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AquaSmart Wiring
User Manual
48 pgs3.81 Mb0

Beckett AquaSmart Wiring User Manual

F O R
T H E
HEATING
PROFESSIONAL
Guide
to
Energy Savings
WIRING THE BECKETT ADVANCED BOILER CONTROL
Table of Contents
Section I: Single Zone Relays .......................................................................................................4
AquaSmart A or B single-zone connections ..................................................................................................................................5
AquaSmart A or B multi-zone connections with main zone circulator ............................................................................................6
AquaSmart A or B multi-zone connections with indirect H/W circulator .........................................................................................7
AquaSmart A or B circulator on-delay on all zones .......................................................................................................................8
Section II: Zone Valves...................................................................................................................9
AquaSmart A or B with Honeywell V8043E/V8044E zone valves ................................................................................................10
AquaSmart A or B with Honeywell V8043F zone valves ..............................................................................................................11
AquaSmart A or B with Taco 550 zone valves ..............................................................................................................................12
AquaSmart A or B with Honeywell V8043E/V8044E zone valves & main zone circulator ............................................................13
AquaSmart A or B with Honeywell V8043E/V8044E zone valves & indirect H/W circulator .........................................................14
AquaSmart A or B with Taco 550 zone valves & main zone circulator .........................................................................................15
AquaSmart A or B with Taco 550 zone valves & indirect H/W circulator ......................................................................................16
AquaSmart A or B with Honeywell V8043F & main zone circulator ..............................................................................................17
AquaSmart A or B with Honeywell V8043F zone valves & indirect H/W circulator .......................................................................18
AquaSmart A or B with Honeywell V8043E/8044E zone valves with indirect H/W wired as priority .............................................19
AquaSmart A or B with Honeywell V8043F zone valves with indirect H/W wired as priority ........................................................20
AquaSmart A or B with Taco 550 zone valves with indirect H/W wired as priority ........................................................................21
AquaSmart B only. Zone valves powered with 7600B. Circulator on-delay on all valves. ...........................................................22
Section III: Zone Panels ................................................................................................................23
AquaSmart A or B Taco SR503 zone panel & indirect H/W circulator ..........................................................................................24
AquaSmart A or B with Taco SR503 zone panel & main zone circulator ......................................................................................25
AquaSmart A or B with Taco SR504 zone panel ..........................................................................................................................26
AquaSmart A or B with Taco SR504 zone panel & indirect H/W circulator ...................................................................................27
AquaSmart A or B with Taco ZVC406 zone valve wiring panel ....................................................................................................28
AquaSmart A or B with Taco ZVC406 zone valve wiring panel & indirect H/W circulator ............................................................29
AquaSmart A or B with Argo 861 zone panel ................................................................................................................................30
AquaSmart A or B with Argo 861 zone panel & main zone circulator ...........................................................................................31
AquaSmart A or B with Argo 861 zone panel & indirect H/W circulator .......................................................................................32
AquaSmart A or B with Taco HAFC101 Hydro-Air wiring panel ....................................................................................................33
Section IV: Install AquaSmart with Line Voltage Thermostat ....................................................34
AquaSmart A or B with line voltage thermostat ............................................................................................................................35
AquaSmart A or B with line voltage thermostat & indirect H/W circulator ....................................................................................36
Section V: Direct Replacement of Honeywell Aquastat® Relays to Beckett AquaSmart .......37
AquaSmart B only. Single zone connections to replace with millivolt gas valve ..........................................................................38
AquaSmart A only. Single-zone replacement for Honeywell R8182H .........................................................................................39
Direct Replacement of Honeywell L8148A with AquaSmart A ......................................................................................................40
Direct Replacement of Honeywell L8124A with AquaSmart A ......................................................................................................41
*Aquastat is a registered trademark of Honeywell International, Inc.
Technology Made Simple.
Direct Replacement of Honeywell L7224U with AquaSmart A ......................................................................................................42
Direct Replacement of Honeywell L8182D with AquaSmart A & GeniSys 7505A ........................................................................43
RIB (Relay In a Box) .....................................................................................................................................................................44
Section IV - Cross-Reference Guide ............................................................................................45
AquaSmart Cross-Reference Guide - Direct Replacements ........................................................................................................46
AquaSmart Cross-Reference Guide - Functional Replacements .................................................................................................47
Please refer to the latest edition of 61738 AquaSmart manual for complete specifi cations and installation instructions.
This is your Guide to Energy Savings, it is not intended to supersede the appliance manufacturer’s published specifi cations. Always follow the appliance manufacturer’s published instructions, wiring diagrams and recommendations. *For technical assistance please call 1-800-645-2876 (8:00am - 5:00pm Mon-Fri)*
Do not use in steam
applications. For use in hot water boilers or water heaters only. Do not use outside of the intended use and specifi cations.
Electrical Shock, Fire,
Explosion and Burn Hazards
This control must be installed, adjusted and put into operation only by a trained, licensed, qualifi ed professional or service agency in accordance with the latest revision of the National Electric Code ANSI/NFPA 70 (Canada CSA C22.1) state, local codes and authorities having jurisdiction.
y Follow the appliance manufacturer’s wiring diagrams
and note all safety controls.
y Typical safety controls include high temperature or
pressure limits, low water cut-offs, anti-scald valves, pressure relief valves and water feed valves.
y Verify all limits and safety controls are installed and
functioning correctly, as specifi ed by the appliance manufacturer, applicable safety standards, codes and all authorities having jurisdiction.
y Provide ground wiring to the appliance, burner and
controls.
Explosion Hazard. Can Cause Severe Injury, Death
or Property Damage.
Use this product only in systems with a pressure relief valve.
Electrical Shock Hazard. Can Cause Severe Injury,
Death, or Equipment Damage.
Disconnect power before wiring to prevent electrical shock or equipment damage.
y All wiring must comply with local electrical codes and
ordinances. The limits given in the specifi cations section must not be exceeded when applying this control. Terminals on the AquaSmart are approved for copper wire only.
y Refer to the label on the inside of the AquaSmart door or
to Technical Specifi cations in this manual for Electrical ratings and maximum load information. Use manufacturer instructions when wiring controlled equipment or refer to typical hook-ups in the AuqaSmart Manual. (#61738).
y More than one service switch may be needed to
disconnect all power to the AquaSmart. The optional power disconnect switch interrupts power to the AquaSmart control. Depending on system wiring, some terminals and connections (most notably ZR and the input to the optional power disconnect switch) may still be live.
AquaSmart Boiler Control Wiring Guide
Section I: Single Zone Relays
SPECIAL NOTICE: All temperature designations in this guide are degrees Fahrenheit (°F).
• Use the temperatures shown in the examples for typical reference only.
• Always follow the appliance manufacturer’s instructions regarding temperature settings.
Technology Made Simple.
AquaSmart A or B single-zone connections (with or without tankless H/W coil)
Control Programming - for optimal energy savings
1. High Limit: 180
2. High Differential: 10
3. Low Limit: “OFF”
4. Low Limit: 160 (with tankless H/W coil)
5. Low Differential: 10
6. Set DHWP to “OFF”
7. Set Circulator on “TT”
8. Circulator On-Delay: 30 Seconds
9. Circulator Off-Delay: 4 Minutes
10. Set Economizer to “ON”
11. Set Effi ciency “HI”
AquaSmart Boiler Control Wiring Guide
AquaSmart A or B multi-zone connections with main zone circulator (with or without tankless H/W coil)
Control Programming - for optimal energy savings
1. High Limit: 180
2. High Differential: 10
3. Low Limit: “OFF”
4. Low Limit: 160 (with tankless H/W coil)
5. Low Differential: 10
6. Set DHWP to “OFF”
7. Set Circulator on “TT”
8. Circulator On-Delay: “OFF”
9. Circulator Off-Delay: 4 Minutes
10. Set Economizer to “ON”
11. Set Effi ciency “HI”
Technology Made Simple.
AquaSmart A or B multi-zone connections with indirect H/W circulator
Control Programming - for optimal energy savings
1. High Limit: 180
2. High Differential: 10
3. Low Limit: “OFF”
4. Set DHWP to “TT”
5. Set Circulator on “TT”
6. Circulator On-Delay: “OFF”
7. Circulator Off-Delay: 2 - 4 Minutes
8. Set Economizer to “ON”
9. Set Effi ciency “HI”
AquaSmart Boiler Control Wiring Guide
AquaSmart A or B circulator on-delay on all zones (with or without tankless H/W coil)
Control Programming - for optimal energy savings
1. High Limit: 180
2. High Differential: 10
3. Low Limit: “OFF”
4. Low Limit: 160 (with tankless H/W coil)
5. Low Differential: 10
6. Set DHWP to “OFF”
7. Set Circulator on “ZR”
8. Circulator On-Delay: As Needed
9. Circulator Off-Delay: “OFF”
10. Set Economizer to “ON”
11. Set Effi ciency “HI”
Technology Made Simple.
Section II: Zone Valves
SPECIAL NOTICE: All temperature designations in this guide are degrees Fahrenheit (°F).
• Use the temperatures shown in the examples for typical reference only.
• Always follow the appliance manufacturer’s instructions regarding temperature settings.
AquaSmart Boiler Control Wiring Guide
AquaSmart A or B with Honeywell V8043E/V8044E zone valves (with or without tankless H/W coil)
Control Programming - for optimal energy savings
1. High Limit: 180
2. High Differential: 10
3. Low Limit: “OFF”
4. Set DHWP to “OFF”
5. Low Limit: 160 (with tankless H/W coil)
6. Low Differential: 10
7. Set Circulator on “TT”
8. Circulator On-Delay: 30 Seconds
9. Circulator Off-Delay: “OFF”
10. Set Economizer to “ON”
11. Set Effi ciency “HI”
10
Technology Made Simple.
AquaSmart A or B with Honeywell V8043F zone valves (with or without tankless H/W coil)
Control Programming - for optimal energy savings
1. High Limit: 180
2. High Differential: 10
3. Low Limit: “OFF”
4. Set DHWP to “OFF”
5. Low Limit: 160 (with tankless H/W coil)
6. Low Differential: 10
7. Set Circulator on “TT”
8. Circulator On-Delay: 30 Seconds
9. Circulator Off-Delay: “OFF”
10. Set Economizer to “ON”
11. Set Effi ciency “HI”
AquaSmart Boiler Control Wiring Guide
11
AquaSmart A or B with Taco 550 zone valves (with or without tankless H/W coil)
Control Programming - for optimal energy savings
1. High Limit: 180
2. High Differential: 10
3. Low Limit: “OFF”
4. Set DHWP to “OFF”
5. Low Limit: 160 (with tankless H/W coil)
6. Low Differential: 10
7. Set Circulator on “TT”
8. Circulator On-Delay: 30 Seconds
9. Circulator Off-Delay: “OFF”
10. Set Economizer to “ON”
11. Set Effi ciency “HI”
12
Technology Made Simple.
AquaSmart A or B with Honeywell V8043E/V8044E zone valves & main zone circulator (with or without tankless H/W coil)
Control Programming - for optimal energy savings
1. High Limit: 180
2. High Differential: 10
3. Low Limit: “OFF”
4. Set DHWP to “OFF”
5. Low Limit: 160 (with tankless H/W coil)
6. Low Differential: 10
7. Set Circulator on “TT”
8. Circulator On-Delay: “30 Seconds”
9. Circulator Off-Delay: 4 minutes
10. Set Economizer to “ON”
11. Set Effi ciency “HI”
AquaSmart Boiler Control Wiring Guide
13
AquaSmart A or B with Honeywell V8043E/V8044E zone valves & indirect H/W
circulator
Control Programming - for optimal energy savings
1. High Limit: 180
2. High Differential: 10
3. Low Limit: “OFF
4. Set DHWP to “TT”
5. Set Circulator on “TT”
6. Circulator On-Delay: “OFF”
7. Circulator Off-Delay: 2 - 4 Minutes
8. Set Economizer to “ON”
9. Set Effi ciency “HI”
14
Technology Made Simple.
AquaSmart A or B with Taco 550 zone valves & main zone circulator (with or without tankless H/W coil)
Control Programming - for optimal energy savings
1. High Limit: 180
2. High Differential: 10
3. Low Limit: “OFF”
4. Set DHWP to “OFF”
5. Low Limit: 160 (with tankless H/W coil)
6. Low Differential: 10
7. Set Circulator on “TT”
8. Circulator On-Delay: 30 Seconds
9. Circulator Off-Delay: 4 Minutes
10. Set Economizer to “ON”
11. Set Effi ciency “HI”
AquaSmart Boiler Control Wiring Guide
15
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