B&K Precision 9116 User Manual

Model: 9115, 9115-AT, 9116

Multi-Range DC Power Supply

USER MANUAL

Safety Summary

The following safety precautions apply to both operating and maintenance personnel and must be followed during all phases of operation, service, and repair of this instrument.

Before applying power to this instrument:

• Read and understand the safety and operational information in this manual.

• Apply all the listed safety precautions.

• Verify that the voltage selector at the line power cord input is set to the correct line

voltage. Operating the instrument at an incorrect line voltage will void the warranty.

• Make all connections to the instrument before applying power.

• Do not operate the instrument in ways not specified by this manual or by B&K Precision.

Failure to comply with these precautions or with warnings elsewhere in this manual violates the safety standards of design, manufacture, and intended use of the instrument. B&K Precision assumes no liability for a customer’s failure to comply with these requirements.

Category rating

The IEC 61010 standard defines safety category ratings that specify the amount of electrical energy available and the voltage impulses that may occur on electrical conductors associated with these category ratings. The category rating is a Roman numeral of I, II, III, or IV. This rating is also accompanied by a maximum voltage of the circuit to be tested, which defines the voltage impulses expected and required insulation clearances. These categories are:

Category I (CAT I): Measurement instruments whose measurement inputs are not intended to be connected to the mains supply. The voltages in the environment are typically derived from a limited-energy transformer or a battery.

Category II (CAT II): Measurement instruments whose measurement inputs are meant to be connected to the mains supply at a standard wall outlet or similar sources. Example measurement environments are portable tools and household appliances.

Category III (CAT III): Measurement instruments whose measurement inputs are meant to be connected to the mains installation of a building. Examples are measurements inside a building's circuit breaker panel or the wiring of permanently-installed motors.

Category IV (CAT IV): Measurement instruments whose measurement inputs are meant to be connected to the primary power entering a building or other outdoor wiring.

Do not use this instrument in an electrical environment with a higher category rating than what is specified in this manual for this instrument.

You must ensure that each accessory you use with this instrument has a category rating equal to or higher than the instrument's category rating to maintain the instrument's category rating. Failure to do so will lower the category rating of the measuring system.

Electrical Power

This instrument is intended to be powered from a CATEGORY II mains power environment. The mains power should be 120 V RMS or 240 V RMS. Use only the power cord supplied with the instrument and ensure it is appropriate for your country of use.

Ground the Instrument

To minimize shock hazard, the instrument chassis and cabinet must be connected to an electrical safety ground. This instrument is grounded through the ground conductor of the supplied, three-conductor AC line power cable. The power cable must be plugged into an approved three-conductor electrical outlet. The power jack and mating plug of the power cable meet IEC safety standards.

Do not alter or defeat the ground connection. Without the safety ground connection, all accessible conductive parts (including control knobs) may provide an electric shock. Failure to use a properly-grounded approved outlet and the recommended three-conductor AC line power cable may result in injury or death.

Unless otherwise stated, a ground connection on the instrument's front or rear panel is for a reference of potential only and is not to be used as a safety ground.

Do not operate in an explosive or flammable atmosphere

Do not operate the instrument in the presence of flammable gases or vapors, fumes, or finelydivided particulates.

The instrument is designed to be used in office-type indoor environments. Do not operate the instrument

• In the presence of noxious, corrosive, or flammable fumes, gases, vapors, chemicals, or finely-divided particulates.

• In relative humidity conditions outside the instrument's specifications.

• In environments where there is a danger of any liquid being spilled on the instrument or

where any liquid can condense on the instrument.

• In air temperatures exceeding the specified operating temperatures.

• In atmospheric pressures outside the specified altitude limits or where the surrounding

gas is not air.

• In environments with restricted cooling air flow, even if the air temperatures are within specifications.

• In direct sunlight.

This instrument is intended to be used in an indoor pollution degree 2 environment. The operating temperature range is 0 °C to 40 °C and the operating humidity range is up to 95% relative humidity with no condensation allowed. Measurements made by this instrument may be outside specifications if the instrument is used in non-office-type environments. Such environments may include rapid temperature or humidity changes, sunlight, vibration and/or mechanical shocks, acoustic noise, electrical noise, strong electric fields, or strong magnetic fields.

Do not operate instrument if damaged

If the instrument is damaged, appears to be damaged, or if any liquid, chemical, or other material gets on or inside the instrument, remove the instrument's power cord, remove the instrument from service, label it as not to be operated, and return the instrument to B&K Precision for repair. Notify B&K Precision of the nature of any contamination of the instrument.

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Clean the instrument only as instructed

Do not clean the instrument, its switches, or its terminals with contact cleaners, abrasives, lubricants, solvents, acids/bases, or other such chemicals. Clean the instrument only with a clean dry lint-free cloth or as instructed in this manual.

Not for critical applications

This instrument is not authorized for use in contact with the human body or for use as a component in a life-support device or system.

Do not touch live circuits

Instrument covers must not be removed by operating personnel. Component replacement and internal adjustments must be made by qualified service-trained maintenance personnel who are aware of the hazards involved when the instrument's covers and shields are removed. Under certain conditions, even with the power cord removed, dangerous voltages may exist when the covers are removed. To avoid injuries, always disconnect the power cord from the instrument, disconnect all other connections (for example, test leads, computer interface cables, etc.), discharge all circuits, and verify there are no hazardous voltages present on any conductors by measurements with a properly-operating voltage-sensing device before touching any internal parts. Verify the voltage-sensing device is working properly before and after making the measurements by testing with known-operating voltage sources and test for both DC and AC voltages. Do not attempt any service or adjustment unless another person capable of rendering first aid and resuscitation is present. Do not insert any object into an instrument's ventilation openings or other openings.

Hazardous voltages may be present in unexpected locations in circuitry being tested when a fault condition in the circuit exists.

Fuse replacement

Fuse replacement must be done by qualified service-trained maintenance personnel who are aware of the instrument's fuse requirements and safe replacement procedures. Disconnect the instrument from the power line before replacing fuses. Replace fuses only with new fuses of the fuse types, voltage ratings, and current ratings specified in this manual or on the back of the instrument. Failure to do so may damage the instrument, lead to a safety hazard, or cause a fire. Failure to use the specified fuses will void the warranty.

Servicing

Do not substitute parts that are not approved by B&K Precision or modify this instrument. Return the instrument to B&K Precision for service and repair to ensure that safety and performance features are maintained.

Cooling fans

This instrument contains one or more cooling fans. For continued safe operation of the instrument, the air inlet and exhaust openings for these fans must not be blocked nor must accumulated dust or other debris be allowed to reduce air flow. Maintain at least 25 mm clearance around the sides of the instrument that contain air inlet and exhaust ports. If mounted in a rack, position power devices in the rack above the instrument to minimize instrument heating while rack mounted. Do not continue to operate the instrument if you cannot verify the fan is operating (note some fans may have intermittent duty cycles). Do not insert any object into the fan's inlet or outlet.

Use correctly sized wires

To connect a load to the power supply, use a wire diameter large enough to handle the maximum continuous output short-circuit current of the power supply without the wire overheating.

For continued safe use of the instrument

• Do not place heavy objects on the instrument.

• Do not obstruct cooling air flow to the instrument.

• Do not place a hot soldering iron on the instrument.

• Do not pull the instrument with the power cord, connected probe, or connected test

lead.

Do not move the instrument when a probe is connected to a circuit being tested.

Compliance Statements

This product is subject to Directive 2002/96/EC of the

Disposal of Old Electrical & Electronic Equipment (Applicable in the European Union and other European countries with separate collection systems)

European Parliament and the Council of the European Union on waste electrical and electronic equipment (WEEE), and in jurisdictions adopting that Directive, is marked as being put on the market after August 13, 2005, and should not be disposed of as unsorted municipal waste. Please utilize your local WEEE collection facilities in the disposition of this product and otherwise observe all applicable requirements.

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CE Declaration of Conformity

The power supply meets the requirements of 2006/95/EC Low Voltage Directive and 2004/108/EC Electromagnetic Compatibility Directive with the following standards.

Low Voltage Directive

- EN61010-1: 2001

EMC Directive

- EN 61000-3-2: 2006

- EN 61000-3-3: 1995+A1: 2001+A2: 2005

- EN 61000-4-2 / -3 / -4 / -5 / -6 / -11

- EN 61326-1: 2006

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Safety Symbols

Refer to the user manual for warning information

damage to instrument.

On (Supply). This is the AC mains

instrument.

Off (Supply). This is the AC mains

instrument.

to avoid hazard or personal injury and prevent

Electric Shock hazard

connect/disconnect switch on the front of the

DC current

Alternating current

Fuse Symbol

Chassis (earth ground) symbol

Ground terminal

Protective earth ground

CAUTION indicates a hazardous situation which, if not avoided, will result in minor or moderate injury

WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury

DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.

Table of Contents

Safety Summary ................................................................................................... i

Compliance Statements ............................................................................................................. vii

Safety Symbols ............................................................................................................................ ix

1 General Information ..................................................................................... 1

1.1 Product Overview ............................................................................................................. 1

1.2 Package Contents ............................................................................................................. 1

1.3 Product Dimensions ......................................................................................................... 2

1.4 Front Panel Overview ....................................................................................................... 3

Front Panel Description ........................................................................................................... 3

1.5 Rear Panel Overview ........................................................................................................ 5

Rear Panel Description ............................................................................................................ 5

1.6 Display Overview .............................................................................................................. 6

Display Description .................................................................................................................. 6

2 Getting Started ............................................................................................. 7

2.1 Input Power and Fuse Requirements ............................................................................... 7

Input Power ............................................................................................................................. 7

Fuse Requirements .................................................................................................................. 8

Fuse Replacement ................................................................................................................... 8

2.2 Output Connections ......................................................................................................... 8

2.3 Preliminary Check ............................................................................................................. 9

Self-test Errors ....................................................................................................................... 10

Output Check ......................................................................................................................... 10

Check Model and Firmware Version ..................................................................................... 11

3 Front Panel Operation ................................................................................ 12

3.1 Menu Options ................................................................................................................. 12

How to Access the Menu ....................................................................................................... 12

3.2 Configure Voltage and Current Output .......................................................................... 13

Setting Voltage ...................................................................................................................... 13

Setting Current ...................................................................................................................... 14

Remote Sense ........................................................................................................................ 14

3.3 Protection Settings ......................................................................................................... 16

Configure Over Voltage Protection (OVP) ............................................................................. 16

Configure Maximum Power Limit ......................................................................................... 17

3.3 SYSTEM Menu ................................................................................................................ 18

Restore Factory Default Settings ........................................................................................... 18

Configure Power-On State ..................................................................................................... 19

Configure Trigger Source ....................................................................................................... 19

Save/Recall Instrument Settings ........................................................................................... 19

Enable/Disable Key Sound ..................................................................................................... 21

Remote Interface Setup ......................................................................................................... 21

Return Meter ......................................................................................................................... 24

3.4 CONFIG Menu ................................................................................................................. 24

Load Setup Option ................................................................................................................. 25

External Analog Control ........................................................................................................ 25

Configure Voltage Limit ......................................................................................................... 30

Parallel/Series Connection .................................................................................................... 31

Connection and Setup ........................................................................................................... 31

3.5 Program Sequence Mode (List mode) ............................................................................ 34

Configure Sequence Parameters ........................................................................................... 35

Configure Program (List) ....................................................................................................... 38

Recall and Run Program ........................................................................................................ 41

3.6 9115-AT Automotive Test Functions .............................................................................. 42

DIN 40839 Parameters .......................................................................................................... 42

ISO 16750-2 Parameters ....................................................................................................... 44

3.7 Configure Voltage Slope ................................................................................................. 50

3.8 Key Lock .......................................................................................................................... 52

4 Remote Operation ...................................................................................... 53

4.1 Interface Connection ...................................................................................................... 53

RS-232 ................................................................................................................................... 53

GPIB ....................................................................................................................................... 53

RS-485 ................................................................................................................................... 54

USBTMC ................................................................................................................................. 54

4.2 Remote Commands ........................................................................................................ 55

5 Troubleshooting Guide ............................................................................... 56

General .................................................................................................................................. 56

Remote Control ..................................................................................................................... 56

6 Specifications ............................................................................................. 57

7 Calibration .................................................................................................. 58

SERVICE INFORMATION ..................................................................................... 59

LIMITED ONE-YEAR WARRANTY ........................................................................ 60

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1 General Information

1.1 Product Overview

B&K Precision models 9115, 9115-AT, and 9116 are multi-range single output high power supplies with the capability of producing up to 80 V or 60 A (9115/9115-AT) and 150 V or 30 A (9116) at a maximum power output of 1200 W. With an easy-to-read VFD display, user-friendly controls and a numeric keypad that allows for easy configurations from the front panel. Standard RS232, USB, GPIB, and RS485 interfaces included on the rear panel provide flexibility for remote operation of the power supply. Its compact 1U size form factor makes it ideal for use in a standard 19-inch rack.

Features:

• Multi-ranging operation provides voltage and current flexibility

• Compact, high density 1U rackmount form factor

• High programming and readback resolution of 1mV/1mA

• Standard USBTMC, GPIB, RS232, and RS485

• External analog interface with control and monitoring functions

• Master/Slave Mode for series and parallel connectivity

• Adjustable voltage slope (rise and fall time)

• Sequence programming

• OVP and OPP protection

1.2 Package Contents

Please inspect the instrument mechanically and electrically upon receiving it. Unpack all items from the shipping carton, and check for any obvious signs of physical damage that may have occurred during transportation. Report any damage to the shipping agent immediately. Save the original packing carton for possible future reshipment. Every power supply is shipped with the following contents:

• 1 x 9115, 9115-AT, or 9116 Power Supply

• 1 x User Manual

• 1 x AC Power Cord

• 1 x Certificate of Calibration

• 1 x Test Report

Verify that all items above are included in the shipping container. If anything is missing, please contact B&K Precision.

1.3 Product Dimensions

The 9115, 9115-AT, and 9116 power supply’s dimensions (WxHxD) are approximately 414.5 mm x 44.5 mm x 483.2 mm (16.29” x 1.75” x 19.02”). It is designed to fit in a standard 19-inch rackmount and is of 1U size.

Note: All dimensions in the figures below are measured in millimeters (mm).

Figure 1.1 - Front Panel View for 9115/9115-AT/9116

Figure 1.2 – Side View for 9115/9115-AT/9116

Up/Down/Left/Right arrow keys

Used to adjust cursor location and selecting menu items.

On/Off / Lock button

Control the output state or locks the front panel button.

Save/Recall button

Used to save and recall instrument settings.

Meter display toggle / Local button

to set the instrument back to local mode.

Enter / Trigger button

list operation.

Escape button

Used to exit menu settings.

I-set / P-max button

Used to configure output current or set the maximum power output limit.

OVP set button

Used to configure over voltage protection (OVP) value.

V-set / Slope button

voltage.

1 2 3 4 5

8 9 6 7 16

1 2 3 4 5

Figure 1.3 - Front Panel for 9115/9115-AT/9116

1.4 Front Panel Overview

Front Panel Description

Power On/Off switch

VFD display

Voltage adjust knob

Current adjust knob

Used to toggle display between setting and measured voltage and current or

Used to confirm setting/parameter changes or to provide a single trigger for

Numeric keypad

Used to configure output voltage or set the rise and fall time of the output

Shift key

labeled in white)

OK button

(same as Enter button)

Enables access to secondary functions of some buttons (These functions are

1 2 3 3 4

5 6 7

4 5 6

Figure 1.4 - Rear Panel for 9115/9115-AT/ 9116

1.5 Rear Panel Overview

Rear Panel Description

Analog Control Interface

Output Terminal

Rear Cooling Fan

GPIB Interface

USB Interface

RS-232 Interface

AC Input Receptacle

Fuse Box

RS-485 Interface

Remote Sense Terminals

Settings Display

Displays parameter settings such as OVP, P-max, Rise/Fall

80.000V

12.000A

0.0W

OFF CC CV Rmt Addr Error Trig Prot * Shift

OVP

= 85.000 V

2 3 4

1 2 3

Figure 1.5 – Display Overview

1.6 Display Overview

Display Description

Setting/Measured Voltage

Measured Power Output

Setting/Measured Current

OFF Indicates output is disabled

CC Indicates constant current (CC) operation

CV Indicates constant voltage (CV) operation

Rmt Indicates remote mode

Addr Indicates remote communication activity

Error Indicates an error has occurred

Trig Indicates waiting for trigger (for list operation)

Prot Indicates protection trip for over voltage or over temperature

* Indicates key lock is enabled

Shift Indicates shift mode (for access to secondary button functions)

warranty.

create a shock hazard.

SHOCK HAZARD

third conductor. Verify that your power outlet is of the

to earth ground.

2 Getting Started

Before connecting and powering up the instrument, please review and go through the instructions in this chapter.

2.1 Input Power and Fuse Requirements

Input Power

Before connecting to an AC outlet or external power source, be sure that the power switch is in the OFF position and verify that the AC power cord, including the extension line, is compatible with the rated voltage/current and that there is sufficient circuit capacity for the power supply. Once verified, connect the cable firmly.

The included AC power cord is safety certified for this

The supply has a universal AC input that accepts line voltage input within:

AC Input: 115 V (+/-10%) or 230 V (+/- 10 %) Frequency: 47 Hz – 63 Hz

instrument operating in rated range. To change a cable or add an extension cable, be sure that it can meet the required power ratings for this instrument. Any misuse with wrong or unsafe cables will void the

Do NOT plug the AC power cord into the wall socket prior to connecting ALL three AC power wires to the rear panel and securely mount the safety metal housing over the input receptacle. Doing so may

The power cord provides a chassis ground through a

three-conductor type with the correct pin connected

damage the power supply or cause a fire hazard

Model

Fuse Description

All Models

15AT / 250V (6 x 32 mm slow blow ceramic tube fuse)

short circuit output current. It will also prevent large voltage drops

Connection of this power supply to an AC power source should be made by a qualified electrician or other qualified personnel. Incorrect wiring may

Fuse Requirements

An AC input fuse is necessary when powering the instrument. Refer to the table below for the fuse requirements.

Table 2.1 – AC Input Fuse Table

Fuse Replacement

Follow the steps below to replace or check the fuse.

1. Locate the fuse box in the rear panel, next to the AC input receptacle.

2. Use a flat blade screwdriver and turn the fuse capsule counter-clockwise. There is an internal spring that will push it out after turning a few times.

3. Pull out the glass tube fuse inside to check and replace as necessary.

4. Insert the fuse capsule in the same location and use the flat blade screwdriver to turn clockwise.

5. The fuse capsule will now be locked and secured.

2.2 Output Connections

The main DC output terminal is a screw type terminal located in the rear panel. Figure 9 below illustrates the size and dimensions of the terminal. To loosen, use hex key #4 size screwdriver.

Note: The screws on the terminals can be completely removed to allow for ring type adapters (must be greater than 6mm in diameter).

Before connecting wires to the output terminals, turn OFF the power supply to avoid damage to the instrument and the device under test (DUT). For safety, load wires must have a wire gauge size large enough to prevent overheating when the power supply operates at maximum

from resistances in the wires.

AWG

6 8 10

Imax(A)

10 7 5

mΩ/meter

1.3

2.1

3.3

5.2

8.3

13.2

33.5

52.8

10mm

Rear Output Terminal

10mm

6mm

Hex Key Screw

Figure 2.1 - Rear Output Terminal

Due to the high current rating of the power supply, proper wire sizes are necessary for safe connectivity and to prevent wires from overheating. Refer to the table below as a reference for proper wire sizes according to the amount of current used for operation:

Table 2.2 - Wire Gauge Rating

2.3 Preliminary Check

Complete the following steps to verify that the power supply is ready for use.

1. Verify AC Input Voltage

Verify and check to make sure proper AC voltages are available to power the instrument. The AC voltage range must meet the acceptable specification as explained in “2.1 Input Power and Fuse Requirements”.

2. Connect Power and Self-Test

Connect AC power cord to the AC receptacle in the rear panel and press the power switch to the |(ON) position to turn ON the instrument. It will run through a self-test procedure with the screen shown in below:

Error Message on Display

Description

EEPROM FAILURE

The internal EEPROM is corrupted or damaged.

Config Data Lost

The last operation data within the EEPROM is lost.

Calibration Data Lost

Calibration data within the EEPROM is lost.

FactoryCal.Data Lost

Factory calibration data is lost.

MainframeInitialize Lost

The system settings within the EEPROM is lost.

System Selftest . . . .

. .

Self-test Errors

The following errors will be displayed if self-test did not complete successfully:

If any of these errors occur, please contact B&K Precision.

Output Check

Voltage Check

Follow the steps below to check basic voltage output with no load connected.

1. Turn on the power supply. The display will show the OFF annunciator above the voltage display.

2. Enable the output by pressing , and the button will be lit. The OFF annunciator will change to CV.

3. Using the numeric keypad or the voltage adjust knob and enter a voltage value. The voltage display will now show the value you entered. If entering with numeric keypad,

press first, then enter the value and press .

4. If the button is not already lit, press it once and the voltage display will show the measured voltage at the output, which may fluctuate slightly from the voltage value entered in the previous step.

5. (Optional) You may also verify the output voltage by connecting the (+) and (-) terminals on the rear panel to an external voltmeter. The measured value should match or be within the entered voltage value.

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