Blodgett MARK V User Manual

MARK V
CONVECTION OVEN
INSTALLATION -- OPERA TION -- MAINTENANCE
BLODGETT OVEN COMPANY
www.blodgett.com
44 Lakeside Avenue, Burlington, Vermont 05401 USA Telephone (800) 331-5842, (802) 860-3700 Fax: (802)864-0183
PN 17561 Rev N (3/06)
E 2003 --- G.S. Blodgett Corporation
WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAM AGE, INJURY OR DEATH. READ THE IN­STALLATION, OPERATING AND MAINTENANCE IN­STRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT
FORYOURSAFETY
Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
The information contained in this manual is important for the proper installation, use, and maintenance of this oven. Adherence to these procedures and instructions will result in satisfactory baking results and long, trouble free service. Please read this manual carefully and retain it for future reference.
Errors: Descriptive, typographic or pictorial errors are subject to correc-
tion. Specifications are subject to change without notice.
THE REPUTATION YOU CAN COUNT ON
For over a century and a half, The Blodgett Oven Company has been building ovens and nothing but ovens. We’ve set the industry’s quality standard for all kinds of ovens for every foodservice operation regardless of size, application or budget. In fact, no one offers more models, sizes, and oven applications than Blodgett; gas and electric, full-size, half-size, countertop and deck, con­vection, Cook’n Hold, Combi-Ovens and the industry’s highest quality Pizza Oven line. For more information on the full line of Blodgett ovens contact your Blodgett representative.
Your Service Agency’s Address:
Model:
Serial Number:
Your oven was installed by:
Your oven’s installation was checked by:
Tab l e of C o n t e n ts
Introduction
Oven Description and Specifications 2................................
Oven Components 3...............................................
Installation
Delivery and Location 4.............................................
Oven Assembly 5..................................................
NSF Bolts 5....................................................
Leg Attachment 6...............................................
Caster Assembly 6..............................................
Double Section Assembly 7......................................
Oven Leveling 7................................................
Utility Connections --- Standards and Codes 8.........................
Electrical Connection 9.............................................
Initial Startup 10....................................................
Operation
Safety Information 11................................................
Solid State Digital Control 12.........................................
Solid State Manual Control 14........................................
Blodgett IQ2T Control 15............................................
Cook and Hold Contr ol 24...........................................
Pulse Plus 26.......................................................
Humidaire 27.......................................................
Intelliplus with Chain Event Control 28.................................
How Cook and Hold Works 31........................................
General Guidelines for Operating Personnel 32.........................
Suggested Times and Temperatures 33................................
Maintenance
Cleaning and Preventative Maintenance 34.............................
Troubleshooting Guide 35............................................
Introduction
Oven Description and Specifications
Cooking in a convection oven differs from cooking in a conventional deck or range oven since heated air is constantly recirculated over the product by a fan in an enclosed chamber. The moving air con­tinually strips away the layer of cool air surround­ing the product, quickly allowing the heat to pene­trate. The result is a high quality product, cooked at a lower temperature in a shorter amount of time.
Blodgett convection ovens represent the latest ad ­vancement in energy efficiency, reliability, and ease of operation. Heat normally lost, is recircu­lated within the cooking chamber before being vented from the oven: resulting in substantial re­ductions in energy consumption and enhanced oven performance.
Blodgett Electric Convection Ovens
ELECTRICAL SPECIFICATIONS (per section)
KW Hz Vol ts Phase
L1 L2 L3 N
U.S. and Canadian installations
11.0 60 208 1 51 --- 51 --- 6AWG
11.0 60 208 3 31 29 29 --- 8AWG
11.0 60 220-240 1 44 --- 44 --- 6AWG
11.0 60 220-240 3 26 24 24 --- 8AWG
11.0 60 440 3 15 14 14 --- 12 AWG
11.0 60 480 3 14 13 13 --- 12 AWG
General Export installations
11.0 50 208 3 18 18 18 4 Size per local code
11.0 50 220-240 1 48 --- --- 48 Size per local code
11.0 50 220/380 3 18 16 16 2 Size per local code
11.0 50 240/415 3 18 14 14 4 Size per local code
11.0 50 230/400 3 18 15 15 3 Size per local code
Amps
Air Flow Pattern for
Figure 1
Electrical Connection
(minimum size)
2
Introduction
Oven Components
Heating Elements --- located on t he back wall of
the oven, the elements provide heat to the baking chamber on electric ovens.
Chain & Turnbuckle --- controls operation of the oven doors.
Control Panel --- contains wiring and components to control the oven operation.
Oven Racks --- five racks are provided standard. Additional racks are available.
Heating
Elements
Blower
Wheel
Rack Supports --- h o l d ov e n ra c k s .
Baffle --- located on the back interior wall of the
oven. Protects the blower wheel.
Blower Wheel - -- spins to circulate hot air in the baking chamber.
Convection Motor --- provides power to turn the blower w h eel.
Oven Lights --- provide lighting inside the baking compartment.
Convection
Motor
Blower
Wheel Cover
Rack Support
Oven Rack
Chain &
Turnbuckle
Oven Lights
Figure 2
Control Panel
Control
Panel Cover
3
Installation
Delivery and Location
DELIVERY AND INSPECTION
All Blodgett ovens are shipped in containers to prevent damage. Upon delivery of your new oven:
D
Inspect the shipping container for external dam­age. Any evidence of damage should be noted on the delivery receipt which must be signed by the driver.
D
Uncrate the oven and check for internal dam­age. Carriers will accept claims for concealed damage if notified within fifteen days of delivery and the shipping container is retained for in­spection.
The Blodgett Oven Company cannot assume responsibility for loss or damage suffered in transit. The carrier assumed full responsibility for delivery in good order when the shipment was accepted. We are, however, prepared to assist you if filing a claim is necessary.
OVEN LOCATION
The well planned and proper placement of your oven will result in long term operator convenience and satisfactory performance.
The following clearances must be maintained be­tween the oven and any combustible or non-com­bustible construction.
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Oven body right side --- 1/2” (1.2 cm)
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Oven body left side --- 1/2” (1.2 cm)
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Oven body back --- 1/2” (1.2 cm)
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Oven body bottom --- 1/2” (1.2 cm)
The following clearances must be available for ser­vicing.
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Oven body sides --- 12” (30 cm)
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Oven body back --- 12” (30 cm)
It is essential that an adequate air supply to the oven be maintained to provide a sufficient flow of combustion and ventilation air.
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Place the oven in an area that is free of drafts.
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Keep the oven area free and clear of all combus­tibles such as paper, cardboard, and flammable liquids and solvents.
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Do not place the oven on a curb base or seal to a wall. This will restrict the flow of air and prevent proper ventilation. Tripping of the blower mo­tor’s thermal overload device is caused by an excessive ambient temperature on the right side of the oven. This condition must be cor­rected to prevent permanent damage to the oven.
Before making any utility connections to this oven, check the rating plate to be sure the oven specifi­cations are compatible with the electrical services supplied for the oven.
1. The rating plate is located on the underside of the upper ledge above the right hand door.
4
Installation
Oven Assembly
NSF BOLTS
These bolts are required by NSF to block any ex­posed hole on the back of an oven. This includes:
D
any unit, single or stacked, without a back panel.
D
any holes in stacked units not used for mount­ing stacking brackets.
1. Locate the 5/16” bolts that were shipped with
the oven.
2. InstalltheboltsasshowninFigure3.
Double Stacked Units Units without back panels
Figure 3
5
Installation
Oven Assembly
LEG ATTACHMENT
1. Lay the oven on its back.
2. Align the threaded stud in each leg with the nut located inside each bottom corner of the oven frame. Turn the legs clockwise and tight­en to the nearest full turn.
3. Align the two leg plate holes in each leg with those in the oven bottom. Secure each leg us­ing two 1/2” bolts.
NOTE: If using casters see CASTER AS-
SEMBLY before proceeding.
4. Tip the oven up on the legs.
5. Level the oven by screwing the adjustable leg feet in or out as necessary.
CASTER ASSEMBLY
NOTE: Install the locking casters on the front of
the oven. Install the non-locking casters on the back of the oven.
Casters for Single and Double Stacked Ovens:
1. Attach the legs as described.
2. Pry the adjustable feet out of the legs
3. Insert one caster into each leg as shown. Tighten the lock nuts to secure the casters.
Adjustable
Leg Foot
Caster Assembly
25” (64 cm) Legs Shown
Figure 5
6” (15 cm) Legs Shown
Figure 4
Low Profile Casters for Double Stacked Ovens:
1. Align the three holes in each caster assembly plate with those in the oven bottom. Secure each caster using three 1/2” bolts.
Figure 6
6
Installation
Oven Assembly
DOUBLE SECTION ASSEMBLY
NOTE: Old style ovens refer to units with painted ex-
posed rear angle. New style ovens refer to units with rear angle iron enclosed in steel.
The following instructions apply to stacking two new style ovens.
1. Secure the short legs to the bottom sections as described.
2. Place the upper section in position on top of the lower oven.
3. Attach the stacking brackets using the re­maining 5/16” bolts shipped with the ovens.
4. Attach the flue connector.
The following instructions apply to stacking a new styleovenonanoldstyleoven.
1. Secure the short legs to the bottom sections as described.
2. Place the upper section in position on top of the lower oven.
3. Attach the stacking brackets using the re­maining 5/16” bolts shipped with the ovens.
4. Drill a clearance hole for a 5/16” bolt in the angle iron of the old style oven. Use the holes in the stacking brackets as a pilot.
5. Attach the stacking brackets to the old style oven with the 5/16” bolts and nuts provided in the kit.
6. Attach the flue connector.
WARNING!!
Whenstackingovensbesuretoremove thesingleovenflueboxespriortoattach­ing three-piece connector.
OVEN LEVELING
After assembly, the oven should be leveled and moved to the operating location.
1. The oven can be leveled by adjusting the feet or casters located on the bottom of each leg.
Figure 7
7
Flue
Connector
Installation
Utility Connections --- Standards and Codes
THE INSTALLATION INSTRUCTIONS CON­TAINED HEREIN ARE FOR THE USE OF QUALI­FIED INSTALLATION AND SERVICE PERSONNEL ONLY. INSTALLATION OR SERVICE BY OTHER THAN QUALIFIED PERSONNEL MAY RESULT IN DAMAGE TO THE OVEN AND/OR INJURY TO THE OPERATOR.
Qualified installation personnel are individuals, a firm, a corporation, or a company which either in person or through a representative are engaged in, and responsible for:
D the installation of electrical wiring from the elec-
tric meter, main control box or service outlet to the electric appliance.
Qualified installation personnel must be experi­enced in such work, familiar with all precautions required, and have complied with all requirements of state or local authorities having jurisdiction.
U.S. and Canadian installations
All ovens, when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes, with the National Electrical
Code, ANSI/NFPA 70 ---Latest Edition and/or Cana­dian National Electric Code C22.2 as applicable.
The ventilation of this oven should be in accor­dance w ith local codes. In the absence of local codes, refer to the National ventilation code titled, “Standard for the Installation of Equipment for the
Removal of Smoke and Grease Laden Vapors from Commercial Cooking Equipment ”, NFPA-96-Latest
Edition.
General export installations
Installation must conform with Local and National installation standards. Local installation codes and/or requirements may vary. If you have any questions regarding the proper installation and/or operation of your Blodgett oven, please contact your local distributor. If you do not have a local dis­tributor, please call the Blodgett Oven Company at 0011-802-860-3700.
8
Wiring diagrams are located in the control compartment and on the back of the oven.
The electric motor, indicator lights and related switches are connected to the oven as follows:
1. Remove the bottom trim and control panel covers. Slide the control panel forward.
2. Connect the supply conduit to the wire duct lo­cated in the lower left hand corner on the back of the oven.
3. Run the supply wires through the duct to the front of the oven.
4. Connect the supply wires to the terminal block in the control compartment at the lower right corner of the oven.
5. Reinstall the bottom trim and control panel covers.
NOTE: To prevent damage there is no power to
the heating elements when the blower is not operating.
Installation
Electrical Connection
Ter m i na l B l o ck
THE BLODGETT OVEN COMPANY CANNOT AS­SUME RESPONSIBILITY FOR LOSS OR DAMAGE SUFFERED AS A RESULT OF IMPROPER INSTAL­LATION.
Figure 8
9
Installation
Initial Startup
OVEN RESTRAINT
If casters are used in conjunction with a power supply cord for movable appliances, a fixed re­straint should be provided.
The restraint (ie: heavy gauge cable) should be at­tached without damaging the building. DO NOT use the gas piping or electrical conduit for the at­tachment of the permanent end of the restraint! Use anchor bolts in concrete or cement block. On wooden walls, drive hi test wood lag screws into the studs of the wall.
If the oven is moved from its regular location, the restraint must be reconnected when the oven is re­turned.
1. Mount the supplied bracket to the leg bolt just below the power cord.
2. Attach the clip on restraining cable to the mounting bracket.
ADJUSTMENTS ASSOCIATED WITH INITIAL INSTALLATION
Each oven, and its component parts, have been thoroughly tested and inspected prior to ship­ment. However, it is often necessary to further test or adjust the oven as part of a normal and proper installation. These adjustments are the responsi­bility of the installer, or dealer. Since these adjust­ments are not considered defects in material or workmanship, they are not covered by the Original Equipment Warranty. They include, but are not limited to:
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calibration of the thermostat
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adjustment of the doors
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leveling
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tightening of fasteners.
No installation should be considered complete without proper inspection, and if necessary, ad­justment by qualified installation or service per­sonnel.
Back of Oven
Restraint Cable
Bracket
Double stacked unit shown. Use the same procedure for single units.
Figure 9
10
THE INFORMATION CONTAINED IN THIS SEC­TION IS PROVIDED FOR THE USE OF QUALIFIED OPERATING PERSONNEL. QUALIFIED OPERAT­ING PERSONNEL ARE THOSE WHO HAVE CAREFULLY READ THE INFORMATION CON­TAINED IN THIS MANUAL, ARE FAMILIAR WITH THE FUNCTIONS OF THE OVEN AND/OR HAVE HAD PREVIOUS EXPERIENCE WITH THE OP­ERATIONOF THE EQUIPMENT DESCRIBED. AD­HERENCE TO THE PROCEDURES RECOM­MENDED HEREIN WILL ASSURE THE ACHIEVEMENT OF OPTIMUM PERFORMANCE AND LONG, TROUBLE-FREE SERVICE.
Please take the time to read the following safety and operating instructions. They are the key to the successful operation of your Blodgett conveyor oven.
Operation
Safety Information
SAFETY TIPS
For your safety read before operating
General safety tips:
D
If the oven needs to be moved for any reason, the supply cord must be disconnected from the unit before removing the restraint cable. Recon­nect the restraint after the oven has been re­turned to its original location.
D
DO NOT remove the control panel cover unless the oven is unplugged.
11
Operation
Solid State Digital Control
1
2
3
CONTROL DESCRIPTION
1. SELECTOR SWITCH --- turns power to the oven on or off. Allows selection of Cook or Cool Down Modes and fan speed (if applica­ble).
2. DISPLAY --- displays time or temperature and other information related to oven function.
3. HEAT LAMP --- lights when heater is on.
4. PULSE LAMP --- lights when Pulsed Fan Mode is turned on.
5. HOLD LAMP --- lights when Hold Mode is turned on.
6. DIAL --- used to enter set points in display
7. START/STOP KEY --- starts or stops the timer.
8. TIME KEY --- used to show time in the display.
9. TEMP KEY --- used to show set temperature in the display.
NOTE: Actual temperature is shown while the
4
10. HOLD KEY - -- turns Hold Mode on or off.
5
11. PULSE KEY --- turns Pulse Mode on or off.
TEMP key is held down.
8
7
10
Figure 10
6
9
11
PROGRAMMING
To set the cook temperature:
1. Press TEMP (9) key.
2. Rotate dial (6) to enter temperature.
To set the cook time:
1. Press TIME (8) key.
2. Rotate the dial (6) to enter time.
NOTE: Time is entered in hours : minutes or
minutes : seconds.
To set the hold time:
1. Press HOLD key (10) to turn hold mode on.
NOTE: HOLD light is on.
2. Rotate dial (6) to enter the hold temperature.
3. Press START/STOP key (7)
To s e t t h e pu l s e t im e :
1. Press PULSE KEY (11) to turn pulse mode on.
NOTE: Pulse light is on.
2. Rotate DIAL (6) to enter the pulse time. Pulse time is a portion of the pre-set cook time.
12
Operation
Solid State Digital Control
OPERATION
Cook Only:
1. Turn SELECTOR switch (1) to the desired po­sition.
2. Enter the cook time and temperature.
3. Load product into oven.
NOTE: The display reads LOAD with the oven
is near the set temperature.
4. Press the START/STOP key (7). The timer be­gins to count down.
5. When the cook timer reaches 00:00 the buzz­er sounds and the display reads DONE.
6. Press the START/STOP key (7) to silence the buzzer.
7. Remove the product.
Cook with Hold:
NOTE: HOLD light is on when hold mode is on
and off when hold mode is off.
1. Turn SELECTOR switch (1) to the desired po­sition.
2. Enter the cook time and temperature.
3. Press the HOLD k ey (10). Enter the hold tem­perature.
4. Load product into oven.
NOTE: The display reads LOAD with the oven
is near the set temperature.
5. Push the START/STOP (7) key. Timer begins to count down.
6. When the cook timer reaches 00:00 the buzz­er sounds and the display reads DONE. The buzzer turns off after a few seconds. The dis­play reads HOLD until the oven reaches the hold temperature. Then the t imer begins to count up.
7. Push the START/STOP key (7) to stop timer.
8. Remove the product.
9. Push HOLD (10) key to turn off hold mode.
Cook with Pulse:
NOTE: PULSE light is on when pulse mode is on
andoffwhenpulsemodeisoff.
1. Turn the SELECTOR SWITCH (1) to the de­sired position.
2. Enter cook time and cook temperature.
3. Press PULSE KEY (11). Ent er the pulse time.
NOTE: Pulse time is a portion of the cook time
and does not increase the previously entered cook time.
4. Load product into oven.
NOTE: The display reads LOAD with the oven
is near the set temperature.
5. Push START/STOP KEY (7). The timer begins to count down the cook time. The oven will be inpulsemodeforthesetpulsetime.Oncethe set time has expired, the unit will automatically switch to cook mode and continue counting down.
6. When the cook timer reaches 00:00 the buzz­er sounds and the display reads DONE.
7. Push the START/STOP KEY (7) to turn the buzzer off.
8. Remove the product.
13
Operation
Solid State Manual Control
1
3
4
COOL DOWN
LIGHT OFF
OVEN READY
OVEN OFF
ON
OFF
LIGHTS
SOLID STATE
THERMOSTAT
COOK
HI
LO
BLOWER
CONTROL DESCRIPTION
1. SELECTOR SWITCH --- controls power to the oven for cook or cool down.
2. BLOWER SWITCH --- controls blower speed, either hi or lo.
3. LIGHTS SWITCH - controls interior lights.
4. OVEN READY LIGHT --- when lit indicates burner operation. When the light goes out the oven has reached operating temperature.
5. SOLID STATE THERMOSTAT - allows either 8 pre-set temperatures to be selected in accor­dance with customer requirements, or an infi-
2
nite selection of temperatures from 200-500_F (95-260_C). (infinite control shown)
6. TIMER --- activates an electric buzzer that sounds when the cook time expires.
OPERATION
1. Turn the SELECTOR Sw itch (1) to COOK.The blower and control compartment cooling fan
5
operate and are controlled automatically by the action of the doors.
2. Set BLOWER Sw itch (2) to the desired speed.
3. Set the SOLID STATE THER MOSTAT (5) to the desired setting or temperature.
4. Preheat until the OVEN READY LIGHT (4) goes out.
5. Load product into the oven. Determine cook time and set the TIMER (6).
6. When the buzzer sounds, remove the product
6
from the oven. Turn the TIMER knob (6) to OFF to silence the buzzer.
7. Turn the SELECTOR Switch (1) to OVEN OFF.
TIMER
Figure 11
14
1
2
6
7
8
9
10
11
17
18
3
4
5
12
13
14
15
16
Operation
Blodgett IQ2T Control
COMPONENT DESCRIPTION
1. OVEN POWER SWITCH --- controls power to
the oven.
2. TOP DISPLAY --- displays temperature and
other controller related information.
3. FAN HI LED --- when lit indicates the fan is run-
ning at high speed.
4 . B O T T O M DI S P L AY --- d i s p l a y s c o o k ti m e a n d
other controller related information.
5. PROG LED --- when lit indicates the controller
is in the programming mode.
6. HEAT LED --- when lit indicates the control is
calling for heat.
7. FAN LO LED --- when lit indicates the fan is run-
ning at low speed.
8. COOL DOWN KEY --- press to enter the cool
down mode.
9. HOLD KEY --- press to enter hold mode.
10. PROG KEY --- press to enter the programming
mode.
11. TOGGLE/CLEAR KEY --- press during pro-
gramming to toggle options.
12. ACT TEMP KEY --- press to display the actual
oven temperature.
13. SET TEMP KEY --- press to display the pro-
grammed cook temperature for the current stage of the product key.
14. ENTER KEY --- press to enter new values into
product key programming. Also used to view recovery time.
15. SCAN KEY --- completes the programming for
the current parameter and advances the con­troller to t he next parameter.Press to view time remaining on multiple cook cycles.
16. PRODUCT LEDS --- when lit indicate w hich
product keys are currently in use or pro­grammed for the current oven temperature and fan speed.
17. PRODUCT KEYS --- assigns a key to a pro -
grammed recipe a nd begins a programmed cooking process.
18. SHELF KEYS --- assigns a shelf key.
Figure 12
15
Operation
Blodgett IQ2T Control
OVEN OPERATION
Oven Startup:
1. Toggle the PO WER SWITCH (1) to ON.The oven preheats to the lowest programmed first stage temperature. The LEDS (16) for all prod­ucts with the same first stage temperature light.
While the unit preheats the TOP DISPLAY (2) gives the set temperature. The BOTTOM D I S­PLAY (4) reads Lo iftheovenismorethan10_ below setpoint. When the oven reaches ¦10_ of the preheat temperature an alarm sounds and the bottom display reads Ready.
Single Product Cooking Procedure:
NOTE: If the led next to the desired product key is
lit skip step 1.
1. Press the desired PRODUCT KEY (17). The oven preheats to the first stage temperature for the selected product. When the oven reaches ¦10_ of the preheat temperature an alarm sounds and the bottom display reads Ready.
2. Load the product into the oven. Press the de­sired PRODUCT KEY (17).
If the shelf timing function is toggled on for that product key, the top display reads SHLF and the bottom display reads the programmed product’s time. Press a SHELF KEY (18) to as­sign the product to that shelf and start the cook cycle. The top display reads SHLF,the bottom display gives the shelf #. Within five seconds, the top display reads SH-1,thebot­tom display gives the remaining cook time.
If the shelf timing function is toggled off for that product key, pressing the product key will start the cook cycle. The TOP DISPLAY (2) r e a d s --- --- --- --- . Th e BO T T O M DI S P L A Y ( 4 ) counts down the cook time in minutes: sec­onds.
NOTE: If the selected product has a cook time
of greater than 59:59 the top display r e a d s H r --- --- f o r t h e t o t a l n u m b e r o f hours. The bottom display counts down the cook time in minutes:seconds.
NOTE: If the selected product is a single stage
recipe the LEDS for all single stage products with the same cook tempera-
ture and fan speed will light. If the se­lected produc t is a multiple stage rec­ipe no other product LEDS will light.
NOTE: Press and hold the selected product
key for three seconds to cancel the cook cycle for normal operation. To cancel the cook cycle when using shelf timing, press and hold the SHELF KEY (18) for 3 seconds or press TOGGLE/CLEAR (11) and the corresponding shelf key.
3. When the cook time expires an alarm sounds and the top display reads donE.
4. Press the selected product key to silence the alarm. Remove the product. If shelf timing is used, press the flashing SHELF KEY (18) to si­lence the alarm.
Multiple Batch Cooking Procedure:
This procedure is for single stage recipes with the same cook temperature and fan speed only.
NOTE: If the led next to the first desired product
key is lit skip step 1.
1. Press the first desired PRODUCT KEY (17). The LEDS for all recipes with the same cook temperature and fan speed will light.
The oven preheats to the cook temperature for the selected product. When the oven reaches ¦10_ of the preheat temperature an alarm sounds and the bottom display reads Ready.
2. Load the product into the oven. Press the de­sired PRODUCT KEY (17).
If the shelf timing function is toggled on for that product key, the top display reads SHLF and the bottom display reads the programmed product’s time. Press a SHELF KEY (18) to as­sign the product to that shelf and start the cook cycle. The top display reads SHLF,the bottom display gives the shelf #. Within five seconds, the top display reads SH-1,thebot­tom display gives the remaining cook time.
If the shelf timing function is toggled off for that product key, pressing the product key will start the cook cycle. The TOP DISPLAY (2) r e a d s --- --- --- --- . Th e BO T T O M DI S P L A Y ( 2 ) counts down the cook time in minutes: sec­onds.
16
Operation
Blodgett IQ2T Control
3. Load the second product. Press the appropri­ate PRODUCT KEY (17). Press a SHELF KEY (18) to activate shelf timing.
NOTE: Only products with lighted LEDS may
be selected.
4. The top display reads SHLF. The bottom dis- play gives the numbers of the shelves that have been assigned. Within five seconds the shelf with the least amount of time remaining is displayed. The led for the product with the least time remaining flashes faster than the led for the other products.
NOTE: To view the remaining cook time for
the other products press and hold the SCAN KEY (15). The bottom display cycles through the remaining cook times for each product. Only the led for the product with the cook time dis­played will be lit.
5. When a cook time expires an alarm sounds. The top display reads donE.Theledforthefin­ished product lights. All other LEDS are dark.
6. Press the SHELF KEY (18) for the finished product to silence the alarm. Remove t he product. Close the oven door. The TOP DIS­PLAY (2) reads SH-X for the shelf with the least amount of cook time. The BOTTOM DISPLAY (4) counts down the cook time for the other product.
7. When the cook time expires an alarm sounds and the top display reads donE.
8. Press the SHELF KEY (18) to silence the alarm. Remove the product.
Oven Cool Down:
1. Close the oven door. Press the COOL DOWN KEY (8).
NOTE: Cool down cannot be activated with the
oven door open. Once the cool down cycle has begun the doors may be opened to speed the cooling process.
17
Operation
Blodgett IQ2T Control
PROGRAMMING SINGLE STAGE RECIPES
Entering the Programming Mode:
1. Press and hold the PROG KEY (10). The top display reads CodE.
2. Use the product keys to enter the program­ming access code: 3 1 2 4. Press the ENTER KEY (14). The top display reads Prod.
3. Press the desired product key followed by the ENTER KEY (14).
NOTE: During the programming process you may:
Press the TOGGLE/CLEAR KEY (11) to erase the current setting or toggle be­tween specific settings. Press the SCAN KEY (15) to move to the next programming function keeping the current setting the same. Press the PROG KEY (10) to exit the programming mode.
Programming the Cook Time:
1. The top display reads P1:__. The bottom dis­play gives the current programmed cook time for stage 1 in minutes:seconds. Press the TOGGLE/CLEAR KEY (11). Use the product keys to enter the new cook time. Press the EN­TER KEY (14) to save the new cook time.
2. The top display reads P2:__. The control is asking for the cook time for stage 2 of this rec­ipe. Press the TOGGLE/CLEAR KEY (11) to enter a time of 0:00:00 for P2:.
NOTE: This tells the controller that there are
no more stages for this recipe. Once a single stage recipe has been estab­lished the control will only allow en ­tries for one stage on all further param­eters for this product.
3. Press the ENTER K E Y (14) again. The top dis­play reads P1:. The bottom display shows the cook time.
4. Press the SCAN KEY (15) to advance the pro­gramming mode to cook temperature.
Programming the Cook Temperature:
1. The top display reads C t --- 1 . The bottom dis­play gives the current cook temperature. Use the product keys to enter the desired cook temperature.
2. Press the SCAN KEY (15) to advance the pro­gramming mode to fan speed.
Programming the Fan Speed:
1. The top display reads SPd1. The bottom dis­play gives the current fan speed. Press the TOGGLE/CLEAR KEY (11). The bottom dis­play toggles between HI and Lo.
2. Press the SCAN KEY (15) to advance the pro­gramming mode to the fan cycle time.
Programming the Fan Cycle Time:
There are 3 options for fan cycle time: Pulse, Heat and Full. Pulse allows the fan to turn on and off as programmed. Heat allows the fan to operate with heat only. Full provides continuous fan operation.
1. The top display reads CYC1. The bottom dis­play gives the current fan cycle. Press the TOGGLE/CLEAR KEY (11). The bottom dis­play toggles between PULS, HEAt and FULL.
2. If heat or full are selected press the SCAN KEY (15) to save the new fan cycle and advance to timing mode.
If pulse is selected press the SCAN KEY (15) and continue with Steps 3 ---4 to program the pulse cycle.
3. The top display reads o n --- 1 . The bottom dis­play gives the current pulse on time. Use the product keys to enter the desired pulse on time from 10 to 60 seconds. Press the SCAN KEY (15).
4. The top display reads o f --- 1 . The bottom dis­play gives the current pulse off time. Use the product keys to enter the desired pulse off time from 10 to 60 seconds. Press the SCAN KEY (15) to advance the programming mode to shelf mode.
18
Operation
Blodgett IQ2T Control
Programming the Shelf ID:
The Shelf ID option can be turned on or off for spe­cific product keys.
NOTE: Shelf ID is not allowed with multiple stage
recipes.
1. The top display reads SHLF. The bottom dis- play reads the current shelf ID mode. Press the TOGGLE/CLEAR KEY (11) to toggle be ­tween yes and no. Press the SCAN KEY (15) to advance the programming mode to timing.
Programming the Timing Mode:
There are 3 options for timing mode: Straight, Flex and Sensitivity.
1. The top display reads t C --- 1 . The bottom dis­play gives the current timing mode. Press the TOGGLE/CLEAR KEY (11) to toggle between
St, FL and SEns. NOTE: Sensitivity adjusts the cook time to
compensate for any difference be­tween the setpoint and actual temper­ature. The lower the sensitivity value the shorter the time adjustment. Sensi­tivity values are set in the manager lev­el programming.
If Shelf ID is activated, all three timing modes are available. If Shelf ID is not activated, only straight or flex timing modes a re available.
2. Press the SCAN KEY (15) to advance the pro­gramming mode to hold mode.
Programming Hold Mode:
The hold mode can be toggled on or off for specific product k eys.
1. The top display reads HOLD. The bottom dis­play reads the current hold mode. Press TOGGLE/CLEAR KEY (11) to toggle between on and off. Press the SCAN KEY (15).
2. If the hold mode is activated, the bottom dis­play give the current hold time. Press the TOGGLE/CLEAR KEY (11). Use the product keys to enter the new hold time. Press the SCAN KEY (15).
3. The bottom display gives the current hold temperature. Press the TOGGLE/CLEAR KEY (11). Use the product keys to enter the new hold temperature from 140-210_F(60-99_C). Press the SCAN KEY (15).
4. The top display reads HFAN (hold fan speed). The bottom display gives t he current hold fan speed setting. Press the TOGGLE/CLEAR KEY (11) to toggle between high and low. Press the SCAN KEY (15) to exit the hold mode programming.
Check all Settings (SEE Mode):
TheSEEmodeallowstheoperatortoscrollthrough and view settings of a particular product key.
1. Press the PROG KEY (10). The top display reads Code.
2. Use the product keys to enter the SEE access code: 2 4 4 4. Press the ENTER K E Y (14). The top display reads SEE.
3. Press the product key you wish to view. Press the ENTER KEY (14).
4. The control will automatically scroll through the programmable features showing the pro­grammed values for each.
Exiting the programming mode:
1. The top display reads Prod. Press the PROG KEY (10). The control returns to operating mode.
19
Operation
Blodgett IQ2T Control
PROGRAMMING MULTIPLE STAGE RECIPES
Entering the Programming Mode:
1. Press and hold the PROG KEY (10). The top display reads CodE.
2. Use the product keys to enter the program­ming access code: 3 1 2 4. Press the ENTER KEY (14). The top display reads Prod.
3. Press the desired product key followed by the ENTER KEY (14).
Programming the Cook Time:
NOTE: When multiple stage cooking is being
used, the countdown time displayed dur­ing cooking is the sum of all stages.
1. The top display reads P1:__. The bottom dis­play gives the current programmed cook time for stage 1 in minutes:seconds. Press the TOGGLE/CLEAR KEY (11). Use the product keys to enter the new cook time. Press the EN­TER KEY (14) to save the new cook time.
2. The top display reads P2:__. The control is asking for the cook time for the second stage of this recipe. Repeat Step 1 for each addition­al stage.
3. When the cook times for all stages a re pro ­grammed, press the TOGGLE/CLEAR KEY (11) to clear the bottom display.
NOTE: This tells the controller that there are
no more stages for this recipe. Once the number of stages has been estab­lished the control will only allow en ­tries for these stages on all further pa­rameters for this product.
4. Press the ENTER KEY (14) again. The display reads P1:. The bottom display shows the cook time.
5. Press the SCAN KEY (15) to advance the pro­gramming mode to cook temperature.
Programming the Cook Temperature:
1. The top display reads C t --- 1 . The bottom dis­play gives the current cook temperature for stage 1 of this recipe. Use the product keys to enter the desired cook temperature.
2. Press the ENTER KEY (14) to save the new cook temperature for stage 1. The top display r e a d s C t --- 2 .
NOTE: Repeat Steps 1 ---2 to program the
cook temperature for additional stages. When the cook temperature for the final stage has been entered the top display reads Ct---1.
3. Press the SCAN KEY (15) to advance the pro­gramming mode to fan speed
Programming the Fan Speed:
1. The top display reads SPd1. The bottom dis­play gives the current fan speed. Press the TOGGLE/CLEAR KEY (11). The bottom dis­play toggles between HI and Lo.
2. Press the SCAN KEY (15) to advance the pro­gramming mode to the fan cycle time.
20
Operation
Blodgett IQ2T Control
Programming the Fan Cycle Time:
There are 3 options for fan cycle time: Pulse, Heat and Full. Pulse allows the fan to turn on and off as programmed. Heat allows the fan to operate with heat only. Full provides continuous fan operation.
1. The top display reads CYC1. The bottom dis­play gives the current fan cycle for stage 1. Press the TOGGLE/CLEAR KEY (11). The bot­tom display toggles between PULS, HEAt and FULL.
2. Press the ENTER KEY (14) to save the new fan cycle for stage 1. The top display reads CYC2.
NOTE: Repeat Steps 1--- 2 to program the fan
cycle for additional stages.
3. When the fan cycle for the final stage has been entered press the SCAN KEY (15).
If no pulse cycles are programmed the control advances to timing mode.
If pulse is used, the control returns to the first stage programmed for the pulse fan option. Follow Steps 4 ---5 to program the pulse on and off time.
4. The top display reads o n --- x . The bottom dis­play gives the current pulse on time for this stage. Use the product keys to enter the de­sired pulse on time from 10 to 60 seconds. Press the SCAN KEY (15).
5. The top display reads o f --- x . The bottom dis­play gives the current pulse off time. Use the product keys to enter the desired pulse off time from 10 to 60 seconds. Press the SCAN KEY (15). The control advances to the next stageprogrammedforthepulsefanoption.
NOTE: Repeat Steps 4 --- 5 to program cycle
times for all pulse fan stages. When the final pulse off time has been entered the control advances to timing mode.
Programming the Timing Mode:
NOTE: It may be necessary to press the ENTER
KEY (14) until the top display reads tC ---1.
There are 2 options for timing mode: Straight and Flex.
1. The top display reads t C --- 1 . The bottom dis­play gives the current timing mode. Press the TOGGLE/CLEAR KEY (11) to toggle between St,andFL.
2. Press the ENTER KEY (14) to save the new timing mode for stage 1. The top display reads
t C --- 2 . NOTE: Repeat Steps 1 ---2 to program the tim-
ing mode for additional stages.
3. When the timing mode for the final stage has been entered press the SCAN KEY (15).
Programming Hold Mode:
The hold mode can be toggled on or off for specific product k eys.
1. The top display reads HOLD. The bottom dis­play reads the current hold mode. Press TOGGLE/CLEAR KEY (11) to toggle between on and off. Press the SCAN KEY (15).
2. The bottom display give the current hold time. Press the TOGGLE/CLEAR KEY (11). Use the product keys to enter the new hold time. Press the SCAN KEY (15).
3. The bottom display gives the current hold temperature. Press the TOGGLE/CLEAR KEY (11). Use the product keys to enter the new hold temperature from 140-210_F(60-99_C). Press the SCAN KEY (15).
4. The top display reads HFAN (hold fan speed). The bottom display gives t he current hold fan speed setting. Press the TOGGLE/CLEAR KEY (11) to toggle between high and low. Press the SCAN KEY (15) to exit the hold mode programming.
Exiting the programming mode:
1. The top display reads Prod. Press the PROG KEY (10). The control returns to operating mode.
21
Operation
Blodgett IQ2T Control
MANAGER LEVEL PROGRAMMING
Entering the programming mode
1. Press the PROG KEY (10). The top display reads CodE.
2. Use the product keys to enter the program­ming access code: 4 5 1 2. Press the ENTER KEY (14). The top display reads SYS.
Programming hold
Hold allows product to be kept warm in the oven at a programmed t ime and temperature by press­ing the HOLD KEY (9).
1. Press the SCAN KEY (15). The top display reads Hold. Press the TOGGLE/CLEAR KEY (11) to toggle between YES and no.Pressthe SCAN KEY (15).
If no is chosen:
a.) Press the SCAN KEY (15) to advance to
programming the setback mode.
Ifyesischosen:
a.) The top display reads HOLD. The bottom
display gives the current hold time. Press the TOGGLE/CLEAR KEY (11). Use the product keys to enter a hold time from 0 to 9 hours. Press the SCAN KEY (15) to enter the new hold time (HR:MN)..
b.) The top display reads HOLD. The bottom
display gives the current hold tempera­ture. Press the TOGGLE/CLEAR KEY (11). Use the product k eys to enter a hold tem­perature from 140_F --- 2 1 0 _F. Pr e s s t h e SCAN KEY (15) to enter the new hold tem­perature.
c.) The top display reads HFAn. The bottom
display gives the current fan mode. To change the fan mode press the TOGGLE/ CLEAR KEY (11). The bottom display toggles between Hi and Lo.Pressthe SCAN KEY (15) to enter the new fan mode and continue with programming the set­back mode.
Programming the setback mode
The setback mode operates as a power saving feature. After a period of non-use (the setback time) the oven temperature automatically de­creases to t he setback temperature. The oven will maintain this temperature until a product key is pressed. The minimum setback time is 20:00.
1. The top display reads SEtb. The bottom dis­play gives the setback mode. To change the setback press the TOGGLE/CLEAR KEY (11). The bottom display toggles between YES and no. Press the SCAN KEY (15).
If no is chosen:
a.) The controller advances to programming
the temperature mode.
Ifyesischosen:
a.) The bottom display gives the current set-
back time. Press the TOGGLE/CLEAR KEY (11). Use the product keys to the en­ter the desired setback time. Press the SCAN KEY (15) to enter the new setback time.
b.) The bottom display gives the current set-
back temperature. Press the TOGGLE/ CLEAR KEY (11). Use the product keys to the enter a setback temperature from 140_F --- 3 0 0 _F. P r e s s t h e S C A N K E Y ( 1 5 ) t o enter the new setback and co nti nue with programming the temperature mode.
Programming the tempera ture mode (_For_C)
1. The top display reads dEg. The bottom dis­play gives the units. To change the units press the TOGGLE/CLEAR KEY (11). The bottom display toggles between F and C.
2. Press the SCAN KEY (15) to enter the new temperature units and continue programming the shelf sensitivity.
22
Operation
Blodgett IQ2T Control
Programming the shelf sensitivity
The controller allows the user to program a sensi­tivity value (0 ---9) for each shelf position. The sen­sitivity value will shorten or stretch cook time de­pending upon shelf position.
NOTE: SEN1 is the top shelf position, SEN5 is the
bottom shelf position.
1. The display reads SEN1.
2. Press t he TOGGLE/CLEAR KEY (11) to clear the current value to the desired value. Use the product key numbers to input a new sensitivity value.
3. Press the SCAN KEY (15) to advance to the next shelf position, SEN2.
4. Repeat steps 2---3 for all five shelf positions.
Exiting the programming mode
1. The top display reads SYS.PressthePROG KEY (10). The control returns to the operating mode.
ERROR CODES AND ALARMS
NOTE: The error codes will appear in the top dis -
play. All error codes are accompanied by an audible alarm.
Hi Oven temperature is more than
40_F above the highest setpoint.
Prob Probe failure.
HEAT ERR From a cool start (below 140_F), the
oven takes more than 10 minutes to climb from 150-300_F. P r e s s t h e TOGGLE/CLEAR KEY (11) to clear the prompt. This code indicates a problem with t he system. Contact a service technician.
FAN ERR Indicates a fan failure during a call
for heat. Press the TOGGLE/CLEAR KEY (11) to clear the alarm. The FAN ERR display remains active. Press the TOGGLE/CLEAR KEY (11) again to clear the message and return the system to normal operation. If con­dition persists turn off the oven and contact a service technician.
FANC ERR Indicates a contact failure has oc-
curred in the fan control circuit. Press the TOGGLE/CLEAR KEY (11) to clear the alarm. The FANC ERR display remains active. Press the TOGGLE/CLEAR KEY (11) again to clear the message and return the system to normal operation. If con­dition persists turn off the oven and contact a service technician.
DOOR OPEN The controller senses the door is
open. Close the door. If the door is closed contact a service technician.
23
Operation
Cook and Hold Control
1
3
COOL DOWN
LIGHT OFF
OVEN READY
OVEN OFF
COOK & H OLD
ON
OFF
LIGHTS
THERMOSTAT
COOK
COOK
CONTROL DESCRIPTION
1. SELECTOR SWITCH --- controls power to the oven for cook, cook & hold, and cool down.
2. WHITE LIGHTS SWITCH --- controls interior lights.
3. OVEN READY LIGHT --- when lit indicates burner operation. When the light goes out, the oven has reached operating temperature.
4. COOK THERMOSTAT --- controls oven tem­perature in the cook cycle.
2
5. COOK TIMER --- activates an electric buzzer that sounds when the cook time expires.
6 . H O L D T H E R M O S T A T --- c o n t r o l s o v e n t e m -
perature in the hold cycle.
7. HOLD LIGHT - indicates the oven is in hold.
8. COOK & HOLD TIMER --- controls the length of cook time from 0 to 12 hours. When the
4
cook time ends, oven temperature control switches from the cook to the hold thermostat.
COOK TIMER
5
HOLD LIGHT
6
HOLD
THERMOSTAT
7
COOK & H OLD
TIMER
8
Figure 13
24
Operation
Cook and Hold Control
OPERATION
Cook Only:
1. Turn the SELECTOR SWITCH (1) to COOK. The blower and control compartment cooling fans operate and are controlled automatically by the action of the doors.
2. Set the COOK THERMOSTAT (4) to the de­sired temperature.
3. Preheat until the OVEN READY LIGHT (3) goes out.
4. Load product into the oven. Set the COOK TIMER (5) to the desired cook time.
5. When the buzzer sounds, remove the prod­uct. Turn the COOK TIMER (5) to OFF to si­lence the buzzer.
6. Turn the SELECTOR SWITCH (1) to OVEN OFF.
Cook and Hold:
1. Turn the SELECTOR SWITCH (1) to COOK. The blower and control compartment cooling fans operate and are controlled automatically by the action of the doors.
2. Set the COOK THERMOSTAT (4) to the de­sired cook temperature.
3. Set the HOLD THERMOSTAT (6) to the de­sired hold temperature.
4. Preheat the oven until the OVEN READY LIGHT (3) goes out.
5. Load product into the oven.
6. T urn SELECTOR Switch (1) to COOK & HOLD.
7. Set the COOK & HOLD TIMER (8) to the de­sired cook time.
8. When the cook time ends the oven switches to HOLD and the HOLD LIGHT (7) comes on.
9. The oven remains at the hold temperature un ­til t he product is removed and the oven is turned off.
NOTE: In the HOLD cycle, the blower goes on
and off with the burner.
10. Turn the SELECTOR SWITCH (1) to OVEN OFF.
COOL DOWN
1. For COOL DOWN operation set the SELEC­TOR SWITCH (1) to COOL DOWN.
25
Operation
Pulse Plus
1
3
4
6
LIGHT OFF
OVEN READY
8
COOL DOWN
OVEN OFF
ON
OFF
LIGHTS
FAN DE LA Y TI MER
THERMOSTAT
HI
LO
BLOWER
TIMER
SOLID STATE
COOK
CONTROL DESCRIPTION
1. SELECTOR SWITCH --- controls power to the oven for cook or cool down.
2. BLOWER SWITCH --- controls blower speed, either hi or lo.
3. WHITE LIGHTS SWITCH --- controls interior lights.
4. AMBER FAN DELAY LIGHT --- indicates the oven is in pulse plus.
5. FAN DELAY TIMER --- activates pulse plus for 0--- 10 minutes. The blower and burners pulse
2
on for 30 seconds and off for 30 seconds for the duration of time set.
6. REDINDICATORLIGHT---indicatesovenisin the cook timer cycle.
7. COOK TIMER --- activates an electric buzzer that sounds when the cook time expires.
5
8. OVEN READY LIGHT --- when lit indicates burner operation. When the light goes out, the oven has reached operating temperature.
9. SOLID STATE THERMOSTAT --- allows either 8 pre-set temperatures to be selected in ac­cordance with customer requirements, or an infinite selection of temperatures from 0-500_F (0-260_C). (infinite control shown)
7
OPERATION
1. Turn the SELECTOR Switch (1) to COOK.
2. Set the SOLID STATE THER MOSTAT (9) to the desired cook temperature.
3. Preheat the oven until the OVEN READY LIGHT (8) goes out.
4. Load product into the oven.
5. Set FAN DELAY TIMER (5) for the desired time
9
for pulse plus operation.
6. Set the COOK TIMER (7) for the desired cook time.
7. When the buzzer sounds, remove product from the oven. Turn the TIMER (7) knob to OFF to silence the buzzer.
8. Turn the SELECTOR SWITCH (1) to OVEN
OFF.
Figure 14
26
1
3
6
COOL DOWN
LIGHT OFF
OVEN READY
STEAM ON
OVEN OFF
ON
OFF
LIGHTS
SOLID STATE
THERMOSTAT
TIMER
STEAM
CYCLE START
STEAM
CYCLE TIME
COOK
Operation
Humidaire
CONTROL DESCRIPTION
1. SELECTOR SWITCH --- controls power to the
oven for cook or cool down.
2. WHITE LIGHTS SWITCH --- controls interior
lights.
3. OVEN READY LIGHT --- when lit indicates
burner operation. When the light goes out, the oven has reached operating temperature.
4. SOLID STATE THERMOSTAT - allows either 8
pre-set temperatures to be selected in accor-
2
4
5
7
8
dance with customer requirements, or an infi­nite selection of temperatures from 200-500_F (95-260_C). (infinite control shown)
5. TIMER --- activates an electric buzzer that will
sound upon expiration of time to alert the op­erator to remove the product.
6 . S T E A M O N I N D I C AT O R L I G H T --- li g h t s w h e n
steam is being injected into oven.
7. STEAM CYCLE START BUTTON --- activates
steam injection for one complete cycle.
8. STEAM CYCLE TIME SWITCH --- sets desired
length of steam cycle from 0 to 30 seconds.
OPERATION
1. Turn the SELECTOR SWITCH (1) to COOK.
2. Set the SOLID STATE THER MOSTAT (4) to the
desired cook temperature.
3. Preheat until OVEN READY light (3) goes out.
4. Load product into the oven. Set the TIMER (5)
to the desired cook time.
5. Set the STEAM CYCLE TIME SWITCH (8) for
the desired length of steam injection.
6. Press STEAM CYCLE START (7). When the
temperature is at or above 225_F (107_C), the solenoid valve opens. The blue STEAM ON in­dicator light (6) comes on. The steam injection cycle may be repeated as often as desired.
7. When the buzzer sounds, remove the product
from oven. Turn the TIMER (5) to OFF to si­lence the buzzer.
8. Turn the SELECTOR SWITCH (1) to OVEN
OFF.
Figure 15
27
Operation
Intelliplus with Chain Event Control
1
2
DISPLAY
4
6
8
START TIMER
COOK HI/LO
FAN
ACTUAL
TEMP
PGM 3
3
5
7
CONTROL DESCRIPTION
1. SELECTOR SWITCH --- controls power to the oven for cook or cool down.
2. OVEN READY LIGHT --- when lit indicates burner operation. When the light goes out the oven has reached operating temperature.
3. DIGITAL DISPLAY --- displays the time, tem­perature, and controller related information.
4. TIME DIAL --- used to set the cook and/or hold time of the selected program.
5. TEMPERATURE DIAL --- used to set the cook and/or hold temperature of the selected pro­gram.
6. START TIMER --- starts the program that is showninthedisplay.
7. ACTUAL TEMP --- press to display the actual temperature of the oven.
8. COOK HI/LO FAN --- press to select fan speed, (hi or lo).
9. HOLD --- press to set the oven in the hold mode.
10. PGM1 thru PGM5 --- press to program time and temperature settings for up to five prod­ucts.
11. FAN CON/CYC --- press to select the fan mode (continuous or cycle).
12. PGM MODE ON/OFF --- press to enter and exit the programming mode.
13. EVENT # --- to program event parameters with chain event control.
14. CANCEL --- press to cancel entries in the pro­gramming mode, and clear the display.
9
11
12
HOLD
FAN
CON/CYC
PGM
MODE
ON/OFF
PGM 1 PGM 4
PGM 2
EVENT # CANCEL
Figure 16
10
PGM 5
13
14
28
Operation
Intelliplus with Chain Event Control
COOK OPERATION
1. Rotate the TEMPERATURE dial (5) to the de­sired cooking temperature from 150-500_F (66-260_C). Turn the dial clockwise to in­crease the temperature, counter-clockwise to decrease.
2. Press the COOK HI/LO FAN key (8) until the display (3) reads HIFAN. Press the key again to select the low speed fan. The display reads
LOFAN.
3. Press the FAN CON/CYC key (11) until the dis­play reads FAN CON. Press the key again for cycling fan operation. The display reads FAN CYC.Thefancyclesonandoffin30second intervals at the speed selected with the COOK HI/LO FAN (8) key.
4. Rotate the TIME (4) dial to the desired cook time from 5 seconds to 12 hours. Turn the dial clockwise to increase the cook time, counter­clockwise to decrease. When the time digits and the colon blink in the display, the cook cycle has been set but not started.
5. When the display reads the set temperature press the START TIMER key (6) to start the cook cycle. The time can be changed at any time during a timing cycle by rotating the TIME dial (4) clockwise or counter-clockwise. To cancel the countdown press the CANCEL key (14).
NOTE: To display the temperature within the
oven, press and hold the ACTUAL TEMP key (7).
6. When the timer has counted down to 0, press the CANCEL key (14) to silence the alarm.
MANUAL COOK AND HOLD OPERATION
1. Rotate the TEMPERATURE dial (5) to the de­sired cook temperature from 150-500_F (66-260_C). Turn the dial clockwise to in­crease the temperature, counter-clockwise to decrease.
2. Press the COOK HI/LO FAN key (8). The dis­play reads HIFAN. Press the key again to se­lect the low fan speed. The display reads LO- FAN.
3. Rotate the TIME dial (4) to the desired cook time. Turn the dial clockwise to increase the time, counter-clockwise to decrease.
4. Press the HOLD key (9). The display reads HOLD. Rotate the TEMPERATURE dial (5) to set the desired hold temperature.
5. Press the FAN CON/CYC key (11) to set the fan mode. If cycling fan is selected the CYC key remains lit.
NOTE: When FAN/CYC is selected in the hold
mode the fan cycles on and off with the heating elements.
6. When the oven reaches the set temperature, press the START TIMER key (6) to start the cook cycle. The display flashes the fan speed then counts down the cook time. The hold key blinks until the cook time expires.
7. As the oven enters the hold mode the hold key remains lit. The timer begins counting up to in­dicate elapsed time. If cycling fan is selected the fan cycles on and off at low speed.
NOTE: If the desired hold temperature is low-
er than the actual oven temperature, the fan shuts off. The temperature dig­its blink until the oven temperature drops to the desired hold tempera­ture.
8. To display the temperature within the oven, press and hold the ACTUAL TEMP key (7).
NOTE: Press the CANCEL key (14) at any time to
cancel the current cycle.
29
WARNING!!
Acompletefiveminuteshutdownmustbe observed before the oven is relighted.
Operation
Intelliplus with Chain Event Control
CHAIN EVENT PROGRAMMING
NOTE: Program keys 1 and 2 can have up to six
events. Program keys 3-5 can have up to 4events.
1. Press the PGM MODE ON/OFF key (12) to en­ter the programming mode. PGM will blink. The normal operation of the oven is halted.
2. Press the desired PGM # key (10) to select an event chain to be programmed. The a ppropri­ate PGM # will blink and remain lit. Event #1 time and t emperature are shown in the dis­play. E1 is displayed alternately with the tem­perature.
3. Rotate the TEMPERATURE dial (5) to set the temperature.
4. Select LOFAN or HIFAN by pressing the COOK HI/LO FAN key (8).
5. Sele ct FAN CON or FAN CYC by pressing the FAN CON/CYC key (11). CYC remains lit if cycling fan is selected.
6. Rotate the TIME dial (4) to set the cook time.
NOTE: If the time is set to zero (0), the event
is ignored.
7. Press the EVENT # key (13). Event #2 time and temperature are shown in the display. E2 is displayed alternately with the t emperature.
8. Set the desired temperature, fan speed, fan mode and time.
9. Press the EVENT # key (13) to proceed to the next event. Enter the event parameters a s de­sired. If HOLD mode is desired, it must be the last event in any chain. Any events stored after aHOLDmodewillbeignored.
10. To program another chain of events, press a different PGM # key (10) then press the EVENT # key (13).
11. Store as many as five (5) programs using all the PGM # keys.
12. Press PGM MODE ON/OFF (12) to exit the pro­gramming mode. PGM # disappears from the display and normal oven operation resumes.
To add new programs or to change the parame­ters of an existing program, repeat steps 1-12 as necessary.
SELECTING A PROGRAM
1. To select a program sequence, press the de­sired PGM # key (10). PGM # will be illumi­nated. At this time the oven begins to heat up to the cook temperature stored in the event #1 chain. EI is illuminated and the E1 options are displayed. The amount of time displayed is the sum total time of all the programmed events.
2. Press the START TIMER key (6) to start a pro­grammed sequence of events.
3. Press the EVENT # key (13) to display the time remaining in the current event chain. The time will remain displayed for approximately 5 sec­onds.
4. Press the ACTUAL TEMP key (7) to display the actual temperature within the oven.
5. Press t he CANCEL key (14) to stop a n active program sequence.
30
Operation
How Cook and Hold Works
With the optional COOK & HOLD feature, meat is roasted at lower temperatures for longer periods of time. This preserves flavor and tenderness and prevents over drying. There are three phases in cook and hold roasting.
D
Primary Cooking --- controlled by the COOK & HOLD TIMER. The meat is cooked at a low tem­perature until approximately 2/3 done.
D
Cooking from Stored Heat --- wh e n t h e p r i m a ­ry cook time expires, the oven automatically switches to HOLD. The product continues to cook from the heat stored in the oven. Meat must remain in the hold cycle for a minimum of 1-1/2 to 2 hours before being served.
D
Hold --- holds the product for several hours be­fore serving without loss of moisture or tender­ness.
All meat should be completely thawed by refriger­ation. Using frozen meat increases the cook time causing shrinkage.
Product
Prime rib, bone cap off 14-18 lbs. (6.4-8.1 kg)
Cook
Te m p .
200_F
93_C
Hold
Te m p .
140_F
60_C
250_
225_
200_
175_
150_
125_
100_
Tem p e ra t u re (F )
75_
50_
25_
Oven temp.
Meat temp
Quantity Cook Time
(Hrs)
1 3 6
3 3-1/4 3-1/2
Oven switches from cook to hold
Stored heat
Product may be
removed and
served
345612
Time (hours)
Figure 17
Min. Hold
Time (Hrs)
1
1-1/2
2
Product may be
held up to 16 hours
789
To t a l T i m e
(Hrs)
4 4-3/4 5-1/2
Prime rib, bone cap on 14-18 lbs. (6.4-8.1 kg)
Top or bottom rounds 20-22 lbs. (9.1-10.0 kg)
Pork roast or ham 10-12 lbs. (4.5-5.4 kg)
Tur k ey 20-22 lbs. (9.1-10.0 kg)
Leg of Lamb, bone in 8-10 lbs. (4.36-4.5 kg)
200_F
93_C
200_F
93_C
250_F 121_C
250_F 121_C
225_F 107_C
140_F
60_C
140_F
60_C
170_F
76_C
170_F
76_C
160_F
71_C
31
1 3 6
1 3 6
2 4 6
1 6
2 4 6
3-1/2
4
4-1/2
3-1/2
4
4-1/2
4 4-1/4 4-1/2
3-1/4
4
2-1/2 2-3/4
3
1
1-1/2
2
1
1-1/2
2
1
1-1/2
2
1
1-1/2
1
1-1/2
2
4-1/2 5-1/2 6-1/2
4-1/2 5-1/2 6-1/2
5 5-3/4 6-1/2
4-3/4 5-1/2
3-1/2 4-1/4
5
Operation
General Guidelines for Operating Personnel
COOK TIMES AND TEMPERATURES
Preheating the oven
Always preheat the oven before baking or roast­ing. We recommend preheating 50_F(10_C) abovethecooktemperaturetooffsetthedropin temperature when the doors are opened and cold product is loaded into the oven. Set the thermostat to the cook temperature after the product is loaded.
NOTE: For frozen product, preheat th e oven
100_F(38_C) above the cook tempera- ture.
Cook Temperatures
Generally, cook temperatures should be 50_F (10_C)lowerthandeckorrangeovenrecipes.If the edges of the product are done but the center is raw, or if there is color variation, reduce the ther­mostat setting another 15---25_F (10---15_C). Con­tinue to reduce the cook temperature on succes­sive loads until the desired results are achieved.
NOTE: Cooking at excessive temperatures will
not reduce cook time, it will produce un­satisfactory baking and roasting results.
Cook Time
Check the product in about half the time recom­mended for deck or range oven recipes. Record times and temperatures which provide best re­sults for future reference.
NOTE: Cook time will vary with the amount of
product loaded, the type of pan and the temperature.
OPERATING TIPS
Pans and Racks
Product or pan height determines how many racks are used. The oven holds up t o 10 18” x 26” (45.7 x 66.0 cm) bun pans.
Load the oven from the bottom, centering the pans on the rack. Never place a pan or aluminum foil on the bottom of the oven. This obstructs the flow of air and results in uneven baking and roasting.
Roasting
To reduce shrinkage when roasting, place meat directly on the racks. Place a sheet pan one-half full of water in the bottom rack position. The water evaporates, increasing humidity in the oven chamber. The pan catches grease from the meat, making oven cleaning easier.
Baking
Weigh the product to ensure equal distribution in each pan. Varying a mounts of product will cause uneven baking results.
Fans
The fan must be operating for the oven to heat. Use the Pulse Plus feature to allow light or liquid product to set in the pan and to avoid rippling to­wards the fan. If your oven is not equipped with this feature use the following procedure.
1. Preheat the oven 25_F(15_C) above the bak- ing temperature.
2. Loadtheovenwithproduct.Closethedoors.
3. Set the thermostat to the baking temperature.
4. Turn the oven off.
5. Allow the product to set for 5--- 7 minutes with the fan off. The residual heat in the oven sets the product.
6. Turn the oven on for the remainder of the bake.
Lights
Turn the oven lights off when not viewing the prod­uct. Leaving the lights on for extended periods of time shortens the bulb life considerably.
32
Product Te m p e r a tu r e Time #Shelves
Meats
HamburgerPatties(5perlb) Steamship Round (80 lb. quartered) Standing Rib Choice (20 lbs, trimmed, rare) Banquet Shell Steaks (10 oz. meat) Swiss Steak after Braising BakedStuffedPorkChop Boned Veal Roast (15 lbs.) Lamb Chops (small loin) Bacon (on racks in 18” x 26” pans)
Poultry
Chicken Breast & Thigh Chicken Back & Wing Chicken (2 Turkey Rolled (18 lb. rolls)
Fish and Seafood
Halibut Steaks, Cod Fish (frozen 5 oz) BakedStuffedLobster(21/2lb.) Lobster T ails (frozen)
1
/2lbs. quartered)
Operation
Suggested Times and Temperatures
400_F (205_C) 275_F (135_C) 235_F (115_C) 450_F (235_C) 275_F (135_C) 375_F (190_C) 300_F (150_C) 400_F (205_C) 400_F (205_C)
350_F (175_C) 350_F (175_C) 350_F (175_C) 310_F (155_C)
350_F (175_C) 400_F (205_C) 425_F (220_C)
8-10 mins. 2hrs45mins. 2hrs45mins. 7-8 mins. 1hr. 25-30 mins. 3hrs.10mins. 7-8 mins. 5-7 mins.
40 mins. 35 mins. 30 mins. 3hrs45mins.
20 mins. 10 mins. 9mins.
10
2 2 5 5 5 2 5
10
5 5 5 3
5 3 5
Cheese
Macaroni & Cheese Casserole Melted Cheese Sandwiches
Potatoes
Idaho Potatoes (120 ct.) Oven Roasted Potatoes (sliced or diced)
Baked Goods
Frozen Berry Pies (22 oz) Fresh Apple Pie (20 oz.) Pumpkin Pies (32 oz.) Fruit Crisp Bread (24 - 1 lb. loaves) Southern Corn Bread Baking Soda Biscuits Brown & Serve Rolls Sheet Cakes (5 lb. mixed batter per pan) Chocolate Cake Brownies
NOTE: Actual times and temperatures may vary considerably from those shown above. They are affected
by weight of load, temperature of the product, recipe, type of pan and calibration of thermostat. Should your recipe vary, write in your proven time and temperature for ready reference.
350_F (175_C) 400_F (205_C)
400_F (205_C) 325_F (165_C)
325_F (150_C) 350_F (175_C) 300_F (150_C) 300_F (150_C) 325_F (155_C) 375_F (190_C) 400_F (205_C) 350_F (175_C) 325_F (160_C) 325_F (160_C) 325_F (150_C)
30 mins. 8mins.
50 mins. 10 mins.
35 mins. 25-30 mins. 30-50 mins. 25 mins. 30 mins. 15-20 mins. 6mins. 15 mins. 16-18 mins. 20 mins. 15 mins.
5
10
5 5
5(30pies) 5(30pies) 5(20pies)
5 3 5 5 5 5 5 5
33
Maintenance
Cleaning and Preventative Maintenance
CLEANING THE OVEN
Painted and stainless steel ovens may be kept clean and in good condition with a light oil.
1. Saturate a cloth, and wipe the oven when it is cold.
2. Dry the oven with a clean cloth.
On the stainless front or interiors, deposits of baked on splatter may be removed with a ny non­toxic industrial stainless steel cleaner. Heat tint and heavy discoloration may be removed w ith any non-toxic commercial oven cleaner.
1. Apply cleaners when the oven is cold. Always rubwiththegrainofthemetal.
The porcelain interior can be cleaned with any commercial oven cleaner. Be sure caustic clean­ing compounds DO NOT come in contact w ith the blower wheel and the aluminized steel panel di­rectly behind it.
1. Remove the racks, rack supports and blower wheel from the oven.
2. Soak the parts in a solution of ammonia and water.
3. Reinstall after cleaning.
NOTE: If the oven is moved the restraint must be
reconnected after the unit is returned to it’s regular position.
PREVENTATIVE MAINTENANCE
The best preventative maintenance measures are, the proper installation of the equipment and a pro­gram for routinely cleaning the ovens.
Annual Maintenance
This oven requires no lubrication, however, the venting system should be checked annually for possible deterioration resulting from moisture and corrosive flue products.
If maintenance or repairs are required, contact your local Blodgett service company, a factory representative or the Blodgett Oven company.
WARNING!!
Always disconnect the appliance from the power supply before servicing or clean­ing.
34
POSSIBLE CAUSE(S) SUGGESTED REMEDY
SYMPTOM: Heating elements do not come on.
S
Oven not plugged in.
S
Power switch on the control panel is off.
S
Control set below ambient temperature.
S
Doors are open.
S
Computerized controls --- error code on display.
SYMPTOM: Oven does not come to ready.
S
The oven has not reached preheat temperature.
S
Fan delay feature may be activated, if applicable.
S
Internal problem with main temperature control.
SYMPTOM: Convection fan does not run.
Maintenance
Troubleshooting Guide
S
Plug in electrical supply cord.
S
Set the control panel to COOK or OVEN ON.
S
Set to desired cook temperature.
S
Close doors.
S
*
S
Wait for oven to reach preheat temperature.
S
Deactivate fan delay feature.
S
*
S
Oven is not plugged in.
S
Oven is not set to the cook mode.
S
Circuit breaker tripped.
S
Fan delay feature may be activated, if applicable.
S
Doors are open
SYMPTOM: General baking problems.
S
Computerized controls --- incorrect product programming.
S
Thermostat out of calibration.
*Denotes remedy is a difficult operation and should be performed by qualified personnel only. It is recommended, however, that All repairs and/or adjustments be done by your local Blodgett service agency and not by the owner/operator. Blodgett cannot as­sume responsibility for damage as a result of servicing done by unqualified personnel.
WARNING!!
Always disconnect the power supply before cleaning or servicing the oven.
S
Plug in electrical supply cord.
S
Set the control panel to COOK or OVEN ON.
S
Reset the breaker.
S
Deactivate fan delay feature.
S
Close doors.
S
Reprogram control per Operation section.
S
*
35
CUSTOMER
INSERT
WIRING DIAGRAM
HERE
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