Beckett CF1000 User Manual

COMMERCIAL PRODUCTS

Potential for Fire, Smoke and Asphyxiation Hazards

Incorrect installation, adjustment, or misuse of this burner could result in death, severe
personal injury, or substantial property damage.

To the Homeowner or Equipment Owner:

Please read and carefully follow all instructions

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provided in this manual regarding your
responsibilities in caring for your heating
equipment.

Contact a professional, qualifi ed service agency for

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installation, start-up or service work.

Save this manual for future reference.

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To the Professional, Qualifi ed Installer or Service Agency:

Please read and carefully follow all instructions provided

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in this manual before installing, starting, or servicing this
burner or heating system.

The Installation must be made in accordance with all state

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and local codes having jurisdiction.

To the Owner:

Thank you for purchasing a Beckett
burner for use with your heating appliance.

Please pay attention to the Safety Warnings
contained within this instruction manual.
Keep this manual for your records and
provide it to your qualifi ed service agency
for use in professionally setting up and
maintaining your oil burner.

Your Beckett burner will provide years of
effi cient operation if it is professionally
installed and maintained by a qualifi ed
service technician. If at any time the burner
does not appear to be operating properly,

immediately contact your qualifi ed
service agency for consultation.

We recommend annual inspection/
service of your oil heating system by a
qualifi ed service agency.

Daily – Check the room in which your

burner/appliance is installed. Make sure:

Air ventilation openings are clean and

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unobstructed

Nothing is blocking burner inlet air

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openings

No combustible materials are stored

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near the heating appliance

There are no signs of oil or water

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leaking around the burner or appliance

Weekly

Check your oil tank level. Always

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keep your oil tank full, especially
during the summer, in order to prevent
condensation of moisture on the inside
surface of the tank.

Contents

General Information ....................................................3

Owner’s Responsibility: .................................................................4

Service Agency Responsibility: .....................................................4

Pre-installation Checklist............................................5

Combustion Air Supply ..................................................................5

Clearances ....................................................................................5

Fuel Supply ...................................................................................5

Nozzle Pressure ............................................................................5

Electrical Supply ............................................................................6

Vent System ..................................................................................6

Verify Burner Components ............................................................6

Verify Firing Input Range ............................................................... 6

Verify Air Tube ...............................................................................6

Stray Light .....................................................................................7

Dust and Moisture .........................................................................7

Mount the Burner .........................................................8

Mount Flange on Air Tube .............................................................8

Mount Air Tube to Burner ..............................................................8

Install Nozzle .................................................................................8

Check Electrode Settings ..............................................................8

Install Nozzle Line Assembly ......................................................... 9

Set Dimension Z ............................................................................9

Insert Burner .................................................................................9

Fuel Unit By-pass Plug ............................................................... 10

Oil Supply/Return Lines ............................................................. 10

Burner Fuel Flow ........................................................................ 10

Burner Controls ......................................................... 11

Typical Burner Sequence of Operation - GeniSys 7505 .............11

Wire the Burner (GeniSys 7505) ................................................ 12

Typical Burner Sequence of Operation - Honeywell 7184 ......... 14

Restricted Lockout ..................................................................... 14

Wire the Burner (R7184) ............................................................ 14

Prepare the Burner for Start-up ...............................16

Start-up Checklist ....................................................................... 16

Z Dimension ............................................................................... 17

Adjusting Plate Assembly ........................................................... 17

Initial Head Position ................................................................... 17

Initial Air Settings ........................................................................ 17

Set Appliance Limit Controls ...................................................... 18

Prepare the Fuel Unit for Air Venting .......................................... 18

Start the Burner .........................................................18

Starting the Burner and Venting Air ............................................ 18

Priming the Pump ....................................................................... 19

Disable Function ........................................................................ 19

Cad Cell Resistance Measurement: ........................................... 19

Set Air Adjusting Plate ................................................................ 20

Maintenance and Service..........................................21

Monthly Maintenance — by owner ............................................. 21

Replacement Parts ....................................................22

Limited Warranty Information ..................................24

2

Section: General Information

General Information

Hazard Defi nitions

Indicates a hazardous situation,
which, if not avoided, will result

in death or serious injury.

Indicates a hazardous situation,
which, if not avoided, could

result in death or serious injury.

Indicates a hazardous situation,
which, if not avoided, could

result in minor or moderate injury.

Within the boundaries of the hazard warning, there will
be information presented describing consequences if the
warning is not heeded and instructions on how to avoid
the hazard.

Intended to bring special attention
to information, but not related to

personal injury or property damage.

Owner’s Responsibility

Incorrect installation, adjustment, and
use of this burner could result in severe
personal injury, death, or substantial
property damage from fi re, carbon
monoxide poisoning, soot or explosion.

Contact a professional, qualifi ed service agency for the
installation, adjustment and service of your oil heating
system. This work requires technical training, trade
experience, licensing or certifi cation in some states and
the proper use of special combustion test instruments.

Please carefully read and comply with the following
instructions:

Never store or use gasoline or other fl ammable

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liquids or vapors near this burner or appliance.

Never attempt to burn garbage or refuse in this

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appliance.

Never attempt to light the burner/appliance by

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throwing burning material into the appliance.

Never attempt to burn any fuel not specifi ed and

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approved for use in this burner.

Never restrict the air inlet openings to the burner or

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the combustion air ventilation openings in the room.

Agency Approvals

UL certifi ed to comply with ANSI/UL296 and

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tested to CSA B140.0.
Accepted by N.Y.C. M.E.A.

○

Other approvals may be available and must

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be specifi ed at time of order.

○

Frozen Plumbing and
Water Damage Hazard

If the residence is unattended in severely cold
weather, burner primary control safety lockout,
heating system component failures, power outages
or other electrical system failures could result in
frozen plumbing and water damage in a matter of
hours. For protection, take preventive actions such
as having a security system installed that operates
during power outages, senses low temperature
and initiates an effective action. Consult with your
heating contractor or a home security agency.

50 Hz Motors - The burner ratings,

air settings and nozzle ratings are
based on standard 60 Hz motors (at 3450 rpm). Derate
all ratings 20% when using 50 Hz motors. Consult
factory for specifi c application data.

High altitude installation - Accepted

industry practice requires no derate
of burner capacity up to 2000 feet above sea level. For
altitudes higher than 2000 feet, derate burner capacity
2% for each 1000 feet above sea level.

CF1000 Burner Manual

3

Section: General Information

Owner’s Responsibility:

Follow these instructions
exactly.

Failure to follow these instructions, misuse, or
incorrect adjustment of the burner could result
in asphyxiation, explosion or fi re.

Contact a professional, qualifi ed service agency for
the installation, adjustment and service of your oil
burning system. Thereafter, have your equipment
adjusted and inspected at least annually to ensure
reliable operation. This work requires technical
training, trade experience, licensing or certifi cation
in some states and the proper use of special
combustion
test instruments.

Never store or use gasoline or other fl ammable

y

liquids or vapors near this burner or appliance.

Never attempt to burn garbage or refuse in this

y

appliance.

Never attempt to light the burner by throwing burning

y

material into the appliance.

Never attempt to burn any fuel not specifi ed and

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approved for use in this burner.

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Never restrict the air inlet openings to the burner or
the combustion air ventilation openings in the room.

Frozen Plumbing and Water
Damage Hazard

If the facility is unattended in severely cold weather,
burner primary control safety lockout, heating
system component failures, power outages or other
electrical system failures could result in frozen
plumbing and water damage in a matter of hours.
For protection, take preventive actions such as
having a security system installed that operates
during power outages, senses low temperature
and initiates an effective action. Consult with your
heating contractor or security agency.

Service Agency Responsibility:

Follow these instructions
exactly.

Failure to follow these instructions could result
in asphyxiation, explosion or fi re.

Please read all instructions before proceeding.

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Follow all instructions completely.

This equipment must be installed, adjusted and

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started by a qualifi ed service agency that is licensed
and experienced with all applicable codes and
ordinances and responsible for the installation and
commission of the equipment.

The installation must comply with all local codes and

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ordinances having jurisdiction and the latest editions
of the NFPA 31 and CSA-B139 & B140 in Canada.

Specifi cations

U.S. #1 or #2 heating oil only (ASTM D396)
Canada #1 stove oil or #2 furnace oil only

Fuels

DO NOT USE GASOLINE, CRANKCASE

OIL, OR ANY OIL CONTAINING

GASOLINE.

Firing Range 4.0 to 10.0 GPH

½ HP 3450 RPM
120/60 Hz standard

Motor

Ignition Trans. Continuous Duty, 120V/12,000V

Housing Cast aluminum

Fuel Unit 100 - 300 PSIG

6.5 amps @ 120 VAC
Optional voltages:(60 Hz or 50 Hz)

• 240 VAC/1-PH

• 208/240/480 VAC/3-PH

Impaired Burner Performance
& Fire Hazard

Do NOT operate the burner beyond specifi cations
outlined in the table on this page.

For applications beyond these limits, consult Beckett

○

Technical Services at 1-800-645-2876.
NOTE: Some packaged appliances with burners

○

may be agency listed as a unit to operate beyond
these limits. Consult the appliance manufacturer’s
specifi cations and agency approvals for verifi cation.

4

Oil Nozzle 45° - 70° solid

Shipping
Weight

Dimensions See Figure 8.

75 lbs.

Pre-installation Checklist

Combustion Air Supply

Adequate Combustion and
Ventilation Air Supply Required

Failure to provide adequate air supply could result
in asphyxiation, explosion or fi re hazards.

The burner cannot properly burn the fuel if it is not

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supplied with a reliable combustion air source.

Follow the guidelines in the latest editions of the FPA

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31 and CSA-B139 regarding providing adequate air
for combustion and ventilation.

The burner requires combustion air and ventilation

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air for reliable operation. Assure that the building
and/or combustion air openings comply with National
Fire Protection Standard for Oil-Burning Equipment,
NFPA 31.
For appliance/burner units in confi ned spaces, the

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room must have an air opening near the top of the
room plus one near the fl oor, each with a free area
at least one square inch per 1,000 Btu/hr input of all
fuel burning equipment in the room.
For other conditions, refer to NFPA 31 (CSA B1139-

○

M91 in Canada). If there is a risk of the space being
under negative pressure or of exhaust fans or
other devices depleting available air for combustion
and ventilation, the appliance/burner should be
installed in an isolated room provided with outside
combustion air.

Clearances

With the burner installed in the appliance, there

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must be adequate space in front of and on the
sides of the burner to allow access and operation.
Verify that the clearance dimensions comply with all
local codes and with the appliance manufacturer’s
recommendations.

Fuel Supply

Oil Supply Pressure
Control Required

Damage to the fi lter or pump seals could cause
oil leakage and a fi re hazard.

The oil supply inlet pressure to the burner cannot

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exceed 3 psig.

Do not install valves in return line.

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Insure that a pressure limiting device is installed in

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accordance with the latest edition of NFPA 31.

Gravity Feed Systems: Always install an antisiphon

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valve in the oil supply line or a solenoid valve (RWB
Part # 21789) in the pump/nozzle discharge tubing
to provide backup oil fl ow cut-off protection.

Section: Pre-installation Checklist

The fuel supply piping and tank must provide #1 or

○

#2 fuel oil at pressure or vacuum conditions suitable
for the fuel unit (oil pump) on the burner. Refer to
fuel unit literature in the literature envelope in the
burner carton to verify allowable suction pressure.

If fuel supply is level with or higher than fuel unit -

When the fuel unit is not required to lift the oil, the

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installation is usually suitable for either a one-pipe or
two-pipe oil system. The oil pressure at the inlet of
the fuel unit must not exceed 3 psig.

See Figure 9 for one-pipe fuel supply installations.

○

See Figure 10 for two-pipe fuel supply installations.

If fuel supply is below the fuel unit -

Use a two-pipe oil system when the fuel unit must

○

lift the oil more than 8 feet, The return line provided
by the two-pipe system is needed to purge the air
from the fuel lines and minimize the likelihood of air­related problems during operation.

Nozzle Pressure

Correct Nozzle and Flow

Rate Required

Incorrect nozzles and fl ow rates could
result in impaired combustion, under­fi ring, over-fi ring, sooting, puff-back of
hot gases, smoke and potential fi re or
asphyxiation hazards.

Use only nozzles having the brand, fl ow rate (gph),
spray angle and pattern specifi ed by the appliance
manufacturer.

Follow the appliance manufacturer’s specifi cations
for the required pump outlet pressure for the nozzle,
since this affects the fl ow rate.

Nozzle manufacturers calibrate nozzle fl ow rates at

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100 psig.

This burner utilizes pressures higher than 100 psig,

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so the actual nozzle fl ow rate will be greater than the
gph stamped on the nozzle body. (Example: A 8.00
gph nozzle at 150 psig = 9.80 gph and at 300 psig =

13.86 gph)

For typical nozzle fl ow rates at various pressures refer to

Table 1.

The fuel unit nozzle port pressure is factory set at

○

300 psig. Some original equipment manufacturer
burner applications may call for a lower pressure
to obtain a required fi ring rate. Do not change this
pressure unless directed to do so by the appliance
manufacturer.

CF1000 Burner Manual

5

Section: Pre-installation Checklist

Electrical Supply

○

Verify that the power connections available are

correct for the burner. Refer to Figure 1. All power

must be supplied through fused disconnect switches.

Vent System

○

The fl ue gas venting system must be in good
condition and must comply with all applicable codes.

Verify Burner Components

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Burner nameplate (Figure 1), Model CF1000

○

Air tube assembly

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Mounting fl ange kit

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Pedestal mounting assembly kit (recommended)

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Oil nozzle, per Table 1 — Only 45° to 70° solid

pattern nozzles are recommended unless otherwise
specifi ed by appliance manufacturer. (See specifi c
appliance recommendation sheet or refer to OEM
Spec Guide). Find the required fi ring rate in the 300
psig column (factory-set fuel unit pressure). Select
the corresponding nozzle from column 1 (Rated gph
@ 100 psig).

(Example: 5.00 gph nozzle @ 300 psig = 8.66 gph)

Table 1 - Nozzle Capacities (GPH)

Rated

Pressure - pounds per square inch

gph

@ 100

125 150 175 200 250 275 300

psig

2.00 2.24 2.45 2.65 2.83 3.16 3.32 3.46

2.25 2.52 2.76 2.98 3.18 3.56 3.73 3.90

2.50 2.80 3.06 3.31 3.54 3.95 4.15 4.33

2.75 3.07 3.37 3.64 3.90 4.35 4.56 4.76

3.00 3.35 3.67 3.97 4.24 4.74 4.97 5.20

3.50 3.91 4.29 4.63 4.95 5.53 5.80 6.06

4.00 4.47 4.90 5.29 5.66 6.32 6.63 6.93

4.50 5.04 5.51 5.95 6.36 7.11 7.46 7.79

5.00 5.59 6.12 6.61 7.07 7.91 8.29 8.66

5.50 6.15 6.74 7.28 7.78 8.70 9.12 9.53

6.00 6.71 7.35 7.94 8.49 9.49 9.95 10.39

6.50 7.27 7.96 8.60 9.19 10.28 10.78 11.26

7.00 7.83 8.57 9.26 9.90 11.07 11.61 12.12

7.50 8.39 9.19 9.92 10.61 11.86 12.44 12.99

8.00 8.94 9.80 10.58 11.31 12.65 13.27 13.86

Verify Firing Input Range

Refer to appliance manufacturer’s instructions

○

(if available) for fi ring rate and nozzle selection.
Otherwise, the maximum recommended fi ring
rate for the burner is limited by the length of
the fi ring chamber and the distance from the
burner center to the chamber fl oor. Verify that the
chamber dimensions are at least as large as the

minimum values given in Figure 2. If the appliance

dimensions are smaller than recommended, reduce
the fi ring rate accordingly.

Figure 1 - Typical Nameplate

General Model Information

Serial Number, Including Date Code

Rating Information

Approval Agency Symbols

Primary Group and Fuel

Model “XX”

Series (Fuel) Burner

SERIAL NUMBER

050214-00000

Control Circ: 120V/60Hz 4.5A

Motor Circ: 120V/60Hz 4.0A

LISTED

(FUEL) BURNER NO.P100000

R.W. Beckett Corp.

Elyria, Ohio

Made in the U.S.A.

For use with Group 8 . . .

MP 1192 XX000 R00

Verify Air T ube

Note: The information in this section may be disregarded
if the air tube is supplied by the appliance manufacturer.

Air tube arrangement –

○

Tube A — 4.0 to 10.0 GPH per Figure 2.

Maximum fi ring capacity depends on the fi rebox

○

pressure, see Table 2.
See Figure 2 to verify the correct air tube length and

○

air tube combination code.

MFR’S SETTINGS

X
X
X
X
X
X

XX000 R00

050214-00000

R.W. Beckett Construction &
Setting Data

R.W. Beckett Specifi cation
Number and Revision

Boiler Manufacturer and
Model, When Applicable

Additional Codes

6

Section: Pre-installation Checklist

Figure 2 - Dimensions: Minimum Combustion
Chamber and Air Tube Mounting.

* Install burner with

2° pitch as shown.

1/4” ± 1/8”

L

D

H

*2°

T

E

Minimum Dimensions

Firing Rate

(refractory-lined) (wet-base boilers)

HLHL

0 to 5 gph 7.0” 25.0” 7.0” 25.0”

5 to 10 gph 8.0” 35.0” 8.0” 40.0”

A.T.C. Codes

Air Tube

Length

(Dimension T)

Minimum

Insertion Depth

(Dimension E)

(A.T.C. = Air Tube

Combination)

Tube A

(Dim. D = 5.5”)

06.75” 2.94” CF66KD

10.25” 2.94” CF102KD

13.75” 2.94” CF136KD

17.75” 2.94” CF176KD

Figure 3 - Firebox Pressure: CF1000 with no Reserve Air

15

14

13

12

11

Maximum Firing Rate U.S. GPH

10

9

0.0

0.2 0.4 0.6 0.8

Firebox Pressure in Inches Water Column (W.C.)

KD

1.0

Stray Light

Protect Against Stray Light Lockout. Failure to follow
these instructions could cause loss of burner operation
resulting in no heat, an unplanned process interruption,
work stoppage and the potential for frozen plumbing or
other cold weather property damage.

The control must detect a dark, no-fl ame condition

○

in order to start the burner or it will hold in the stray
light lockout mode.
Shield the burner view window from direct exposure

○

to intense light.

Dust and Moisture

Table 2 -

Firebox Pressure

Air Tube Capacity (GPH) vs. Firebox Pressure

10%Turndown

(GPH)

(In W.C.)

No Reserve Air

0.0 11.0 10.00

0.2 10.5 9.45

0.4 10.1 9.10

0.6 9.6 8.64

0.8 9.2 8.30

1.0 8.7 7.83

Note: 10% turndown indicates suffi cient reserve air to reduce
the CO2 in the fl ue to 90% of its value.
Note: The above ratings may vary 5% due to variations in
actual job conditions.

CF1000 Burner Manual

Protect Against Dust and

Moisture

Wet, dusty environments could lead to blocked
air passages, corrosion damage to components,
impaired combustion performance and
result in asphyxiation, explosion or fi re.

This burner is designed for clean, dry installations.

○

Electrical controls are not protected against rain or

○

sprayed water.
Keep the installation clear of dust, dirt, corrosive

○

vapors, and moisture.
Protective covers and more frequent maintenance

○

may be required.

7

Section: Mount the Burner

Mount the Burner

Protect the air tube from
overheating.

Overheating could cause damage to the air
tube and other combustion components
leading to equipment malfunction and
impaired combustion performance.

The end of the air tube must not extend into the

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combustion chamber unprotected unless it has
been factory-tested and specifi ed by the appliance
manufacturer.

Position the end of the air tube 1/4” back from

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fl ush with the refractory inside entry wall to prevent
damage from overheating.

Mount Flange on Air Tube

Note: This section does not apply to burners with welded
fl anges.

Do not install air tube on burner.

○

For non-pressure fi ring fl ange, refer to Figure 4:

○

Install gasket (item a) and fl ange (item c). Ignore the

next paragraph.

For pressure-fi ring fl ange, refer to Figure 4: Slide

○

gasket (item a) onto the air tube, making sure

the top of the air tube is up. Pre-drill holes in the

pressure fi ring plate (item b) to match the appliance
studs. Slide the pressure fi ring plate (item b) and
fl ange (item c) onto the air tube as shown. Wrap

ceramic fi ber rope around the air tube and press

tightly into the inside diameter of the fl ange (item c).
Slide the air tube (item d) into position in the

○

appliance front. Tighten the fl ange-mounting stud

nuts. Set the insertion of the air tube so dimension G

is 1/4” nominal.
Pitch the air tube at 2° from horizontal as shown and

○

secure the fl ange to the air tube.

Mount Air Tube to Burner

Remove the rear access door from the back of the

○

burner for improved access to the interior.
Attach the air tube to the burner with the bolts and

○

acorn nuts provided. The acorn nuts must go on the
outside of the burner, with the bolts inserted from the
inside.

Install Nozzle

See Figure 5. Install the oil nozzle in the nozzle adapter.

Use a 3/4” open-end wrench to steady the nozzle
adapter and a 5/8” open-end wrench to turn the nozzle.
Tighten securely but do not over-tighten.

Check Electrode Settings

Maintain Electrode
Specifi cations

Failure to properly maintain these specifi cations
could cause ignition malfunction, puff-back of hot
gases, heavy smoke, asphyxiation, explosion and
fi re hazards.

Check, and adjust if necessary, the critical dimensions

P, Q, R and S shown in Figure 5. Verify that the oil tube

assembly and electrodes are in good condition, with no
cracks or damage.

Figure 5 - Nozzle and Nozzle Line Assembly

Figure 4 - Mount Flange on Air Tube

8

Legend (Figure 5)

P Nozzle centerline to electrode tip = 1/4”
Q Nozzle to head = 1/4”
R Nozzle face to electrode tip = 1/8”
S Electrode spacing = 3/32”

Section: Mount the Burner

Install Nozzle Line Assembly

Insert the nozzle line assembly into the burner air

○

tube as in Figure 6.
See Figures 6 and 7. Assemble the adjusting plate

○

assembly per the instructions in the assembly
packet.

Slide the secondary adjusting plate (item f)

○

completely to the left on the indicator adjusting plate

(item e). Finger tighten acorn nut c to secure the two

plates together. Slide both plates completely to the

left on the primary adjusting plate (item g) and fi nger

-tighten acorn nut d.

Slide the completed adjusting plate assembly

○

over the nozzle line end. Move the plate assembly
and the nozzle line so the plate assembly fi ts into

position as shown in Figure 6.
Install the spline nut (Figure 6, item b) on the end of

○

the nozzle line, leaving the nut loosely placed so the
plates can be moved.
Connect the high-voltage leads from the ignition

○

transformer to the electrodes.

Figure 6 - Nozzle Line Assembly in Burner

Measure dimension Z
from front (fl at) face of
head to end of air tube,
as shown.

Set Dimension Z

○

Replace the rear access door on the burner, making
sure that the adjusting plate assembly is now
securely held in place.

○

Loosen acorn nut d in Figure 6. Slide the nozzle

line and plate assembly until dimension Z (from end
of air tube to fl at area of front face of head) is 1-3/4”
± 1/16”. When dimension Z is correctly set, tighten

acorn nut d. Verify that the adjusting plate assembly

is properly seated in the adjusting groove.

○

Attach the oil line from the oil valve to the nozzle line
end. Tighten securely.

○

Before proceeding, check dimension Z once again.
Loosen acorn nut d if necessary to reposition the
nozzle line. Once dimension Z is set, do not loosen

acorn nut d again. For the setting of acorn nut c,

refer to Adjusting Plate Assembly procedure under
‘Start the Burner’ Section of this manual.

Insert Burner

Position the burner in the front of the appliance and

○

loosely tighten the nuts on the mounting studs. The
burner should be pitched downward 2° as shown in

Figures 3 and 4.
See Figure 8. Install the pedestal support kit

○

(recommended) by attaching the ¾” NPT fl ange
(item a) to the bottom of the burner using the (4) #10
screws provided. Cut and thread (one end only) a ¾”
pipe nipple (item b) with length 10 inches less than

dimension D in Figure 8. Thread the pipe into the

fl ange.
Secure the burner to the appliance by tightening the

○

nuts on the burner fl ange mounting studs.

Legend (Figures 6 & 7)

a

Adjusting plate assembly

b

Spline nut

c

Bottom acorn nut

Top acorn nut (for setting

d

Measure dimension Z from the
fl at surface between (not on) the
raised fi ns.

Z = 1-3/4” + 1/16”

Figure 7 - Adjusting Plate Assembly

CF1000 Burner Manual

dim. Z only

e

Indicator adjusting plate

f

Secondary adjusting plate

g

Primary adjusting plate

Figure 8 - Burner Installed in Appliance Front

Legend (Figure 8)

H Housing total length — 18”
J Center to bottom of housing — 10-7/8”
K Overall housing height — 13-3/8”

9

Section: Mount the Burner

Fuel Unit By-pass Plug

Do Not Install By-pass Plug
with 1-Pipe System

Failure to comply could cause immediate pump
seal failure, pressurized oil leakage and the
potential for a fi re and injury hazard.

The burner is shipped without the by-pass plug

y

installed.

y

Install the by-pass plug in two-pipe oil supply
systems ONLY.

Oil Supply/Return Lines

Install Oil Supply To
Specifications

Failure to properly install the oil supply
system could cause oil leakage,
equipment malfunction,
puff-back of hot gases, heavy smoke,

asphyxiation, explosion and fi re hazards.

Carefully install the oil supply lines, fi ttings and

y

components using the guidelines provided in this
section.

The oil supply must comply with the latest edition

y

of NFPA 31 (Canada CSA B139) and all applicable
codes.

Do NOT install valves in the return line.

y

If the oil supply inlet pressure to the pump exceeds 3

y

psig or for gravity feed systems, install an oil safety
or pressure reducing valve (Webster OSV, Suntec
PRV or equivalent).

This will reduce vibration and noise transmission
problems.
Install an oil fi lter sized to handle the fuel unit gear

○

set fl ow capacity (Table 3) for two-pipe systems.
Size the fi lter for the fi ring rate for one-pipe
systems. Locate the fi lter immediately adjacent to

the burner fuel unit.
Install two high-quality shut-off valves in accessible

○

locations on the oil supply line. Locate one valve
close to the tank. Locate the other valve close to the
burner, upstream of the fuel fi lter.

Burner Fuel Flow

One-pipe systems – See Figure 9 for the fuel fl ow

○

path.

- Oil supply connects to one of the fuel unit inlet
ports.

Two-pipe systems – See Figure 10 for the fuel fl ow

○

paths for two-pipe oil systems.

- Oil supply connects to one of the fuel unit inlet
ports. Oil return connects to the fuel unit return
port. Do NOT install valves in the return line.

(Install the by-pass plug in the fuel unit for
two-pipe systems.)

Nozzle pressure – The fuel unit nozzle port

○

pressure is factory set at 300 psig. Some original
equipment manufacturer burner applications may
call for a lower pressure to obtain a required fi ring
rate. Do not change this pressure unless directed to
do so by the appliance manufacturer.

Figure 9 - One-pipe Oil Flow with “B” Pump

300 psig

Table 3 - Fuel Unit Gearset Capacities

Fuel Unit

Model Number

Gearset Capacity

(Gallons Per Hour)

B2TA8245 21

Install the oil tank and oil lines in accordance with all

○

applicable state and local codes.
Size the oil supply and return lines using the

○

guidelines given in the fuel unit literature included in
the literature envelope. Oil line fl ow rate will equal
the burner rate for one-pipe systems. For two-pipe

systems, refer to Table 3 for the fuel unit gearset

capacity - the rate at which fuel is recirculated when
connected to a two-pipe system. Size two-pipe oil
lines based on this fl ow rate.
Use continuous lengths of heavy-wall copper tubing,

○

routed under the fl oor where possible. Do not attach
fuel lines to the appliance or to fl oor joists if possible.

10

300 psig

Figure 10 - Two-pipe Oil Flow with “B” Pump

300 psig

300 psig

Legend (Figures 9 & 10)
a Return port
b Nozzle port
c Oil valve

g Inlet port
k Return line to oil tank
p Air bleed valve

d Nozzle & adapter

Burner Controls

Typical Burner Sequence of Operation ­GeniSys 7505

Refer to the appliance manufacturer’s wiring diagram
for actual specifi cations.

Standby: The burner is idle, waiting for a call for

1.

heat.

Valve-On Delay: The igniter and motor are on while

2.

the control delays turning on the oil solenoid valve
for the programmed time.

Trial For Ignition: The oil solenoid valve is

3.

energized. A fl ame should be established within the
factory set trial for ignition time (lockout time).

Lockout: The control has shut down for one of the

4.

following safety reasons:

The trial for ignition (lockout) time expired

a.

without fl ame being established.

The cad cell detected fl ame at the end of the

b.

Valve On Delay state.

To reset the control from lockout click the button
1-second.

NOTE: A recurrence of the above failure modes

or a failed welded relay check could cause the
control to enter a Hard Lockout state that must
be reset only by a qualifi ed service technician.

To reset from Hard Lockout, hold the reset button
for 15 seconds until the yellow light turns on.

Section: Burner Controls

Ignition Carryover: Once fl ame is established,

5.

the igniter remains on for 10 additional seconds to
ensure fl ame stability.

Run: The fl ame is sustained until the call for heat

6.

is satisfi ed. The burner is then sent to Motor-Off
Delay, if applicable, or it is shut down and sent to
Standby.

Recycle: If the fl ame is lost while the burner is

7.

fi ring, the control shuts down the burner, enters a
60 second recycle delay, and repeats the ignition
sequence. The control will continue to Recycle each
time the fl ame is lost, until it reaches a pre-set time
allotment. The control will then go into Hard Lockout
instead of recycle. This feature prevents excessive
accumulation of oil in the appliance fi ring chamber.

Motor-Off Delay: If applicable, the oil solenoid

8.

valve is turned off and the control delays turning the
motor off for the set motoroff delay time before the
control returns to standby.

Pump Prime: The igniter and motor are on with the

9.

oil solenoid valve energized for 4 minutes. During
Pump Prime mode, the cad cell is disregarded,
allowing the technician to prime the pump without
having to jumper the cad cell.

Cad Cell Resistance Measurement: (Refer to the
instructions on Page 19.)

Figure 11 - Typical Burner Sequence of Operation - 7505

1

Standby

2

Valve-on

Delay

34

Trial for
Ignition

5

Ignition

Carryover

8

Motor-off

Delay

6

Run

9

Pump
Prime

Lockout

7

Recycle

CF1000 Burner Manual

11

Section: Burner Controls

Wire the Burner (GeniSys 7505)

Electrical Shock Hazard

Install the burner and all wiring in accordance with the
National Electrical Code and all applicable local codes or
requirements.

Electrical shock can cause severe personal
injury or death.

Disconnect electrical power before installing or

y

servicing the burner.

Provide ground wiring to the burner, metal control

y

enclosures and accessories. (This may also be
required to aid proper control system operation)

Perform all wiring in compliance with the National

y

Wire the burner in compliance with all instructions
provided by the appliance manufacturer. Verify operation
of all controls in accordance with the appliance
manufacturer’s guidelines.

See Figure 13 (7505P) for a typical wiring diagram

(for reference purposes only).

Electric Code ANSI/NFPA 70 (Canada CSA C22.1).

Incorrect Wiring Will
Result in Improper

Control Operation

GeniSys 7505 Control wiring label colors may

y

not match the wire colors of the burner or other
manufacturers’ controls.

The GeniSys Control should be wired according to

y

the appliance manufacturer’s instructions.

Figure 12 - GeniSys 7505 Control with Optional Components

Can cause severe injury, death, or property
damage.

y

y

y

Fire or Explosion Hazard

The control can malfunction if it gets wet, leading to
accumulation of oil or explosive oil vapors.

Never install where water can fl ood, drip or

condense on the control. Never use a control that
has been wet - replace it.

Reset Button

with Red Light

Yellow Light

Green Light

Thermostat Terminals

Wiring
Connections

Cad Cell
Connections

Communication Port 2

Communication Port 1

Optional Components:

Contractor’s Tool:

Hand-held device for
programming and diagnostics

Display Module:

Permanent device for
programming and diagnostics

12

Alarm Module:

For adding isolated low voltage
alarm contacts to the base control.
See Alarm Module Instructions for
specifi cations.

Figure 13 - Typical Wiring (7505P)

Section: Burner Controls

CF1000 Burner Manual

13

Section: Burner Controls

Typical Burner Sequence of Operation ­Honeywell 7184

1.

Standby — The burner is idle, waiting for a call for

heat. When a call for heat is initiated, there is a 3-10
second delay while the control performs a safe start
check.

2.

Valve-on delay — As applicable, the ignition and

motor are turned on for a 15-second prepurge.

3.

Trial for ignition (TFI) — The fuel valve is opened,

as applicable. A fl ame should be estalished within the
15-second lockout time.

4.

Lockout — If fl ame is not sensed by the end of the

TFI, the control shuts down on safety lockout and must
be manually reset. If the control locks out three times
in a row, the control enters restricted lockout. Call a
qualifi ed service technician.

5.

Ignition carryover — Once fl ame is established, the

ignition remains on for 10 seconds to ensure fl ame
stability. It then turns off.

6.

Run — The burner runs until the call for heat is

satisfi ed. The burner is then sent to burner motor-off
delay, as applicable, or it is shut down and sent to
standby.

7.

Recycle — If the fl ame is lost while the burner is fi ring,

the control shuts down the burner, enters a 60-second
recycle delay, and then repeats the ignition steps
outlined above. If the fl ame is lost three times in a
row, the control locks out to prevent continuous cycling
with repetitious fl ame loss caused by poor combustion.

8.

Burner motor-off delay — If applicable, the fuel

valve is closed and the burner motor is kept on for the
selected postpurge time before the control returns the
burner to standby.

Cad Cell Resistance Indicator: During the burner

run state, click the reset button (less than 1 second)

to check the cad cell resistance range. The yellow
light will fl ash 1 to 4 times, depending on the
amount of light detected by the cad cell.

Restricted Lockout

If the control locks out three times in a row without a
complete heat cycle between attempts, the lockout
becomes restricted. A qualifi ed service technician should
be called to inspect the burner.

Wire the Burner (R7184)

Electrical Shock Hazard

Electrical shock can cause severe personal
injury or death.

Disconnect electrical power before installing or

y

servicing the burner.

Provide ground wiring to the burner, metal control

y

enclosures and accessories. (This may also be
required to aid proper control system operation)

Perform all wiring in compliance with the National

y

Electric Code ANSI/NFPA 70 (Canada CSA C22.1).

Install the burner and all wiring in accordance with the
National Electrical Code and all applicable local codes or
requirements.

Wire the burner in compliance with all instructions
provided by the appliance manufacturer. Verify operation
of all controls in accordance with the appliance
manufacturer’s guidelines.

See Figure 15 for a typical wiring diagram, with R7184

oil primary, for reference purposes only.

Figure 14 - Typical Burner Sequence of Operation - 7184

1

Standby

2

Valve-on

Delay

34

Trial for
Ignition

5

Ignition

Carryover

8

Motor-off

Delay

6

Run

(postpurge)

14

Lockout

7

Recycle

Figure 15 - Typical Wiring (R7184)

Section: Burner Controls

CF1000 Burner Manual

15

Section: Prepare the Burner for Start-up

Prepare the Burner for

Start-up

Professional Installation
and Service Required

Incorrect installation and mishandling of startup
could lead to equipment malfunction and result in
asphyxiation, explosion or fi re.

This burner must be installed and prepared for start-

y

up by a qualifi ed service technician who is trained
and experienced in commercial oil burner system
installation and operation.

Do not attempt to start the burner unless you are

y

fully qualifi ed.

Do not continue with this procedure until all items in

y

the “Prepare the burner for start-up” section have
been verifi ed.

Carefully follow the wiring diagrams, control

y

instruction sheets, fl ame safeguard sequence
of operation, test procedures and all appliance
manufacturer’s directions that pertain to this
installation.

If any of these items are not clear or are unavailable,

y

call Beckett at 1-800-645-2876 for assistance.

Do Not Bypass Safety
Controls

Tampering with, or bypassing safety controls
could lead to equipment malfunction and result in
asphyxiation, explosion or fi re.

Start-up Checklist

Combustion air supply and venting have been

□

inspected and verified to be free of obstructions
and installed in accordance with all applicable
codes.

Oil nozzle has been selected correctly and

□

securely installed in the nozzle adapter.

Fuel unit by-pass plug has not been installed for

□

one-pipe oil system.

By-pass plug has been installed for two-pipe oil

□

system.

Fuel connection to nozzle line assembly is

□

secure.

Dimension Z has been set per the ‘Set Z

□

Dimension’ instructions detailed earlier in this

manual. The top acorn nut (Figure 12, item d)

should never be loosened once the Z dimension
in initially set.

Fuel supply line is correctly installed, the oil tank

□

is sufficiently filled, and shut-off valves are open.

Burner is securely mounted in appliance, with

□

pressure firing plate and gasket installed for
pressurized chamber application.

Appliance has been filled with water (boilers)

□

and controls have been operationally checked.

Burner has been installed in accordance with

□

appliance manufacturer’s instructions (when
available).

Also refer to appliance manufacturer’s

□

instructions (when available) for start-up
procedures.

Safety controls are designed and installed to provide

y

protection.

Do not tamper with, or bypass any safety control.

y

If a safety control is not functioning properly, shut

y

off all main electrical power and fuel supply to
the burner and call a qualifi ed service agency
immediately.

Keep Service Access
Covers Securely Installed

These covers must be securely in place to prevent
electrical shock, damage from external elements,
and protect against injury from moving parts.

All covers or service access plates must be in place

y

at all times except during maintenance and service.

y

This applies to all controls, panels, enclosures,
switches, and guards or any component with a cover
as part of its design.

16

Section: Prepare the Burner for Start-up

Z Dimension

Should be set according to the instructions given

previously in this manual. The top acorn nut (Figure 16,
item d) should never be loosened once the Z dimension

is initially set.

Figure 16 - Adjusting Plate Initial Setting, Typical

b - Spline nut for securing nozzle line

c - Bottom acorn nut (for head adjustment)

d - Top Acorn nut (for setting dimension Z only)

Do not loosen after setting dimension Z

e - Indicator adjusting plate

f - Secondary adjusting plate

g - Primary adjusting plate

h - Copper oil line from oil valve to nozzle line

Initial Head Position

(See Figure 16)

○

The indicator plate assembly (item e) markings

correspond to head position settings. Slide the

secondary adjusting plate (item f) toward the rear

of the burner until the number on the indicator plate

corresponds to the initial head setting given in Table
4 for the desired fi ring rate.

○

Figure 16 shows a typical example, with a head

setting of 6.

○

When the head position has been set, tighten the

bottom acorn nut (item c) and the spline nut (item b).

Initial Air Settings

(See Figure 17)

Loosen the screw holding the air adjusting plate

○

(item L). Set the air to the desired rate. (The

numbers on this plate correspond to the

fi ring rate settings given in Table 5.)

Rotate the air adjusting plate until the stop tab on

○

the air adjusting plate is in line with the number from

Table 5 corresponding to the desired fi ring rate.

This initial setting should be adequate for starting

○

the burner. Tighten the screw to secure the adjusting
plate. Once the burner is in operation, the air setting
will be adjusted for best performance as discussed
later in this manual.
Follow the procedures given later in this manual for

○

fi ne-tuning the air settings.

Table 5 - Initial Air Adjusting Plate Settings (Damper
Position)

approximate

Adjusting Plate Assembly

Make sure spline nut (item b) and bottom acorn
nut (item c) are loose (Figure 16).

Table 4 - Initial Indicator Adjustment Plate Settings
(Head Position)

Approximate head

settings

Firing rate, gph

Tube “A”

0 4.00

1 4.50

2 5.00

3 6.00

4 7.00

5 7.50

6 8.00

7 - 10 10.00

NOTE: These settings are approximate, and can vary depending on
actual job conditions and overfire pressure.

Approximate

Firing rate, gph

adjusting plate

setting

Tube “A”

0-

1-

2 4.00

3 6.00

4 7.00

5 8.00

6 10.00

7 - 12 -

NOTE: These settings are approximate, and can vary depending on

actual job conditions and overfi re pressure.

CF1000 Burner Manual

17

Section: Start the Burner

Set Appliance Limit Controls

○

Set the appliance limit controls in accordance with
the appliance manufacturer’s recommendations.

Prepare the Fuel Unit for Air Venting

To vent air from one-pipe oil systems, attach a clear

○

hose to the pump air bleed valve (Figure 9) on the

fuel unit. Provide a container to catch the oil. Loosen
the pump air bleed valve.
Vent the air as described under Starting the Burner

○

and Venting Air.

Start the Burner

Explosion and Fire Hazard

Failure to follow these instructions could
lead to equipment malfunction and result
in heavy smoke emission, soot-up, hot
gas puff-back, fi re and asphyxiation
hazards.

Do not attempt to start the burner when excess oil

y

has accumulated in the appliance, the appliance is
full of vapor, or when the combustion chamber is
very hot.

Do not attempt to re-establish fl ame with the burner

y

running if the fl ame becomes extinguished during
start-up, venting, or adjustment.

Vapor-Filled Appliance: Allow the unit to cool off

y

and all vapors to dissipate before attempting another
start.

Oil-Flooded Appliance: Shut off the electrical power

y

and the oil supply to the burner and then clear all
accumulated oil before continuing.

If the condition still appears unsafe, contact the Fire

y

Department. Carefully follow their directions.

Keep a fi re extinguisher nearby and ready for use.

y

Professional Service
Required

Incorrect installation, adjustment, and
use of this burner could result in severe
personal injury, death, or substantial
property damage from fi re, carbon

monoxide poisoning, soot or explosion.

Please read and understand the manual supplied with
this equipment. This equipment must be installed,
adjusted and put into operation only by a qualifi ed
individual or service agency that is:

Licensed or certifi ed to install and provide technical

y

service to oil heating systems.

Experienced with all applicable codes, standards

y

and ordinances.

Responsible for the correct installation and

y

commission of this equipment.

y

Skilled in the adjustment of oil burners using
combustion test instruments.

The installation must strictly comply with all

○

applicable codes, authorities having jurisdiction and
the latest revision of the National Fire Protection
Association Standard for the installation of
Oilburning Equipment, NFPA 31 (or CSA B139 and
B140 in Canada).
Regulation by these authorities take precedence

○

over the general instructions provided in this
installation manual.
Do not proceed unless all prior steps in this manual

○

have been completed.

Starting the Burner and Venting Air

Hot Gas Puff-back and
Heavy Smoke Hazard

Failure to bleed the pump properly could
result in unstable combustion, hot gas
puff-back and heavy smoke.

Do not allow oil to intermittently spray into a hot

y

combustion chamber while bleeding.

Install a gauge in the nozzle discharge port tubing or

y

fully open the pump bleed valve to prevent oil spray
from accumulating in the combustion chamber when
venting air from the fuel pump.

Ensure that all bubbles and froth are purged from

y

the oil supply system before tightening the pump air
bleed valve.

18

Section: Start the Burner

Priming the Pump

1.

Verify that the air adjusting cam (Figure 16, item
L) has been set to the initial low-fi re air setting as

described under the ‘Initial Air Settings’ section.

2.

Open the oil shutoff valves in the oil supply line to
the burner.

3.

Set the thermostat (or operating control) to call for
heat.

4.

Close the line switch to the burner. The burner
motor should start immediately.

5.

If the burner motor does not start, reset the motor
overload switch (if so equipped) and press the reset
switch of the burner primary control.

6.

Vent the fuel unit as soon as the burner motor starts
rotating. (For GeniSys 7505 control refer to the
Control manual for Priming the Pump procedure.)
To vent:

a.

Attach a clear plastic tube to the air bleed valve

(Figure 9 or 10 as applies, item p).

b.

Place the end of the tube in a container to catch
the oil. Then loosen the fuel unit air vent valve.

c.

Tighten the air vent valve after all air has been
purged.

7.

IF burner stops during venting —

a.

The burner primary control will lockout if fl ame
is not established within its time limit. This
is typically 15 seconds for R7184B primary
controls, but may be less for other fl ame
supervisory controls.

b.

The burner may lockout several times during the
period needed to purge all the air. To extend air
venting time, press the red reset button for 1/2
second during the prepurge cycle to continue
purging.

8.

IF burner stops after fl ame is established —
additional venting is probably required. Repeat the
air venting procedure.

Disable Function

Any time the motor is running, press and hold the reset
button to disable the burner. The burner will remain off
as long as the button is held and will return to standby
when released.

Cad Cell Resistance Measurement:

If the Beckett 7505 control is equipped with the GeniSys
Display Module, part 52067U, the cad cell resistance
can be selected and read on the LCD screen. Also, the
GeniSys Contractor Tool, part 52082U, can be used for
this purpose.

If these are not available, the cad cell leads can be
unplugged from the control and the resistance measured
with a meter in the conventional way.
Conduct these tests with fl ame present.

Table 6 - 7505 Flame Detection

Flame Detection Range

Normal = 0 to 1600 ohms

Limited = 1600 ohms to lockout

Table 7 - 7184 Status Light Explanation

LED Indicator Status

On Flame sensed

Off Flame not sensed

Flashing

(1/2 sec off - 1/2 sec on)

Flashing

(2 sec off - 2 sec on)

Table 8 - 7505 Status Light Explanation

Light
Color

Red

Green

Yellow

On Continuously Flashing

Restricted (Hard)
Lockout

Flame Sensed during
normal operation
(Could be stray light
during standby)

Control is in Pump

Prime mode or Reset

button currently held
for 15+ seconds.

Lockout/

Restricted Lockout

Recycle

Soft Lockout

Recycle

N/A

CF1000 Burner Manual

19

Section: Start the Burner

Set Air Adjusting Plate

See (Figure 17)

1.

Allow the burner to run until the appliance has
warmed suffi ciently.

2.

Visually check the fl ame. The fl ame should not be
dark orange or smoky. If the fl ame appears to be
smoking, increase the amount of air by re-adjusting
the damper indicator to a higher number.

3.

Once the appliance has warmed, the air setting can
be checked and adjusted.

4.

Use combustion test instruments to adjust the
burner.

a.

Adjust the air until a trace of smoke is achieved
with CO2 level as high as possible (lowest
possible O2).
Example: 13.5% CO2 (2.5% O2) with a trace of
smoke.

Increase the air to reduce CO2 by 2 percentage

b.

points at a zero smoke level. (Increase O2 by 3
percentage points at a zero smoke level.)
Example: Reduce CO2 from 13.5% to 11.5%,
with zero smoke (or increase O2 from 2.5% to

5.5%).

Figure 17 - Air Damper Assembly

H

J

K

L

Legend

H -

Damper label - position indicator for air adjustment plate

J - Damper indicator - permanently attached to damper
L - Air adjusting plate - sets air position

K - Air adjusting plate screw - locks plate position

This procedure provides a margin of reserve air

c.

to accommodate variable conditions.

Check the breech draft pressure against the

5.
appliance manufacturer’s recommended setting
(typically + 0.1” W.C.).

If the breech pressure is higher or lower than

6.
recommended level, adjust the appliance breech
damper to achieve the specifi ed setting. Recheck
the smoke and CO2 (or O2) levels. Adjust burner
air if necessary and tighten the air adjusting plate
screw securely.

Figure 18 - Adjustable Mounting Plates for CF1000

20

Maintenance and Service

Annual Professional
Service Required

Tampering with or making incorrect
adjustments could lead to equipment
malfunction and result in asphyxiation,
explosion or fi re.

Do not tamper with the burner or controls or make

y

any adjustments unless you are a trained and
qualifi ed service technician.

To ensure continued reliable operation, a qualifi ed

y

service technician must service this burner annually.

More frequent service intervals may be required in

y

dusty or adverse environments.

Operation and adjustment of the burner requires

y

technical training and skillful use of combustion test
instruments and other test equipment.

Annual Service — by qualifi ed service technician

Have the burner inspected, tested and started at least
annually by a qualifi ed service technician. This annual
test/inspection should include at least the following:

Section: Maintenance and Service

Clean the blower wheel, air inlet, air guide, and

□

burner housing of any lint or foreign material.

If motor is not permanently lubricated, oil motor

□

with a few drops of SAE 20 non detergent oil at
each oil hole. DO NOT over oil motor. Excessive
oiling can cause motor failure.

Check motor current. The amp draw should not

□

exceed the nameplate rating.

Check all wiring for secure connections or

□

insulation breaks.

Check the pump pressure and cutoff function.

□

Check primary control safety lockout timing.

□

Check ignition system for proper operation.

□

Inspect the vent system and chimney for soot

□

accumulation or other restriction.

Clean all flue passages and flue pipe. Replace

□

corroded or damaged pipes.

Clean the appliance thoroughly according to the

□

manufacturer’s recommendations.

Check the burner performance. Refer to the

□

section “Set combustion with test instruments”.

It is good practice to make a record of the

□

service

performed and the combustion test results.

□

Replace the oil supply line filter. The line

□

filter cartridge must be replaced to avoid
contamination of the fuel unit and nozzle.

Inspect the oil supply system. All fittings should

□

be leak-tight. The supply lines should be free of
water, sludge and other restrictions.

Remove and clean the pump strainer if

□

applicable.

Replace the used nozzle with a new nozzle

□

that conforms to the appliance manufacturer’s
specifications.

Clean and inspect the electrodes for damage,

□

replacing any that are cracked or chipped.

Check electrode tip settings. Replace electrodes

□

if tips are rounded.

Inspect the igniter spring contacts.

□

Clean the cad cell lens surface, if necessary.

□

Inspect all gaskets. Replace any that are

□

damaged or would fail to seal adequately.

Inspect the combustion head and air tube.

□

Remove any carbon or foreign matter. Replace
all damaged units with exact parts.

Monthly Maintenance — by owner

Observe combustion air openings and vent

□

system for integrity. Openings must be clean and
free of obstructions.

Check oil lines and fittings to verify there are no

□

leaks.

Observe burner ignition and performance to

□

verify smooth operation.

Shut the system down if you observe abnormal

□

or questionable operation. Call a qualified
service agency for professional inspection and
service.

CF1000 Burner Manual

21

Replacement Parts

for best performance specify genuine Beckett replacement parts

Item Part Name Description Part Number

Oil Valve Mounted on Junction Box 21789U

1

Knurled Nut All Models 3666

2

Adjusting Plate Assembly CF10-2300 Kit 51213U

3

Fuel Pump B2TA-8245 21313U

4

Damper Spring All models 4339

5

Air Proving Switch 2” W.C. 22181U

6

Timer Nozzle Valve Delay 21295U

7

Transformer 12,000 volt 51214

8

Rear cover door assembly

9

w/Cast aluminum door*
w/Stamped sheet-metal door*

5994U
5201301U

10
11
12
13
14
15
16
17

18

19
20
21
22

23

Sight Glass All Models 31346
Control Specify ­Pedestal kit All models 51193
Damper indicator All models 5985BK
Coupling Hole Plug Use with threaded hole 32439U
Fuel lines Specify length ­Head assembly CF1000 combustion 5978P
Electrode assembly All models 51212

8-1/4” long

Ignition leads

Nozzle line assembly Refer to Figure 5
Air tube Refer to Figure 2
Coupling B pump 21290
Blower wheel CF1000 5.59” x 3.09” 21268U

Motor

Motor relay (not shown)

11-3/4” long
15-1/4” long
19-1/4” long

120/208-230V single phase
208/230-460V three phase

120V Single phase
208V Single phase
Three Phase

5990082
5990116
5990152
5990192

21401U
21638U

752804
7300
2194301

Adjustable fl ange Refer to Figure 18

* These doors are NOT interchangeable. Please specify when ordering.

22

Figure 19 - Replacement Parts

1

6

7

2

3

4

15

14

13

5

8

9

10

11

12

18

17

SK9936

21

CF1000 Burner Manual

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Limited Warranty Information

The R. W. BECKETT CORPORATION (“Beckett”) warrants to persons who purchase its “Products” from
Beckett for resale, or for incorporation into a product for resale (“Customers”), that its equipment is free
from defects in material and workmanship. To qualify for warranty benefi ts, products must be installed by a
qualifi ed service agency in full compliance with all codes and authorities having jurisdiction, and used within
the tolerances of Beckett’s defi ned product specifi cations.

To review the complete warranty policy and duration of coverage for a specifi c product, or obtain a written
copy of warranty form 61545, please choose one of the following options:

Visit our website at: www.beckettcorp.com/warranty

1.

Email your request to: [e-mail]

2.

Write to: R. W. Beckett Corporation, P. O. Box 1289, Elyria, OH 44036

3.

NOTE: Beckett is not responsible for any labor cost for removal and replacement of equipment.

THIS WARRANTY IS LIMITED TO THE PRECISE TERMS SET FORTH ABOVE, AND PROVIDES
EXCLUSIVE REMEDIES EXPRESSLY IN LIEU OF ALL OTHER REMEDIES, AND IN PARTICULAR
THERE SHALL BE EXCLUDED THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS
FOR A PARTICULAR PURPOSE. IN NO EVENT WILL BECKETT BE LIABLE FOR ANY INCIDENTAL OR
CONSEQUENTIAL DAMAGE OF ANY NATURE. Beckett neither assumes, nor authorizes any person to
assume for Beckett, any other liability or obligation in connection with the sale of this equipment. Beckett’s
liability and Customer’s exclusive remedy is limited to the cost of the product.

USA: P.O. Box 1289

Canada: R.W. Beckett Canada, Ltd.

www.beckettcorp.com

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Elyria, Ohio 44036

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Unit #3, 430 Laird Road ● Guelph, Ontario N1G 3X7

Part Number 6104 BCF10 R11, Printed in the U.S.A. 09/10