BECKHOFF CP22xx User Manual

Installation and Operating instructions for

CP22xx

Multi-touch built-in Panel PC

Version: 1.3
Date: 2014-10-02

Table of contents

Table of contents

1 Foreword 4

1.1 Notes on the Documentation 4

1.1.1 Liability Conditions 4

1.1.2 Trademarks 4

1.1.3 Patent Pending 4

1.1.4 Copyright 4

1.1.5 State at Delivery 4

1.1.6 Delivery conditions 4

1.2 Description of safety symbols 5

1.3 Basic safety measures 6

1.4 Operator’s obligation to exercise diligence 7

1.4.1 National regulations 7

1.4.2 Procedure in the event of a fault 7

1.4.3 Operator requirements 7

2 Product Description 8

2.1 Product overview 8

2.2 Appropriate Use 9

2.3 Access to the connectors 9

2.4 Interfaces 10

2.4.1 Serial interface COM1 (X102) 10

2.4.2 DVI-I out (Digital Visual Interface) (X103) 10

2.4.3 USB output (X104 - X107) 10

2.4.4 Network connection LAN1, LAN2 (X 108, X109) 10

2.4.5 Power Supply (X110) 10

2.4.6 Ground connection (Ground) 10

2.5 Access to memory devices, battery and fan 11

2.5.1 Removing the Cover 11

2.5.2 Mounting the Cover 12

2.5.3 Exchanging the fan cartridges 12

2.5.4 Extension for PCIe plug-in cards 13

2.5.5 Access to the module slots 13

3 Installation 14

3.1 Transport and Unpacking 14

3.1.1 Transport 14

3.1.2 Unpacking 14

3.2 Installation in the control cabinet 15

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Table of contents

3.2.1 Preparation of the control cabinet 15

3.2.2 Installation in a control cabinet wall 15

3.2.3 Mounting of the Panel PC 16

3.3 Power Supply of the Industrial PC 17

3.3.1 Beckhoff power supply technology 17

3.3.2 Pin assignment of the connector 18

3.4 Fitting the power supply cable 19

3.5 Connecting Power Supply 20

3.5.1 Cable Cross Sections 20

3.5.2 Check voltage rating and connect 20

3.5.3 Configuration for shutting down the PC 20

3.5.4 PC_ON and Power Status functions 20

3.5.5 UPS output 21

3.5.6 UPS output function 21

3.5.7 Wiring diagram 21

3.6 Connecting the Panel PC 22

3.6.1 Connecting cables 22

3.6.2 Earthing measures 22

4 Operating Instructions 23

4.1 Switching the Panel PC on and off 23

4.1.1 Switching on 23

4.1.2 Shutting down and switching off 23

4.1.3 First switching on and driver installation 23

4.2 Operation 23

4.3 Servicing and maintenance 24

4.3.1 Cleaning 24

4.3.2 Maintenance 24

4.3.3 Replacing the battery on the motherboard 24

4.4 Emergency procedures 24

4.5 Shutting down 24

4.5.1 Disposal 24

5 UPS Software Components (optional) 25

5.1 Installation on the PC 25

5.2 Help files 25

6 Troubleshooting 26

7 Assembly dimensions 27

8 Technical Data 28

9 Appendix 29

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Table of contents

9.1 Beckhoff Support and Service 29

9.1.1 Beckhoff branches and partner companies 29

9.1.2 Beckhoff company headquarters 29

9.2 Approvals for USA and Canada 30

9.3 FCC Approvals for the United States of America 30

9.4 FCC Approval for Canada 30

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Foreword

1 Foreword

1.1 Notes on the Documentation

This description is only intended for the use of trained specialists in control and automation engineering
who are familiar with the applicable national standards. It is essential that the following notes and
explanations are followed when installing and commissioning these components.

The responsible staff must ensure that the application or use of the products described satisfy all the
requirements for safety, including all the relevant laws, regulations, guidelines and standards.

1.1.1 Liability Conditions

The documentation has been prepared with care. The products described are, however, constantly under
development. For that reason the documentation is not in every case checked for consistency with
performance data, standards or other characteristics. In the event that it contains technical or editorial
errors, we retain the right to make alterations at any time and without warning. No claims for the
modification of products that have already been supplied may be made on the basis of the data, diagrams
and descriptions in this documentation.

1.1.2 Trademarks

Beckhoff®, TwinCAT®, EtherCAT®, Safety over EtherCAT®, TwinSAFE® and XFC® are registered
trademarks of and licensed by Beckhoff Automation GmbH.
Other designations used in this publication may be trademarks whose use by third parties for their own
purposes could violate the rights of the owners.

1.1.3 Patent Pending

The EtherCAT Technology is covered, including but not limited to the following patent applications and
patents: EP1590927, EP1789857, DE102004044764, DE102007017835 with corresponding applications
or registrations in various other countries.
The TwinCAT Technology is covered, including but not limited to the following patent applications and
patents: EP0851348, US6167425 with corresponding applications or registrations in various other
countries.

1.1.4 Copyright

©

Beckhoff Automation GmbH.
The reproduction, distribution and utilization of this document as well as the communication of its contents
to others without express authorization are prohibited. Offenders will be held liable for the payment of
damages. All rights reserved in the event of the grant of a patent, utility model or design.

1.1.5 State at Delivery

All the components are supplied in particular hardware and software configurations appropriate for the
application. Modifications to hardware or software configurations other than those described in the
documentation are not permitted, and nullify the liability of Beckhoff Automation GmbH.

1.1.6 Delivery conditions

In addition, the general delivery conditions of the company Beckhoff Automation GmbH apply.

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Foreword

1.2 Description of safety symbols

The following safety symbols are used in this operating manual. They are intended to alert the reader to
the associated safety instructions.

Acute risk of injury!

If you do not adhere the safety advise adjoining this symbol, there is immediate

DANGER

WARNING

CAUTION

danger to life and health of individuals!

Risk of injury!

If you do not adhere the safety advise adjoining this symbol, there is danger to life and
health of individuals!

Hazard to individuals!

If you do not adhere the safety advise adjoining this symbol, there is obvious hazard to
individuals!

Hazard to devices and environment

Attention

Note

If you do not adhere the notice adjoining this symbol, there is obvious hazard to
materials and environment.

Note or pointer

This symbol indicates information that contributes to better understanding.

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Foreword

1.3 Basic safety measures

Before the Panel PC is switched off, software that is running must be properly closed.
Otherwise it is possible that data on the storage medium is lost. Please read the section Switching the

Panel PC on and off.

Switch off all parts of the equipment, then uncouple the Panel PC

Before opening the housing, and whenever the Panel PC is not being used for control

Warning

Disconnect the device by unplugging the connectors on the rear side of the Panel PC.
Items of equipment that have been switched off must be secured against being switched on again.

Warning

purposes (such as during functional checks after a repair), all parts of the equipment
must first be switched off, after which the Panel PC is to be disconnected from the
equipment.

Do not exchange any parts when under power

When components are being fitted or removed, the supply voltage must be switched
off.

Fitting work on the Panel PC can result in damage:

• if metal objects such as screws or tools fall onto operating circuit boards

• if connecting cables internal to the Panel PC are removed or inserted during

operation.

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Foreword

1.4 Operator’s obligation to exercise diligence

The operator must ensure that

• the product is only used as intended (see chapter Product Description)

• the product is in a sound condition and in working order during operation

• the product is operated, maintained and repaired only by suitably qualified and authorized

personnel

• the personnel is instructed regularly about relevant occupational safety and environmental
protection aspects, and is familiar with the operating manual and in particular the safety notes
contained herein

• the operation manual is in good condition and complete, and always available for reference at the
location of the product.

Do not open the housing of the Panel PC!

For technical support contact Beckhoff Service.

Note

1.4.1 National regulations

Depending on the type of machine and plant in which the Panel PC is used, national regulations
governing the controllers of such machines will apply, and must be observed by the operator. These
regulations cover, amongst other things, the intervals between inspections of the controller. The operator
must initiate such inspections in good time.

1.4.2 Procedure in the event of a fault

In the event of faults at the Panel PC, the list in the section Troubleshooting can be used to determine the
measures to be taken.

1.4.3 Operator requirements

Anyone who uses the Panel PC must have read these operating instructions and must be familiar with all
the functions of the software installed on the Industrial PC to which he has access.

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Product Description

2 Product Description

2.1 Product overview

The high-performance multi-touch built-in Panel PC

The new Beckhoff Panel PC generation with industry-standard multi-touch display offers a feature-laden
solution for any application. The wide selection of models offers different display sizes and formats as
well as custom designs. Even for single-touch users, this new Panel PC generation offers an excellent
price-to-performance ratio and represents an economical alternative to other systems.

The multi-touch built-in Panel PCs offer the following benefits:

• aluminium housing with glass front

• all connectors at the bottom of the rear side

• 1 slot for one 2½-inch hard disk or SSD and 1 slot for one CFast card, accessible from outside

• 2 connector brackets to lead out interfaces of the motherboard at the connection section

• fan cartridge at the PC top side, accessible from outside

• protection class front side IP 65, rear side IP 20

• multi-finger touch screen

• TFT display in seven sizes

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