Autonics TCN4 Operating Manual

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Autonics TCN4 Operating Manual

DUAL INDICATOR TEMPERATURE CONTROLLER

TCN4 SERIES

M A N U A L

Thank you very much for selecting Autonics products.

For your safety, please read the following before using.

Caution for your safety

Please keep these instructions and review them before using this unit.

Please observe the cautions that follow;

Warning Serious injury may result if instructions are not followed.

Caution Product may be damaged, or injury may result if instructions are not followed.

The following is an explanation of the symbols used in the operation manual. Caution: Injury or danger may occur under special conditions.

Warning

1.In case of using this unit with machinery (Ex: nuclear power control, medical equipment, ship, vehicle, train, airplane, combustion apparatus, safety device, crime/disaster prevention equipment, etc) which may cause damages to human life or property, it is required to install fail-safe device.

It may cause a fire, human injury or damage to property.

2.Install the unit on a panel.

It may cause electric shock.

3.Do not connect, inspect or repair this unit when power is on.

It may cause electric shock.

4.Wire properly after checking terminal number.

It may cause a fire.

5.Do not disassemble the case. Please contact us if it is required.

It may cause electric shock or a fire.

Caution

1.This unit shall not be used outdoors.

It may shorten the life cycle of the product or cause electric shock.

2.When connect wire, AWG 20(0.50mm2) should be used and screw bolt on terminal block with 0.74N.m to 0.90N.m strength.

It may cause a malfunction or fire due to contact failure.

3.Please observe the rated specifications.

It may shorten the life cycle of the product and cause a fire.

4.Do not use beyond of the rated switching capacity of relay contact.

It may cause insulation failure, contact melt, contact failure, relay broken and fire etc.

5.In cleaning unit, do not use water or organic solvent. And use dry cloth.

It may cause electric shock or a fire.

6.Do not use this unit in place where there are flammable or explosive gas, humidity, direct ray of the light, radiant heat, vibration and impact etc.

It may cause a fire or an explosion.

7.Do not inflow dust or wire dregs into the unit.

It may cause a fire or a malfunction.

8.Please wire properly after checking the terminal polarity when connecting temperature sensor. It may cause a fire or an explosion.

9.In order to install the units with reinforced insulation, use the power supply unit which basic insulation level is ensured.

Ordering information

T CN 4 S 2 4 R

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Control output

R

Relay contact output + SSRP output (AC power)

 

 

 

 

 

 

 

Relay contact output + SSR output (AC/DC power)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Power supply

2

24VAC 50/60Hz, 24-48VDC

 

 

 

 

 

 

 

4

100-240VAC 50/60Hz

 

 

 

 

Sub output

 

 

 

 

 

 

 

 

 

 

 

2

Alarm1 + Alarm2 output

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S

DIN W48 X H48mm

 

 

 

Size

M

DIN W72 X H72mm

 

 

 

 

 

 

 

H

DIN W48 X H96mm

 

 

Digit

L

DIN W96 X H96mm

 

 

 

 

 

 

 

Setting type

4

 

4Digit(9999)

 

 

 

 

 

 

Item

CN

 

Dual display type, set by touch switch

 

 

 

 

 

 

 

 

 

 

 

 

T

 

Temperature controller

 

The above specifications are subject to change without notice.

Specification

Series

 

 

TCN4S

TCN4M

TCN4H

TCN4L

Power

 

AC Power

 

100-240VAC 50/60Hz

 

 

supply

 

AC/DC Power

 

24VAC 50/60Hz, 24-48VDC

 

 

Allowable voltage range

 

90 to 110% of rated voltage

 

 

Power consumption

 

Max. 5VA(100-240VAC 50/60Hz, 24VAC 50/60Hz)

 

 

Max. 3W(24-48VDC)

 

 

 

 

 

 

 

 

Display method

 

7 Segment LED(PV: Red, SV: Green)

 

 

Character

 

PV(WXH)

 

7.0 X 15.0mm

9.5 X 20.0mm

7.0 X 14.6mm

11.0 X 22.0mm

size

 

SV(WXH)

 

5.0 X 9.5mm

7.5 X 15.0mm

6.0 X 12.0mm

7.0 X 14.0mm

Input

 

RTD

 

DIN Pt100Ω, Cu50Ω (Allowable line resistance max.5Ω per a wire)

type

 

TC

 

K(CA), J(IC), L(IC), T(CC), R(PR), S(PR)

 

Display

 

RTD

 

Based on room temperature (23ºC ± 5ºC): (PV ± 0.5% or ±1ºC higher one) rdg ± 1 Digit

accuracy 1

 

TC

 

In case of out of room temperature range: (PV ± 0.5% or ±2ºC higher one) rdg ± 1Digit

Control

 

Relay

 

250VAC 3A 1a

 

 

 

output

 

SSR

 

12VDC±2V 20mA Max.

 

 

Alarm output

 

AL1, AL2 Relay: 250VAC 1A 1a

 

 

Control method

 

ON/OFF control, P, PI, PD, PID control

 

 

Hysteresis

 

 

1 to 100ºC/0.1 to 50.0ºC

 

 

Proportional band(P)

 

0.1 to 999.9ºC

 

 

 

Integral time(I)

 

0 to 9999 sec.

 

 

 

Derivative time(D)

 

0 to 9999 sec.

 

 

 

Control period(T)

 

0.5 to 120.0 sec.

 

 

 

Manual reset

 

0.0 to 100.0%

 

 

 

Sampling period

 

100ms

 

 

 

Dielectric AC power 2000VAC 50/60Hz 1min.(Between input terminal and power terminal) strength AC/DC power 1000VAC 50/60Hz 1min.(Between input terminal and power terminal)

Vibration

 

0.75mm amplitude at frequency of 5 to 55Hz in each X, Y, Z directions for 2 hours

Relay life

Control output

Mechanical: Min. 5,000,000 operations, Electrical: Min. 200,000 operations (250VAC 3A resistive load)

cycle

Alarm output

Mechanical: Min. 5,000,000 operations, Electrical: Min. 300,000 operations (250VAC 1A resistive load)

Insulation resistance

Min. 100MΩ(at 500VDC megger)

 

 

Noise immunity

Square-wave noise by noise simulator(pulse width 1 ) ±2KV R-phase and S-phase

Memory retention

Approx. 10 years (When using non-volatile semiconductor memory type)

Environ

Ambient

-10 to 50ºC, Storage: -20 to 60ºC

 

 

Temperature

 

 

 

 

 

 

-ment

Ambient

35 to 85%RH, Storage: 35 to 85%RH

 

 

 

humidity

 

 

 

 

 

 

 

Unit weight

Approx. 100g

Approx. 133g

Approx. 124g

Approx. 179g

1:For display accuracy

-In case of room temperature (23ºC ± 5ºC)

Below 200ºC of thermocouple R, S is PV ± 0.5% or ±3ºC higher one ± 1 digit Over 200ºC of thermocouple R, S is PV ± 0.5% or ±2ºC higher one ± 1 digit Termocouple L (IC), RTD CU50Ω is PV ± 0.5% or ±2ºC higher one ± 1 digit

-In case of out of room temperature range

Below 200ºC of thermocouple R, S is PV ± 1.0% or ±6ºC higher one ± 1 digit Over 200ºC of thermocouple R, S is PV ± 0.5% or ±5ºC higher one ± 1 digit

RTD CU50Ω is PV ± 0.5% or ±3ºC higher one ± 1 digit

Environment resistance is rated at no freezing or condensation.

Parts description

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1. Present temperature (PV) display (Red)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1)

RUN mode: Present temperature (PV) display

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2)

Parameter setting mode: Parameter display

1

 

 

 

 

 

 

 

 

 

 

 

 

 

2. Set temperature (SV) display (Green)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1)

RUN mode: Set temperature (SV) display

 

 

 

 

 

 

 

 

 

 

 

 

 

8

2)

Parameter setting mode: Parameter setting value display

3

 

 

 

 

 

 

 

 

 

 

 

 

 

3. Control/Alarm output display lamp

 

 

 

 

 

 

 

 

 

 

 

 

2

1) AL1/AL2: When AL1, AL2 alarm output ON, this lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

turns ON.

4

 

 

 

 

 

 

 

 

 

7

2)

OUT: When control output ON, this lamp turns ON.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

During SSRP control output type in CYCLE/PHASE

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

control, this lamp turns ON when MV is over 3.0%.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4. Auto tuning lamp

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AT lamp flashes by every 1 sec during operating auto tuning.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5. MODE key

6Used when entering into parameter setting group, returning to RUN mode, moving parameter, and saving setting values.

6.Adjustment

Used when entering into set value change mode, digit moving and digit up/down.

7.Digital input key

Press keys for 3 sec. to operate the set function (RUN/STOP, alarm output reset, auto tuning) in digital input key [DI-T].

8.Temperature unit (ºC/ ) indicator

It shows current temperature unit.

Input sensor and temperature range

Input sensor

 

Display

Temperature range(ºC)

Temperature range( )

 

K(CA)

KCaH

-50 to 1200

-58 to 2192

 

KCaL

-50.0 to 999.9

-58.0 to 999.9

 

 

 

J(IC)

JIcH

-30 to 800

-22 to 1472

 

JIcL

-30.0 to 800.0

-22.0 to 999.9

 

 

Thermorcouple

L(IC)

LIcH

-40 to 800

-40 to 1472

 

LIcL

-40.0 to 800.0

-40 to 999.9

 

 

 

T(CC)

TCcH

-50 to 400

-58 to 752

 

TCcL

-50.0 to 400.0

-58.0 to 752.0

 

 

 

R(PR)

RPR

0 to 1700

32 to 3092

 

S(PR)

SPR

0 to 1700

32 to 3092

 

DPt100Ω

DPtH

-100 to 400

-148 to 752

RTD

DPtL

-100.0 to 400.0

-148.0 to 752.0

CU50Ω

CUsH

-50 to 200

-58 to 392

 

 

CUsL

-50.0 to 200.0

-58.0 to 392.0

 

 

Dimensions

[Unit: mm]

 

1)TCN4S

 

 

Terminal

 

cover

2)TCN4M

Terminal cover

3)TCN4H

Terminal cover

4)TCN4L

Terminal cover

5)Terminal cover(Sold separately)

22

6)Panel cut-out

A

 

 

 

 

 

 

 

 

 

 

 

 

 

D

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Unit

A

B

C

D

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Model

 

 

 

 

B

 

 

 

 

 

 

 

 

 

 

 

TCN4S

Min. 65

Min. 65

45 -+00.6

45

 

 

 

 

 

C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TCN4M

Min. 90

Min. 90

68 -+00.7

68 -+00.7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TCN4H

Min. 65

Min. 115

45

92 -+00.8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TCN4L

Min. 115

Min. 115

92 -+00.8

92 -+00.8

Installation

TCN4S(48X48mm) series Other series

Insert product into a panel, fasten bracket by pushing with tools as shown above.

Connections

1)TCN4S

 

 

 

 

 

 

 

2)TCN4M

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B' RTD

TC

 

 

-

 

B

+

-

 

 

+

A

 

-

+

SOURCE2

B' RTD

TC

 

-

B

+

A

 

1: 12VDC±2V 20mA Max.

2: AC power: 100-240VAC 5VA 50/60Hz AC/DC power: 24VAC 5VA 50/60Hz

24-48VDC 3W

-

+

Flow chart for setting group

1. All Parameter

Run mode

 

 

 

 

 

 

 

Please any key among

MODE 2sec.

 

MODE 4sec.

 

MODE , ,

,

 

 

 

SV setting

Parameter 1group

Parameter 2group

PAR1 PAR2

AL1 alarm termerature

AL1

AL2 alarm termerature

AL2

Auto tunung

AT

Proportional band

P

Integral time

I

Derivative time

D

Manual reset

REST

Hysteresis

HYS

 

 

Input

 

 

 

 

Temperature

 

Input

 

 

 

 

Input

 

 

sensor

 

 

 

 

 

unit

 

 

correction

 

 

 

 

 

digital filter

 

 

 

IN-T

 

 

UNIT

 

 

 

 

IN-B

 

MAvF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Control output

 

SV high-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SV low-limit

 

 

Control type

 

 

 

 

operation

 

limit value

 

 

 

 

value

 

 

C-MD

 

 

 

 

 

O-FT

 

 

 

 

 

H-SV

 

 

 

 

 

L-SV

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SSRP output

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Control output

 

 

 

 

 

Control

 

 

 

 

AL1 alarm

 

 

type

 

 

 

 

method 1

 

cycle

 

 

 

operation mode

 

 

OUT

 

 

 

 

 

SSrM

 

 

 

 

 

T

 

 

 

 

AL-1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LBA detection

 

 

 

 

LBA

 

Alarm output

 

 

 

 

AL2 alarm

 

 

band

 

 

 

monitoring time

 

hysteresis

 

 

 

operation mode

 

 

LBa B

 

LBaT

 

 

 

AHYS

 

 

 

 

AL-2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Digital input

Control output MV in case

 

Lock setting

 

 

 

 

 

 

 

 

 

key

 

 

 

of input break error

 

 

 

 

 

 

 

 

 

 

DI-K

 

 

 

 

 

ErMV

 

 

 

 

 

LOC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MODE 3sec.

MODE 3sec.

Press MODE key over 3 sec in any setting group, it saves the set value and returns to RUN mode. (Exception: Press MODE key once in SV setting group, it returns to RUN mode).

If no key entered for 30 sec., it returns to RUN mode automatically and the set value of parameter is not be saved.

Press MODE key again within 1 sec. after returning to RUN mode, it advances of the first parameter of previous setting group.

Press MODE key to move next parameter.

Parameter marked in might not be displayed depending on other parameter settings.

Set parameter as 'Parameter 2group → Parameter 1group → Setting group of set value' order considering parameter relation of each setting group.

1: It is not displayed for AC/DC power model (TCN4-22R).

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