AZEK InDeck User Manual

IN-DECK STORAGE INSTALLATION GUIDELINES for
Arbor Collection‰ / Harvest Collection / Terra Collection
Please read all instructions completely before starting any part of the installation.
• Each AZEK In-Deck Storage Kit comes complete with all hardware, fasten­ers and installation guide to build one complete unit (i.e. AZEK Deck Boards must be purchased separately). Check the enclosed Hardware and Parts List to ensure that the kit is complete.
• AZEK In-Deck Storage should be installed in accordance with the installation guidelines included below. AZEK Building Products Inc. accepts no liability or responsibility for the improper installation of this product.
• AZEK In-Deck Storage is designed to be built to the size for which it is manufactured and should not be altered in any way. It is also designed to be used with AZEK Deck boards which measure 1” Thick x 5.5” Wide. The lid is designed to support 500 LBS.
• AZEK In-Deck Storage may not be suitable for every application and it is the sole responsibility of the installer to be sure that AZEK In-Deck Storage is used for its intended purpose. Since all installations are unique, it is also the installer’s responsibility to determine specic requirements in regards to each In-Deck application.
• AZEK Building Products recommends that all applications be reviewed by a licensed architect, engineer, or local building ofcial before installation. Check local code requirements prior to installation. If you have any questions or need further assistance, please call AZEK Customer Service at 877-ASK-AZEK (877-275-2935) or visit our website at www.azek.com.
IMPORTANT: Make sure the DRIVE TOOL/DRILL is congured or set to use the SCREW setting when driving and/or tightening all FASTENERS. Since most screws are designed to seat within the cellular pvc substrate, BE CAREFUL NOT TO OVERDRIVE, as this may loosen the screw’s holding power.
SAFETY: Always wear goggles when handling, cutting, drilling and fastening materials.
WARNING: In order to avoid tripping due to raised hinge knuckles and lock reveal, it is a safe practice to install the In-Deck Storage away from heavily used trafc patterns. When not using the In-Deck Storage, keep it locked in order to prevent children or others from falling, hiding or becoming enclosed within the unit.
WARNING: Lid will not support more than 500 LBS.
Tools Required
10mm
Miter/Chop Saw
Circular Saw
Drive Tool
#2 Phillips
Drive Bit
#3 Phillips
Drive Bit
9/16”
Socket
3/8” Wrench
Wrench for
Compression Lock
3/4”
Tools Provided: (1) 5/32” Allen Wrench (2) 1/8” Allen Wrench
Flat Head
Screw Driver
Tape Measure
Page 1
Hardware
Spacer Kit
(24) 1/8” Spacers
Parts
(1) Compression Lock & Pawl Set
(18) #10 x 1 3/4" Flat Head Phillips Wood Screws
(27) #10 x 1 1/4” Flat Head Phillips Wood Screws
(4)
Spacer,
Gas Spring
(3) Tub Support Bracket
(4) 1/4-20 x 1 1/4" Pan Head Machine Screw
(4) 1/4-20 x 1" Wide Slotted Machine Screws
(2)
Hinge Deck Side (Marked “D”)
(2) Gas Spring
(4) Shoulder Screws 7/8” L with 5/32” Hex Head
(2)
Hinge Lid Side (Marked “L”)
(18) 3/8" x 1 3/4" Wood Lag Screw Hex Head
(15) #10-32 Nylon Insert Locking Nut 3/8”
(1)
Cover
Rain Shield
(15) 10-32 x 1 3/4” Flat Head Phillips Machine Screw
(30) #10 Flat Washer
(1) Handle(2) Hinge Pins
(1)
Holder
(1)
Trim Ring Lid
Handle
(2)
(2)
(1)
(1) Lid Frame
© 2011 All rights reserved. AZEK Building Products, Inc. www.AZEK.com
(1)
Large Bucket
Deck Ring
Vents
Plugs
IN-DECK STORAGE INSTALLATION GUIDELINES for
Arbor Collection‰ / Harvest Collection / Terra Collection
Page 2
Cut Opening
1 2
Use 14 of the 1/8
30"
spacers per side.
1
/8” gaps insure overall length of 73 1/4”.
#3
#10 x 1 3/4” Flat Head Philips Wood Screws (x8)
30"
4a
3
73 1/4"
90°
All 4 corners must be square.
Assemble Deck Ring
Orient tabs opposite 1/2” cut.
Cut and Assemble Joists
Joist (x2)
Deck boards flush with all joists.
Measure for TUB Support Brackets
1/2” cut back deck board to clear pawl.
Deck boards flush with all joists to insure same deck spacing and lid spacing.
Assemble Support
4b
8”
Brackets
21” 21”
8”
Tub support bracket (x3)
9/16”
3/8” x 1 3/4” Lag Screws (x18)
8”
5
2. Assemble Bucket & Vents or Plugs
Assemble Gas Springs and Bucket
1. Assemble Gas Springs, both sides
3. 1/4-20 x 1” (x4) Wide Slotted Machine screw
Measure from inside of frame
5/32”
Spacer (x2)
Gas Spring (x2)
Shoulder Screw (x2)
© 2011 All rights reserved. AZEK Building Products, Inc. www.AZEK.com
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