B&K Precision 9115B User's Manual

Model: 9115, 9115-AT, 9116, 9117
Multi-Range DC Power Supply
USER MANUAL

Safety Summary

Before applying power to this instrument:
Read and understand the safety and opera tional informatio n i n thi s ma nual.
Apply all the listed safety precautions.
Verify that the voltage selector at the line power cord input is set to the correct line
voltage. Operating the instrument at an incorrect line voltage will void the warranty.
Make all connections to the instrument before applying power.
Do not operate the instrument in ways not specified by this manual or by B&K Precision.
Failure to comply with these precautions or with warnings elsewhere in this manual violates the safety standards of design, manufacture, and intended use of the instrument. B&K Precision assumes no liability for a customer’s failure to comply with these requirements.
Category rating
The IEC 61010 standard defines safety category ratings that specify the amount of electrical energy available and the voltage impulses that may occur on electrical conductors associated with these category ratings. The category rating is a Roman numeral of I, II, III, or IV. This rating is also accompanied by a maximum voltage of the circuit to be tested, which defines the voltage impulses expected and required insulation clearances. These categories are:
Category I (CAT I): Measurement instruments whose me a s ure m ent i nputs are not intended to be connected to the mains supply. The voltages in the environment are typically derived from a limited-energy transforme r or a battery.
Category II (CAT II): Measurement instruments whose measurement inputs are meant to be connected to the mains supply at a standard wall outlet or similar sources. Example measurement environments are portable tools and household appliances.
Category III (CAT III): Measurement instruments whose measurement inputs are meant to be connected to the mains installation of a building. Examples are measurements inside a building's circuit breaker panel or the wiring of permanently-installed motors.
Category IV (CAT IV): Measurement instruments whose measurement inputs are meant to be connected to the primary power enter ing a building or other outdoor wiring.
i
Do not use this instrument in an electrical environment with a higher category rating than what is specified in this manual for this instrument.
You must ensure that each accessory you use with this instrument has a category rating equal to or higher than the instrument's category rating to maintain the instrument's category rating. Failure to do so will lower the category rating of the measuring system.
Electrical Power
This instrument is intended to be powered from a CATEGORY II mains power environment. The mains power should be 120 V RMS or 240 V RMS. Use only the power cord supplied with the instrument and ensure it is appropriate for your country of use.
Ground the Instrument
To minimize shock hazard, the instrument chassis and cabinet must be connected to an electrical safety ground. This instrument is grounded through the ground conductor of the supplied, thr ee-conductor AC line power cable. The power cable must be plugged into an approv ed three-conductor electrical outlet. The power jack and mating plug of the power cable meet IEC safety standards.
Do not alter or defeat the ground connection. Without the safety ground connection, all accessible conductive parts (including control knobs) may provide an electric shock. Failure to use a properly-grounded approved outlet and the recommended three-conductor AC line power cable may result in injury or death.
Unless otherwise stated, a ground connection on the instrument's front or rear panel is for a reference of potential only and is not to be used as a safety ground.
ii
Do not operate in an explosive or flammable atmosphere
Do not operate the instrument in the presence of flammable gases or vapors, fumes, or finely­divided particulates.
The instrument is designed to be used in office-type indoor environments. Do not operate the instrument
In the presence of noxious, corrosive, or flammable fumes, gases, vapors, chemicals, or finely-divided particulates.
In relative humidity conditions outside the instrument's specifications.
In environments where there is a danger of any liquid being spilled on the instrument or
where any liquid can condense on the instrument.
In air temperatures exceeding the specified operating temperatures.
In atmospheric pressures outside the specified altitude limits or where the surrounding
gas is not air.
In environments with restricted cooling air flow, even if the air temperatures are within specifications.
In direct sunlight.
This instrument is intended to be used in an indoor pollution degree 2 environment. The operati ng t e mpera ture r a nge is 0 °C to 40 °C and the operating humidity range is up to 95% relative humidity with no condensation allowed. Measurements made by this instrument may be outside specifications if the instrument is used in non-office-type environments. Such environments may include rapid temperature or humidity changes, sunlight, vibration and/or mechanical shocks, acoustic noise, electrical noise, strong ele c tr i c fi elds, or strong magnetic fie lds.
Do not operate instrument if damaged
If the instrument is damaged, appears to be damaged, or if any liquid, chemical, or other material gets on or inside the instrument, remove the instrument's power cord, remove the instrument from service, label it as not to be ope rated, and return the instrument to B&K
iii
Precision for repair. Notify B&K Precision of the nature of any contamination of the instrument.
Clean the instrument onl y as ins truc ted
Do not clean the instrument, its switches, or its terminals with contact cleaners, abrasives, lubricants, solvents, acids/bases, or other such chemicals. Clean the instrument only with a clean dry lint-free cloth or as instructed in this manual.
Not for critical applications
This instrument is not authorized for use in contact with the hum an body or for us e as a component in a life-support device or system.
Do not touch live circuits
Instrument covers must not be removed by operating personnel. Component replacement and internal adj ustments m u st be made by quali fied service-trained maintenance personnel who are aware of the hazards involved when the instrument's covers and shields are removed. Under certain conditions, even with the power cord removed, dangerous voltages may exist when the covers ar e removed. To avoid injuries, always disconnect the power cord from the instrument, disconnect all other connections (for example, test leads, computer interface cables, etc.), discharge all circuits, and verify there are no hazardous voltages present on any conductors by measurements with a properly-operating voltage-sensing device before touching any internal parts. Verify the voltage-sensing device is working properly before and after making the measurement s by testing with known-operating voltage sources and test for both DC and AC voltages. Do not attempt any servi c e or adjustment unless another person capable of rendering first aid and resuscitation is present. Do not insert any object into an instrument's ventilation openings or other openings.
Hazardous voltages may be present in unexpected locations in circuitry being tested when a fault condition in the circuit exists.
iv
Fuse replacement
Fuse replacement must be done by qualified service-trained maintenance personnel who are aware of the instrument's fuse requirements and safe replacement proced ures. Disc onnect the instrument from the power line before replacing fuses. Replace fuses only with new fuses of the fuse types, voltage ratings, and current ratings specified in this manual or on the back of the instrument. Failure to do so may damage the instrument, lead to a safety hazard, or cause a fire. Failure to use the specified fuses will void the warranty.
Servicing
Do not substitute parts that are not approved by B&K Precision or modify this instrument. Return the instrument to B&K Precision for service and repair to ensure that safety and performance features are maintained.
Cooling fans
This instrument contains one or more cooling fans. For continued safe operation of the instrument, the air inlet and exhaust openings for these fans must not be blocked nor must accumulated dust or other debris be allowed to reduce air flow. Maintain at least 25 mm clearance around the sides of the instrument that contain air inlet and exhaust ports. If mounted in a rack, position power devices in the rack above the instrument to minimize instrument heating while rack mounted. Do not continue to operate the instrument if you cannot verify the fan is operating (note some fans may have intermittent duty cycles). Do not insert any object into the fan's inlet or outlet.
Use correctly sized wires
To connect a load to the power supply, use a wire diameter large enough to handle the maximum continuous output short-circuit current of the power supply witho ut the wire overheating.
v
For continued safe use of the instrument
Do not place heavy objects on the instrument.
Do not obstruct cooling air flow to the instrument.
Do not place a hot soldering iron on the instrument.
Do not pull the instrument with the power cord, connected probe , o r connected test
lead.
Do not move the instrument when a probe is connected to a circuit being tested.
vi

Compliance Statements

This product is subject to Directive 2002/96/EC of the
Disposal of Old Electrical & Electronic Equipment (Applicable in the European Union and other European countries with separate collection systems)
European Parliament and the Council of the European Union on waste elec tr i cal and electronic equipment (WEEE), and in jurisdictions adopting that Directive, is marked as being put on the market after August 13, 2005, and should not be disposed of as unsorted municipal waste. Please utilize your local WEEE collection fa c ili t ie s in t he dis p o sition of this product and otherwise observe all applicable requirements.
vii
CE Declaration of Conformity
The power supply meets the requirements of 2006/95/EC Low Voltage Directive and 2004/108/EC Electromagnetic Compatibility Directive with the following standards.
Low Voltage Directive
- EN61010-1: 2001
EMC Directive
- EN 61000-3-2: 2006
- EN 61000-3-3: 1995+A1: 2001+A2: 2005
- EN 61000-4-2 / -3 / -4 / -5 / -6 / -11
- EN 61326-1: 2006
viii

Safety Symbols

Refer to the user manual for warning information damage to instrument.
On (Supply). This is the AC mains instrument.
Off (Supply). This is the AC mains instrument.
to avoid hazard or personal injury and prevent
Electric Shock hazard
connect/disconnect swi tch on the front of the
connect/disconnect swi tch on the front of the
DC current
Alternating current
Fuse Symbol
Chassis (earth ground) symbol
Ground terminal
Protective earth ground
CAUTION indicates a hazardous situation which, if not avoided, will result in minor or moderate injury
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
ix
Table of Contents
Safety Summary ................................................................................................... i
Compliance Statements ............................................................................................................. vii
Safety Symbo ls ............................................................................................................................ ix
1 General Information ..................................................................................... 1
1.1 Product Overview ............................................................................................................. 1
1.2 Package Contents ............................................................................................................. 1
1.3 Product Dimensions ......................................................................................................... 2
1.4 Front Panel Overview ....................................................................................................... 4
Front Panel Description ........................................................................................................... 4
1.5 Rear Panel Overview ........................................................................................................ 6
Rear Panel Description ............................................................................................................ 6
1.6 Display Overview .............................................................................................................. 7
Display Description .................................................................................................................. 7
2 Getting Started ............................................................................................. 8
2.1 Input Power and Fuse Requirements ............................................................................... 8
Input Power ............................................................................................................................. 8
Fuse Requirements ................................................................................................................ 10
Fuse Replacement ................................................................................................................. 11
2.2 Output Connections ....................................................................................................... 12
2.3 Preliminary Check ........................................................................................................... 13
Self-test Errors ....................................................................................................................... 13
Output Check ......................................................................................................................... 14
Check Model and Firmware Version ..................................................................................... 15
3 Front Panel Operation ................................................................................ 16
3.1 Menu Options ................................................................................................................. 16
How to Access the Menu ....................................................................................................... 16
3.2 Configure Voltage and Current Output .......................................................................... 17
Setting Voltage ...................................................................................................................... 17
Setting Current ...................................................................................................................... 18
Remote Sense ........................................................................................................................ 18
x
3.3 Protection Settings ......................................................................................................... 20
Configure Over Voltage Protection (OVP) ............................................................................. 20
Configure Maximum Power Limit ......................................................................................... 21
3.3 SYSTEM Menu ................................................................................................................ 22
Restore Factory Default Settings ........................................................................................... 22
Configure Power-On State ..................................................................................................... 23
Configure Trigger Source ....................................................................................................... 23
Save/Recall Instrument Settings ........................................................................................... 24
Enable/Disable Key Sound ..................................................................................................... 25
Remote Interface Setup ......................................................................................................... 25
Return Meter ......................................................................................................................... 29
3.4 CONFIG Menu ................................................................................................................. 29
Load Setup Option ................................................................................................................. 29
External Analog Control ........................................................................................................ 30
Configure Voltage Limit ......................................................................................................... 35
Parallel/Series Connection .................................................................................................... 36
Connection and Setup ........................................................................................................... 36
3.5 Program Sequence Mode (List mode) ............................................................................ 39
Configure Sequence Parameters ........................................................................................... 40
Configure Program (List) ....................................................................................................... 44
Recall and Run Program ........................................................................................................ 46
3.6 9115-AT Automotive Test Functions .............................................................................. 48
DIN 40839 Parameters .......................................................................................................... 48
ISO 16750-2 Parameters ....................................................................................................... 50
3.7 Configure Voltage Slope ................................................................................................. 56
3.8 Key Lock .......................................................................................................................... 57
4 Remote Operation ...................................................................................... 58
4.1 Interface Connectio n ...................................................................................................... 58
RS-232 ................................................................................................................................... 58
GPIB ....................................................................................................................................... 58
RS-485 ................................................................................................................................... 59
USBTMC ................................................................................................................................. 59
Ethernet (LAN) ....................................................................................................................... 59
xi
4.2 Remote Commands ........................................................................................................ 60
5 Troubleshooting Guide ............................................................................... 61
General .................................................................................................................................. 61
Remote Control ..................................................................................................................... 61
6 Specifications ............................................................................................. 62
7 Calibration .................................................................................................. 63
SERVICE INFORMATION ..................................................................................... 64
LIMITED ONE-YEAR W AR RANTY ........................................................................ 65
xii

1 General Information

1.1 Product Overview

B&K Precision models 9115, 9115-AT, 9116, and 9117 are multi-range single output high power supplies with the capability of producing up to 80 V or 60 A (9115/9115-AT), 150 V or 30 A (9116), and 80 V or 120 A (9117) at a maximum power output of 1200 W (3000 W for 9117). With an easy-to-read VFD display, user-friendly controls and a numeric keypad that allows for easy configurations from the front panel. Standard RS232, USB, GPIB, RS485, and Ethernet (9117 only) interfaces included on the rear panel provide flexibility for remote operation of the power supply. Its compact 1U (2U for 9117) size form factor makes it ideal for use in a standard 19-inch rack.
Features:
Multi-ranging operation provides voltage and current flexibility
Compact, high density 1U rackmount form factor (2U for model 9117)
High programming and readback resolution of 1mV/1mA (2mV/3mA for model 9117)
Standard USBTMC, GPIB, RS232, RS485, and Ethernet (model 9117 only)
External analog interface with control and monitoring functions
Master/Slave Mode for series and parallel connectivity
Adjustable voltage slope (rise and fall time)
Sequence programming (models 9115/9115-AT/9116 only)
OVP and OPP protection

1.2 Package Contents

Please inspect the instrument mechanically and electrically upon receiving it. Unpack all items from the shipping carton, and check for any obvious signs of physical damage that may have occurred during transportation. Report any damage to the shipping agent immediately. Save the original packing carton for possible future reshipment. Every power supply is shippe d with the follo wing contents:
1 x 9115, 9115-AT, 9116, or 9117 Power Supply
1 x User Manual
1 x AC Power Cord (models 9115, 9115-AT, and 9116 only)
1 x Unterminated Power Cord (model 9117 only)
1 x AC Input Connector (model 9117 only)
1 x Certificate of Calibration
1 x Test Report
Verify that all items above are included in the shipping container. If anything is missing, please
1
contact B&K Precision.

1.3 Product Dimensions

The 9115, 9115-AT, and 9116 power supply’s dimensions (WxHxD) are approximately 414.5 mm x 44.5 mm x 483.2 mm (16.29” x 1.75” x 19.02”). It is designed to fit in a standard 19-inch rackmount and is of 1U size. The 9117 power supply’s dimensions (WxHxD) are approximately 436.5 mm x 89.3 mm x 532 mm (17.19” x 3.52” x 20.95”). It is also designed to fit in a standard 19-inch rackmount and is of 2U size.
Note: All dimensions in the figures below are measured in millimeters (mm).
Figure 1.1 - Front Panel View for 9115/9115-AT/9116
Figure 1.2 – Side View for 9115/9115-AT/9116
2
Figure 1.3 - Front View for 9117
Figure 1.4 - Side View for 9117
3
Up/Down/Left/Right arrow keys
Used to adjust cursor locati on and s electing menu ite m s .
On/Off / Lock button
Control the output state or locks the f ront pane l button.
Save/Recall button
Used to save and recall instrume nt s ett i ngs .
Meter display toggle / Local butto n
Used to toggle display betwe e n s ett ing and measured voltage and curr e nt or
1 2 3
4
5
10
9
6
12
13
14
15
7
8
16
11
1 2 3 4 5
10
15
12
13
14
8 9 6
7
16
11
1
2 3 4
5
6 7 8
Figure 1.5 - Front Panel for 9115/9115-AT/9116

1.4 Front Panel Overview

Front Panel Description

VFD display Voltage adjust knob Current adjust knob
Power On/Off switch
Figure 1.6 – Front Panel for 9117
4
to set the instrument back to local mode.
Enter / Trigger button
list operation.
Escape button
Used to exit menu settings.
I-set / P-max button
Used to configure output current or set the maximum power output limit.
OVP set button
Used to configure over voltage protection (OVP) value.
V-set / Slope button
voltage.
Shift key
labeled in white)
OK button
(same as Enter button)
14
15
16
12
13
9
10
11
OK
Numeric keypad
Used to confirm setting/parameter changes or to provide a single trigger for
Used to configure output voltage or set the rise and fall time of the output
Enables access to secondary functions of some buttons (The s e functions are
5
1
3 104 7 6
9 5 2 118
3
1 2 3 3 4
5 6 7
8
9
10
1
2
3 4 5
6 7 8
9
Figure 1.7 - Rear Panel for 9115/9115-AT/9116
10
11

1.5 Rear Panel Overview

Rear Panel Description

Analog Control Interface Output Terminal Rear Cooling Fan GPIB Interface USB Interface RS-232 Interface AC Input Receptacle Fuse Box RS-485 Interface
Remote Sense Terminals
Figure 1.8 – Rear Panel for 9117
Ethernet (LAN) Interface (Model 9117 only)
6
Settings Display
Displays parameter setti ngs s uch as OVP, P-max, Rise/Fall
80.000V
12.000A
0.0W
OFF CC CV Rmt Addr Error Trig Prot * Shift
V
OVP
= 85.000 V
1
2 3 4
1
2
3
4
Figure 1.9 – Display Overview

1.6 Display Overview

Display Description

Setting/Measured Voltage Measured Power Output
Setting/Measured Current
OFF Indicates output is disabled CC Indicates constant current (CC) operation CV Indicates constant voltage (CV) operation Rmt Indicates remote mode Addr Indicates remote communication activity Error Indicates an error has occurred Trig Indicates waiting for trigger (for list operation) Prot Indicates protection trip for over voltage or over temperature * Indicates key lock is enabled Shift Indicates shift mode (for access to secondary button functions)
7
warranty.
create a shock hazard.
SHOCK HAZARD
third conductor. Verify that your power outlet is of the

2 Getting Started

Before connecting and powering up the instrument, please review and go through the instructions in this chapter.

2.1 Input Power and Fuse Requirements

Input Power

Before connecting to an AC outlet or external power source, be sure that the power switch is in the OFF position and verify that the AC power cord, including the extension line, is compatible with the rated voltage/current and that the re is sufficient circuit capacity for the power supply. Once verified, connect the cable firmly.
The included AC power cord is safety certified for this
For Models 9115(-AT) and 9116
The supply has a universal AC input that accepts line voltage input with in : AC Input: 115 V (+/-10%) or 230 V (+/- 10 %)
Frequency: 47 Hz – 63 Hz
instrument operating in rate d range . To change a cable or add an extension cable, be sure that it can meet the required power rating s for this inst rument. Any misuse with wrong or unsafe cables will void the
Do NOT plug the AC power cord into the wall socket prior to connecting ALL three AC power wires to the rear panel and securely mount the safety metal housing over the input receptacle. Doing so may
The power cord provides a chassis ground through a
8
three-conductor type with the correct pin connected to earth ground.
damage the power supply or cause a fire hazard
Connection of this power supply to an AC power
For Model 9117
The supply uses a 3-wire AC input terminal which accepts the following line voltage input: AC Input: 220 V (+/-10%), single phase
Frequency: 47 Hz – 63 Hz
Follow the instructions below to connect the 3 wires of the AC power cable to the AC in put of the power supply in the rear panel.
source should be made by a qualified electrician or other qualified personnel. Incorrect wiring may
1. Remove the safety metal housing (held in place with one screw) to reveal the 3 wire AC connector port on the rear panel of the power supply.
2. Connect the input receptacle (green terminal block) to the input terminals on the rear of the power supply.
3. Feed the 3 wire AC power cord through the front hole of the safety metal housing.
4. Loosen the screws on the green terminal block to insert each wire into its designated place. Then tighten each screw terminal so that the wires are securely in place.
5. Align the metal housing m ounting hole on the rig ht si de to the screw hole on the power supply so that the AC receptacle on the rear panel is covered, and screw in place.
6. Be sure to use the included screw to fasten and secure the cable housing assembly.
9
Step 1
Steps 2-3
Step 6
Step 4-5
Figure 2.1 – AC Power cable housing assembly
Follow the instructions below to connect the AC power cord to the AC supply mains distribution.
10
Model
Fuse Description
9115
15AT / 250V (6 x 32 mm slow blow ceramic tube fuse)
9115-AT
15AT / 250V (6 x 32 mm slow blow ceramic tube fuse)
9116
15AT / 250V (6 x 32 mm slow blow ceramic tube fuse)
9117
20AT / 250V (6 x 32 mm slow blow ceramic tube fuse)
Figure 2.2 – Connecting to Mains Distribution (Top) Phase-to-Phase, (Bottom) Phase-to-Neutral

Fuse Requirements

An AC input fuse is necessary when powering the instrument. Ref er to the table below for the fuse requirements.
Table 2.1 – AC Input Fuse Table

Fuse Replacement

Follow the steps below to replace or c heck the fuse.
1. Locate the fuse box in the rear panel, next to the AC input receptacle.
11
Loading...
+ 55 hidden pages