two
legs of the supplied power to provide 208V or 240VAC power for the oven control circuitry.
Figure 2-11. Junction Connection BoxFigure 2-10. Typical Electric Oven Data Plate
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SECTION 2 INSTALLATION
NOTES
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Page 21
I. CONTROL FUNCTIONS
SECTION 3
OPERATION
SECTION 3
OPERATION
Figure 3-1. S1828 Oven Control Functions
WARNING
A possibility of injury from rotating parts and electric shock exists in this oven. Never disassemble or clean the oven with the BLOWER switch or any other oven control turned “ON” or “I”. Turn “OFF” or “O” and lockout or tagout all electric power to the oven before attempting to clean or service this oven.
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SECTION 3 OPERATION
II. COMPONENT INFORMATION AND
LOCATION (Figures 3-1 and 3-2)
A. Door Safety Switch
The Door Safety Switch is located at the lower right side of control panel opening. Opening the control panel door permits this switch to open, disconnecting power to all electrical controls.
CAUTION
Do NOT touch the wires going to this safety switch. Current is always present.
B. Blower Switch
The blower switch has two positions. The switch must be “ON” or “I” for the main blowers to come on and permit the oven to run. The fan circulates the air throughout the oven and must stay on during baking and during the cool down cycle above 200°F (93°C) to prevent blower bearing damage. To protect the blower motor and bearings a thermostatic override is built into the oven. If the temperature inside the oven
is over 180°F (82°C) the main blower will continue to run after the blower switch is turned to the “OFF” or “O” position.
C. Heat Switch
Turning the HEAT switch to “ON” or “I” will energize the electric heating system. This switch is in series with the blower fan motor and high temperature override switch. Both switches must be closed before the heating elements an be energized.
D. Temperature Controller
The temperature controller is a solid-state, PID type to maintain the operator-set temperature. The temperature controller continuously monitors the oven temperature and turns on the modulating solid state relay controller. The heat is on for the time required to maintain a constant oven temperature.
The temperature controller contains a low-limit switch which allows the oven to cool down to 200°F (93°C) before shutting off the blower. A high-limit indication (ALM 1) will appear on the display if the oven reaches 650°F (343°C).
Figure 3-2. Interior View of Control Console
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E. Conveyor
The on-off switch for the conveyor motor is on the control panel. Also on the control panel is the digital conveyor speed control. The digital control can be adjusted from 3 min. to 30 min. bake time (conveyor speed). Refer to Figure 3-3.
Conveyor speed is measured by the amount of time it takes for an item to go through the bake chamber of the oven.
MEASURING CONVEYOR SPEED.
SECTION 3
OPERATION
See Figures 3-4 and 3-5.
To check conveyor speed, place a product item at the entrance end of baking chamber as shown. Time how long it takes for the leading edge of the item to go from the entrance end of the baking chamber to the exit end. This should be the conveyor speed shown on the con­veyor speed digital control.
NOTE: In Figures 3-4 and 3-5, the oven shown is with the conveyor running right to left.
WARNING
Possibility of injury from rotating parts and
electrical shock exist in this oven.
Never disassemble or clean the oven with the
blower switch or any other part of the oven
turned “ON” or “I”. Turn “OFF” or “O” and lockout or tagout all electrical power to the oven before attempting to clean or service
this oven.
Figure 3-3. Conveyor Speed Digital Control
Figure 3-4. Product at entrance end of baking
chamber – BEGINNING OF TIMING
17
Figure 3-5. Product at exit end of baking
chamber – END OF TIMING
Page 24
SECTION 3 OPERATION
OVEN MUST BE KEPT CLEAR OF
COMBUSTIBLES AT ALL TIMES.
WARNING
4. Set the temperature controller to the desired baking temperature.
NOTE: For complete temperature controller operation instructions refer to Step C.
III. STEP-BY-STEP OPERATION
A. Startup Procedures
Daily Startup
1. Turn the BLOWER switch (Figure 3-6) to the “ON” or “I” position. This starts the main blower fan and the cooling
fans. The blower circulates air through the air ngers and
must stay on during the cooking or baking process.
2. Check to see if the cooling fans (see Figure 1-8) are operating when the blower switch (see Figure 3-6) is turned “ON” or “I”. The cooling fans cool the control components and blower motor. The cooling fans, located at the rear of the oven blows air into and through the cabinet. Air is exhausted through the front of the cabinet and also out the front of the oven. Refer to Daily Maintenance Section for fan intake checking procedure.
IMPORTANT NOTE
The cooling fan operates when the BLOWER switch is turned “ON” or “I”. It must operate to keep the control console below 140°F (60°C).
5. Turn the HEAT switch (Figure 3-6) to the “ON” or “I” position. This completes a circuit to supply electric power to the electric heating system. 6. Oven will reach a bak­ing temperature of 500°F (232°C) in approximately 20 minutes. Allow the oven to cycle for 30 minutes after it has reached desired bake temperatue. The oven is now ready for baking.
Power Failure
In case of power failure, turn off all switches and remove product. After power has been reestablished follow normal startup procedure.
B. Shutdown Procedure
1. Turn the BLOWER and HEAT switches to “OFF” or “O”.
NOTE: The blowers will remain on until the oven tem­perature cools down to 200°F (93°C) at which time they will stop automatically.
2. Make certain that there are no products left on the conveyor inside the oven. Turn the CONVEYOR switch to “OFF” or “O”.
3. Turn the CONVEYOR switch (Figure 3-6) to the “ON” or “I” position. This starts the conveyor belt moving through the oven. Set the conveyor speed for the desired baking time. Refer to the following Procedures E, F and G.
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Page 25
SECTION 3
OPERATION
S1828
Figure 3-6. Control Panel
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Page 26
SECTION 3 OPERATION
IV. NORMAL OPERATION - STEP-BY-STEP
A.Daily Startup Procedure
1. Check that the circuit breaker/fused disconnect is in the on position.
2. Turn the "BLOWER"
( ) switch to the
“ON” ("I") position.
3. Turn the "CONVEYOR" ( ) switch to the “ON” ("I") position.
4. If necessary, adjust the
conveyor speed setting by pressing the or
pushbuttons on the conveyor speed controller to change the displayed bake time.
5. Adjust the temperature controller to a desired set temperature, if neces­sary.
Press the Set Point
and Unlock keys at the same time. Wait for the "SET PT" light to turn on.
Press the Up Arrow
and Down Arrow Keys as necessary to adjust the set­point.
+
or
or
wait
for
7. Wait for the oven to heat to the setpoint temperature. Higher setpoint temperatures will require a longer wait. The oven can reach a temperature of 500°F (232°C) in approximately 15 minutes.
8. (Optional) Press the Temperature (
to show the Actual Temperature in the display, and wait for the "ACTUAL TEMP" light to turn on. This allows you to monitor the oven temperature as it rises to the setpoint.
9. Allow the oven to preheat for 10 minutes after it has reached the set point temperature.
B. DAILY SHUTDOWN PROCEDURE
1. Turn the "HEAT" ( ) and "BLOWER" ( ) switches
to the "OFF" ("O") position. Note that the blowers will remain in operation until the oven has cooled to below 200°F (93°C).
2. Make certain that there are no products left on the conveyor inside the oven. Turn the "CONVEYOR" ( switch to the "OFF" ("O") position.
3. After the oven has cooled and the blowers have turned to the “OFF” or “O” position, switch the circuit breaker/fuse disconnect to the “OFF” or “O” position.
) key
wait
for
)
6. Turn the "HEAT" ( ) switch to the "ON" ("I") position, and wait for the "HEAT ON" light to turn on.
wait
for
CAUTION
In case of power failure, turn all switches to the “OFF” ("O") position and remove the product. After the power has been restored, perform the normal startup pro­cedure. IF THE OVEN WAS SWITCHED OFF FOR LESS THAN 5 MINUTES, WAIT FOR AT LEAST FIVE MINUTES BEFORE RESTARTING THE OVEN.
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Page 27
SECTION 3
OPERATION
"SP LOCK"
Light
Lights when the set
point is locked out
from changes. This
setting can only be
changed by service
personnel.
OVERTEMP
Light
Lights when the oven
temperature is greater
than 650°F (343°C).
Refer to Quick Refer-
ence: Troubleshoot-
ing in this section.
Display
Shows the Set Point
or the Actual Tem-
perature in degrees
Fahrenheit (F) or
Celsius (C).
"HEAT ON" Light
Lights when the
burner is in
operation.
"SET PT" (set-
point) Light
Lights when the set
point is shown in
the display.
"ACTUAL TEMP"
Light
Lights when the Actual Temperature is shown
in the display.
Temperature Key
Press this key once
to view the Actual
Temperature in the
Display.
Press this key togeth-
er with the Set Point Key to allow the Set
Point to be changed.
Changes can only be
made for 60 seconds.
Unlock Key
Up Arrow and Down
Arrow Keys
Press these keys to adjust
the Set Point up or down.
If the Set Point will not
change, refer to Set Point
Key and Unlock Key in this
section.
Service Key
Service use
only.
Set Point Key
Press this key togeth-
er with the Unlock Key
to allow the Set Point
to be changed.
Changes can only be
made for 60 seconds.
21
Page 28
SECTION 3 OPERATION
V. QUICK REFERENCE: TROUBLESHOOTING
SYMPTOM PROBLEM SOLUTION
light is lit, food product is
undercooked
Oven will not
turn on at all
appears in display,
oven is not heating
Oven will not heat
The oven temperature ex­ceeded 650°F (343°C), and the burner was automatically shut down.
Electrical power may not be reaching the oven, or the controls may be set incorrectly.
The oven did not reach 200°F (93°C) within 15 minutes of startup, and the oven has stopped heating.
Controls may be set incorrectly.
Follow the procedures under Daily Shutdown Procedures in this section to shut down the oven. Contact your Blodgett Authorized Service Agent to determine and correct the cause of the condi­tion to prevent damage to the oven.
Check that the circuit breaker/fused disconnect is turned on.
Check that the "BLOWER" ( ) Switch is in the “ON” ("I")
position.
Turn the "HEAT" ( ), "BLOWER" ( ), and "CONVEYOR" (
)switches to the "OFF" ("O") position.
Wait for AT LEAST FIVE MINUTES before restarting the
oven.
Repeat the Daily Startup procedure.
Check that the Set Point is correctly set.
Check that both the "BLOWER" ( ) and "HEAT" ( )
Switches are in the “ON” ("I") position.
If the oven still will not heat,turn the "HEAT" ( ), "BLOWER"
( ), and "CONVEYOR" ( )switches to the "OFF" ("O")
position.
Wait for AT LEAST FIVE MINUTES before restarting the
oven.
Repeat the Daily Startup procedure. Check that the Set Point
is above 200°F (93°C).
Oven is operating, but little
or no air is blowing from air
ngers
Conveyor moves with a
jerky motion, or will not
move at all
Food products are over-
cooked or undercooked.
Air ngers may have been
reassembled incorrectly after cleaning.
Conveyor may be jammed on an object in the oven, or conveyor belt or drive chain tension may be incorrect.
Controls may be set incorrectly.
Turn the oven to the “OFF” or “O” position, and allow it to cool.
Disconnect electrical power to the oven.
Refer to Section 4, Maintenance, for instructions on reassembling
the air ngers.
Turn the oven to the “OFF” or “O” position, and allow it to cool.
Disconnect electrical power to the oven.
Check if the conveyor is blocked by an object inside the oven.
Refer to Section 4, Maintenance, for instructions on checking
the conveyor and drive chain tension.
Check that the set temperature and bake time settings are
correct.
IF THESE STEPS FAIL TO RESOLVE THE PROBLEM, CONTACT YOUR LOCAL BLODGETT AUTHORIZED SERVICE AGENT. A SERVICE AGENCY DIRECTORY IS SUPPLIED WITH YOUR OVEN.
22
Page 29
SECTION 4
MAINTENANCE
WARNING
Possibility of injury from rotating parts and electrical
shock exist in this oven. Turn off and lockout or
tagout electrical supply to oven(s) before attempting
to disassemble, clean or service oven(s). Never
disassemble or clean the oven with the blower switch
or any other part of the oven turned on.
WARNING
Before performing any maintenance work or cleaning,
turn main power switch off.
SECTION 4
MAINTENANCE
CAUTION
When cleaning do not use any abrasive cleaning
materials or water spray, wipe clean only. Never use a
water hose or pressurized steam cleaning equipment
when cleaning this oven.
NOTICE
If the oven is to be removed from its installed location for servicing, perform the following procedure:
1. Switch off the oven and allow it to cool. Do NOT service the oven while it is warm.
2. Turn off main circuit breakers and disconnect connector from oven.
3. Move oven to desired location for servicing.
4. When servicing is complete, move oven to original location.
5. Adjust legs to level oven.
6. Connect electrical connectors to oven.
7. Turn on main circuit breakers.
8. Follow normal startup instructions.
23
Page 30
SECTION 4 MAINTENANCE
I. MAINTENANCE - DAILY
A. Exterior
Everyday you should clean the outside of the oven with a soft cloth and mild detergent.
WARNING
Never use a water hose or pressurized steam cleaning equipment when cleaning the oven.
B. Cooling Fan
1. ONE COOLING FAN GRILLE AT THE REAR OF THE OVEN MUST BE CLEANED DAILY - Clean grille with a stiff nylon type brush.
2. Check the air intake of the cooling fan daily. The best time to check is right after starting the oven.
IMPORTANT NOTE
The cooling fan operates when the blower switch is turned to “ON” (“I”). It must operate to keep the electrical control cabinet below 140°F (60°C).
D. Crumb Pans (Figure 4-2)
WARNING
Crumb pan is extremely hot while oven is operating. Allow oven to cool before removing crumb pan.
When the oven is cool remove and clean the crumb pan at each end of the oven. Each crumb pan can be removed by sliding it out, as shown in Figure 4-2. Reinstall the crumb pans after cleaning.
Cooling Fan Grille
WARNING
IF FAN BLADE IS NOT ROTATING, BROKEN, OR FAN ASSEMBLY IS MISSING FROM MAIN BLOWER MOTOR SHAFT, DO NOT OPERATE OVEN
. REPLACE COOLING FAN BLADE BEFORE OPERATING OVEN. Serious damage could be done to the burner blower motor and/ or solid-state electrical components if oven is operated while cooling fan is not running or vent grille is plugged.
3. Using a stiff nylon brush clean control compartment vent grille.
C. Conveyor Belt (Figure 4-2)
Everyday, just after starting the oven, stand at the un­loading end of the conveyor, and with a brush, remove food particles (crumbs, etc.) clinging to the conveyor belt, brushing them into the crumb pan.
Figure 4-1. Oven Cooling Fans
Figure 4-2. Conveyor Belt and
Crumb Pan Cleaning
24
Page 31
II. MAINTENANCE - MONTHLY
SECTION 4
MAINTENANCE
NOTE: The oven interior may require cleaning more
than once a month depending on the volume of bak-
ing. To clean the interior, you have to disassemble some parts of the oven.
When cleaning your Series S1828 Oven note the following:
PRECAUTIONS-
1. Do not use excessive water or saturation of oven insulation will occur.
2. Do not use a caustic oven cleaner or the aluminized
nger manifold surfaces will be severely damaged.
When cleaning your oven, rst remove all heavy debris
with a vacuum cleaner. Use a damp cloth for light clean­ing. For heavier cleaning of baked on grease and carbon deposits use a non-caustic cleaner that will not react with
the aluminized nger manifold surfaces.
You can order non-caustic cleaner from your local authorized Blodgett Parts Distributor in the quantities listed below:
Part # Quantity 27170-0244 Case of Quarts (6) 27170-0246 Case of Gallons (4)
A. Removing Conveyor From Oven For Cleaning
1. Remove entry and exit trays.
2. Loosen (do not remove) two screws on housing guard.
3. Remove motor housing guard.
Figure 4-3.
25
Page 32
SECTION 4 MAINTENANCE
4. Lift conveyor and remove chain.
5. Lift other side of conveyor and push toward other side.
6. Remove conveyor as shown.
Figure 4-6.
Figure 4-4.
Figure 4-5.
Figure 4-7.
CAUTION
Be careful not to bump the drive sprocket
while handling the conveyor, to avoid
damaging the drive shaft.
26
Page 33
B. Air Fingers Disassembly For Cleaning
T1 T2 T3 B1 B2 B3
1. As the air ngers are removed use a felt pen to mark all parts of the ngers. This includes the nger manifold,
inner plate and the outer plate (refer to Figure 1-9). Fin­gers are marked in the order shown; as viewed from the front of the oven. (The marks for an upper oven should be preceded with a “U”, example UB1, UT2, etc.)
Standard Fingers
SECTION 4
MAINTENANCE
Figure 4-9.
3. With air ngers out, place them in an upright position
to remove the outer plate.
Figure 4-8.
2. Remove air ngers.
NOTE: Some oven users require a custom nger arrange-
ment where the quantity of air ngers may vary.
You can remove top and bottom ngers from each or either end. It is highly recommended that each nger
be marked before removing so it is placed in exactly the same position when reassembled (refer to step 1).
4. Gently step on the lip of the nger and pull the outer
plate off.
Remove the air ngers, pull the nger at the back side
- pull straight out.
Figure 4-10.
27
Page 34
SECTION 4 MAINTENANCE
5. To remove the inner plate, pull the plate out and then up.
Figure 4-11.
6. The outer nger plate is stainless and may be cleaned
by either soaking in a hot, strong detergent solution or using a caustic cleaner. The conveyor belt can also be cleaned in the same way.
C. Reassembly of Air Fingers
1. Air ngers are made up of one inner plate, one outer
plate and the nger housing manifold. Be sure to match
up the markings (T1, T2, T3, etc.) on all the parts of the
air ngers as you are reassembling.
Figure 4-14.
2. Reassemble the inner plate. Keep your ngers clear so you won’t pinch them. The inner plate of a nger will
only go in one way because of its design.
Figure 4-12. Standard Lower Finger
3. Replace the outer plate by placing your hands at on the top of the plate and pushing down. Keep your ngers
clear so you won’t pinch them.
Figure 4-15.
Figure 4-13. Standard Upper Finger
28
Page 35
4. Replace the air ngers by pushing in at the back side.
Remember to replace them according to the numbers marked on them when they were removed. They must go back in the same way they came out.
IMPORTANT: When inserting ngers the tab on
the outer plate must be in the groove as shown in Figure 4-18. There is a blocking tab on the outside of the groove which will prevent inserting
the nger in the groove if the outer plate is moved away from the ange of the nger manifold.
SECTION 4
MAINTENANCE
Figure 4-16. D. Reinstall End Plugs
Extended Lip
Flange of Finger Manifold
Tab on Outer Plate
Figure 4-17.
29
Page 36
SECTION 4 MAINTENANCE
1. Reinstall lower end plug. Be sure to tighten the wing screw on the end plug.
2. Reinstall conveyor.
3. Reinstall upper end plug. Be sure to tighten two wing screws on the end plug.
Figure 4-19.
Figure 4-20.
30
Page 37
SECTION 4
Middleby
Marshall
Conveyor Extension
MAINTENANCE
E. Conveyor Reassembly Into Oven
1. Lift conveyor and position it in oven as shown. NOTE: Conveyor may be inserted into either end of oven.
If it is to be installed from the non-drive end of the oven the drive sprocket assembly must be removed as shown in conveyor disassembly section.
Figure 4-21.
2. Reinstall the conveyor extension.
F. Checking Conveyor Belt Tension
WARNING
Oven conveyor belt must be cool when adjusting belt. Do not adjust belt if HOT.
1. With the conveyor assembly in the oven, stand at one end of conveyor and check tension by lifting the conveyor belt at the center of the oven chamber opening. The belt should not lift higher that 1 to 2 (75mm to 102mm).
2. If conveyor belt is still not under proper tension, an entire link must be removed. Use the following procedure “H. Conveyor Belt Link Removal” to remove a link. If conveyor belt is under proper tension proceed directly to “J. Attaching Drive Chain”.
Figure 4-22.
Figure 4-23.
31
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SECTION 4 MAINTENANCE
G. Conveyor Belt Link Removal
1. Using long nose pliers, an entire link can be removed with the conveyor assembly either in or out of the oven. Position master links at end of conveyor as shown in Figure 4-24.
Master Links
Figure 4-24.
4. Unhook the link to be removed.
5. Pull up on the belt link section and remove. Do not discard the link removed as it may be used for making spare master links.
NOTE: If a section of the conveyor belt is being replaced it should be done now. Remove the links that need re­placing and use the section of conveyor belt furnished in your installation kit to replace them.
2. Using long nose pliers, unhook master links at left end of conveyor as shown in Figure 4-25.
Figure 4-25.
3. Remove the outside master links on the right and left sides of the conveyor belt as shown in Figure 4-26.
Figure 4-27.
NOTE: Before connecting the inside master links, notice
that these links have a correct position (Figure 4-28). The link at the right is in the correct (horns up) position for inserting into the conveyor belt. The horns facing down
Correct Position
Incorrect Position
are in the incorrect position.
Figure 4-28.
Figure 4-26.
32
Page 39
SECTION 4
MAINTENANCE
6. Reconnect the inside master links (Figure 4-29.)
Figure 4-29.
NOTE: The outside master links have right and left sides to them. The right edge master link has an open hook facing you as shown in Figure 4-30. This will match up with the outer edges of the conveyor belt. Remember this hook travels backwards on the conveyor.
Direction of travel
H. Attaching Drive Chain
1. If drive sprocket assembly was removed reassemble
it into the conveyor drive shaft. Be sure at on end of
drive shaft aligns with set screw in conveyor shaft collar. Once in place tighten 3/32 set screw.
2. Lift conveyor and install drive chain to conveyor drive sprocket and motor sprocket.
Figure 4-30.
7. Reconnect the outside master links.
8. Replace all parts removed from the oven.
Figure 4-32.
3. The angle plate located on the underside of the con­veyor must be against the lower end plug. This is true on both sides of oven.
Crumb Pan
Mounting
Bracket
Lower End Plug
Figure 4-33.
Figure 4-31.
33
Page 40
SECTION 4 MAINTENANCE
4. Reattach conveyor guard to control panel and secure two screws.
Install both upper end plugs.
Figure 4-34.
III. MAINTENANCE - EVERY 3 MONTHS
A. Electrical Terminals
Open the control cabinet door by removing the three screws from the control cabinet door. Tighten all electrical control terminal screws including the electrical contactor terminal screws as shown in Figure 4-35.
Figure 4-35.
B. Ventilation
WARNING
Shut OFF all electrical power and lock/tag out the switch before attempting maintenance work.
NOTE: It is recommended that the 3-month main­tenance be performed by an authorized Blodgett technician.
Check that the air circulation throughout the oven is not blocked and is working properly.
IV. MAINTENANCE - EVERY 6 MONTHS
A. Check brushes on D.C. conveyor motor, when worn to less than 1/10 (2.4mm), replace the brushes.
B. Check your oven venting system.
IMPORTANT NOTICES:
• Installation of replacement parts requiring access
to the interior of the oven is permitted only by an authorized service technician.
• If there are any problems with the operation of
the oven, the authorized service technician must be called.
• It is suggested to obtain a service contract with a
manufacturer’s authorized service technician.
34
Page 41
KEY SPARE PARTS KIT
SECTION 4
MAINTENANCE
An oven can be purchased with a Key Spare Parts Kit (Figure 4-36). (The kit can be purchased when the oven is ordered, or later, from a Blodgett Authorized Parts Distributor). The kit contains many of the crucial parts that can reduce serious downtime and loss of production,
S1828 ELECTRIC OVEN KEY SPARE PARTS KIT (Figure 4-36)
ITEM PART NO. ENGLISH DESCRIPTION QUANTITY 1 47321 Kit, Temperature Control On/Off Pid 1 2 44914 Controller, 208-240V 1 2 44658 Controller, 380-480V 1 3 58500 Conveyor Drive Motor and Magnet 1 4 60542 Conveyor Speed Control 1 5 33812-5 Thermocouple* 1 6 63932 Heater Element, 208V 10kW 1 6 61747 Heater Element, 208V 12kW 1 6 63933 Heater Element, 240V 10kW 1 6 63929 Heater Element, 240V 12kW 1 6 63930 Heater Element, 380V 12kW 1
if a failure occurs. Replacement parts for this kit can be purchased from
your Blodgett Authorized Parts Distributor.
6 63931 Heater Element, 480V 12kW 1 7 57408 Contactor 1 * The proper location for the thermocouple is as follows: 1) Temperature sensing is located
on the entrance end of the unit on the bottom, 2) High limit is located on the exit end of the unit on the top, 3) High limit on the S1828 is 600 degree's.
2
3
7
6
1
4
5
Figure 4-36.
35
Page 42
SECTION 4 MAINTENANCE
NOTES
36
Page 43
SECTION 5
TROUBLESHOOTING
SECTION 5
TROUBLESHOOTING
PROBLEM:
PRODUCTS ARE OVERCOOKED
OR UNDERCOOKED
Check for correct
setting of conveyor
speed control.
Set the conveyor speed
control at correct setting.
Verify the food
preparation process.
If products still cook incorrectly,
call your Blodgett Service Agency.
Check for correct
setting on temperature
controller.
Turn temperature
control to correct
setting.
PROBLEM:
OVEN BLOWER AND CONVEYOR OPERATE,
YET THE OVEN IS NOT HEATING
Reset the temperature controller
to a new setting (above 200°F),
after turning the BLOWER switch
to off for 30 seconds.
Start the oven again. If the oven still does not
heat, call your Blodgett Service Agency.
PROBLEM:
CONVEYOR WILL NOT HOLD PROPER SPEED
OR WILL NOT RUN AT ALL
Check whether the conveyor is jammed on something in oven.
PROBLEM:
OVEN DOES NOT HEAT
Check to see if both BLOWER switch and HEAT switch are in
the “ON” or “I” position.
If oven does not heat, call your
Blodgett Service Agency.
PROBLEM:
BLOWER MOTOR IS RUNNING, YET LITTLE
OR NO AIR BLOWS FROM AIR FINGERS
Air ngers reassembled incorrectly,
after cleaning.
Assemble air ngers correctly, after cleaning.
Refer to Section 4 procedure, or call your
Blodgett Service Agency.
Check for proper tension of conveyor drive
chain and conveyor belt. Refer to Section 4 for
correct procedure.
Check that the conveyor
drive sprocket is tight.
If conveyor still does not run correctly, contact your Blodgett Service Agency.
PROBLEM:
OVEN DOES NOT TURN ON WHEN ITS
SWITCHES ARE TURNED ON
Check that all electric supply switches are set to
the “ON” or “I” position. Then, start the oven.
If oven still will not start, contact your
Blodgett Service Agency.
37
Page 44
SECTION 5 TROUBLESHOOTING
NOTES
38
Page 45
SECTION 6 - PARTS LIST
SECTION 6
PARTS LIST
ENGLISH
39
Page 46
SECTION 6 PARTS LIST
ENGLISH
40
Page 47
SECTION 6
PARTS LIST
ENGLISH
SINGLE OVEN EXPLODED VIEW
ITEM QTY PART NO. DESCRIPTION
1 1 48382 UPPER LH END PLUG ASSEMBLY
(INCLUDES ITEM 5 EYEBROW)
2 1 48387 LOWER LH END PLUG ASSEMBLY
3 1 48408 LOWER RH END PLUG ASSEMBLY
4 1 48412 UPPER RH END PLUG ASSEMBLY
(INCLUDES ITEM 6 EYEBROW)
5 1 62347 EYEBROW, UPPER LH END PLUG ASSEMBLY
6 1 62346 EYEBROW, UPPER RH END PLUG ASSEMBLY
7 4 51398 END PLUG MOUNTING BRACKET ASSEMBLY .875
8 8 21296-0005 SCREW, HEX HEAD, WSHHD 12-14X3/4 SS BSD
9 6 36452 NUT, WING-PLASTIC 1/4-20
10 4 3101908 LEG, 4” ADJ FT (NPS)
11 1 62206 BOTTOM TRAY ASSEMBLY
12 1 61650 COVER, TOP
13 4 51387 SCR, MS, SLT TRHD 8-32X1/2 18-8
15 1 45739 NAMEPLATE, MM
16 1 47862 ASSY, COVER, MOTOR
41
Page 48
SECTION 6 PARTS LIST
ENGLISH
42
Page 49
SECTION 6
PARTS LIST
ENGLISH
RELAY PANEL
ITEM QTY PART NO. DESCRIPTION
1 1 33812-5 THERMOCOUPLE, TYPE “J”, SHIELDED 2.50X120”
2 1 63909 SWITCH, INTERLOCK, 12A, NO2P
3 1 44914 CONTROLLER, 208-240V
3 1 44568 CONTROLLER, 380-480V
4 1 63931 ELEMENT, HEATING, 480V 12 kW
4 1 63930 ELEMENT, HEATING, 380V 12 kW
4 1 63929 ELEMENT, HEATING, 240V 12 kW
4 1 61747 ELEMENT, HEATING, 208V 12 kW
4 1 63933 ELEMENT, HEATING, 240V 10 kW
4 1 63932 ELEMENT, HEATING, 208V 10 kW
5 1 57408 CONTACTOR, 208/240V, 65A, 50/60 Hz
6 1 3003946 BLOCK, POWER 3POLES
7 1 61849 CORDSET, 50 AMP, 250V ,2P 3W
(OPTION, 208/240 V MODELS ONLY)
43
Page 50
SECTION 6 PARTS LIST
ENGLISH
44
Page 51
SECTION 6
PARTS LIST
ENGLISH
BLOWER ASSEMBLY
ITEM QTY PART NO. DESCRIPTION
1 1 63910 SWITCH, MOMENTARY-12A, NO 2 POLE
2 2 30927 BUMPER, WINDOW
3 1 51399 FAN, COOLING, 230V AC, 295 CFM
4 2 62106 MOTOR, BLOWER, CW, 208/230 50/60HZ
5 2 57258 PLATE, AIR VENT
6 4 7007413 SCR, SHOULDER 10-32X, 34 18-8
7 1 31497 GUARD, COOLING FAN (NOT SHOWN)
45
Page 52
SECTION 6 PARTS LIST
ENGLISH
46
Page 53
SECTION 6
PARTS LIST
ENGLISH
CONTROL PANEL
ITEM QTY PART NO. DESCRIPTION
I 3 46521 KIT BLOWER SWITCH CONTAINS ((1) 44697, (1) 44696))
2 3 44697 CONTACT BLOCK
3 3 44696 SELECTOR SWITCH
4 1 60542 CONVEYOR SPEED CONTROL W/DIGITAL SPEED DISPLAY
5 1 37503 DIGITAL SPEED CONTROL (DISPLAY ONLY)
6 1 50990 CONTROL, COMBO 4-20MA BURST
7 1 28041-0011 CONTACTOR, 208/240V
8 1 31504 TRANSFORMER, 230V(P)/120V(S), 200VA
9 1 63909 SWITCH, INTLCK, 12A, NO2P
10 1 33983 CONTROL, ELECTRIC, HI-LIMIT, 24OV
11 1 3002757 MOTOR, CONVEYOR DRIVE
12 1 50163 KIT, CONVEYOR PICK-UP
13 1 35145 SWITCH, PUSHBUTTON, MOLVENO, 250V
14 2 45036 BREAKER, CIRCUIT 240V, 3A
15 1 48635 BREAKER, CIRCUIT 240V, 0.3A
16 1 33812-5 THERMOCOUPLE, TYPE “J”, SHIELDED, 2.50X1 20”
47
Page 54
SECTION 6 PARTS LIST
ENGLISH
48
Page 55
SECTION 6
PARTS LIST
ENGLISH
SINGLE CONVEYOR
ITEM OTY PART NO. DESCRIPTION
1 1 61734 WELDMENT
2 4 59264 BEARING, RULON
3 1 62295 SHAFT, DRIVE
4 1 59271 SHAFT, IDLER
5 10 M4818 SPROCKET, WIRE BELT
6 1 63949 BELT, WIRE, STN STL 18" X 7.5` LONG
7 1 50060 LINK, MASTER LEFT 1/2P-18”
8 1 50062 LINK, MASTER CENTER 1/2P-18”
9 1 50061 LINK, MASTER RIGHT 1/2-18
10 1 55567 ASSY, CHAIN HIGH SPEED
10A 1 3101212 LINK, MASTER, #25 CHAIN
10B 1 55566 CHAIN, #25 LINK
11 1 55217 SPROCKET, CHAIN #25-20T-1/2 CONVEYOR SHAFT
12 1 45349 SPROCKET, 25B25 w/5/16 BORE DRIVE MOTOR
13 1 58500 MOTOR, CONVEYOR DRIVE
14 1 50163 KIT, CONVEYOR PICK-UP
15 1 30153 BRUSHES
16 1 59280 EXTENSION, CONVEYOR 6
17 1 59272 EXTENSION, CONVEYOR 12
18 2 48469 PAN, CRUMB
19 2 51409 PAN, CRUMB VENTED (SHIPPED STANDARD)
49
Page 56
SECTION 6 PARTS LIST
ENGLISH
NOTES
50
Page 57
ELECTRICAL SCHEMATICS
SECTION 7
ELECTRICAL SCHEMATICS
SECTION 7
51
Wiring Diagram, E208-240V 50/60/1, S1828 • P/N 62311 REV B
Page 58
SECTION 7 ELECTRICAL SCHEMATICS
52
Wiring Diagram, E208-240V 50/60/3, S1828 • P/N 62309 REV B
Page 59
SECTION 7
ELECTRICAL SCHEMATICS
53
Wiring Diagram, E380-480V 50/60/3, S1828 • P/N 62310 REV B
Page 60
SECTION 7 ELECTRICAL SCHEMATICS
54
Wiring Diagram, E380V 50/60/3 CE S1828 • P/N 63969 REV B
Page 61
NOTES
SECTION 7
ELECTRICAL SCHEMATICS
55
Page 62
WARNING
Improper installation, adjustment, alteration, service or maintenance
can cause property damage, injury or death. Read the installation,
operating and maintenance instructions thoroughly before
installing or servicing this equipment.
NOTICE
During the warranty period, ALL parts replacement and servicing should be performed
by your Blodgett Authorized Service Agent. Service that is performed by parties other
than your Blodgett Authorized Service Agent may void your warranty.
NOTICE
Using any parts other than genuine Blodgett factory manufactured parts relieves the
manufacturer of all warranty and liability.
NOTICE
Blodgett reserves the right to change specications at any time.
Blodgett is proud to support the Commercial Food Equipment Service Association (CFESA). We recognize and applaud CFESA's ongoing efforts to improve the quality of technical service in the industry.
G.S. Blodgett Corporation • 50 Lakeside Avenue, Box 586 • Burlington, Vermont 05402 • USA
Telephone (800) 331-5842, (802) 860-3700 • Fax: (802) 864-0183
www.blodgettcorp.com
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