Bently Nevada PROXPAC XL Specifications

PROXPAC Proximity Transducer Assembly
Datasheet
Bently Nevada Machinery Condition Monitoring

Description

The design of the PROXPAC XL Proximity Transducer Assembly is similar to our 31000/32000 Proximity Probe Housing Assemblies. The assembly offers the same advantages and features as the 31000 and 32000 housings for accessing and externally adjusting proximity probes. However, the housing cover of the PROXPAC XL Assembly also contains its own 3300 XL Proximitor sensor. This design makes the PROXPAC XL Assembly a completely self-contained proximity probe system, and eliminates the need for an extension cable between the probe and its associated Proximitor sensor. It also eliminates the need for a separate Proximitor housing, as the field wiring connects directly between the monitors and PROXPAC XL Assemblies.
The PROXPAC XL housing is made of Polyphenylene Sulfide (PPS), which is an advanced, molded thermoplastic. This material replaces the steel and aluminum in previous housings offered in the Bently Nevada product line. It also incorporates glass and conductive fibers in the PPS to strengthen the housing and more effectively dissipate electrostatic charges. The PROXPAC XL housing is rated for Type 4X and for IP66 environments and provides extra protection in severe environments.
178554 Rev. C
PROXPAC Proximity Transducer Assembly Datasheet 178554 Rev. C

Specifications

Electrical
Proximitor Sensor Input
Power
Supply Sensitivity
Output resistance
Nominal Probe DC Resistance (R
Resistance from the Center Conductor to the Outer Conductor
Probe Length (m)
1.0 7.59 ± 0.50
Field wiring
Linear Range
Recommended Gap Setting
Incremental Scale Factor (ISF)
Deviation from best fit straight line (DSL)
3300 XL 8 mm Proximity Probe with a 1-metre cable length installed in the probe sleeve.
Requires -17.5 Vdc to -26 Vdc without barriers at 12 mA maximum consumption, -23 Vdc to -26 Vdc with barriers. Operation at a more positive voltage than -23.5 Vdc can result in reduced linear range.
Less than 2 mV change in output voltage per volt change in input voltage.
50 Ω
)
PROBE
R
(Ω)
PROBE
0.2 to 1.5 mm2 (16 to 24 AWG) . Recommend using 3-conductor shielded triax cable and tinned field wiring. Maximum length of 305 metres (1,000 feet) between the 3300 XL Proximitor Sensor and the monitor. See the frequency response graph (Figure 1, page 7) for signal rolloff at high frequencies when using longer field wiring lengths.
2 mm (80 mils). Linear range begins at approximately 0.25 mm (10 mils) from target and is from
0.25 mm to 2.3 mm (10 mils to 90 mils) (approximately –1 Vdc to – 17 Vdc).
1.27 mm (50 mils)
7.87 V/mm (200 mV/mil) ±5% including interchangeability error when measured in increments of
0.25 mm (10 mils) over the 80 mil linear range from 0 °C to +45 °C (+32 °F to +113 °F).
Standard 1 metre system
Frequency Response
Minimum Target Size
Shaft Diameter
Minimum 50.8 mm (2.0 in)
Recommended minimum
Effects of 60 Hz Magnetic Files Up To 300 Gauss
Output Voltage in Mil pp/Gauss
Gap (mils)
10 0.0124 0.0004 50 0.0110 0.0014 90 0.0126 0.0045 Electrical Classification:
Complies with the European CE mark.
Less than ±0.025mm (±1 mil) with components at 0 °C to +45 °C (+32 °F to +113 °F).
0 to 10 kHz: +0, -3 dB, with up to 305 metres (1000 feet) of field wiring.
15.2 mm (0.6 in) diameter (flat target)
76.2 mm (3.0 in)
When gapped at the center of the linear range, the interaction between two separate transducer systems (cross-talk) will be less than 50 mV on shaft diameters of at least 50 mm (2.0 in) or greater. Care should be taken to maintain minimum separation of transducer tips, generally at least 40 mm (1.6 in) for axial position measurements or 38 mm (1.5 in) for radial vibration measurements to limit cross-talk to 50 mV or less. Radial vibration or position measurements on shaft diameters smaller than 76.2 mm (3.0 in) will generally result in a change in scale factor. Consult Performance Specification 159484 for additional information.
1-metre Proximitor Sensor
Probe
Mechanical
Housing Ratings
Probe Tip Material
Probe Case Material
IP66 rating verified by BASEEFA report number T07/0709.
Polyphenylene Sulfide (PPS)
AISI 304 stainless steel
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PROXPAC Proximity Transducer Assembly Datasheet 178554 Rev. C
1-metre length, 75 Ω triaxial,
Probe Cable
Probe Connector
Probe Tensile Strength
Housing Material
Sleeve Material and Retaining Chain
Outer Sleeve and Retaining Screws
Sleeve O-Ring Material
Grounding Liner and Retaining Plate Material
Vibration Isolation Material
Lid Label Material
Recommended Torque
Retaining Nut 29.5 N·m (260 in·lb) Probe Sleeve
Locknut
Housing Strength Typical
Housing Impact Strength
Total System Weight
fluoroethylene propylene (FEP) insulated.
Gold-plated brass ClickLoc connector.
330 N (75 lb) between probe cable and case, maximum.
Ultraviolet (UV) resistant, glass­reinforced polyphenylene sulfide (PPS) thermoplastic containing conductive fibers.
AISI 304 stainless steel
AISI 303 stainless steel
Neoprene
AISI 304 Stainless Steel
Extra Soft Cellular Silicone
Gloss Radiant White Polyester
39.3 N·m (350 in·lb)
Outer sleeve was mounted on a test stand with its axis parallel to horizontal and the housing mounted on the outer sleeve through an end hole. The housing supported 912 N (205 lbf) placed approximately 38 mm (1.5 in) from the unsupported end with the cover fastened in place and grounding liner installed.
Certified by BASEEFA to withstand two separate 4 Joule (5.4 ft·lb) impacts at -39°C (-38°F) and at 115°C (239°F). CSA verified that samples of the housing and cover could withstand a 7 Joule (9.5 ft·lb) impact at ambient room temperature.
1.44 kg (3.2 lbm) typical with 0.3 metre (12 in) sleeve length.
Environmental Limits
Probe Temperature Range
-51 °C to +177 °C (-60 °F to +350 °F).
Operating Temperature
Probe Housing and Proximitor Sensor
Operating Temperature
Proxpac Storage Temperature
Relative Humidity (PROXPAC XL Sensor and probe)
Hot Water and Steam Exposure Effects
Probe Pressure
-51 °C to +100 °C (-60 °F to +212 °F).
-51 °C to +105 °C (-60 °F to +221 °F).
100% condensing, non-submersible when connectors are protected. When properly sealed, moisture should not enter the housing. Users should take precautions to prevent moisture from traveling through the conduit into the housing.
(Specification not guaranteed) Brief periods (up to one week) of contact with hot water 95 °C (203 °F) and/or condensing steam should not significantly affect the strength of the plastic housing. Longer contact with hot water or steam may weaken the plastic housing during the first 6 to 8 weeks of exposure and ultimately reduce the housing strength to approximately half of the initial value. Tests of actual housing performance after contact with hot water and condensing steam have not been conducted.
The PROXPAC XL design seals differential pressure between the probe tip and the housing main body when used with a 3300 XL 8 mm probe. The sealing material inside the probe case consists of a Viton O-ring, whereas the O-ring between the sleeve and the housing is Neoprene The plastic housing design is certified to seal against hose-directed water according to Type 4X and IP66 standards but will not resist internal or external pressure. Probes are not pressure tested prior to shipment.
Contact our custom design department if you require a test of the pressure seal for your application.
Exposing the probe to temperatures below –34 °C (-29 °F) may cause premature failure of the pressure seal.
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PROXPAC Proximity Transducer Assembly Datasheet 178554 Rev. C
It is the responsibility of the customer or user to ensure that their installatin will contain and safely control all liquids and gases should the PROXPAC XL transducer leak. Solutions with high or low pH values may erode the tip assembly of the probe, causing media to leak into surrounding areas. Bently Nevada LLC will not be held responsible for any damages resulting from leaking Proximity Probe Housing Assemblies. In addition, PROXPAC XL transducers will not be replaced under the service plan due to probe leakage.

Compliance and Certifications

FCC
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions:
l This device may not cause harmful
interference.
l This device must accept any
interference received, including interference that may cause undesired operation.
EMC
EN 61000-6-2
EN 61000-6-4
EMC Directive 2014/30/EU
RoHS
RoHS Directive 2011/65/EU
Maritime
ABS 2009 Steel Vessels Rules
1-1-4/7.7,4-8-3/1.11.1,4-9-7/13
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PROXPAC Proximity Transducer Assembly Datasheet 178554 Rev. C

Hazardous Area Approvals

For the detailed listing of country and product specific approvals, refer to the Approvals Quick Reference Guide (108M1756) available from
Bently.com.
CSA/NRTL/C
3300 XL Proximitor Sensor
ia
When installed with intrinsically safe zener barriers per drawing 141092 or when installed with galvanic isolators.
nA, ec
When installed without barriers per drawing
140979.
Class I, Zone 0: AEx/Ex ia IIC T4/T5 Ga; Class I, Groups A, B, C, and D, Class II, Groups E, F and G, Class III;  T5 @ Ta= -55°˚C to + 40°˚C. T4 @ Ta= -55°˚C to + 80°C.
Class I, Zone 2: AEx/Ex nA IIC T4/T5 Gc; Class I, Division 2, Groups A, B, C, and D; Class I, Zone 2: AEx/Ex ec llC T4/T5 Gc; Class I, Division 2, Groups A, B, C, and D;
 T5 @ Ta= -55°C to + 40°C T4 @ Ta= -55°C to + 80°C
140979.
(see Temperature Schedule table to follow)
3300 XL Probe
ia
When installed with intrinsically safe zener barriers per drawing 141092 or when installed with galvanic isolators.
nA, ec
When installed without barriers per drawing
Class I, Zone 0: AEx/Ex ia IIC T5...T1 Ga; Class 1, Groups A, B. C, and D, Class II, Groups E, F, and G, Class III;  (see Temperature Schedule table to follow)
Class I, Zone 2: AEx/Ex nA IIC T5…T1 Gc; Class 1, Division 2, Groups A, B, C, D; Class 1, Zone 2: AEx/Ex ec llC T5…T1 Gc; Class I, Division 2, Groups A, B, C, and D;
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