Berchtold Chromophare D-300, Chromophare D-530, Chromophare D-650 Service manual

CHROMOPHARE®

D 650, D 530, D 500 D 650, D 530, D 500

Service Manual (E)

Single Light and Combination Light

CONTENS			PAGE
1.	General		6	- 8
	1.1	Introduction	6
	1.2	Manufacturer’s notes	7
	1.3	General information	7
	1.4	Notes on product responsibility	7
	1.5	Incoming inspection	7
	1.6	CE certification	8
	1.7	Maintenance	8
2.	Commissioning		9	- 10
	2.1	Range of application	9
	2.2	Safety information’s	9
	2.3	Installation	9
	2.4	Visual and performance check	9
	2.5	Cleaning, sterilization, disinfection	10
3.	Operation		11	- 25
	3.1	Components	11	- 13
	3.1.1	CHROMOPHARE® D 650plus/650plus, D 650/650 (classic cardanic)	11
	3.1.2	CHROMOPHARE® D 650plus/650plus, D 650/650 (flat cardanic)	11
	3.1.3	CHROMOPHARE® D 530plus/530plus, D 530/530 (classic cardanic)	12
	3.1.4	CHROMOPHARE® D 530plus/530plus, D 530/530 (flat cardanic)	12
	3.1.5	CHROMOPHARE® D 500plus, D 500 (classic cardanic)	13
	3.1.6	CHROMOPHARE® D 500plus, D 500 (flat cardanic)	13
	3.2	Notes on operation	14	- 21
	3.2.1	Setting the control unit functions	14	- 17
	3.2.1.1	CHROMOPHARE® D 650plus, D 650	14	- 15
	3.2.1.2	CHROMOPHARE® D 530plus, D 530	16	- 17
	3.2.1.3	CHROMOPHARE® D 500plus, D 500	17
	3.2.2	Adjusting the field size with the sterizable hand grip	18
	3.2.3	Adjusting the field size - light field plotting model LFN	18
		(option only D 650plus, D 650)
	3.2.4	Changing the sterizable hand grip	18
	3.2.5	Changing the sterizable hand grip - light field plotting model LFN	18
		(option only D 650plus, D 650)
	3.2.6	Light field plotting model LFN (option only D 650plus, D 650)	19
	3.3	Accessories for CHROMPHARE® generation D	19
	3.3.1	Sterilizable hand grip sleeves	19
	3.3.2	Halogen bulbs	19
	3.3.2.1	CHROMOPHARE® D 650plus, D 530plus, D 500plus	19
	3.3.2.2	CHROMOPHARE® D 650	19
	3.3.2.3	CHROMOPHARE® D 530, D 500	19
	3.4	System variants	10
	3.5	Options	20
	3.6	Notes on changing lamps	20	- 21

2	CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)

CONTENS			PAGE
4.	Technical Data		22	- 29
	4.1	CHROMOPHARE® D 650plus	22	- 23
	4.2	CHROMOPHARE® D 530plus, D 500plus	24	- 25
	4.3	CHROMOPHARE® D 650	26	- 27
	4.4	CHROMOPHARE® D 530, D 500	28	- 29
5.	Serial no. identification		30
6.	Spare Part List		30	- 34
	6.1	CHROMOPHARE® D 650plus, D 650	30	- 32
	6.2	CHROMOPHARE® D 530plus, D 500plus, D 530, D 500	33	- 34
7.	Transformers		35	- 39
	7.1	CHROMOPHARE® D 650	35	- 36
		CHROMOPHARE® D 650plus, D 530plus, D 500plus
		Mounting separate from the ceiling tube, distance of transformer to ceiling tube over 20 m
	7.2	CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 530, D 500	37	- 38
		Mounting on the ceiling tube and separate from the ceiling tube, distance of transformer to
		ceiling tube 20 m
8. Graphic spare part description			40	- 60
	8.1	CHROMOPHARE® generation D complete	40	- 46
	8.2	CHROMOPHARE® D 650plus, D 650	46	- 48
	8.3	CHROMOPHARE® D 650plus, D 650 version Standard and EndoLite®	49	- 50
	8.4	CHROMOPHARE® D 650plus, D 530plus, D 650, D 530	50	- 51
	8.5	CHROMOPHARE® D 650plus, D 650 version Standard without EndoLite®	51
	8.6	CHROMOPHARE® D 650plus, D 650 version light field plotting model LFN	52 - 55
	8.7	CHROMOPHARE® D 650plus, D 530plus, D 650, D 530 version with EndoLite®	55	- 56
	8.8	CHROMOPHARE® D 530plus, D 500plus, D 530, D 500	56	- 57
	8.9	CHROMOPHARE® D 530plus, D 530 version Standard and EndoLite®	58
	8.10	CHROMOPHARE® D 500plus, D 500 version Standard	59	- 60
9. Test and adjustment points			61	- 66
	9.1	Test points CHROMOPHARE® D 650plus, D 650	61
	9.2	Test points CHROMOPHARE® D 530plus, D 500plus, D 530, D 500	61
	9.3.1	CHROMOPHARE® D 650plus, D 650 (classic cardanic)	62
	9.3.2	CHROMOPHARE® D 650plus, D 650 (flat cardanic)	62
	9.3.3	CHROMOPHARE® D 650plus/530plus, D 650/530 (classic cardanic)	62
	9.3.4	CHROMOPHARE® D 650plus/530plus, D 650/530 (flat cardanic)	63
	9.3.5	CHROMOPHARE® D 530plus, D 530 (classic cardanic)	63
	9.3.6	CHROMOPHARE® D 530plus, D 530 (flat cardanic)	63
	9.3.7	CHROMOPHARE® D 500plus, D 500 (classic cardanic)	64
	9.3.8	CHROMOPHARE® D 500plus, D 500 (flat cardanic)	64
	9.3.9	CHROMOPHARE® D 530plus/530plus, D 530/530 (classic cardanic)	64
	9.3.10	CHROMOPHARE® D 530plus/530plus, D 530/530 (flat cardanic)	65
	9.4	Adjustment points for halogen bulband EndoLite® bulb voltage	66

CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)

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CONTENS			PAGE
10.	Adjustment of weight compensation on the spring arm		67 - 68
	10.1	CHROMOPHARE® D 650plus, D 650 (classic cardanic)	67
	10.2	CHROMOPHARE® D 530plus, D 500plus, D 530, D 500 (classic cardanic)	67
	10.3	CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500	68
		(flat cardanic)
11. Adjustment of height movement on the spring arm			68
12.	Brake adjustments		69	- 70
13.	Maintenance program		71
14.	Wiring diagrams		72	- 95
	14.1	CHROMOPHARE® D 650plus, D 650 Transformer mounted on the ceiling tube	72
	14.2	CHROMOPHARE® D 650plus, D 650 Transformer and emergency relays mounted on	73
		the ceiling tube
	14.3	CHROMOPHARE® D 650plus, D 650 Power supply mounted in a cut-out cabinet	74
	14.4	CHROMOPHARE® D 650plus, D 650 Control unit in power box mounted separately	75
		from the OR-Light
	14.5	CHROMOPHARE® D 650plus, D 650 Touch panel for light intensity is mounted in the	76
		wall panel
	14.6	CHROMOPHARE® D 530plus, D 500plus, D 530, D 500 Transformer mounted on the	77
		ceiling tube
	14.7	CHROMOPHARE® D 530plus, D 500plus, D 530, D 500 Transformer and emergency	78
		relays mounted on the ceiling tube
	14.8	CHROMOPHARE® D 530plus, D 500plus, D 530, D 500 Power supply mounted in a	79
		cut-out cabinet
	14.9	CHROMOPHARE® D 530plus, D 530, Control unit in power box mounted separately	80
		from the OR-Light
	14.10	CHROMOPHARE® D 530plus, D 530 Touch panel for light intensity is mounted in the	81
		wall panel
	14.11	CHROMOPHARE® D 650plus/650plus, D 650/650 Transformers mounted on the	82
		ceiling tube
	14.12	CHROMOPHARE® D 650plus/650plus, D 650/650 Transformers and emergency relays	83
		mounted on the ceiling tube
	14.13	CHROMOPHARE® D 650plus/650plus, D 650/650 Power supplies mounted in a	84
		cut-out cabinet
	14.14	CHROMOPHARE® D 650plus/650plus, D 650/650 Control units in power box	85
		mounted separately from the OR-Light.
	14.15	CHROMOPHARE® D 650plus/530plus, D 650plus/500plus, D 650/530, D 650/500	86
		Transformers mounted on the ceiling tube
	14.16	CHROMOPHARE® D 650plus/530plus, D 650plus/500plus, D 650/530, D 650/500	87
		Transformers and emergency relays mounted on the ceiling tube
	14.17	CHROMOPHARE® D 650plus/530plus, D 650plus/500plus, D 650/530, D 650/500	88
		Power supplies mounted in a cut-out cabinet
	14.18	CHROMOPHARE® D 650plus/530plus, D 650/530 Power supplies mounted in a	89
		cut-out cabinet
	14.19	CHROMOPHARE® D 650plus/500plus, D 650/500 Control units in power box	90
		mounted separately from the OR-Light.
	14.20	CHROMOPHARE® D 530plus/530plus, D 500plus/500plus, D 530/530, D 500/500	91
		Transformers mounted on the ceiling tube
4	CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)

CONTENS		PAGE
14.21	CHROMOPHARE® D 530plus/530plus, D 500plus/500plus, D 530/530, D 500/500	92
	Transformers and emergency relays mounted on the ceiling tube
14.22	CHROMOPHARE® D 530plus/530plus, D 500plus/500plus, D 530/530, D 500/500	93
	Power supplies mounted in a cut-out cabinet
14.23	CHROMOPHARE® D 530plus/530plus, D 530/530 Control units in power box	94
	mounted separately from the OR-Light.
14.24	CHROMOPHARE® D 650plus, D 530plus, D 650, D 530	95
	Wiring diagram for OR-lights with BERCHTOLD camera ChromoVision® AF II
15. Power requirements		96
15.1	List of fuse specifications	96
15.2	List of terminal voltages	96

CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)

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1. GENERAL

1.1 Introduction

The CHROMOPHARE® D 650plus, D 530plus and D 500plus consists of a swivel arm support, a lamp housing and a flange tube.

The lamp housing is fixed to a cardanic-type support (vertical gimbal joint, horizontal gimbal joint) and can be rotated, swivelled and tilted in any direction. The height is adjusted via the 360° rotating vertical spring arm. The spatial position of the lamp is adjusted by means of the 360° rotating horizontal swivel arm.

The special features of the CHROMOPHARE® D generation are:

•Dents and paint scratches or chips on the light hood are eliminated. An impact-absorbent light hood made of polymer material prevents deformations and paint defects.

•Cool light in the surgical area and in the beam path of the operating lights, which is achieved by filtering out the infrared proportion by means of the proven ThermoSorb® double filter system.

•The newly designed suspension and the hand grip with a particularly wide protective collar and an integrated release mechanism, ensure a high degree of hygiene.

•A new type of secondary surgical area illumination reduces lighting contrasts between the bright light field and the immediate environmental field and thereby improves the adaptation of the surgeon’s eyes between primary and secondary surgical areas.

Additional special features of the CHROMOPHARE® D 650plus

•High i luminance of 130.000 lux for illuminating a deep surgical area, which is achieved with the assistance of the newly developed polygon reflector with its mirror-like surface and “light booster”.

•Excellent depth of illumination and low shadow levels, which are achieved by modifying the light beam using 2x400 reflector elements.

•In the case of failure of the main lamp, 100 percent identical light ratios are guaranteed by the lamp-swivel mechanism, which swings the reserve lamp into the position of the main lamp.

Additional special features of the CHROMOPHARE® D 530plus

•High i luminance of 110.000 lux for illuminating a deep surgical area, which is achieved with the assistance of the newly developed polygon reflector with its mirror-like surface.

•Excellent depth of illumination and low shadow levels, which are achieved by modifying the light beam using 2x360 reflector elements.

Additional special features of the CHROMOPHARE® D 500plus

•I luminance of 90.000 lux for illuminating a deep surgical area, which is achieved with the assistance of the newly developed polygon reflector with its mirror-like surface.

•Excellent depth of illumination and low shadow levels, which are achieved by modifying the light beam using 2x360 reflector elements.

6	CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)

1.2 Manufacturer’s notes

The manufacturer of the products specified in the service manual is

BERCHTOLD GmbH & Co. KG Ludwigstaler Straße 25

Postfach 4052 D-78505 Tuttlingen

Internet: www.BERCHTOLD.de e-mail: [e-mail] Tel. (+49) 7461 / 181-0

Fax (+49) 7461 / 181-200

1.3 General information

•This user’s manual is considered part of the equipment. It must be kept in the vicinity of the equipment at all times. Precise observance of the user’s manual is a prerequisite for the proper use and correct operation of the equipment, which is essential for the safety of patients and operators alike.

•Only accessories which are specified in this user’s manual, and which have been tested together with the equipment, may be used. If accessories are used which are not specified in the user’s manual, their ability to be used in accordance with safety regulations must be proved.

•All literature relates to the equipment model and the prevailing basic safety regulations when printed. All rights are reserved for equipment, switches, procedures, software programs and names.

1.4 Information about product liability

BERCHTOLD considers itself responsible for the consequences of safety, reliability and performance of the equipment only if:

a)installation, modifications or repairs have been performed only by BERCHTOLD, or by an agent expressly authorized by BERCHTOLD to do so,

b)the electrical installation of the room complies with regulations IEC 60364-7-10,

c)the equipment is used in accordance with the user’s manual.

1.5 Receiving inspection

Please inspect the equipment and accessories immediately after receipt for any transportation damage and defects.

Claims for damage will only be valid if the vendor (BERCHTOLD) or the carrier are informed

at once. A damage report must then be prepared immediately. The damage record must be submitted to the nearest BERCHTOLD representative or to BERCHTOLD directly.

When an appliance or parts of an appliance are returned to BERCHTOLD or to a BERCHTOLD service agent, the original packaging should be used where possible. The following accompanying documentation must be attached: owner’s name and address, equipment number (see type plate), description of the defect.

CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)

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1.6 EC Certification

The equipment complies with the requirements of the EC guideline regarding medical products, 93/42/EEC as well as the UL guidelines.

1.7 Maintenance

The CHROMOPHARE® lights should be serviced once a year (maintenance contract). The Maintenance constist the steps as listed in the range of maintenance page 71.

2. COMMISSIONING

2.1 Range of application (purpose)

The CHROMOPHARE® light is a medical light for use in hospital treatment rooms. It is used for the local illumination of the patient’s body, so that illnesses, injuries and handicaps can be recognized and treated. It may only be used in rooms which have been correctly designed out in accordance with IEC 60364-7-10.

The CHROMOPHARE® light as a single light provides a very high degree of failure protection, as it is equipped with automatic switch-over to a reserve lamp, electronic monitoring with a “bypass switch” and an automatic APU switch-over. However, not all components are duplicated, so that in some circumstances a failure is still possible. As a matter of principle, single lights should not be used for operations where a light failure could represent a great danger to the patient.

Light combinations with two or even three light heads provide more security against light failure and a better brightness of the operating field. They provide light from different angles and maximum protection against light failure due to the fact that all components exist twice. This applies particularly when they are connected to an emergency power supply (APU) in addition to the mains supply. These combination lights may be used in all medical disciplines for the illumination of surgical areas.

2.2 Safety information’s

•Incorrect operation and non-observance of safety measures can cause serious incidents. Therefore make sure that you have read and understood the information in your CHROMOPHARE® operating instructions.

•The light is not intended for operation in areas where there is danger of explosion.

•Do not look into the switched-on light from the front and do not put any reflective objects into the path of the beam. Because of the high illumination strength there is a danger of glare.

•The distance between the light emission surface area of the operating light and the patient surface should not be less than 60 cm in order to ensure proper illumination.

•The light must not be operated if the cover glass or the filter system is damaged or destroyed. Thermal radiation can reach the surgical area, heating up and drying out the tissue of the operation wound. If the effect is prolonged, there is even the danger of tissue necrosis.

•Do not place any objects on the lamp housing or hang objects on arms or lamp housings, as this may compromise the stability of the fixing and there is the danger that these objects may fall into the surgical area. Attaching or hanging heavy objects can destroy the mechanism.

•The lamp housing must not be covered while in operation, as this prevents heat exchange with the environment and could cause the surgical light to overheat.

8	CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)

•Collision of the supporting arms and lamp housings should to be avoided. A severe collision could result in lights being damaged or parts knocked off and falling into the surgical area.

2.3 Installation

Mounting and installation of the CHROMOPHARE® lights must be in accordance with BERCHTOLD’s “Mounting instructions for ceiling lights” and must only be performed by BERCHTOLD employees or by installation companies authorized by BERCHTOLD. The installation of lights on the ceiling of the operating room must be performed in accordance with BERCHTOLD’s “Ceiling anchor plate and spacer block” mounting instructions due to weight and high torque.

Incorrect assembly of the lights can result in ceiling anchorage damage off and falling down, critically injuring the patient and operating staff in the process. The on-site electric installation must be performed in accordance with IEC 60364-7-10 and include a fuse protection as well as a mains switch for a simultaneous all-polo separation of the light. For further information, please note the mounting instructions.

2.4 Visual and performance check

Before initial start-up the manufacturer or supplier should check that the CHROMOPHARE® light has been properly installed and is in a safe and operational condition.

A visual inspection of the following points must take place:

•After switching-on the unit, light must be emitted from the main lamp, and in the case of combination lights, also from the additional lamp.

•Inspection of the light emission lens of the lamp housing.

If the light emission lens is damaged or broken, glass splinters can fall out. The light must be switched off immediately and must not be used until the defect has been rectified.

•Inspection of the reserve lamp warning indicator.

In the case of failure of the main lamp, the reserve lamp is automatically switched on and swung into the position of the main lamp. The red warning indicator on the lamp housing illuminates to indicate this error. The defective main lamp must be replaced immediately.

•Checking the operational state of the control unit.

The individual functions must be checked by activating the appropriate keys. Faults in the main circuit of the control electronics of the CHROMOPHARE® D 650plus and D 530plus are indicated by the red fault indicator on the control unit. In this case the light operates at its maximum luminous intensity and can no longer be controlled via the keys.

•Checking the movement mechanism for perfect operation.

The mechanical operation of the lights is checked by swivelling and rotating the movement mechanism.

CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)

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2.5 Cleaning, sterilization, disinfection

•All parts of the CHROMOPHARE® light can be cleaned with standard commercial cleaners on all exterior surfaces including the control unit, and disinfected with the disinfectants normally used in surgical areas.

•Cleaning, disinfectant and sterilization of the sterilizable handles.

The sterilizable handles are made of heat-proof, impact-resistant plastic. They

can be cleaned with mild alkaline cleaners without active chlorine. The cleaners must be thoroughly rinsed off with water. Alternatively, the hand-grip holders can be cleaned mechanically with heat-sterilisation up to a maximum temperature of 93°C/10 min.

For disinfecting the handle sleeves we recommend products with an alcohol or aldehyde base. The sleeves must be rinsed before sterilization.

The handles can be sterilized in steam. The recommended parameters are:

1.Steam sterilization at 121° C; 1.3 bar; 25 to 30 minutes

2.Steam sterilization at 134° C; 2.3 bar; 4 minutes

When filling the autoclave ensure that the open side of the handles are face down. The sleeves must lie free and must not come into contact with any other items being sterilized.

Hot-air sterilization is not recommended by BERCHTOLD. However, if it is necessary, the handles should be sterilized loose at 134° C; 3 minutes.

•Damaged grip sleeves must not continue to be used.

Note: Sterilizable handles are subject to natural wear. As a rule, a life of approx. 100 cleaning cycles is normal.

10 CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)

3. OPERATION

3.1 Components

3.1.1 CHROMOPHARE® D 650plus/650plus, D 650/650 (classic cardanic)

1	Ceiling cover	7	Lamp housing hood
2	Flange tube dia. 125 mm	8	Lamp frame
3	Horizontal swivel arm	9	Light emission lens
4	Vertical spring arm	10	Sterilizable hand grip sleeves
5	Vertical gimbal joint	11	Rail (encircling hand grip)
6	Horizontal gimbal joint	12	Control unit

3.1.2 CHROMOPHARE® D 650plus/650plus, D 650/650 (flat cardanic)

1	Ceiling cover	7	Lamp frame
2	Flange tube dia. 125 mm	8	Light emission lens
3	Horizontal swivel arm	9	Sterilizable hand grip sleeves
4	Vertical spring arm	10	Rail (encircling hand grip)
5	Horizontal gimbal joint	11	Control unit
6	Lamp housing hood

CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)

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3.1.3 CHROMOPHARE® D 530plus/530plus, D 530/530 (classic cardanic)

1	Ceiling cover	7	Lamp housing hood
2	Flange tube dia. 125 mm	8	Lamp frame
3	Horizontal swivel arm	9	Light emission lens
4	Vertical spring arm	10	Sterilizable hand grip sleeves
5	Vertical gimbal joint	11	Rail (encircling hand grip)
6	Horizontal gimbal joint	12	Control unit

3.1.4 CHROMOPHARE® D 530plus/530plus, D 530/530 (flat cardanic)

1	Ceiling cover	7	Lamp frame
2	Flange tube dia. 125 mm	8	Light emission lens
3	Horizontal swivel arm	9	Sterilizable hand grip sleeves
4	Vertical spring arm	10	Rail (encircling hand grip)
5	Horizontal gimbal joint	11	Control unit
6	Lamp housing hood

12 CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)

3.1.5 CHROMOPHARE® D 500plus, D 500 (classic cardanic)

1 Ceiling cover

2 Flange tube dia. 65 mm

3 Horizontal swivel arm

4 Vertical spring arm

5 Vertical gimbal joint

6 Horizontal gimbal joint

7 Lamp housing hood

8 Lamp frame

9 Light emission lens

10 Sterilizable hand grip sleeves

11 On/Off switch

12 Yellow indicator light reserve bulb

3.1.4 CHROMOPHARE® D 500plus, D 500 (flat cardanic)

1 Ceiling cover

2 Flange tube dia. 65 mm

3 Horizontal swivel arm

4 Vertical spring arm

5 Horizontal gimbal joint

6 Lamp housing hood

7 Lamp frame

8 Light emission lens

9 Sterilizable hand grip sleeves

10 On/Off switch

11 Yellow indicator light reserve bulb

CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)

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3.2 Notes on operation

3.2.1 Setting the control unit functions

3.2.1.1 CHROMOPHARE® D 650plus, D 650

The following functions can be controlled by the control unit:

•On/off

•Intensity of illumination Options:

•Electronic light field adjustment - only for LFN

•Switch over to EndoLite® surround light - switch to operating light - only with EndoLite® option

1	ON	Switch on the light
2	OFF	Switch off the light
3	Bright	Increase intensity
4	Dark	Decrease intensity
5	Fault	LED indicates that the control unit has a fault
6	Options:
	EndoLite®	Switch from surgical area light to surround light (option only)
7	OP light	Switch from surround light to surgical area light
8	Field size large	Enlarge field size (only with LFN option)
9	Field size small	Reduce field size (only with LFN option)

1The OP light is switched on by pressing Key 1 (ON)

2The OP light is switched off by pressing Key 2 (OFF)

3By pressing and holding down Key 3 (BRIGHT) the illuminance is continuously increased up to the maximum value. Repeated short presses increase the illuminance in steps.

14 CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)

4By pressing and holding down Key 4 (DARK) the illuminance is continuously reduced down to the minimum value. Repeated short presses decrease the illuminance in steps.

5If the indicator light shows red, there is a fault in the control unit electronics

6Only with the EndoLite® option. By pressing Key 6 EndoLite® the surgical area illumination is switched off and the surround lighting is switched on

7Only with the EndoLite® option. By pressing Key 7 (OP light) the EndoLite® surround lighting is switched off and the surgical area lighting is switched on again.

8Only with the LFN model. By pressing and holding down Key 8 (field size large) the light field is continuously enlarged up to the maximum value. Repeated short presses enlarge the light field in steps.

9Only with the LFN model. By pressing and holding down Key 9 (field size small) the light field is continuously reduced down to the minimum value. Repeated short presses reduce the light field in steps.

Booster activation

1.Press key 4 (Bright) until LED flashes up in the key (max. brightness).

2.The light booster will be activated by pressing simultaneously the key 1 (ON) and 3 (Bright). Luminous power rises from 110 kLux to 130 kLux.

Note!

The light booster is deactivated by switching off the light with key 2 (OFF).

CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)

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3.2.1.2 CHROMOPHARE® D 530plus, D 530

The following functions can be controlled by the control unit:

•On/off

•Intensity of illumination Options:

•Switch over to EndoLite® surround light - switch to operating light - only with EndoLite® option

1	ON	Switch on the light
2	OFF	Switch off the light
3	Bright	Increase intensity
4	Dark	Decrease intensity
5	Fault	LED indicates that the control unit has a fault
6	Options:
	EndoLite®	Switch from surgical area light to surround light (option only)
7	OP light	Switch from surround light to surgical area light

1The OP light is switched on by pressing Key 1 (ON)

2The OP light is switched off by pressing Key 2 (OFF)

3By pressing and holding down Key 3 (BRIGHT) the illuminance is continuously increased up to the maximum value. Repeated short presses increase the illuminance in steps.

4By pressing and holding down Key 4 (DARK) the illuminance is continuously reduced down to the minimum value. Repeated short presses decrease the illuminance in steps.

5If the indicator light shows red, there is a fault in the control unit electronics

6Only with the EndoLite® option. By pressing Key 6 EndoLite® the surgical area illumination is switched off and the surround lighting is switched on

16 CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)

7Only with the EndoLite® option. By pressing Key 7 (OP light) the EndoLite® surround lighting is switched off and the surgical area lighting is switched on again.

3.2.1.3 CHROMOPHARE® D 500plus, D 500

The following functions can be controlled by the control unit:

• On/Off

1	ON	Switch on the light
1	OFF	Switch off the light

1The OP light is switched on by pressing Key 1 (ON)

2The OP light is switched off by pressing Key 2 (OFF)

CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)

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3.2.2 Adjusting the field size with the centre hand grip

By turning the sterilizable centre hand grip the size of the light field is changed. By turning the hand grip in the clockwise direction the light field is enlarged, by turning anti-clockwise the light field is reduced. The surgeon must perform the optimum field setting himself in accordance with the size of the operation opening. There is an optimum contrast when the field size is set approx. 2 - 3 cm larger than the operation opening, so that the edge of the sterile covering is also illuminated. Thus the adaptation of the surgeon’s eyes in the whole field of vision is improved.

3.2.3 Adjusting the field size - light field plotting model LFN (option only D 650plus, D 650)

The CHROMOPHARE® D 650plus and D 650 with light field plotting allows the field size to be adjusted by an electric motor.

By pressing and holding down Key 8 (see control unit page 14) the light field is continuously enlarged up to the maximum value. By repeated short presses the light field is enlarged in steps.

By pressing and holding down Key 9 (see control unit page 14) the light field is continuously reduced down to the minimum value. By repeated short presses the light field is reduced in steps.

3.2.4 Changing the sterizable hand grip

By pressing the release button the hand grip sleeve is released and can be removed from the sleeve mounting. The new sterilized replacement sleeve is pushed onto the sleeve mounting until it touches the stop and is then turned in a clockwise direction until the sleeve locks into place.

3.2.5 Changing the sterizable hand grip light field plotting model LFN (option only D 650plus, D 650)

The sterilizable hand grip sleeve is released by pressure on the bolt on the upper collar of the sleeve. It can then be removed from the sleeve mounting.

The new sterilized replacement sleeve is pushed onto the sleeve mounting until it touches the stop and is then turned in a clockwise direction until the sleeve is heard locking into place.

18 CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)

3.2.6 Light field plotting model LFN (option only D 650plus, D 650)

The CHROMOPHARE® D 650plus und D 650 can be ordered with an LFN light field plotter as an option. The light field plotter is an electronic control system, which moves the lamps by electric motor. An infrared beam which is reflected by a reflector disk controls the light field plotter.

The operator can direct the light field to the position which guarantees optimum illumination of the surgical area, by means of a reflector disk, the so-called „Light Pilot“.

The „Light Pilot“ should be held in the centre of the light field as far as possible and then slowly moved to the desired position. If movement is too quick, the light field will not be able to follow the „Light Pilot“.

This rule is: Wherever the light field is , the „Light Pilot“ will be hit by the infrared beam and can reflect the beam back.

3.3 Accessories for CHROMOPHARE® generation D
3.3.1 Sterilizable hand grip sleeves
• Standard replacement sleeves		Order no. CZ 499-06
• Replacement sleeves for LFN (only D 650plus, D 650)		Order no. CZ 498-04
• Replacement sleeves for light system with ChromoVision® AFII		Order no. CZ 498-06
Note!
Each CHROMOPHARE® D 650plus light system has sterilizable handles.
For directions about cleaning, disinfection and sterilization, see page 10.
3.3.2 Halogen bulbs (reserve halogen bulbs)
3.3.2.1 CHROMOPHARE® D 650plus, D 530plus, D 500plus
• Halogen bulb 22,8 V/ 150 W		Order no. CZ 908-22
3.3.2.2 CHROMOPHARE® D 650
• for light with color temperature 4500K	22,8 V/ 250 W	Order no. CZ 907-22
• for light with color temperature 3600K	22,8 V/ 150 W	Order no. CZ 908-22
3.3.2.3 CHROMOPHARE® D 530, D 500
• for light with color temperature 4500K	22,8 V/ 150 W	Order no. CZ 908-22
• for light with color temperature 3600K	22,8 V/ 110 W	Order no. CZ 905-22

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3.4 Systemvarianten

The CHROMOPHARE® generation D is available in the following system variants:

1.CHROMOPHARE® D 650plus as a single light

2.CHROMOPHARE® D 650plus as a double and a triple light

3.CHROMOPHARE® D 650plus as a combination light with D 530plus

4.CHROMOPHARE® D 650plus as a combination light with D 500plus

5.CHROMOPHARE® D 530plus as a single light

6.CHROMOPHARE® D 530plus as a double and a triple light

7.CHROMOPHARE® D 500plus as a single light

8.CHROMOPHARE® D 500plus as a double light

3.5 Options

The CHROMOPHARE® generation D can be supplemented or upgraded with the following options:

•Light carrier arm for up to 15 kg load with AC and PA connections for an auxiliary device for example. (Only possible if the light has been prepared for an additional arm in advance)

•Supply carrier arm for up to 25 kg load with AC and PA connections, prepared for gas supply. This option must be ordered with the lighting system (not upgradeable).

•Wall control unit for installation into a wall indicator panel. Functions such as switching on/off and brightness of the OP light can then be controlled from the wall. (not upgradeable).

•EndoLite® - an environment illumination f0r MIS-surgeries, a 20 Watts halogen bulb integrated in the light head, activated when the main light is switched off.

3.6 Instructions for changing lamps

The halogen bulb has an average life of 1000 hours. In the event of failure of the main lamp, switch over to a reserve lamp occurs automatically and the reserve lamp swivels automatically into the former position of the main lamp.

A red indicator lights up on the lamp housing when the lamp safety system has switched over to the reserve lamp.

The defective main lamp should then be exchanged as quickly as possible.

The bulbs must be replaced in the following manner:

The symbol with the meaning ‘Danger - Risk of Burning’ is placed on the lamp support.

20 CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)

Switch off the lighting system and let it cool down (risk of burning). During replacement of the lamps the patient must not be touched as it is possible to come into contact with parts under tension.

Release and remove sterilizable handle.

Unscrew the knurled screw on the underside of the light by turning anti-clockwise.

Pull out the whole light system at the hand grip.

Remove a faulty halogen lamp. We advise users to insert the reserve lamp into the main light lamp holder , marked with <R>, and to insert the new halogen lamp in the reserve lamp holder so that the reserve lamp does not become too worn.

Fit a new halogen bulb into the bulb holder, - for the booking reference number see paragraph 3.3.2 halogen bulb on page 19 - ( do not touch the quartz cone of the halogen bulb with your bare fingers, use a cloth or soft paper). During a lamp change check the bulb holder for scorch marks. If scorch marks are present, inform our service department.

Fit the light system back into the holder (picture 4) an screw up the knurled crews in a clockwise direction.

Switch the lighting system on and check that the lamp is on and the red indicator light is off.

Note!

Only use original BERCHTOLD halogen bulbs. If other bulbs are used, all guarantees regarding performance and operation will lapse.

CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)

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4. TECHNICAL DATA

4.1 CHROMOPHARE® D 650plus

Light technical data	D 650plus
Reflector system	Polygon reflector
Colour temperature	4500 K		3600 K
Intensity Ec at 1 m [klx]	130		150
Intensity control [klx]	70 - 130		70 - 150
Total radiant power at max intensity	485 W/m2		555 W/m2
Total radiant power/intensity Ec [mW/m2lux]	3,7
Colour rendering index Ra	94
Light field diameter	15 – 28 cm		15 – 28 cm
d10 Light field dia. at 10% of max intensity	15 cm		15 cm
d50 Light field dia. at 50% of max intensity	8 cm		8 cm
Remaining illuminance when beam is obstructed by
one mask	47 %		47 %
Remaining illuminance when beam is obstructed by
two mask	45 %		45 %
Remaining illuminance inside at the bottom of a
standardised tube.	100 %		100 %
Remaining illuminance inside at the bottom of a
standardised tube. Beam obstructed by one mask	47 %		47 %
Remaining illuminance inside at the bottom of a
standardised tube. Beam obstructed by two mask	45 %		45 %
Depth of illumination L1 + L2	120 cm		120 cm
Electrical data
Primary voltage of transformer	100 / 120 / 127 V		A.C.
	220 / 230 / 240 V A.C.
Power consumption	240 VA
	or 170 AV at 24 V D.C.
Rated capacity of transformer / frequency	240 VA / 50/60 Hz
Safety Category	1
Protection provided by enclosure	IP 53
General data
Halogen bulb	22,8 V / 150 W
Order no.	CZ 908-22
Life time of halogen bulb	1000 h
Automatic switch over to reserve bulb	yes

22 CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)

Dimensions	D 650plus
Diameter of light body	65 cm
Diameter of Polygon Reflectors	58,5 cm
Light emission surface (glass surface)	2370 cm2
Max. swivel radius	237 cm
Lowest position of light body	128 cm
Highest position of light body	226 cm
Clearance (single light)	200 cm at 265 cm finished ceiling
Weight / Torque
Weight with transformer	50 kg
Max. torque	342 Nm
Certificate	conform with 93/42 EEC
	UL listed

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4.2 CHROMOPHARE® D 530plus, D 500plus

Light technical data	D 530plus			D 500plus
Reflector system		Polygon reflector
Colour temperature	4500plus K	3600 K		4500plus K		3600 K
Intensity Ec at 1 m [klx]	110	140		90		115
Intensity control [klx]	55 - 110	70 - 140		no
Total radiant power at max intensity	410 W/m2	518 W/m2		336 W/m2		426 W/m2
Total radiant power/intensity Ec [mW/m2lux]			3,7
Colour rendering index Ra			94
Light field diameter	15 – 25 cm			17 cm
d10 Light field dia. at 10% of max intensity	15 cm			17 cm
d50 Light field dia. at 50% of max intensity	8 cm			8,5 cm
Remaining illuminance when beam is obstructed by
one mask	27 %			31 %
Remaining illuminance when beam is obstructed by
two mask	43 %			42 %
Remaining illuminance inside at the bottom of a
standardised tube.	100 %			100 %
Remaining illuminance inside at the bottom of a
standardised tube. Beam obstructed by one mask	27 %			31 %
Remaining illuminance inside at the bottom of a
standardised tube. Beam obstructed by two mask	43 %			42 %
Depth of illumination L1 + L2	125 cm			125 cm
Electrical data
Primary voltage of transformer		100 / 120 / 127 V A.C.
		220 / 230 / 240 V A.C.
Power consumption		240 VA
		or 170 VA at 24 V D.C.
Rated capacity of transformer / frequency		240 VA 50/60 Hz
Safety Category			1
Protection provided by enclosure		IP 53
General data
Halogen bulb at colour temperature 4500plus K		22,8 V / 150 W
Order no.		CZ 908-22
Life time of halogen bulb		1000 h
Automatic switch over to reserve bulb			yes

24 CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)

Dimensions	D 530plus		D 500plus
Diameter of light body		52 cm
Diameter of Polygon Reflectors		45,5 cm
Light emission surface (glass surface)		1374 cm2
Max. swivel radius		231 cm
Lowest position of light body		130 cm
Highest position of light body		219 cm
Clearance (single light)	200 cm at 245 cm finished ceiling
Weight / Torque
Weight with. transformer		35 kg
Max. torque		269 Nm
Certificate		conform with 93/42 EEC
		UL listed

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4.3 CHROMOPHARE® D 650

Light technical data	D 650
Reflector system	Polygon reflector
Colour temperature	4500 K		3600 K
Intensity Ec at 1 m [klx]	140		140
Intensity control [klx]	70 - 140		70 - 140
Total radiant power at max intensity	520 W/m2
Total radiant power/intensity Ec [mW/m2lux]		3,7
Colour rendering index Ra		94
Light field diameter	20 – 32 cm		17 – 30 cm
d10 Light field dia. at 10% of max intensity	20 cm		17 cm
d50 Light field dia. at 50% of max intensity	10 cm		9 cm
Remaining illuminance when beam is obstructed by
one mask	59 %		50 %
Remaining illuminance when beam is obstructed by
two mask	48 %		46 %
Remaining illuminance inside at the bottom of a
standardised tube.	100 %		100 %
Remaining illuminance inside at the bottom of a
standardised tube. Beam obstructed by one mask	59 %		50 %
Remaining illuminance inside at the bottom of a
standardised tube. Beam obstructed by two mask	48 %		46 %
Depth of illumination L1 + L2	120 cm		120 cm
Electrical data
Primary voltage of transformer	100 / 120 / 127 V A.C.
	220 / 230 / 240 V A.C.
Power consumption	370 VA		240 VA
	or 270 VA at 24 V D.C.		or 170 AV at 24 V D.C.
Rated capacity of transformer / frequency	400 VA / 50/60 Hz		250 VA / 50/60 Hz
Safety Category		1
Protection provided by enclosure	IP 53

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General data	D 650
Halogen bulb	22,8 V / 250 W		22,8 V / 150 W
Order no.	CZ 907-22		CZ 908-22
Life time of halogen bulb	1000 h
Automatic switch over to reserve bulb	yes
Dimensions
Diameter of light body	65 cm
Diameter of Polygon Reflectors	58,5 cm
Light emission surface (glass surface)	2370 cm2
Max. swivel radius	237 cm
Lowest position of light body	128 cm
Highest position of light body	226 cm
Clearance (single light)	200 cm at 265 cm finished ceiling
Weight / Torque
Weight with transformer	50 kg
Max. torque	342 Nm
Certificate	conform with 93/42 EEC
	UL listed

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4.4 CHROMOPHARE® D 530, D 500

Light technical data	D 530			D 500
Reflector system		Polygon reflector
Colour temperature	4500 K	3600 K		4500 K		3600 K
Intensity Ec at 1 m [klx]	110				90
Intensity control [klx]	55 - 110				no
Total radiant power at max intensity	410 W/m2			336 W/m2
Total radiant power/intensity Ec [mW/m2lux]			3,7
Colour rendering index Ra			94
Light field diameter	17 – 28 cm			17 cm
d10 Light field dia. at 10% of max intensity	17 cm			17 cm
d50 Light field dia. at 50% of max intensity	8,5 cm			10 cm
Remaining illuminance when beam is obstructed by
one mask	27 %			31 %
Remaining illuminance when beam is obstructed by
two mask	43 %			42 %
Remaining illuminance inside at the bottom of a
standardised tube.	100 %			100 %
Remaining illuminance inside at the bottom of a
standardised tube. Beam obstructed by one mask	27 %			31 %
Remaining illuminance inside at the bottom of a
standardised tube. Beam obstructed by two mask	43 %			42 %
Depth of illumination L1 + L2	130 cm			130 cm
Electrical data
Primary voltage of transformer		100 / 120 / 127 V A.C.
		220 / 230 / 240 V A.C.
Power consumption	240 VA	200 VA		240 VA		200 VA
	or 170 VA	or 140 VA		or 170 VA		or 140 VA
	at 24 V	at 24 V		at 24 V		at 24 V
	D.C.	D.C.		D.C.		D.C.
Rated capacity of transformer / frequency	240 VA / 50/60 Hz			140 VA / 50/60 Hz
Safety Category			1
Protection provided by enclosure		IP 53

28 CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)

General data	D 530		D 500
Halogen bulb at colour temperature 4500 K		22,8 V / 150 W
Order no.		CZ 908-22
Halogen bulb at colour temperature 3600 K		22,8 V / 110 W
Order no.		CZ 905-22
Life time of halogen bulb		1000 h
Automatic switch over to reserve bulb		yes
Dimensions
Diameter of light body		52 cm
Diameter of Polygon Reflectors		45,5 cm
Light emission surface (glass surface)		1374 cm2
Max. swivel radius		231 cm
Lowest position of light body		130 cm
Highest position of light body		219 cm
Clearance (single light)	200 cm at 245 cm finished ceiling
Weight / Torque
Weight with. transformer		35 kg
Max. torque		269 Nm
Certificate		conform with 93/42 EEC
		UL listed

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5. SERIAL NO. IDENTIFICATION

Type plate (A)

1	Version number
2	Variant
3	Manufacturing year
4	Serial number

6.SPARE PART LIST

6.1 CHROMOPHARE® D 650plus, D 650

	Description	Part no.	Picture on page
	Filtering board	65606	40
	Reverse polarity protection	65601	41
	Light intensity power circuit board	65604	42
	Hexagon socket countersunk head screw	284	43
	Locking pin	64174	43
	Sliding contact	64186	43
	Brake screw	38821	43
	Cross recessed oval-head screw	277	43
	Distance sleeve	64783	43
	Cover	64171	43
	Contact block for sliding contacts	39693	43
	Cross recessed oval-head screw	235	43

30 CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)