AZEK Bench Planter User Manual

Page 1
BENCH/PLANTER INSTALLATION GUIDELINES for
Arbor Collection‰ / Harvest Collection / Terra Collection
Please read all instructions completely before starting any part of the installation.
• Each AZEK Bench and Planter Kit comes complete with all hardware, fasteners and installa­tion guide to build one complete unit (i.e. AZEK Deck Boards must be purchased separately). Check the enclosed Hardware and Parts List to ensure that each kit is complete.
• The AZEK Bench and Planter Kits are two separate products that can be used together to build a “straight bench” (i.e. 2 planters and 1 bench) or a “corner bench” (i.e. 3 planters and 2 benches).
• Both the AZEK Bench and Planter Kits should be installed in accordance with the installation guidelines included below. AZEK Building Products Inc. accepts no liability or responsibility for the improper installation of this product.
• The AZEK Bench and Planter Kits are designed to be used with AZEK Deck boards which measure 1” Thick x 5.5” Wide. AZEK Planter is designed to be built to the size for which it is manufactured and should not be altered in any way. AZEK Bench is 6FT at full length or adjustable down to 4 FT. A fully assembled “straight bench” can hold up to 750 LBS.
• AZEK Bench and Planter Kits may not be suitable for every application and it is the sole
‰
responsibility of the installer to be sure that each Kit is used for its intended purpose. Since all installations are unique, it is also the installer’s responsibility to determine specic requirements in regards to each AZEK Bench or Planter application.
• AZEK Building Products recommends that all applications be reviewed by a licensed archi­tect, engineer, or local building ofcial before installation. Check local code requirements prior to installation. If you have any questions or need further assistance, please call AZEK Customer Service at 877-ASK-AZEK (877-275-2935) or visit our website at www.azek.com.
• IMPORTANT: Make sure the DRIVE TOOL/DRILL is congured or set to use the SCREW setting when driving and/or tightening all FASTENERS. Since most screws are designed to seat within the cellular PVC substrate, BE VERY CAREFUL NOT TO OVER DRIVE, as this may loosen the screw’s holding power.
• SAFETY: Always wear goggles when handling, cutting, drilling and fastening materials.
• WARNING: Bench cannot hold more than 750 LBS.
Tools Required
Page 1
Bench Hardware
Bench Parts
Planter Hardware
(32) #10 x 1 3/4”
Flat Head Phillips
Wood Screws
Miter/Chop Saw 1/4 Drill BitTable Saw
(28) #10-32 x 1/2” Flat Head Phillips
Machine Screws
(2) Bench Corner Bead Support
(180) #10 x 3/4”
Flat Head Phillips
Wood Screws
Drill &
Drive Tool
(28) #10
Flat Washers
(4) 1/4-20 x 1 3/4”
Hex. Head
Machine Screws
#2 Phillips
Drive Bit
(28) #10 Split Lock Washers
#3 Phillips
Drive Bit
(2) End Cap
(4) 1/4-20
Hex. Nuts
3/8” Wrench
(28) 10-32
Hex. Nuts
(4) 1/4-20 Regular
Flat Washers
7/16” Wrench
(62) #8 x
3
/4”
Pan Head Phillips
Wood Screws
(4) Corner Brace
(4) 1/4-20
Lock Washers
Split
Planter Parts
(2) Bench Hanger
Bracket
(4) Top
Corner Casting
© 2011 All rights reserved. AZEK Building Products, Inc. www.AZEK.com
(4) Top Corner
Bracket
(4) Horizontal Top
Corner Casting
(4) Middle Corner
Casting
(8) Panel Support
(4) Bottom
Corner Casting
(4) Planter Corner
Bead Support
(8) Bottom Middle
Corner Bracket
(1) Planter Tub
(8) Angle
Bracket
(1) Vent (1) Plug
Page 2
BENCH/PLANTER INSTALLATION GUIDELINES for
Arbor Collection‰ / Harvest Collection / Terra Collection
‰
Page 2
Bench
1
Bench Corner Bead Support
End Cap (x2)
Assemble End Caps & Center Bracket
10-32 Hex Nut (x12)
#10 Split Lock Washer (x12)
#10 Flat Washer (x16)
#10-32 1/2” Flat Head Phillips Machine Screws (x12)
Second notch for 4’ bench
First notch for 5’ bench
#2 Bit
3/8”Drill
for metals
Cut corner bead (x2) from one end as shown for 4’ or 5’ bench
Bench
2
#10-32 1/2” Flat Head Phillips Machine Screws (x16)
#10 Flat Washer (x16)
Assemble Corner Brace
#10 Split Lock Washer (x16)
#10 Flat Hex Nut (x16)
Corner Brace (x4)
#2 Bit
3/8”Drill
© 2011 All rights reserved. AZEK Building Products, Inc. www.AZEK.com
Page 3
Step 3
See Table at Right
BENCH/PLANTER INSTALLATION GUIDELINES for
Arbor Collection‰ / Harvest Collection / Terra Collection
‰
Page 3
Bench
3
Bench
4
Use Deck Boards from Cut List
See Table at Right
Bench Trim (x2)
Assemble AZEK Deck Boards
Use exterior construction
!
1. Lay down protection.
2. Flip unit over.
3. Apply exterior construction adhesive.
4. Assemble Deck Boards.
adhesive.
Bench Board
19”
Bench Trim (x2)
6’ 5’ 4’
72” 61” 50”
Miter/ Chop Saw
19” Bench Boards
6’ 5’ 4’
(x13) (x11) (x9)
#2
Grain Side
Bench
#8 x 3/4” Pan Head Phillips Wood Screws Sharp Tip (x36)
Assemble AZEK Deck Boards
5
Board is ush with end and bead.
Be sure to apply exterior construc­tion adhesive to the back side of both 72” long deck boards.
Grain side down.
#8 x 3/4” Pan Head Phillips Wood Screws Sharp Tip (x26)
#2
Adjust spacing approx. 1/32”
© 2011 All rights reserved. AZEK Building Products, Inc. www.AZEK.com
Page 4
26 7/16”
45°
3 3/8”
BENCH/PLANTER INSTALLATION GUIDELINES for
Arbor Collection‰ / Harvest Collection / Terra Collection
‰
Page 4
Planter
1
45°
24 3/4”
Assemble Bottom Frame
Use Deck Board (x4 Per Planter)
26 7/16”
Bottom & Middle Corner Casting (x4)
3 3/8”
#10 x 3/4” Flat Head Phillips Wood Screws (x4 Per Planter)
min.
1. Attach Bottom & Middle
Corner Casting to one end of each deck board.
#10 x 3/4”Flat Head Phillips Wood Screws (x4 Per Planter)
3. Add Angle Bracket and
Bottom Corner Bracket.
2. Flip the Bottom
Frame to add screws.
Flip Bottom Frame to add fasteners in next step.
4. The Bottom Frame is now complete.
#10 x 3/4”Flat Head Phillips Wood Screws (x8 Per Planter)
#3
Planter
2
Bottom Corner Bracket (x4)
Assemble Planter Sides (x4 Per Planter)
Panel Support (x8 Per Planter)
#10 3/4” Flat Head Phillips Wood Screws
1. Use Deck Board
from cut list. (x16 Per Planter)
26”
(x32 Per Planter)
Smooth
Side
Angle Bracket (x4)
Important: No
Gapping.
#3
Center Boards with Respect to thru hole
Smooth Side
Smooth Side
Screws fastened from smooth side of deck board.
© 2011 All rights reserved. AZEK Building Products, Inc. www.AZEK.com
Page 5
BENCH/PLANTER INSTALLATION GUIDELINES for
Arbor Collection‰ / Harvest Collection / Terra Collection
‰
Page 5
Planter
3
Assemble Planter Corner Beads (x4)
Corner Beads
Position with Small Hole Down
Position with Small Hole Down
Planter
4
Planter Sides
Squeeze
Assemble Planter Sides (x4)
Smooth Side
Squeeze
Bottom Frame
#10 x 3/4” Flat Head Phillips Wood Screws (x8)
#3
Long Screw
Short Screw
#10 x 1 3/4” Flat Head Wood Screws (x8)
© 2011 All rights reserved. AZEK Building Products, Inc. www.AZEK.com
Short Screw Long Screw
Page 6
26 7/16”
45°
BENCH/PLANTER INSTALLATION GUIDELINES for
Arbor Collection‰ / Harvest Collection / Terra Collection
‰
Page 6
Planter
5
45°
Assemble Middle Frame
Cut Deck Board (x4 Per Planter)
26 7/16”
24 3/4”
MIN.
1. Attach Bottom & Middle
Corner Casting to one end of each deck board.
Middle Corner Casting (x4 Per Planter)
#10 3/4” Flat Head Phillips Wood Screws (x4 Per Planter)
3. Add Middle Corner Bracket
and Angle Bracket.
Middle Corner Bracket (x4 Per Planter)
Angle Bracket (x4)
2. Add screws.
4. The Middle Frame is
now complete.
#10 3/4” Flat Head Phillips Wood Screws (x32 Per Planter)
#3
#10 1 3/4” Flat Head Phillips Wood Screws (x8 Per Planter)
Planter
6
Assemble Middle Frame onto Planter
Middle Frame
#10 1 3/4” Wood Screws (x8)
#10 3/4” Wood Screws (x8)
#3
Long Screw
Short Screw
Short Screw Long Screw
© 2011 All rights reserved. AZEK Building Products, Inc. www.AZEK.com
Page 7
31”
45°
31”
45°
29”
45°
2
27 1/
4
”
MIN.
a
d
d
BENCH/PLANTER INSTALLATION GUIDELINES for
Arbor Collection‰ / Harvest Collection / Terra Collection
‰
Page 7
Planter
7
Planter
Prepare to Assemble Top Frame
1. Cut Deck Boards
(x4 Per Planter)
45°
Assemble Top Frame
8
#10 x 3/4” Flat Head Phillips Wood Screw (x48 per planter Top Frame)
Top Corner Bracket (x4 per planter)
31”
2. Assemble Horizontal
Top Corner Casting (x4 Per Planter)
Smooth Side
Smooth Side
Smooth Side
Smooth Side
Top Corner Bracket slot must align with tab for all corners.
3/4” #10 Wood Screws (x8 Per Planter)
#10 x 3/4” Flat Head Phillips Wood Screw
Top Corner Casting (x4 per planter)
3. Cut Deck Boards (x4 Per Planter)
45°
29”
27 1/
4
”
MIN.
Top Corner Casting slot must align with tab for all corners.
a
#3
2
#3
b
1. Assemble all Top Corner Brackets.
3.1. Assemble Deck
Boards into Top Corner Casting in corner a.
d
3.2. Fasten screws. Ensure boards t well into
casting when tightening screws.
(x4 Per Planter)
c
#10 x 3/4” Flat Head Phillips Wood Screw
b
Repeat steps 2, 3.1, and 3.2 for corners b and c before moving to step 4.
c
b
4. Insert nal Top Corner Casting
into corner d.
d
2. Assemble Top Corner Casting in corner a.
Flex deck boards out slightly to insert Top Corner Casting.
c
a
b
5. Fasten nal screws into Top
Corner Bracket in corner d.
c
a
© 2011 All rights reserved. AZEK Building Products, Inc. www.AZEK.com
Page 8
BENCH/PLANTER INSTALLATION GUIDELINES for
Arbor Collection‰ / Harvest Collection / Terra Collection
‰
Page 8
Planter
9
1/4-20 Hex Nut (x4)
Assemble Bench Hanger Brackets (x2 Per Planter) Then Assemble Planter Tub and Top Frame
1
Drill 1/4” Diameter Holes
1/4-20 Split Lock Washer
1/4-20 Flat Washer (x4)
/4-20 x 1 3/4” Hex
Head Screws (x4)
Hanger Bracket (x2)
Insert vent or plug
1/4 Drill Bit
Top Frame
Planter Tub
7/ 1 6 ”
#10 3/4” Flat Head Phillips Wood Screws (x4 Per Planter)
#3
Final Step
Planter A
Omit Hanger Brackets if only building Planter.
!
Assemble Bench and Planters
1. Position Bench
Between Planters
2. Lower Bench onto
Planter A Hanger Bracket.
2 People Required
3. Push in Planter B. 4. Lower Bench such that
the End Caps Engage Hanger Brackets on Planter B.
Planter B
© 2011 All rights reserved. AZEK Building Products, Inc. www.AZEK.com
Page 9
Bench Boards
BENCH/PLANTER INSTALLATION GUIDELINES for
Master Cut List
Arbor Collection‰ / Harvest Collection / Terra Collection
‰
Page 9
19”
19”
Planter Sides
26”
26”
26”
72” 72”
Stock Boards 1/4” - 1/2” Strong
12 foot
12 foot
12 foot
12 foot
12 foot
Middle Trim
7/ 16”
26
Bottom Trim
26
7/ 16”
Top Trim
29”
Top Frame
31”
16 foot
5 1/2”
12 foot
3 3/8”
12 foot
2”
12 foot
5 1/2”
12 foot
© 2011 All rights reserved. AZEK Building Products, Inc. www.AZEK.com
Page 10
BENCH/PLANTER INSTALLATION GUIDELINES for
Arbor Collection‰ / Harvest Collection / Terra Collection
‰
This page intentionally left blank.
Page 10
© 2011 All rights reserved. AZEK Building Products, Inc. www.AZEK.com
Loading...