WARNING: IMPROPER INSTALLATION, ADJUSTMENT,
ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE
PROPERTY DAMAGE, INJURY OR DEATH. READ THE
INSTALLATION, OPERATING AND MAINTENANCE
INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR
SERVICING THIS EQUIPMENT
FOR YOUR SAFETY
Do not store or use gasoline or other ammable vapors or
liquids in the vicinity of this or any other appliance.
The information contained in this manual is important for the proper
installation, use, and maintenance of this oven. Adherence to these
procedures and instructions will result in satisfactory baking results
and long, trouble free service. Please read this manual carefully and
retain it for future reference.
Errors: Descriptive, typographic or pictorial errors are subject to
correction. Specications are subject to change without notice.
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THE REPUTATION YOU CAN COUNT ON
For over a century and a half, The Blodgett Oven Company has been building ovens and nothing but ovens. We’ve set the industry’s quality standard
for all kinds of ovens for every foodservice operation regardless of size,
application or budget. In fact, no one offers more models, sizes, and oven
applications than Blodgett; gas and electric, full-size, half-size, countertop
and deck, con-vection, Cook’n Hold, Combi-Ovens and the industry’s highest quality Pizza Oven line. For more information on the full line of Blodgett
ovens contact your Blodgett representative.
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TABLE OF CONTENTS
Page
SECTION 1
I. MODEL IDENTIFICATION ..............................................1
Wiring Diagram, E380V 50/60/3, CE S1828 ..................... 54
NOTE
Wiring Diagrams are in Section 7 of this Manual.
The diagram for each oven is also on the lower
inner surface of its Control Console.
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NOTES
vi
Page 7
SECTION 1
DESCRIPTION
I. MODEL IDENTIFICATION
The Blodgett S1828 may be used either as a single oven
or stacked for use as double or triple ovens.
A single Blodgett S1828 Oven (Figure 1-1) is mounted on
a base pad with legs. A double oven (Figure 1-2) consists
of two, stacked, single ovens. A triple oven (Figure 1-3)
consists of three stacked single ovens. The lower oven
is mounted on a base pad.
On a double or triple oven, the ovens operate
independently. All ovens use identical controls and
components. One oven can be cleaned or serviced, while
the others are operating.
SECTION 1
DESCRIPTION
Figure 1-1. Single S1828 Oven
Figure 1-2. Double S1828 Oven
Figure 1-3. Triple S1828 Oven
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SECTION 1
DESCRIPTION
S1828 SERIES OVEN SPECIFICATIONS
Conveyor Belt Width 18.00" (457mm)
Heating Zone Length 28.00" (711mm)
Baking Area Square Feet 3.5 sq. ft. (0.33 sq. m.)
Overall Dimension
Standard Single Oven w/Legs 50.00" (1270mm) L ×
40.75" (1035mm) W ×
21.72" (786mm) H ×
Overall Dimension
Double Oven 50.00" (1270mm) L ×
40.75" (1035mm) W ×
37.27" (947mm) H x
Overall Dimension
Triple Oven 50.00" (1270mm) L x
40.75" (1035mm) W ×
52.82" (1342mm) H ×
Weight of Single Oven 250 lb (93.3kg)
Shipping Weight 325 lb (121.3kg)
Shipping Cube 22.1 ft3 (0.62 m3)
Operating Range 12 kW/hr (3 ph)/10kW/hr (1ph)
Maximum Operating Temperature 600°F (316°C)
Warm-up Time 20 min.
Belt Speed Limits 1-10 minutes
SERIES S1828 ELECTRICAL SPECIFICATIONS
Main Blower & Control Circuit Phase Frequency kW Amperage Poles Wires
Wiring Diagrams are contained in Section 7 of this Manual
and are also located inside the oven at the
bottom of the Control Panel
This Manual Must Be Kept For Future Reference
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Page 9
II. COMPONENT FUNCTION (Figure 1-4)
SECTION 1
DESCRIPTION
Figure 1-4. S1828 Oven Components Locations
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SECTION 1
DESCRIPTION
II. COMPONENT FUNCTION
A. Conveyor Motor and Conveyor Belt
The conveyor belt is driven by a variable-speed electric
motor (Figure 1-5) operating through a gear reducer.
The motor speed is controlled by a digital control. The
stainless-steel wire belt can travel in either direction at
variable rates ranging from 3 minutes to 30 minutes;
this is the time that a product can take to pass through
the oven.
B. Blower Fan
The blower fans are located at the rear of the oven.
These blowers force heated air through the air ngers.
The BLOWER switch must be set to “ON” or “I” for oven
warmup and baking.
C. Electric Heaters
There is one heater element mounted on the inside of the
rear panel. The element is connected to an electrical control which is energized by the temperature controller.
Blower Assembly
D. Cooling Fan — See Figure 1-5 and Figure 1-6
The cooling fan is located in the back of the oven.
The cooling fan draws air through its grille, blowing it
through the blower motor compartment and the control
compartments into the oven top and exhausted out the
front louvers.
E. Air Fingers and Blank Plates - See Figure 1-7
E1. Air Fingers
An Air Finger Assembly is made up of three parts:
1. Outer Plate - The Outer Plate is the removable cover-
ing with tapered holes, which direct the air stream onto
the product being baked.
2. Inner Plate -The perforated Inner Plate is vital in
forming the unique air jets. It must be assembled into
the manifold with its holes aligned with the holes of the
outer plate.
3. Manifold - The Manifold is the assembly which slides
on tracks into the oven plenum.
Right Control Box
Figure 1-5. Machinery Compartment
Components
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SECTION 1
DESCRIPTION
Figure 1-6. Cooling Fan
5
Page 12
SECTION 1
DESCRIPTION
F2. Blank Plates
1. Blank Plates- The Blank Plates are available to install
on the plenum where an air nger is not required.
Figure 1-7. Air Finger Components.
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SECTION 2
INSTALLATION
SECTION 2
INSTALLATION
NOTE: The oven, when installed, must be electrically
grounded in accordance with local codes, or in the absence of local codes, with the National Electrical Code
(NEC), or ANSI/NFPA70.
NOTE
There must be adequate clearance between
the oven and any adjacent combustible con-
struction. Clearance must also be provided
for servicing and for operation.
CAUTION
It is recommended that the oven be placed under
a ventilation hood for adequate air supply and
ventilation.
CAUTION
Do not obstruct the ow of ventilation air to and
from your oven. Do not obstruct the fan holes in
the rear of the unit.
CAUTION
On ovens with the Machinery Drive Compartment
located at the right end, a minimum clearance of
0″ to a left side wall, 18″ to a right side wall and
6″ from a back wall to air openings at the rear
of the oven must be maintained.
I. UNLOADING
Your Blodgett S1828 Oven is shipped partially assembled.
It will arrive in a carton on a crate.
The crate and carton must be examined before signing the
Bill of Lading. Report any visible damage to the transport
company, and check for the proper number of crates. If
apparent damage is found, make arrangements to le a
claim against the carrier. Surface Interstate Commerce
Regulations (U.S.A.) require that the claim must be initiated by the consignee within 10 days from the date that
the shipment is received.
For servicing and cleaning, a minimum of 18″
clearance from all walls is recommended.
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SECTION 2
INSTALLATION
PARTS LIST FOR 1828S ELECTRIC OVEN
INSTALLATION KIT
Single and Double Stack Ovens
P/N 55311
ITEM
NO. QTY PART NO. DESCRIPTION
1 4 3101908 LEG 4″ AD FT
A mechanically driven ventilation system is required for
the Blodgett S1828 conveyorized electric ovens.
Local codes and conditions vary greatly from one area
to another and must be complied with. Following are
the suggested requirements for good ventilation. Please
remember these are recommendations or guidelines, you
may have a special condition or problem that will require
the services of a ventilation engineer or specialist. Proper
ventilation is the oven owner’s responsibility. Improper
ventilation can inhibit oven performance.
Please Note: There are now two “stand off” ‘C’ Channels
that must be installed in the eld (See Section 6: PARTS
LIST, page 44-45 for reference, Item 5).
SUPPLY WIRE
Supply wire size must be in accordance with the National
Electrical Code (current edition) and must be in compliance with local codes.
SUGGESTED
If space permits, service should be located near the
control console end of the oven(s) to allow convenient
access to safety switches.
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SECTION 2
INSTALLATION
These ‘C’ Channel brackets are installed in the vertical
plane using existing screws (Item 6) to support these ‘C’
Channels using the upper and lower Key Hole openings in
the ‘C’ Channels. The ‘C’ Channels are identical and once
installed will allow ample amounts of air through the cooling
fan mounted on the rear side of the oven by keeping the
oven away from the rear wall.
If you have any questions about how to mount these two
‘C’ Channel brackets, kindly phone Middleby Technical
Services at 847-741-3300. Press 3, then 5 for Technical
Support.
III. ELECTRICAL CONNECTION
INFORMATION FOR S1828 OVENS.
WARNING
Authorized supplier personnel normally accomplish the connections for the ventilation system,
electric supply, as arranged by the customer.
Following these connections, the factory-authorized installer can perform the initial startup of
the oven.
Check the oven data plate (Figure 2-10) before making any
electric supply connections. Electric supply connections
must agree with data on the oven data plate.
NOTE: The electric supply installation must satisfy the
requirements of the appropriate statutory authority, such
as the National Electrical Code (NEC), ANSI/NFPA70,
(U.S.A.); the Canadian Electrical Code, CSA C22.2; the
Australian Code AG601; or other applicable regulations.
A fused disconnect switch or a main circuit breaker
(customer furnished) MUST be installed in the electric
supply line for each oven; it is recommended that this
switch/ circuit breaker have lockout/tagout capability. The
electric supply connection must meet all national and local
electrical code requirements. Copper is the recommended
material for the electrical supply conductors.
IV. ELECTRIC SUPPLY FOR
ELECTRICALLY HEATED OVENS
Power requirements for electrically heated ovens
are usually 208 - 240VAC, 1-phase, 3-wire (2 ‘hot’, 1
ground), although ovens built for export can have power
requirements of 380VAC and 480VAC. (These ovens have a
4-wire system.) A 1.5″ (38mm) diameter cutout/hole in
the back of the machinery compartment provides access
for the electrical supply connections on 380V and 480V
units. 208V and 240V units have a cord and plug. Using
exible cable(s) for the electrical power supply conductors
requires a 2″ (51mm) strain-relief tting (not furnished)
to enable safe access to the terminal block from which
oven power is distributed.
The supply conductors must be of the size and material
(copper) recommended to provide the current required;
(refer to the data plate for the ampere specications).
The electric current rating for each conductor supplying
a S1828 Oven ranges from a minimum of 17.3 amperes
to a maximum of 39.9 amperes.
Typical specications for each S1828 Oven are 208V
or 240V, 1-phase, 3-wire, 8.3kW; this oven requires
50-ampere service. An 1828S Double Oven (Figure
1-2) installation would require two 50-ampere service
connections, one for each oven; the 8.3kW power
consumption also doubles for such an installation to
16.6kW.
The 208V or 240VAC electrically heated oven uses two
legs of the supplied power to provide 208V or 240VAC
power for the oven control circuitry.
Figure 2-11. Junction Connection BoxFigure 2-10. Typical Electric Oven Data Plate
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Page 20
SECTION 2
INSTALLATION
NOTES
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Page 21
I. CONTROL FUNCTIONS
SECTION 3
OPERATION
SECTION 3
OPERATION
Figure 3-1. S1828 Oven Control Functions
WARNING
A possibility of injury from rotating parts and
electric shock exists in this oven.
Never disassemble or clean the oven with the
BLOWER switch or any other oven control
turned “ON” or “I”. Turn “OFF” or “O” and lockout
or tagout all electric power to the oven before
attempting to clean or service this oven.
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SECTION 3
OPERATION
II. COMPONENT INFORMATION AND
LOCATION (Figures 3-1 and 3-2)
A. Door Safety Switch
The Door Safety Switch is located at the lower right side
of control panel opening. Opening the control panel door
permits this switch to open, disconnecting power to all
electrical controls.
CAUTION
Do NOT touch the wires going to this safety
switch. Current is always present.
B. Blower Switch
The blower switch has two positions. The switch
must be “ON” or “I” for the main blowers to come on
and permit the oven to run. The fan circulates the air
throughout the oven and must stay on during baking
and during the cool down cycle above 200°F (93°C)
to prevent blower bearing damage. To protect the
blower motor and bearings a thermostatic override is
built into the oven. If the temperature inside the oven
is over 180°F (82°C) the main blower will continue to
run after the blower switch is turned to the “OFF” or
“O” position.
C. Heat Switch
Turning the HEAT switch to “ON” or “I” will energize the
electric heating system. This switch is in series with the
blower fan motor and high temperature override switch.
Both switches must be closed before the heating elements
an be energized.
D. Temperature Controller
The temperature controller is a solid-state, PID type to
maintain the operator-set temperature. The temperature
controller continuously monitors the oven temperature
and turns on the modulating solid state relay controller.
The heat is on for the time required to maintain a constant
oven temperature.
The temperature controller contains a low-limit switch
which allows the oven to cool down to 200°F (93°C)
before shutting off the blower. A high-limit indication
(ALM 1) will appear on the display if the oven reaches
650°F (343°C).
Figure 3-2. Interior View of Control Console
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E. Conveyor
The on-off switch for the conveyor motor is on the control
panel. Also on the control panel is the digital conveyor
speed control. The digital control can be adjusted from
3 min. to 30 min. bake time (conveyor speed). Refer to
Figure 3-3.
Conveyor speed is measured by the amount of time it
takes for an item to go through the bake chamber of the
oven.
MEASURING CONVEYOR SPEED.
SECTION 3
OPERATION
See Figures 3-4 and 3-5.
To check conveyor speed, place a product item at the
entrance end of baking chamber as shown. Time how
long it takes for the leading edge of the item to go from
the entrance end of the baking chamber to the exit end.
This should be the conveyor speed shown on the conveyor speed digital control.
NOTE: In Figures 3-4 and 3-5, the oven shown is with
the conveyor running right to left.
WARNING
Possibility of injury from rotating parts and
electrical shock exist in this oven.
Never disassemble or clean the oven with the
blower switch or any other part of the oven
turned “ON” or “I”. Turn “OFF” or “O” and
lockout or tagout all electrical power to the
oven before attempting to clean or service
this oven.
Figure 3-3. Conveyor Speed Digital Control
Figure 3-4. Product at entrance end of baking
chamber – BEGINNING OF TIMING
17
Figure 3-5. Product at exit end of baking
chamber – END OF TIMING
Page 24
SECTION 3
OPERATION
OVEN MUST BE KEPT CLEAR OF
COMBUSTIBLES AT ALL TIMES.
WARNING
4. Set the temperature controller to the desired baking
temperature.
NOTE: For complete temperature controller operation
instructions refer to Step C.
III. STEP-BY-STEP OPERATION
A. Startup Procedures
Daily Startup
1. Turn the BLOWER switch (Figure 3-6) to the “ON” or “I”
position. This starts the main blower fan and the cooling
fans. The blower circulates air through the air ngers and
must stay on during the cooking or baking process.
2. Check to see if the cooling fans (see Figure 1-8) are
operating when the blower switch (see Figure 3-6) is turned
“ON” or “I”. The cooling fans cool the control components
and blower motor. The cooling fans, located at the rear
of the oven blows air into and through the cabinet. Air is
exhausted through the front of the cabinet and also out
the front of the oven. Refer to Daily Maintenance Section
for fan intake checking procedure.
IMPORTANT NOTE
The cooling fan operates when the BLOWER
switch is turned “ON” or “I”. It must operate to
keep the control console below 140°F (60°C).
5. Turn the HEAT switch (Figure 3-6) to the “ON” or “I”
position. This completes a circuit to supply electric power
to the electric heating system. 6. Oven will reach a baking temperature of 500°F (232°C) in approximately 20
minutes. Allow the oven to cycle for 30 minutes after it
has reached desired bake temperatue. The oven is now
ready for baking.
Power Failure
In case of power failure, turn off all switches and remove
product. After power has been reestablished follow
normal startup procedure.
B. Shutdown Procedure
1. Turn the BLOWER and HEAT switches to “OFF” or
“O”.
NOTE: The blowers will remain on until the oven temperature cools down to 200°F (93°C) at which time they
will stop automatically.
2. Make certain that there are no products left on the
conveyor inside the oven. Turn the CONVEYOR switch
to “OFF” or “O”.
3. Turn the CONVEYOR switch (Figure 3-6) to the “ON” or
“I” position. This starts the conveyor belt moving through
the oven. Set the conveyor speed for the desired baking
time. Refer to the following Procedures E, F and G.
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SECTION 3
OPERATION
S1828
Figure 3-6. Control Panel
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Page 26
SECTION 3
OPERATION
IV. NORMAL OPERATION - STEP-BY-STEP
A.Daily Startup Procedure
1. Check that the circuit breaker/fused disconnect is in the
on position.
2. Turn the "BLOWER"
() switch to the
“ON” ("I") position.
3. Turn the "CONVEYOR"
() switch to the “ON”
("I") position.
4. If necessary, adjust the
conveyor speed setting
by pressing the or
pushbuttons on the
conveyor speed controller
to change the displayed
bake time.
5. Adjust the temperature
controller to a desired
set temperature, if necessary.
• Press the Set Point
and Unlock keys
at the same time.
Wait for the "SET
PT" light to turn on.
• Press the Up Arrow
and Down Arrow
Keys as necessary
to adjust the setpoint.
+
or
or
wait
for
7. Wait for the oven to heat to the setpoint temperature.
Higher setpoint temperatures will require a longer wait.
The oven can reach a temperature of 500°F (232°C) in
approximately 15 minutes.
8. (Optional) Press the
Temperature (
to show the Actual
Temperature in the
display, and wait for the
"ACTUAL TEMP" light
to turn on. This allows
you to monitor the oven
temperature as it rises to
the setpoint.
9. Allow the oven to preheat for 10 minutes after it has reached
the set point temperature.
B. DAILY SHUTDOWN PROCEDURE
1. Turn the "HEAT" () and
"BLOWER" () switches
to the "OFF" ("O") position.
Note that the blowers will
remain in operation until
the oven has cooled to
below 200°F (93°C).
2. Make certain that there
are no products left
on the conveyor inside
the oven. Turn the
"CONVEYOR" (
switch to the "OFF" ("O")
position.
3. After the oven has cooled and the blowers have turned to
the “OFF” or “O” position, switch the circuit breaker/fuse
disconnect to the “OFF” or “O” position.
) key
wait
for
)
6. Turn the "HEAT" ()
switch to the "ON" ("I")
position, and wait for the
"HEAT ON" light to turn
on.
wait
for
CAUTION
In case of power failure, turn all switches to the “OFF”
("O") position and remove the product. After the power
has been restored, perform the normal startup procedure. IF THE OVEN WAS SWITCHED OFF FOR
LESS THAN 5 MINUTES, WAIT FOR AT LEAST FIVE
MINUTES BEFORE RESTARTING THE OVEN.
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Page 27
SECTION 3
OPERATION
"SP LOCK"
Light
Lights when the set
point is locked out
from changes. This
setting can only be
changed by service
personnel.
OVERTEMP
Light
Lights when the oven
temperature is greater
than 650°F (343°C).
Refer to Quick Refer-
ence: Troubleshoot-
ing in this section.
Display
Shows the Set Point
or the Actual Tem-
perature in degrees
Fahrenheit (F) or
Celsius (C).
"HEAT ON" Light
Lights when the
burner is in
operation.
"SET PT" (set-
point) Light
Lights when the set
point is shown in
the display.
"ACTUAL TEMP"
Light
Lights when the Actual
Temperature is shown
in the display.
Temperature Key
Press this key once
to view the Actual
Temperature in the
Display.
Press this key togeth-
er with the Set Point
Key to allow the Set
Point to be changed.
Changes can only be
made for 60 seconds.
Unlock Key
Up Arrow and Down
Arrow Keys
Press these keys to adjust
the Set Point up or down.
If the Set Point will not
change, refer to Set Point
Key and Unlock Key in this
section.
Service Key
Service use
only.
Set Point Key
Press this key togeth-
er with the Unlock Key
to allow the Set Point
to be changed.
Changes can only be
made for 60 seconds.
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SECTION 3
OPERATION
V. QUICK REFERENCE: TROUBLESHOOTING
SYMPTOMPROBLEMSOLUTION
light is lit, food product is
undercooked
Oven will not
turn on at all
appears in display,
oven is not heating
Oven will not heat
The oven temperature exceeded 650°F (343°C), and
the burner was automatically
shut down.
Electrical power may not
be reaching the oven, or
the controls may be set
incorrectly.
The oven did not reach
200°F (93°C) within 15
minutes of startup, and the
oven has stopped heating.
Controls may be set
incorrectly.
• Follow the procedures under Daily Shutdown Procedures in this
section to shut down the oven. Contact your Blodgett Authorized
Service Agent to determine and correct the cause of the condition to prevent damage to the oven.
• Check that the circuit breaker/fused disconnect is turned on.
• Check that the "BLOWER" () Switch is in the “ON” ("I")
position.
• Turn the "HEAT" (), "BLOWER" (), and "CONVEYOR" (
)switches to the "OFF" ("O") position.
• Wait for AT LEAST FIVE MINUTES before restarting the
oven.
• Repeat the Daily Startup procedure.
• Check that the Set Point is correctly set.
• Check that both the "BLOWER" () and "HEAT" ()
Switches are in the “ON” ("I") position.
• If the oven still will not heat,turn the "HEAT" (), "BLOWER"
(), and "CONVEYOR" ()switches to the "OFF" ("O")
position.
• Wait for AT LEAST FIVE MINUTES before restarting the
oven.
• Repeat the Daily Startup procedure. Check that the Set Point
is above 200°F (93°C).
Oven is operating, but little
or no air is blowing from air
ngers
Conveyor moves with a
jerky motion, or will not
move at all
Food products are over-
cooked or undercooked.
Air ngers may have been
reassembled incorrectly
after cleaning.
Conveyor may be jammed
on an object in the oven, or
conveyor belt or drive chain
tension may be incorrect.
Controls may be set
incorrectly.
• Turn the oven to the “OFF” or “O” position, and allow it to cool.
Disconnect electrical power to the oven.
• Refer to Section 4, Maintenance, for instructions on reassembling
the air ngers.
• Turn the oven to the “OFF” or “O” position, and allow it to cool.
Disconnect electrical power to the oven.
• Check if the conveyor is blocked by an object inside the oven.
• Refer to Section 4, Maintenance, for instructions on checking
the conveyor and drive chain tension.
• Check that the set temperature and bake time settings are
correct.
IF THESE STEPS FAIL TO RESOLVE THE PROBLEM, CONTACT YOUR LOCAL BLODGETT
AUTHORIZED SERVICE AGENT. A SERVICE AGENCY DIRECTORY IS SUPPLIED WITH YOUR OVEN.
22
Page 29
SECTION 4
MAINTENANCE
WARNING
Possibility of injury from rotating parts and electrical
shock exist in this oven. Turn off and lockout or
tagout electrical supply to oven(s) before attempting
to disassemble, clean or service oven(s). Never
disassemble or clean the oven with the blower switch
or any other part of the oven turned on.
WARNING
Before performing any maintenance work or cleaning,
turn main power switch off.
SECTION 4
MAINTENANCE
CAUTION
When cleaning do not use any abrasive cleaning
materials or water spray, wipe clean only. Never use a
water hose or pressurized steam cleaning equipment
when cleaning this oven.
NOTICE
If the oven is to be removed from its installed location
for servicing, perform the following procedure:
1. Switch off the oven and allow it to cool. Do NOT
service the oven while it is warm.
2. Turn off main circuit breakers and disconnect
connector from oven.
3. Move oven to desired location for servicing.
4. When servicing is complete, move oven to original
location.
5. Adjust legs to level oven.
6. Connect electrical connectors to oven.
7. Turn on main circuit breakers.
8. Follow normal startup instructions.
23
Page 30
SECTION 4
MAINTENANCE
I. MAINTENANCE - DAILY
A. Exterior
Everyday you should clean the outside of the oven with
a soft cloth and mild detergent.
WARNING
Never use a water hose or pressurized steam
cleaning equipment when cleaning the oven.
B. Cooling Fan
1. ONE COOLING FAN GRILLE AT THE REAR OF THE
OVEN MUST BE CLEANED DAILY - Clean grille with a
stiff nylon type brush.
2. Check the air intake of the cooling fan daily. The best
time to check is right after starting the oven.
IMPORTANT NOTE
The cooling fan operates when the blower switch
is turned to “ON” (“I”). It must operate to keep the
electrical control cabinet below 140°F (60°C).
D. Crumb Pans (Figure 4-2)
WARNING
Crumb pan is extremely hot while oven
is operating. Allow oven to cool before
removing crumb pan.
When the oven is cool remove and clean the crumb pan at
each end of the oven. Each crumb pan can be removed
by sliding it out, as shown in Figure 4-2. Reinstall the
crumb pans after cleaning.
Cooling Fan Grille
WARNING
IF FAN BLADE IS NOT ROTATING, BROKEN,
OR FAN ASSEMBLY IS MISSING FROM MAIN
BLOWER MOTOR SHAFT, DO NOT OPERATE
OVEN
. REPLACE COOLING FAN BLADE
BEFORE OPERATING OVEN. Serious damage
could be done to the burner blower motor and/
or solid-state electrical components if oven is
operated while cooling fan is not running or vent
grille is plugged.
3. Using a stiff nylon brush clean control compartment
vent grille.
C. Conveyor Belt (Figure 4-2)
Everyday, just after starting the oven, stand at the unloading end of the conveyor, and with a brush, remove
food particles (crumbs, etc.) clinging to the conveyor belt,
brushing them into the crumb pan.
Figure 4-1. Oven Cooling Fans
Figure 4-2. Conveyor Belt and
Crumb Pan Cleaning
24
Page 31
II. MAINTENANCE - MONTHLY
SECTION 4
MAINTENANCE
NOTE: The oven interior may require cleaning more
than once a month depending on the volume of bak-
ing. To clean the interior, you have to disassemble
some parts of the oven.
When cleaning your Series S1828 Oven note the
following:
PRECAUTIONS-
1. Do not use excessive water or saturation of oven
insulation will occur.
2. Do not use a caustic oven cleaner or the aluminized
nger manifold surfaces will be severely damaged.
When cleaning your oven, rst remove all heavy debris
with a vacuum cleaner. Use a damp cloth for light cleaning. For heavier cleaning of baked on grease and carbon
deposits use a non-caustic cleaner that will not react with
the aluminized nger manifold surfaces.
You can order non-caustic cleaner from your local
authorized Blodgett Parts Distributor in the quantities
listed below:
Part # Quantity27170-0244 Case of Quarts (6)
27170-0246 Case of Gallons (4)
A. Removing Conveyor From Oven For Cleaning
1. Remove entry and exit trays.
2. Loosen (do not remove) two screws on housing guard.
3. Remove motor housing guard.
Figure 4-3.
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SECTION 4
MAINTENANCE
4. Lift conveyor and remove chain.
5. Lift other side of conveyor and push toward other side.
6. Remove conveyor as shown.
Figure 4-6.
Figure 4-4.
Figure 4-5.
Figure 4-7.
CAUTION
Be careful not to bump the drive sprocket
while handling the conveyor, to avoid
damaging the drive shaft.
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B. Air Fingers Disassembly For Cleaning
T1T2T3
B1B2B3
1. As the air ngers are removed use a felt pen to mark
all parts of the ngers. This includes the nger manifold,
inner plate and the outer plate (refer to Figure 1-9). Fingers are marked in the order shown; as viewed from the
front of the oven. (The marks for an upper oven should
be preceded with a “U”, example UB1, UT2, etc.)
Standard Fingers
SECTION 4
MAINTENANCE
Figure 4-9.
3. With air ngers out, place them in an upright position
to remove the outer plate.
Figure 4-8.
2. Remove air ngers.
NOTE: Some oven users require a custom nger arrange-
ment where the quantity of air ngers may vary.
You can remove top and bottom ngers from each or
either end. It is highly recommended that each nger
be marked before removing so it is placed in exactly the
same position when reassembled (refer to step 1).
4. Gently step on the lip of the nger and pull the outer
plate off.
Remove the air ngers, pull the nger at the back side
- pull straight out.
Figure 4-10.
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SECTION 4
MAINTENANCE
5. To remove the inner plate, pull the plate out and then up.
Figure 4-11.
6. The outer nger plate is stainless and may be cleaned
by either soaking in a hot, strong detergent solution or
using a caustic cleaner. The conveyor belt can also be
cleaned in the same way.
C. Reassembly of Air Fingers
1. Air ngers are made up of one inner plate, one outer
plate and the nger housing manifold. Be sure to match
up the markings (T1, T2, T3, etc.) on all the parts of the
air ngers as you are reassembling.
Figure 4-14.
2. Reassemble the inner plate. Keep your ngers clear
so you won’t pinch them. The inner plate of a nger will
only go in one way because of its design.
Figure 4-12. Standard Lower Finger
3. Replace the outer plate by placing your hands at on
the top of the plate and pushing down. Keep your ngers
clear so you won’t pinch them.
Figure 4-15.
Figure 4-13. Standard Upper Finger
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4. Replace the air ngers by pushing in at the back side.
Remember to replace them according to the numbers
marked on them when they were removed. They must
go back in the same way they came out.
IMPORTANT: When inserting ngers the tab on
the outer plate must be in the groove as shown
in Figure 4-18. There is a blocking tab on the
outside of the groove which will prevent inserting
the nger in the groove if the outer plate is moved
away from the ange of the nger manifold.
SECTION 4
MAINTENANCE
Figure 4-16.
D. Reinstall End Plugs
Extended Lip
Flange of
Finger Manifold
Tab on
Outer Plate
Figure 4-17.
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SECTION 4
MAINTENANCE
1. Reinstall lower end plug. Be sure to tighten the wing
screw on the end plug.
2. Reinstall conveyor.
3. Reinstall upper end plug. Be sure to tighten two wing
screws on the end plug.
Figure 4-19.
Figure 4-20.
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SECTION 4
Middleby
Marshall
Conveyor Extension
MAINTENANCE
E. Conveyor Reassembly Into Oven
1. Lift conveyor and position it in oven as shown.
NOTE: Conveyor may be inserted into either end of oven.
If it is to be installed from the non-drive end of the oven
the drive sprocket assembly must be removed as shown
in conveyor disassembly section.
Figure 4-21.
2. Reinstall the conveyor extension.
F. Checking Conveyor Belt Tension
WARNING
Oven conveyor belt must be cool when adjusting
belt. Do not adjust belt if HOT.
1. With the conveyor assembly in the oven, stand at one
end of conveyor and check tension by lifting the conveyor
belt at the center of the oven chamber opening. The belt
should not lift higher that 1″ to 2″ (75mm to 102mm).
2. If conveyor belt is still not under proper tension, an
entire link must be removed. Use the following procedure
“H. Conveyor Belt Link Removal” to remove a link. If
conveyor belt is under proper tension proceed directly
to “J. Attaching Drive Chain”.
Figure 4-22.
Figure 4-23.
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SECTION 4
MAINTENANCE
G. Conveyor Belt Link Removal
1. Using long nose pliers, an entire link can be removed
with the conveyor assembly either in or out of the oven.
Position master links at end of conveyor as shown in
Figure 4-24.
Master
Links
Figure 4-24.
4. Unhook the link to be removed.
5. Pull up on the belt link section and remove. Do not
discard the link removed as it may be used for making
spare master links.
NOTE: If a section of the conveyor belt is being replaced
it should be done now. Remove the links that need replacing and use the section of conveyor belt furnished
in your installation kit to replace them.
2. Using long nose pliers, unhook master links at left
end of conveyor as shown in Figure 4-25.
Figure 4-25.
3. Remove the outside master links on the right and left
sides of the conveyor belt as shown in Figure 4-26.
Figure 4-27.
NOTE: Before connecting the inside master links, notice
that these links have a correct position (Figure 4-28). The
link at the right is in the correct (horns up) position for
inserting into the conveyor belt. The horns facing down
Correct
Position
Incorrect
Position
are in the incorrect position.
Figure 4-28.
Figure 4-26.
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SECTION 4
MAINTENANCE
6. Reconnect the inside master links (Figure 4-29.)
Figure 4-29.
NOTE: The outside master links have right and left sides
to them. The right edge master link has an open hook
facing you as shown in Figure 4-30. This will match up
with the outer edges of the conveyor belt. Remember
this hook travels backwards on the conveyor.
Direction of travel
H. Attaching Drive Chain
1. If drive sprocket assembly was removed reassemble
it into the conveyor drive shaft. Be sure at on end of
drive shaft aligns with set screw in conveyor shaft collar.
Once in place tighten 3/32″ set screw.
2. Lift conveyor and install drive chain to conveyor drive
sprocket and motor sprocket.
Figure 4-30.
7. Reconnect the outside master links.
8. Replace all parts removed from the oven.
Figure 4-32.
3. The angle plate located on the underside of the conveyor must be against the lower end plug. This is true
on both sides of oven.
Crumb Pan
Mounting
Bracket
Lower End Plug
Figure 4-33.
Figure 4-31.
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SECTION 4
MAINTENANCE
4. Reattach conveyor guard to control panel and secure
two screws.
Install both upper end plugs.
Figure 4-34.
III. MAINTENANCE - EVERY 3 MONTHS
A. Electrical Terminals
Open the control cabinet door by removing the three
screws from the control cabinet door. Tighten all electrical
control terminal screws including the electrical contactor
terminal screws as shown in Figure 4-35.
Figure 4-35.
B. Ventilation
WARNING
Shut OFF all electrical power and lock/tag out
the switch before attempting maintenance work.
NOTE: It is recommended that the 3-month maintenance be performed by an authorized Blodgett
technician.
Check that the air circulation throughout the oven is not
blocked and is working properly.
IV. MAINTENANCE - EVERY 6 MONTHS
A. Check brushes on D.C. conveyor motor, when worn
to less than 1/10″ (2.4mm), replace the brushes.
B. Check your oven venting system.
IMPORTANT NOTICES:
• Installation of replacement parts requiring access
to the interior of the oven is permitted only by an
authorized service technician.
• If there are any problems with the operation of
the oven, the authorized service technician must
be called.
• It is suggested to obtain a service contract with a
manufacturer’s authorized service technician.
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KEY SPARE PARTS KIT
SECTION 4
MAINTENANCE
An oven can be purchased with a Key Spare Parts Kit
(Figure 4-36). (The kit can be purchased when the oven
is ordered, or later, from a Blodgett Authorized Parts
Distributor). The kit contains many of the crucial parts
that can reduce serious downtime and loss of production,
S1828 ELECTRIC OVEN KEY SPARE PARTS KIT (Figure 4-36)
if a failure occurs.
Replacement parts for this kit can be purchased from
your Blodgett Authorized Parts Distributor.
6 63931 Heater Element, 480V 12kW 1
7 57408 Contactor 1
* The proper location for the thermocouple is as follows: 1) Temperature sensing is located
on the entrance end of the unit on the bottom, 2) High limit is located on the exit end of
the unit on the top, 3) High limit on the S1828 is 600 degree's.
2
3
7
6
1
4
5
Figure 4-36.
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SECTION 4
MAINTENANCE
NOTES
36
Page 43
SECTION 5
TROUBLESHOOTING
SECTION 5
TROUBLESHOOTING
PROBLEM:
PRODUCTS ARE OVERCOOKED
OR UNDERCOOKED
Check for correct
setting of conveyor
speed control.
Set the conveyor speed
control at correct setting.
Verify the food
preparation process.
If products still cook incorrectly,
call your Blodgett Service Agency.
Check for correct
setting on temperature
controller.
Turn temperature
control to correct
setting.
PROBLEM:
OVEN BLOWER AND CONVEYOR OPERATE,
YET THE OVEN IS NOT HEATING
Reset the temperature controller
to a new setting (above 200°F),
after turning the BLOWER switch
to off for 30 seconds.
Start the oven again. If the oven still does not
heat, call your Blodgett Service Agency.
PROBLEM:
CONVEYOR WILL NOT HOLD PROPER SPEED
OR WILL NOT RUN AT ALL
Check whether the conveyor is
jammed on something in oven.
PROBLEM:
OVEN DOES NOT HEAT
Check to see if both BLOWER
switch and HEAT switch are in
the “ON” or “I” position.
If oven does not heat, call your
Blodgett Service Agency.
PROBLEM:
BLOWER MOTOR IS RUNNING, YET LITTLE
OR NO AIR BLOWS FROM AIR FINGERS
Air ngers reassembled incorrectly,
after cleaning.
Assemble air ngers correctly, after cleaning.
Refer to Section 4 procedure, or call your
Blodgett Service Agency.
Check for proper tension of conveyor drive
chain and conveyor belt. Refer to Section 4 for
correct procedure.
Check that the conveyor
drive sprocket is tight.
If conveyor still does not run correctly,
contact your Blodgett Service Agency.
PROBLEM:
OVEN DOES NOT TURN ON WHEN ITS
SWITCHES ARE TURNED ON
Check that all electric supply switches are set to
the “ON” or “I” position. Then, start the oven.
If oven still will not start, contact your
Blodgett Service Agency.
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Page 44
SECTION 5
TROUBLESHOOTING
NOTES
38
Page 45
SECTION 6 - PARTS LIST
SECTION 6
PARTS LIST
ENGLISH
39
Page 46
SECTION 6
PARTS LIST
ENGLISH
40
Page 47
SECTION 6
PARTS LIST
ENGLISH
SINGLE OVEN EXPLODED VIEW
ITEM QTY PART NO. DESCRIPTION
1 1 48382 UPPER LH END PLUG ASSEMBLY
(INCLUDES ITEM 5 EYEBROW)
2 1 48387 LOWER LH END PLUG ASSEMBLY
3 1 48408 LOWER RH END PLUG ASSEMBLY
4 1 48412 UPPER RH END PLUG ASSEMBLY
(INCLUDES ITEM 6 EYEBROW)
5 1 62347 EYEBROW, UPPER LH END PLUG ASSEMBLY
6 1 62346 EYEBROW, UPPER RH END PLUG ASSEMBLY
7 4 51398 END PLUG MOUNTING BRACKET ASSEMBLY .875
8 8 21296-0005 SCREW, HEX HEAD, WSHHD 12-14X3/4 SS BSD
9 6 36452 NUT, WING-PLASTIC 1/4-20
10 4 3101908 LEG, 4” ADJ FT (NPS)
11 1 62206 BOTTOM TRAY ASSEMBLY
12 1 61650 COVER, TOP
13 4 51387 SCR, MS, SLT TRHD 8-32X1/2 18-8
15 1 45739 NAMEPLATE, MM
16 1 47862 ASSY, COVER, MOTOR
41
Page 48
SECTION 6
PARTS LIST
ENGLISH
42
Page 49
SECTION 6
PARTS LIST
ENGLISH
RELAY PANEL
ITEM QTY PART NO. DESCRIPTION
1 1 33812-5 THERMOCOUPLE, TYPE “J”, SHIELDED 2.50X120”
12 1 45349 SPROCKET, 25B25 w/5/16 BORE DRIVE MOTOR
13 1 58500 MOTOR, CONVEYOR DRIVE
14 1 50163 KIT, CONVEYOR PICK-UP
15 1 30153 BRUSHES
16 1 59280 EXTENSION, CONVEYOR 6
17 1 59272 EXTENSION, CONVEYOR 12
18 2 48469 PAN, CRUMB
19 2 51409 PAN, CRUMB VENTED (SHIPPED STANDARD)
49
Page 56
SECTION 6
PARTS LIST
ENGLISH
NOTES
50
Page 57
ELECTRICAL SCHEMATICS
SECTION 7
ELECTRICAL SCHEMATICS
SECTION 7
51
Wiring Diagram, E208-240V 50/60/1, S1828 • P/N 62311 REV B
Page 58
SECTION 7
ELECTRICAL SCHEMATICS
52
Wiring Diagram, E208-240V 50/60/3, S1828 • P/N 62309 REV B
Page 59
SECTION 7
ELECTRICAL SCHEMATICS
53
Wiring Diagram, E380-480V 50/60/3, S1828 • P/N 62310 REV B
Page 60
SECTION 7
ELECTRICAL SCHEMATICS
54
Wiring Diagram, E380V 50/60/3 CE S1828 • P/N 63969 REV B
Page 61
NOTES
SECTION 7
ELECTRICAL SCHEMATICS
55
Page 62
WARNING
Improper installation, adjustment, alteration, service or maintenance
can cause property damage, injury or death. Read the installation,
operating and maintenance instructions thoroughly before
installing or servicing this equipment.
NOTICE
During the warranty period, ALL parts replacement and servicing should be performed
by your Blodgett Authorized Service Agent. Service that is performed by parties other
than your Blodgett Authorized Service Agent may void your warranty.
NOTICE
Using any parts other than genuine Blodgett factory manufactured parts relieves the
manufacturer of all warranty and liability.
NOTICE
Blodgett reserves the right to change specications at any time.
Blodgett is proud to support the Commercial Food Equipment
Service Association (CFESA). We recognize and applaud
CFESA's ongoing efforts to improve the quality of technical
service in the industry.