AZEK Lighted Post Cap User Manual
LIGHT INSTALLATION GUIDELINES for
AZEK Premier AZEK Trademark
Please read all instructions completely before starting any part of the installation.
• AZEK Lighting may not be suitable for every application and it is the sole
responsibility of the installer to be sure that AZEK Lighting is used for its intended
purpose. Since all installations are unique, it is also the installer’s responsibility to
determine specific requirements in regards to each gate application.
• Building codes vary by locale. Please consult all applicable codes before
beginning project.
• In the case of new deck construction be sure to read entire install guide to
ensure proper planning for lighting prior to deck build.
• Lighting shall not be installed within 10 feet (3 meters) of a pool, hot tub, spa or fountain.
• User must determine which posts will receive power based on rail lengths and
trimmed LED strips for custom sized rails.
• The AZEK Rail Lighting 12 gauge wire can be buried a maximum of 6” for
routing under deck or other obstacles.
• AZEK Rail Lighting components and wire are designed for outdoor use and have
been tested for system performance. AZEK cannot stand behind the product if
non-AZEK wire or other components are substituted.
• WARNING: Electric shock is always possible when working with electricity. This
can cause serious personal injuries or death. Electrical shorts can also cause
fires and property damage. Always make sure the electrical outlet you are
plugging into is grounded.
• Please contact your AZEK dealer to order additional lengths of wire for
connection of the lighting.
• AZEK Building Products recommends that all applications be reviewed by a
licensed architect, engineer, or local building ocial before installation. If you
have any questions or need further assistance, please call AZEK Customer
Service at 877-ASK-AZEK (877-275-2935) or visit our website at www.azek.com.
Page 1
Page 1
Tools Required
Utility Knife
Voltage Meter
1.
Wire Strippers
1/4
Router Bit
Use of Hanger for Wire Snake
Router
Wire Cutters
2.
Drill
Level
Tape
Measurer
Hardware and Parts
(20)
12 Gauge
Wire nuts
Post Caps
wire
2 Bus Bars Junction box
Power Pack
Transformer
(either 35 watt
or 200 watt)
Top
Housing
Lens
PCB
Island Post CapVilla™ Post Cap
3.
4.
Bottom
Housing
Layout Overview (New Construction or Retrofitting with a Pre Assembled Deck)
AZEK Lighting is designed for use with the PREMIER and TRADEMARK Rail products.
The following are samples of lighting layout showing fixture placement and wiring routes. When laying out the wiring for your deck, keep the
following in mind: The following illustrations show various methods for installing both lighted rail and/or lighted post caps.
Top
Housing
PCB
Lens
Bottom
Housing
Layout Overview
Lighted Post Caps
Spider layout for lighted Post Caps
(x10) Illuminated Post Cap
Spider Layout
The spider potentially requires easy access to the underside
of a deck and thus is more likely in new installations.
The transformer provided should not deliver more than 80%
of its rated wattage. Calculate the total wattage of your
layout using the following values. Villa Post Cap draws 0.53
watts, Island Post Cap draws 2.2 watts.
Example 1: A maximum of 12 lighted Island Post Caps can
be powered using a 35 watt transformer. 35 watts x 80% =
28 watts. 28 watts ÷ 2.2 watts per cap = 12.72 or 12 caps.
Example 2: A maximum of 52 lighted Villa Post Caps can be
powered using a 35 watt transformer. 35 watts x 80% = 28
watts. 28 watts ÷ 0.53 watts per cap = 52.83 or 52 caps.
12 Gauge Wire
GFI
Transformer
Junction Box
Example 1 Example 2
Villa Post Cap
x 52
35 Watt Transformer
12 Gauge Wire 12 Gauge Wire 12 Gauge Wire
Island Post Cap
x 12
35 Watt Transformer
LIGHT INSTALLATION GUIDELINES for
AZEK Premier AZEK Trademark
Page 2
Layout Overview
Lighted Post Caps
Split Chain for Lighted Post Caps
(x10) Illuminated Post Cap
Split Chain
For decks with limited access to underside of deck.
The transformer provided should not deliver more than 80%
of the its rated wattage. Calculate the total wattage of your
layout using the following values. Villa Post Cap draws 0.53
watts, Island Post Cap draws 2.2,
Example 1: A maximum of 12 lighted Island Post Caps can
be powered using a 35 watt transformer. 35 watts x 80% =
28 watts. 28 watts ÷ 2.2 watts per cap = 12.72 or 12 caps.
Example 2: A maximum of 52 lighted Villa Post Caps can
be powered using a 35 watt transformer. 35 watts x 80% =
28 watts. 28 watts ÷ 0.53 watts per cap = 52.83 or 52 caps.
Requirement: Each powered 12 ga. wire from the
transformer can drive a maximum of (10) lighted Post Caps.
Villa Wire
Connection
Red positive
on Post Cap
+
+
Transformer
12 Gauge Wire
GFI
Junction Box
Island
Wire Connection
If leads have plastic connector, cut
connector o of leads
Example 1 Example 2
Villa™ Post Cap
x 52
35 Watt Transformer
4x4 wood post must be at least 2 inches below
the top of the sleeve to accommodate wiring.
12 Gauge Wire
Strip wires and connect to 12
Gauge wire
Island Post Cap
x 12
35 Watt Transformer
Black is always
negative
+
+
12 Gauge Wire
To Power
NOTE: Polarity must be maintained
Transformer Connections
Junction Box
Bus Bar (x2)
From Transformer
12 Gauge Wire
To lights
+
+
NOTE: Polarity is not an issue. Either wire can be connected to positive or negative
wire on 12 Gauge wire
Corners must be planed or routed
Post Size Options
18 Gauge LED
Wire
to allow wires to feed up along post.
1/2”
18 Gauge LED Wire
OR
12 Gauge Wire 12 Gauge Wire
5 x 5 post configuration 4 x 4 post configuration
For integration with Under Top Rail Lighting, please refer to the complete AZEK
Lighting installation guide at www.azek.com.
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