In 1980, we had a revolutionary idea. What if the methods for
collecting machinery and process data on tape and then tediously
turning it into plots could be automated? It would mean a dramatic
reduction in the time needed to diagnose machinery conditions,
allowing engineers to spend less time reducing data and more time
interpreting it. We called it the ADRE* System—Automated Diagnostics
for Rotating Equipment—and it truly revolutionized the industry.
More than 30 years and five successful product generations later,
the ADRE System remains globally recognized as the tool of choice
for professionals tasked with assessing machinery conditions in
the field and on the test stand. It has become the standard against
which all others are measured when it comes to on-demand,
flexible, field-rugged multi-channel machinery data acquisition.
It’s All About the User
For more than a quarter century, customers just like you have been
continually helping us refine the ADRE System to be everything
it needs to be. In fact, it’s the tool used by our own machinery
diagnostics field engineers around the world—“power users”
who rely on ADRE Systems every day to do their job. It’s also
the tool used by the field engineers of many leading machinery
manufacturers and consultants around the world. It’s found in
plants, research labs, test stands, and academic institutions. But
no matter where ADRE Systems are found, its users have this in
common: they insist upon the very best capabilities and the very
best value. In the ADRE System, they’ve found it.
Applications
Our latest generation of the ADRE System is everything you’ve
come to expect from the world’s premier data acquisition system
while exponentially boosting its power, performance, and ease
of use.
Flexible
The ADRE System is designed to handle a broader range of data
acquisition tasks than ever before. Whether you are collecting
data from control valves to understand process dynamics, studying
the electromagnetic behavior of locomotive motors on a test
stand, performing structural analysis and impact testing on piping,
or collecting start-up data on the rotor dynamics of a recently
overhauled steam turbine, the flexibility of the ADRE System makes
it a perfect fit. Whatever your parameter of interest, if it is available
as an electrical signal, the ADRE System can handle it, allowing it
to be used for more applications and in more industries than ever
before. And, unlike many generic data acquisition systems that—
although feature-rich—are difficult to configure and use, you won’t
spend hours configuring the ADRE System. You can go from “out of
the box” to “collecting data” in as little as ten minutes.
Continuous
and Discrete
Processing
Industries
Transportation• Aerospace• Automotive
Consulting• Rotor Dynamics
Power
Generation
Oil and Gas• Refining
Original
Equipment
Manufacturers
and Repair
Facilities
• Pulp and Paper
• Cement
• Food and
Pharmaceutical
• Bearing Design
• Fossil Fuel
• Hydro
• Wind
• Offshore Platforms
• Pipelines
• Test Stands
• Research and
Development
• Balancing Stands
• Water/Wastewater
• Mining
• Machine Tools
• Predictive Maintenance
• Machinery Diagnostics
• Nuclear
• Geothermal
• LNG
• Chemical/
Petrochemical
Processing
• Field Engineering
• Start-Up Assistance
• Remote and Onsite
Troubleshooting
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An Instrument
and An Analyzer
The ADRE system’s design philosophy was
to provide fully parallel, real-time signal
processing of not just every channel, but
every configured parameter as well. Unlike
devices that rely extensively on recording
raw data and then post-processing that
data for the parameters of interest, the
ADRE System is different. It works as
a realtime instrument allowing you to
stream not just raw data, but processed
data so you can see changes as they
happen—not after the fact. With the ADRE
System, you don’t sacrifice postprocessing
flexibility either. It delivers both. Data can
be manipulated and processed in many
different ways. In addition, the newest
version of ADRE includes an analog output
replay card and new molded cable to help
you playback collected data. ADRE allows
you to simultaneously replay up to 32
channels of raw data to external devices.
Enhancing
Your Productivity
Your value is in interpreting data. The less
time spent configuring the system, and then
gathering and reducing that data, the more
time you have to solve problems and deliver
information. We understand. Everything
about the ADRE system has been designed
with this in mind, allowing you to get the
data—all the data—quickly, easily, and even
remotely when required.
• Configure Simply
Drag-and-drop wizard configuration
reduces setup time and errors
• Collaborate Easily
Simultaneous data sharing via client/
server architecture
• Reduce Travel
Full remote operation via LAN/WAN—even
through corporate firewalls
• Save Time
“Out of the box” to data acquisition
in minutes
• Lighten Your Load
Everything you need is in one, easy-to-
carry, integrated instrument
One Device Does It All
With the ADRE system, gone are the days of
lugging separate instruments—oscilloscope,
spectrum analyzer, analog or digital tape
recorder, vector filters, signal conditioners,
and amp racks. Dramatic advances in
digital signal processing make it possible
to truly capture all the data, and the latest
version comes equipped with Modbus input
and output capabilities, so you can make
configuration changes and output static
data to/from ADRE to MODBUS-compatible
devices. For example, users can make
configuration changes from a DCS and also
receive ADRE data where it can be combined
with other process data for detailed analysis
in a test cell environment. The ADRE system
truly liberates you to the freedom of a single
instrument that’s easy to use and easy to
transport—without sacrificing any of the
data.
• Automate your Testing
Flexible, easy-to-change setup and
configuration features along with
high-resolution data capture make the
system ideal for test stand use and
factory acceptance testing
• Import Capabilities
Import Comma-Separated Values (CSV)
static and dynamic data into an ADRE
Sxp Database
3
ADRE 408 DSPi Hardware
Convenient User Interface
A menu-drive front panel user interface allows
you to operate the instrument using preconfigured settings without connecting to a
computer—particularly useful for field jobs
where connection to a laptop is inconvenient,
impractical, or impossible.
Versatile Packaging
The 408 DSPi is equally at home machine-side
or in the lab via its standard carrying handles or
19-inch EIA rack-mount options.
WAN/LAN Enabled
As a hardened network appliance, the 408 DSPi
is specially engineered to work across corporate
firewalls and networks, allowing you to Move
Data, Not People* easily between a 408 server
and multiple ADRE Sxp software clients located
anywhere on the globe.
True Client/Server Ethernet Architecture
Multiple ADRE Sxp software clients can access a
single 408 simultaneously, or connect to multiple
408s operating independently. Each client has
completely independent control of and access to
data, just as with any true server.
Dynamic Input Cards
Each card accepts up to 8-channels of dynamic
waveform inputs and/or static inputs. Up to
32 inputs per 408 DSPi. Robust, convenient,
industry-standard SMA connectors are used for
all signal inputs, providing compatibility with
cabling used in the majority of today’s test and
measurement devices.
Modular
Each 408 DSPi chassis has 4 slots for signal input
cards, allowing you to mix 3-channel phase/
speed input cards and 8-channel dynamic input
cards for the specific channel counts and types
needed for each application. Populate your 408
with only what you need.
Analog Output Card
The newest version of ADRE 408 includes an
analog output replay card and new molded
cable, allowing simultaneously replay of up to 32
channels of raw data to external devices.
Digital Replay Card
The Digital Replay Card provides simultaneous
synchronous and asynchronous internal digital
reprocessing and playback of all channels
in the 408 DSPi. It maintains exceptional
accuracy and precision in the signal
reprocessing, far surpassing the capabilities of
other equipment and reprocessing techniques.
4
Large Internal Storage Capacity
An on-board 300 GB to 600 GB Solid State
hard drive captures days—even weeks—of
high-resolution data.
Integrated Display
The 408’s vacuum fluorescent display is bright, easy to see, and features a
wide viewing angle, making it visible under varied lighting conditions.
Stand-Alone Operation
Record all data in “stand-alone” mode without
the need for an externally connected computer,
making it far easier to leave system machineside for hours, days or weeks while it captures
data, limited only by available storage capacity.
Ideal for temporary realtime surveillance of
problem machines.
Transducer Power Supply Card
The transducer power supply card provides power
for a wide variety of displacement, velocity, and
acceleration transducers(including ICP devices). It
also powers force hammers and other transducer
types used in field and test stand applications, and
can simultaneously power up to 32 transducers in
various combinations. It provides direct physical
connections for up to sixteen transducers, eight
± 24 Vdc transducer systems, and eight constant
current transducer systems.
Flexible Speed/Phase Inputs
The 408 accepts conventional proximity probe,
magnetic pickup, and optical sensors for phase
and speed measurements. It even provides the
necessary power. Also, with the 408’s advanced
on-board signal conditioning, there’s no longer a
need for bulky external devices to multiply/divide
or condition signals.
Flexible Inputs
Channel pairs can be easily configured for true
differential measurements. and in addition to
standard vibration signals, support process
variables, 4–20 mA signals, and custom voltage
ranges to accommodate nearly any static or
dynamic signal.
Discrete Trigger Inputs
External contact closures, such as from an
alarm, machine start, process condition, or other
parameter can be used to automatically initiate
data acquisition or change from one acquisition
mode to another. Two inputs are provided, each
independently configurable.
Up to two Keyphasor* cards can be introduced to one (or an array) of 408 DSPi
instrument(s). Each Keyphasor card accepts as many as three inputs, for a total
of six phase reference signals. Up to six simulated Keyphasor signals can also
be provided in addition to six physical signals. In addition to phase reference
signals from proximity probes, optical and laser phase reference inputs are
supported. Impact hammer inputs are also supported via these inputs.
5
Ideal for Service
Organizations
Our experienced Bently Nevada Services team can offer onsite
support to collaborate using the extensive GE network, or
organizations with large services departments can setup their
own private networks as needed. The result is virtually unlimited
flexibility in where and how you can connect your ADRE hardware
and software.
l A 408 DSPi is placed on an offshore
platform in the Gulf of Mexico to collect
data on a machine with intermittent
problems. The instrument communicates
over a network in the platform’s control
room, gathering data completely
unattended for several months while
being viewed securely at the company’s
headquarters in Mexico via their corporate
WAN. Partway through the investigation,
the team at headquarters suspects that
the problems may be process-induced
and remotely reconfigures the 408 DSPi to
trigger high-resolution data capture when
certain process conditions occur.
l A large hydro unit in Colombia needs to
be balanced. Plant personnel connect a
408 DSPi to the machine’s transducers and
a Bently Nevada machinery diagnostics
engineer connects remotely via secure
VPN to remotely configure the instrument.
The machine OEM in North America views
the collected data, uses Bently BALANCE*
software to compute an optimal balance
solution, and provides recommended
balance weights and locations back to
the customer site. The OEM and the Bently
Nevada machinery diagnostics engineer
collaborate in real-time to verify the data
and the recommended balance shots.
l A jet engine manufacturer runs a
prototype design for the first time.
Employees at the test stand location
observe data related to engine efficiency.
Military personnel in the South U.S. witness
the test remotely. Simultaneously, design
engineers at the OEM’s west coast office
study blade dynamics and ask test stand
technicians to prolong the test duration
while they remotely adjust frequency spans
and tracking filter settings.
6
l A customer in China troubleshoots
unwanted process dynamics thought
to be related to poorly tuned loops
and excessive valve stroking. The valve
manufacturer in Europe observes real time
test data by connecting to the customer’s
network using the world wide web and
VPN technology. Simultaneously, the
customer’s process control specialist at
a US location connects via the corporate
WAN, examining dynamic flow and
pressure data, collaborating with the valve
manufacturer and site personnel.
l A locomotive manufacturer conducts
studies of problems in an engine’s electric
drive units for a customer in eastern Russia.
A 408 is carried on-board the engine
as it travels, using the railway’s WAN
infrastructure to provide real time data
to the OEM’s field office in Moscow where
engineers diagnose the problem.
lEngineering specialists at a central office
support colleagues at two remote plant
sites, collaborating in real-time to assist
with reviewing start-up data after planned
outages on large steam turbine generators.
An additional specialist from the company’s
UK headquarters is consulted to share
data from a similar machine that has been
archived. The parties collaborate in real-
time, each connecting to the same ADRE
hardware from four distinct locations.
7
ADRE Quick Configuration Software and Sxp Software
Totally Easy
Setting up an ADRE is now as simple as 1, 2, 3.
1
l
Arrange the cards.Sketch the machine.Plug it in.
The ADRE Quick Configuration Software allows even the novice
user to create an Sxp-ready database to configure ADRE and start
receiving data within minutes. Bently best practices are integrated
into the wizard to automatically create data collection parameters
and a suite of plots to ensure the full power and productivity of the
ADRE system is realized.
The newest to the most experienced ADRE user can take advantage
of the ease, speed, and expertise of the Quick Configuration Software
so that more time is spent enhancing productivity utilizing the data,
and less time worrying about manually configuring the system.
2
l
Totally Versatile
ADRE Sxp software is industrial strength, built by people who solve
machinery problems every day in settings ranging from the turbine
deck to the test stand to the laboratory. And it’s not just data
analysis and reduction tools that make ADRE software powerful,
it’s also the extensive attention to detail in its configuration
environment, allowing you to spend less time setting up and more
time solving problems.
LAN/WAN supportYes; specially designed for firewall management
Supported Operating
Systems
Remote 408 DSPi
Operation via LAN/WAN
Test Stand Automation
Modbus Read and Write
† With option for superposition of baseline data.
8
Yes; virtually unlimited
Per Keyphasor
Microsoft® Windows 7, Windows 8
Yes
Yes; control up to 4 database runs automatically
Yes
LAN
VPN
WAN
Totally Balanced
ADRE Sxp software is fully compatible with Bently BALANCE*, the
industry’s most powerful multi-plane balancing software. Specifically
designed for your most complex balancing tasks, Bently BALANCE
software addresses even the most difficult balancing scenarios, such
as finding optimal solutions for multiple speeds and loads—or when
the number of measurement planes does not equal the number of
balance planes. Data such as 1X vectors, speed, and transducer
locations/orientations can easily be downloaded from your ADRE
Sxp software to Bently BALANCE, eliminating the tedious, error-prone
practice of manually typing data.
Totally Networked
We’re connected. You see, the ADRE System was designed with
corporate networking in mind, making life easy for both you and your
IT department. With integrated 10/100/1000 Mb TCP/IP Ethernet
communications, each 408 DSPi can be connected to your LAN or
WAN using a variety of topologies and media. We’ve specifically
engineered the client/server architecture of the ADRE System to be
a hardened network appliance that works within and through the
firewalls and other IT infrastructures common in today’s enterprises.
The result is secure, trouble-free access to your ADRE System
whether you’re simply connecting via your LAN across the office, or
connecting using technologies such as Virtual Private Networking
(VPN) from remote locations.
9
New ADRE 408 DSPi Features
Even though ADRE has been the world’s gold standard tool for
on-demand data acquisition for many years, the Bently Nevada
team is committed to consistently updating the platform to ensure
you always have the best and most modern system available to
assist you in acquiring and understanding your data. Our latest
offering includes a variety of new and updated features.
Impact Hammer
The Impact Hammer Kit is used
with our ADRE
other compatible instruments to
determine the transfer function and
other response characteristics of
rotating machines and mechanical
structures. The integration of
response information from multiple
accelerometers at various points of
interest allows for modal analysis (velocity compliance, impedance,
mobility).
408 DSPi and
Redesigned Single Board Computer
Technical Improvements
The latest version of the ADRE system includes a wide variety
of technical improvements. A full list is available in the product
datasheet, but some of the key features include automatic
selection of waveforms for plots, multiple cursors as a default
option for all plot types, and the addition of a static/couple vector
option on polar plots for balancing needs. Position measurement
has also been added for process variables or displacement
transducers, which can be used to measure axial position when
viewing values on the 408 front panel. Finally, the latest version
of ADRE includes a time-saving 3500 rack-based system file
importer to ensure seamless communications with our 3500 Series
monitoring systems when configuring ADRE.
Training
Whether you need product-specific training to get the most
from your ADRE hardware and software, fundamentals of data
acquisition, or an in-depth foundation for performing machinery
diagnostics, and rotor dynamics, GE Measurement & Control offers
a comprehensive selection of training classes to meet your needs.
The Redesigned Single Board Computer features faster boot speed,
lower power requirements, new SAS disk drive technology (24/7
industrial server grade drives) as well as a reinforced mounting
cage for better shock resistance and a redesigned backplane for
stronger connection between system components.
Optional Pelican Case
An Optional Pelican case replaces the foam with a chassis system
that allows the ADRE 408 to be suspended inside, isolating it from
rough exterior handling.
The new Pelican case also features wheels and a long handle,
making our latest version of ADRE a truly mobile monitoring
solution.
Solid State Hard Drives
An Optional 300 GB or 600 GB solid state drive is available to
capture days—even weeks—of high-resolution data.
Contact your local sales or service representative for more
information on current available courses, or visit our web site at
www.ge-mcs.com/bently and look under Services & Support.
10
Physical
Weight @ 32 channels7.5 kg (16.5 lbs) per 408 DPSi Unit (32 channels w/power supply)
Environmental0° to 50°C; 0 to 95% relative humidity (non-condensing)
MountingBenchtop or optional 19" EIA rack mounting kit
Channel Status LEDsPer channel: Over-range, NOT OK