AZEK Trim Moulding User Manual

Page 1
TRIM MOULDING DECK PORCH RAIL PAVERS
AZEK Trim & Moulding
Install Guide
Storage & Handling, Cutting, Drilling, Routing ............................................................................ 2
Fastening, Expansion & Contraction .............................................................................................. 3
Painting, Gluing .................................................................................................................................. 4
Spanning, Water Table ..................................................................................................................... 5
Garage Door Thermostop, Rabbeted Cornerboard .................................................................... 6
Universal Skirt Board, Integrated Drip Edge ................................................................................ 7
Installing Finish Grade Trim ............................................................................................................. 8
Notes ....................................................................................................................................................10
• These guidelines cover the general installation recommendations for AZEK Trim and AZEK Moulding. See
specic installation information for Universal Skirt Board, Integrated Drip Edge, Rabbeted Cornerboard,
• AZEK Trim and AZEK Mouldings should be installed using the same good building principles used to install wood trim and mouldings and in accordance with the local building codes and the installation guidelines in­cluded below. AZEK Building Products Inc. accepts no liability or responsibility for the improper installation of this product.
• AZEK Trim and AZEK Moulding may not be suitable for every application and it is the sole responsibility of
the installer to be sure that AZEK Trim and Mouldings are t for the intended use. Since all installations are unique, it is also the installer’s responsibility to determine specic requirements in regards to each trim and
moulding application.
• AZEK Building Products recommends that all applications be reviewed by a licensed architect, engineer or
local building ofcial before installation. If you have any questions or need further assistance, please call
AZEK Customer Service at 877-ASK-AZEK (877-275-2935) or visit our website at www.azek.com.
Page 2
Installation Guidelines for AZEK Trim and AZEK Moulding
STORAGE &
HANDLING
• Store AZEK Trim and Moulding products on a at and level surface.
• Since AZEK Trim and Moulding products are more exible than wood, they may conform
to uneven surfaces. Ensure that storage areas, as well as all framing and substructures,
are at and level to minimize uneven surfaces.
• AZEK Trim and Moulding products have a density comparable to pine and should be handled in a fashion as pine would be handled to avoid damage.
• Units of AZEK Trim and Moulding products are shipped from the manufacturer in a protective covering. If covering has been removed, take care to keep product free of dirt and debris at jobsite. If product gets dirty, clean after installation.
CUTTING
• AZEK Trim and Moulding products can be cut using the same tools used to cut lumber.
• Carbide tipped blades designed to cut wood work well. Avoid using ne tooth metal cutting blades.
• Rough edges from cutting may be caused by excessive friction, poor board support, or worn or improper tooling.
DRILLING
• AZEK Trim and Moulding products can be drilled using the same tools used to drill lumber.
• Drilling AZEK Trim and Moulding products is similar to drilling a hardwood. Care should be taken to avoid frictional heat build-up.
• Periodic removal of AZEK shavings from the drill hole may be necessary.
ROUTING
• AZEK Trim and Moulding products can be routed using standard router bits and the same tools used to rout lumber.
• Carbide tipped router bits are recommended.
• Routing AZEK Trim and Moulding products provides a crisp, clean edge.
Page 2
Page 3
Installation Guidelines for AZEK Trim and AZEK Moulding
FASTENING
• For best results, use fasteners designed for wood trim and wood siding. These fasteners have a thinner shank, blunt point, and full round head.
• A #8 trim screw may be used and works well with AZEK Trim and Moulding products.
• To take advantage of the performance of AZEK Trim and Moulding products, use a highly durable fastener such as stainless steel or hot dipped galvanized.
• Staples, small brads, and wire nails must not be used.
• The fasteners should be long enough to penetrate the solid wood substrate a minimum of 1 1/2".
• Standard nail guns work well with AZEK Trim and Moulding products. If using pneumatic tools, the air pressure should be regulated so fasteners slightly penetrate the surface.
• Like wood, use 2 fasteners per every framing member for trimboard applications. Trimboards 12” or wider, as well as sheets, will require additional fasteners, not to exceed 8” on center. See illustration below.
• Fasteners must be installed within 2” of the end of each board. See illustration below.
• There must be 2 fasteners on each side of a board joint (scarf, miter, etc.).
• All fasteners must hit a solid framing member.
• AZEK Trim and Moulding products should be fastened into a at, solid substrate. Fastening AZEK material into hollow or uneven areas must be avoided.
• Pre-drilling is typically not required unless a large fastener is used or product is installed in low temperatures.
• 3/8” and 1/2” AZEK Sheet product is not intended
to be ripped into trim pieces. These proles must be
glued to a substrate and mechanically fastened.
• AZEK BEADBOARD FASTENING CONSIDERATIONS (Use one of the following):
• #7 trim screw
• 16 gauge T-nail
• 15 gauge round head (for 1/2” Beadboard only)
• Fasteners should be a minimum of 1 1/2” in length
USE TWO FASTENERS ON
EACH SIDE OF JOINT
EXPANSION &
CONTRACTION
• AZEK Trim and Moulding products expand and contract with changes in temperature.
• Properly fastening AZEK Trim and Moulding material along it’s entire length will minimize expansion and contraction.
• When properly fastened, allow 1/8” per 18 feet of AZEK Trim and Moulding products for expansion and contraction. Joints between pieces of AZEK Trim and Moulding material should be glued to eliminate joint separation. See “Gluing”.
• When gaps are glued on a long run of AZEK Trim and Moulding material, allow expansion and contraction space at ends of the run.
• AZEK Trim and Moulding should be glued to a substrate and mechanically fastened to help minimize expansion and contraction.
• WARNING: Dark colors may increase movement and expansion and contraction of PVC Trim and Moulding.
Page 3
Page 4
Installation Guidelines for AZEK Trim and AZEK Moulding
PAINTING
• AZEK Trim and Moulding does not require paint for protection, but accepts and holds paint very well.
• If you choose to paint, use a 100% acrylic latex paint with colors
having a Light Reective Value (LRV) of 55 or higher.
• For darker colors (LRV of 54 or lower) use paints with heat
reective characteristics specically formulated for use on vinyl/
PVC products. These paints/coatings are designed to reduce excessive heat gain.
• WARNING: It is recommended that should you choose to paint a darker color (LRV of 54 or lower) all aforementioned installation steps should be followed.
• Follow the paint manufacturer’s recommendations for use and compatibility with AZEK Trim and Mouldings.
• AZEK Trim and Moulding surfaces must be clean, dry, and void of any foreign material such as dirt, oil, grease or other contaminates that may come from normal handling, storage and/or installation prior to painting.
• Moisture cycling is a main reason for paint failure on wood. Since AZEK Trim and Moulding material absorbs almost no moisture, paints last longer on AZEK Trim and Moulding products than it does on wood.
• Since AZEK Trim and Moulding products have almost no moisture absorption, paints may take longer to cure than on wood. Generally paints used on AZEK Trim and Moulding products will be dry to the touch quickly, but may take up to 30 days to fully cure depending on the humidity and temperature.
100% Acrylic Latex
with LRV 55 or
higher.
Use specically
formulated paints
for darker colors
(LRV 54 or lower).
GLUING
• For best results, glue all AZEK-to-AZEK joints such as window surrounds, long fascia runs, etc., with AZEK Adhesive to prevent joint separation.
• The glue joint should be fastened on each side of the joint to allow adequate bonding time.
• AZEK Adhesive has a working time of 10 minutes and will be fully cured in 24 hours.
• If standard pvc cements are used, these products typically cure quickly which will result in limited working time and may reduce adhesive strength.
• For best results, surfaces to be glued should be smooth, clean and in complete contact with each other.
• For best results, always use a scarf joint with two fasteners on each side instead of butt joints.
• To bond AZEK Trim and Mouldings to other substrates, various adhesive may be used. Consult adhesive manufacturer to determine suitability.
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Page 5
water inltration.
Installation Guidelines for AZEK Trim and AZEK Moulding
SPANNING
• AZEK Trim and Moulding products must not be used in load bearing applications, but may be
used in spanned applications such as fascias, softs and ceilings. For optimal performance,
AZEK Trim and Mouldings should be installed over a solid backing.
• FOR SOFFIT INSTALLATIONS:
• For spans greater than 16” OC, see below.
• When using AZEK Beadboard, see considerations below.
• FOR CEILING INSTALLATIONS:
• For spans greater than 16” OC, see below.
• If temperature at time of installation is 40˚F or below, spans need to be decreased to 12”.
• When using AZEK Beadboard, see consideration below.
• AZEK BEADBOARD SPANNING CONSIDERATION:
• For both 1/2” and 5/8” AZEK Beadboard, run boards perpendicular to structure when possible to create the shortest possible run of material.
• When using 1/2” AZEK Beadboard, use 12” OC framing as well as a high quality construction grade polyurethane adhesive on joists.
– For spans greater than 12” OC, use 5/8” AZEK Beadboard or use a minimum 1/2” backer
such as plywood or OSB with construction grade adhesive and mechanical fastening a minimum of every 8”. Fasteners should hit joist or framing when possible.
• When using 5/8” AZEK Beadboard, use 16” OC framing as well as a high quality construction grade polyurethane adhesive on joists. For spans greater than 16” OC, see below.
• For spans greater than 16” OC, use a minimum 1/2” backer such as plywood or OSB with construction grade adhesive and mechanical fastening a minimum of every 16”. Fasteners should hit joist or framing when possible.
• Never span AZEK products more than 16” without utilizing instructions above. Proper fastening will help reduce the possibility of excessive movement from expansion and contraction.
• With all Beadboard or Trim ceiling and soft installations, follow good building practices and ensure adequate ventilation is provided.
WATER TABLE
Mechanically fasten water table to trimboard and wall structure
according to standard AZEK Trim and Moulding Guidelines.
Fasten in center (top to bottom) of nailing ange
Fasten trimboard according to standard AZEK Trim guidelines.
IMPORTANT: Flash according to water barrier manufacturer guidelines. Use common accepted building practices to prevent
Page 5
Apply AZEK Adhesive to join Water Table to
Trimboard
Adhesive
SIZE
3
• 2
⁄4” x 2” in 18’
lengths
1
⁄2” tapered starter
• 1 strip/nailing ange height
3
•
⁄8” thick starter strip/nailing ange (at its thickest point)
Page 6
GARAGE DOOR
THERMOSTOP
Garage Door
Door Frame
Installation Guidelines for AZEK Trim and AZEK Moulding
All AZEK to AZEK joints
Door Frame
should be glued with AZEK Adhesive
Piece
Top
Firmly push Thermostop against Garage Door and fasten. Rubber seal should be in contact with Garage Door, but not not overly tight. Place 2 fasteners within 1/2” of all ends and splices. All other fasteners should be 8” on center entire length of board.
RABBETED
CORNERBOARD
Leave gap to accommodate for siding according to manufacturer recommendations.
X
Garage Door
Cut Corner of rubber strip on Top Piece to fit rubber strip on side piece
Top Piece
Fasten both sides according to standard AZEK Trim Guidelines. 4” Cornerboards may be installed using 2 fasteners at ends and splices and 1 fastener 12” OC through length of board.
Adhesive
Side Piece
SIZES
• 5/4 thick
• Traditional in 4”, 6” and 8” widths
• Frontier in 4” and 6” widths
• 10’ and 20’ lengths
3/4 ”
Garage Door
SIZES
• 3⁄8” x 2”
• 7’, 9’, and 16’ lengths
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Page 7
Installation Guidelines for AZEK Trim and AZEK Moulding
UNIVERSAL
SKIRT BOARD
This is a two part product. Choose trim nish by facing either Traditional or Frontier out. Insert Universal Skirt Board interface via
press t. Once inserted, USB interface cannot be removed.
Fasten using nail (minimum 1 1/2” long
with minimum of 5/16” head) in every
Fasten trimboard according to standard AZEK Trim guidelines.
Keep pieces together while measuring and cutting for a more
accurate t
INTEGRATED
DRIP EDGE
Fasten using nail (minimum 1 1/2” long with minimum of 5/16” head) in every other hole
other hole
IMPORTANT: Flash according to water barrier manufacturer guidelines. Use common accepted building practices to prevent water inltration.
This is a two part product. Choose trim finish by facing either Traditional or Frontier out. Insert Integrated Drip Edge interface via press fit. Once inserted, IDE interface cannot be removed.
Vinyl Siding
Be sure cement board siding
compresses the integrated rubber
gasket
Cement
Board Siding
SIZES
Trimboard
• 5/4 x 6, 5/4 x 8 and 5/4 x 10 in 18’ lengths Universal Skirt Board Interface
• 1
•
1
⁄2” nailing ange
1
⁄4” drip edge overhang
Windows to be installed per manufacturers recommendations
IMPORTANT: Flash according to water barrier manufacturer guidelines. Use common accepted building practices to prevent water infiltration.
Fasten trimboard according to standard AZEK Trim guidelines.
SIZES
Trimboard
• 5/4 x 4 and 5/4 x 6 in 18’ lengths
Integrated Drip Edge Interface
• 1 1⁄4” nailing flange
• 1⁄8” drip edge overhang
Page 7
Keep pieces
together while
measuring and
cutting for a more
accurate t
Page 8
1
For easier installation;
rst and last piece
installed should be the shortest sections
Keep pieces together while measuring and cutting for a more
accurate t
Installing Finish Grade Trim
Measure and cut trim boards
for mitered corners
Windows to be
installed per
manufacturers
recommendations
Cover
This is a two part product.
Base
RIGHT WRONG
IMPORTANT: Flash according to water barrier manufacturer guidelines. Use common accepted building practices to prevent water inltration.
Fasten Base according to
2
standard AZEK Trim
Guidelines
Glue all AZEK to
AZEK joints
SIZE
• 6/4 x 4 in 18’ lengths and 6/4 x 6 in 18’ lengths (approximate installed thickness and width)
• Traditional nish only
Apply AZEK
Adhesive to all
contacting
surfaces before
assembling
cover
Adhesive
Adhesive
IMPORTANT: Flash according to water barrier manufacturer guidelines. Use common accepted building practices to prevent water inltration.
Page 8
Page 9
Installing Finish Grade Trim
3
Mechanically fasten
through nailing flange
using recommended
AZEK Trim fastener
As illustrated, apply AZEK Adhesive to base trim piece before installing Finish
Grade Trim cover.
Apply AZEK Adhesive
and insert corner
reinforcements
Adhesive
4
Tack covers at
top to allow play
at bottom for installing last
piece
Glue all AZEK to
AZEK joints with
AZEK Adhesive
Apply AZEK Adhesive to
corner joints
Adhesive
Apply AZEK Adhesive to
corner joints
and corner
reinforcements
Complete the attachment
of Finish Grade covers by
mechanically fastening
through nailing ange
with recommended AZEK
Trim fastener.
Caulk joint between window and trim to
ensure proper seal
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Page 10
Installing Column Wrap
WARNING! Please read all instructions completely before starting any part of the installation.
• AZEK Column Wraps are not structural and are not intended for load bearing applications.
• Manufactured edges of the column wrap are sharp and should be handled with care.
• AZEK Column Wrap should be installed in accordance with the local building codes and the installation guidelines included below. AZEK Building Products Inc. accepts no liability or responsibility for the improper installation of this product. Failure to install AZEK Column Wrap in accordance with applicable building codes and this Installation Guide may lead to personal injury, affect product performance and void the product warranty.
• AZEK Column Wrap may not be suitable for every application. It is the sole
responsibility of the installer to be sure that AZEK Column Wraps are t for
the intended use. Since all installations are unique, it is also the installer’s
responsibility to determine specic requirements in regards to each application.
• AZEK Building Products recommends that all applications be reviewed by a licensed
architect, engineer, or local building ofcial before installation. If you have any
questions or need further assistance, please call AZEK Customer Service at 877-ASK­AZEK (877-275-2935) or visit our website at www.AZEK.com.
Storage & Handling
• Care should be taken in handling the individually wrapped column wraps to prevent tearing of tape or cracking at miter lock corner joints.
• Store AZEK Column Wrap on a at level surface.
• Since AZEK Trim products are more exible than wood, they may conform to uneven surfaces. Ensure that storage areas, as well as all
framing and substructures, are at and level to minimize uneven surfaces.
• AZEK Column Wrap has a density comparable to pine and should be handled in similar fashion as pine to avoid damage.
• Units of AZEK products are shipped from the manufacturer in a protective covering. If covering has been removed, take care to keep product free of dirt and debris at jobsite. If product gets dirty, clean after installation.
Cutting
• AZEK Column Wrap can be cut using the same tools used to cut lumber.
• Carbide tipped blades designed to cut wood work well. Avoid using
ne tooth metal cutting blades.
• Rough edges from cutting may be caused by excessive friction, poor board support, worn or improper tooling.
Fastening
• For best results, use fasteners designed for wood trim and wood siding. These fasteners have a thinner shank, blunt point, and full round head.
• To take advantage of the performance of AZEK products, use a highly durable fastener such as stainless steel or hot dipped galvanized.
• The fasteners should be long enough to penetrate the solid wood substrate a minimum of 1 1/2".
• Standard nail guns work well with AZEK Trim products. If using pneumatic tools, the air pressure should be regulated so fasteners slightly penetrate the surface.
• AZEK COLUMN WRAP FASTENING CONSIDERATIONS
(Use one of the following):
• #7 trim screw
• 16 gauge T-nail
• 15 gauge round head
• Fasteners should be a minimum of 1 1/2” in length
Gluing
• For best results, eliminate debris from grooved joints prior to applying glue so that joints can maintain good contact with each other.
• For best results, apply adhesive to all joints to prevent joint separation.
• The glued joint should be secured to allow adequate bonding time. Do not use a fastener to secure the joint.
• AZEK Adhesive has a working time of approximately 10 minutes and will be fully cured in at least 24 hours.
• If standard PVC cements are used, these products typically cure quickly which will result in limited working time and may reduce adhesive strength.
Painting
• AZEK Column Wrap does not require paint for protection, but accepts and holds paint very well.
• If you choose to paint, use a 100% acrylic latex paint with colors
having a Light Reective Value (LRV) of 55 or higher.
• For darker colors (LRV of 54 or lower) use paints with heat
reective characteristics specically formulated for use on vinyl/
PVC products. These paints/coatings are designed to reduce excessive heat gain.
• WARNING: It is recommended that should you choose to paint a darker color (LRV of 54 or lower) all aforementioned installation steps should be followed.
• Follow the paint manufacturers recommendations for use and compatibility with AZEK Column Wrap.
• AZEK Column Wrap surfaces must be clean, dry, and void of any foreign material such as dirt, oil, grease or other contaminates that may come from normal handling, storage and/or installation prior to painting.
• Moisture cycling is a main reason for paint failure on wood. Since AZEK material absorbs almost no moisture, paints last longer on AZEK products than it does on wood.
• Since AZEK products have almost no moisture absorption, paints may take longer to cure on AZEK material than on wood. Generally paints on AZEK products will be dry to the touch quickly, but may take up to 30 days to fully cure depending on the humidity and temperature.
Parts
Tools Required
Adhes ive
Page 10
Page 11
Installing Column Wrap
1
Make sure three connected panels and locking panel are cut evenly.
3
Apply adhesive in the orange areas.
MEASURE POST HEIGHT AND CUT COLUMN WRAP TO DESIRED LENGTH
Three panel column attached
Stack and cut AZEK Column Wrap to desired length.
Measure height of post.
ADD ADHESIVE TO THREE PANEL COLUMN WRAP
Apply a small bead of Cellular PVC adhesive to the bead/groove corner joints and grooved female ends of the three panel column wrap.
Acceptable Adhesives:
• AZEK Adhesive
• Devcon Trimbonder
• Extreme Adhesives (Fast Cure)
• OSI TeQBond
Warning: Do not apply
*
excessive adhesive to corner joints.
Align loose locking panel
4
Fold and lock panels together horizontally and place the column wrap around the post as shown.
2
(Optional)
TO POST IF NEEDED
If necessary, install thin shims to the top, middle and bottom of the structural post so that the Column Wrap
ts tightly around the
structural post. Shim all four (4) sides evenly to
maintain equal spacing
around the post. Be sure the shimmed outside dimensions are no wider than the inside dimensions of the AZEK Column Wrap.
PLACE THREE PANEL COLUMN WRAP AROUND POST
INSTALL SHIMS
5
Start at the bottom of the three panel AZEK Column Wrap.
SNAP THE LOCKING PANEL TO THE THREE PANEL COLUMN WRAP
Fit the tongue of the lock­ing panel into the grooved ends of the folded three connected panels. Carefully apply pressure with a clean rag so it snaps into place. Secure/clamp Column Wrap to allow adhesive to cure.
6
ADHESIVE OFF WITH CLEAN RAG
Remove tape from joint prior to full cure and wipe excess adhesive off edges.
Note:
When using AZEK Column Wrap around a post in a railing application, solid blocking must be attached between the post and the AZEK Column Wrap. Refer to your local building code for details.
Page 11
WIPE EXCESS
FASTEN COLUMN
7
(Optional)
Column Wrap may be fastened to the post using stainless steel nails or exterior grade screws. Nail or screw holes
can be easily lled
using a sealant or comparable products formulated
specically for use
with cellular PVC.
If possible position fasteners where they can be covered by mouldings.
WRAP TO POST / EASE EDGES
Recommendation: Use
hand held Slickplane® tool to ease edges after tape is removed.
Slickplane® Tool
Page 12
AZEK Building Products, Inc. 888 North Keyser Avenue • Scranton, PA 18504 www.AZEK.com • (877) ASK-AZEK (877) 275-2935
© 2013 AZEK LIT-ATMINSTALL | 01/14
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