Autonics TC4S, TC4SP, TC4Y, TC4M, TC4W Instruction Manual

DRW1707 75AA

TEMPERATURE CONTROLLER

TC4 Series

INSTRUCTION MANUAL

Please read the following safety considerations before use.

Safety Considerations

Please observe all safety considerations for safe and proper product operation to avoid hazards.

※

Safety considerations are categorized as follows.

※

Warning
Caution

※

The symbols used on the product and instruction manual represent the following

symbol represents caution due to special circumstances in which hazards may occur.

Warning

1. Fail-safe device must be installed when using the unit with machinery that may cause serious injury
or substantial economic loss. (e.g. nuclear power control, medical equipment, ships, vehicles,
railways, aircraft, combustion apparatus, safety equipment, crime/disaster prevention devices, etc.)

Failure to follow this instruction may result in re, personal injury, or economic loss.

2. Install on a device panel to use.

Failure to follow this instruction may result in electric shock or re.

3. Do not connect, repair, or inspect the unit while connected to a power source.

Failure to follow this instruction may result in electric shock or re.

4. Check 'Connections' before wiring.

Failure to follow this instruction may result in re.

5. Do not disassemble or modify the unit.

Failure to follow this instruction may result in electric shock or re.

Caution

1. When connecting the power input and relay output, use AWG 20(0.50mm2) cable or over and tighten
the terminal screw with a tightening torque of 0.74~0.90N.m.
When connecting the sensor input and communication cable without dedicated cable, use AWG
28~16 cable and tighten the terminal screw with a tightening torque of 0.74~0.90N.m.

Failure to follow this instruction may result in re or malfunction due to contact failure.

2. Use the unit within the rated specications.

Failure to follow this instruction may result in re or product damage.

3. Use dry cloth to clean the unit, and do not use water or organic solvent.

Failure to follow this instruction may result in electric shock or re.

4. Do not use the unit in the place where ammable/explosive/corrosive gas, humidity, direct sunlight,

radiant heat, vibration, impact, or salinity may be present.

Failure to follow this instruction may result in re or explosion.

5. Keep metal chip, dust, and wire residue from owing into the unit.

Failure to follow this instruction may result in re or product damage.

Ordering Information

T C 4 S 1 4 R

Setting type

Item

※

1:

In case of the AC voltage model, SSR drive output method (standard ON/OFF control, cycle control,
phase control) is available to select.

※

2:

It is unavailable for TC4SP, TC4Y.

※

3:

Sockets for TC4SP (PG-11, PS-11(N)) are sold separately.

The above specications are subject to change and some models may be discontinued

※

without notice.
Be sure to follow cautions written in the instruction manual and the technical descriptions

※

(catalog, homepage).

Thank you for choosing our Autonics product.

Failure to follow these instructions may result in serious injury or death.
Failure to follow these instructions may result in personal injury or product damage.

N

Control output

Power supply

Sub output

Size

Digit

Indicator - Without control output

R

Relay output+SSR drive output

2

24VAC 50/60Hz, 24-48VDC

4

100-240VAC 50/60Hz

N

No alarm output

1

Alarm1 output

2

Alarm1 + Alarm2 output

S

DIN W48 H48mm (terminal block type)

SP

DIN W48 H48mm (11pin plug type)

Y

DIN W72 H36mm

M

DIN W72 H72mm

H

DIN W48 H96mm

W

DIN W96 H48mm

L

DIN W96 H96mm

4

9999 (4 Digit)

C

Set by touch switch

T

Temperature controller

1

※

2

※

3

※

Specications

Series

AC power 100-240VACᜠ 50/60Hz

Power
supply

AC/DC Power 24VACᜠ 50/60Hz, 24-48VDC
Allowable voltage range 90 to 110% of rated voltage
Power
consumption
Display method 7Segment (Red), Other display (Green, Yellow, Red LED)
Character size (W×H) 7.0×15.0mm
Input
type

Display
accuracy

Control
output
Alarm output AL1, AL2 Relay: 250VACᜠ 1A 1a (※TC4SP, TC4Y have AL1 only.)
Control method ON/OFF and P, PI, PD, PID control
Hysteresis 1 to100℃/℉ (0.1 to 50.0℃/℉) variable
Proportional band (P) 0.1 to 999.9℃/
Integral time (I) 0 to 9999 sec.
Derivative time (D) 0 to 9999 sec.
Control period (T) 0.5 to 120.0 sec.
Manual reset 0.0 to 100.0%
Sampling period 100ms
Dielectric
strength
Vibration 0.75mm amplitude at frequency of 5 to 55Hz in each X, Y, Z direction for 2 hours

Relay
life cycle

Insulation resistance Min. 100MΩ (at 500VDC megger)
Noise immunity
Memory retention Approx. 10 years (When using non-volatile semiconductor memory type)
Environ

-ment

AC power Max. 5VA (100-240VAC 50/60Hz)
AC/DC Power

RTD DPt100Ω, Cu50Ω (Allowable line resistance max.5Ω per a wire)

TC K (CA), J (IC), L (IC)

RTD

1

※

TC

Relay 250VACᜠ 3A 1a

SSR 12VDCᜡ ± 2V 20mA Max.

AC power 2,000VAC 50/60Hz for 1min. (between input terminal and power terminal)

AC/DC Power 1,000VAC 50/60Hz for 1min. (between input terminal and power terminal)

Mechanical OUT: Min. 5,000,000 operations, AL1/2: Min. 5,000,000 operations

Electrical

Ambient temp.

Ambient humi.

Insulation type

Approval

2

※

Weight

※

1: Thermocouple L (IC) type, RTD Cu50Ω

At room temperature (23℃ ±5℃): (PV ±0.5% or ±2
Out of room temperature range: (PV ±0.5% or ±3
In case of TC4SP Series, ±1℃ will be added.

※

2: The weight includes packaging. The weight in parentheses is for unit only.

※

Environment resistance is rated at no freezing or condensation.

TC4 Series
TC4S TC4SP TC4Y TC4M TC4W TC4H TC4L

ᜡ

Max. 5VA (24VAC 50/60Hz), Max. 3W (24-48VDC)

7.4×15.0mm 9.5×20.0mm 9.5×20.0mm 7.0×14.6mm

At room temperature (23℃±5℃): (PV ±0.5% or ±1℃, select the higher one) ±1digit
Out of room temperature range: (PV ±0.5% or ±2℃, select the higher one) ±1digit

※ For TC4SP, add ±1

℃ by accuracy standard.

℉

OUT: Min. 200,000 operations (250VAC 3A resistive load),
AL1/2: Min. 300,000 operations (250VAC 1A resistive load)

Square-wave noise by noise simulator (pulse width 1㎲) ± 2KV R-phase and S-phase

-10 to 50℃, Storage: -20 to 60
35 to 85%RH, Storage: 35 to 85%RH

Double insulation or reinforced insulation (mark: , Dielectric strength between the
measuring input part and the power part: AC power 2kV, AC/DC Power 1kV)

Approx. 141g

Approx. 123g

(approx. 94g)

(approx. 76g)

℃

Approx. 174g
(approx. 85g)

℃, select the

℃, select the

Approx. 204g
(approx. 133g)

higher one) ±1digit

higher one) ±1digit

Approx. 194g
(approx. 122g)

Approx. 194g
(approx. 122g)

Unit Description

1

1

3
2

6

1. Present temperature (PV) display

RUN mode: Present temperature (PV) display.
Parameter setting mode: Parameter or

parameter setting valuedisplay.

2. Deviation indicator, Auto-tuning indicator

It shows current temperature (PV) deviation
based on set temperature (SV) by LED.

No.

PV deviation temp. Deviation display

1

Over 2

℃

2

Below ±2

3

Under -2

The deviation indicators ( , , ) flash by
every 1 sec. when operating auto tuning.

3. Set temperature (SV) indicator

Press any front key once to check or change
current set temperature (SV), the set
temperature (SV) indicator is ON and preset set
value is flashed.

4. Temperature unit

It shows current temperature unit.

℃

℃

(℃/℉)

indicator ON

indicator ON

indicator ON

indicator

Input Sensor and Temperature Range [

2

4
5
8

7

3 5 4

5. Control/alarm output indicator

OUT: It will turn ON when control output (Main Control

Output) is ON.

※

In case of CYCLE/PHASE control of SSR drive
output, it will turn ON when MV is over 3.0%.
(only for AC power type)

AL1/AL2: It will light up when alarm output Alarm1/

6. key

7. Adjustment

8. FUNCTION key

Alarm2 are on.

Used when entering into parameter group, returning
to RUN mode, moving parameter, and saving setting
values.

Used when entering into set value change mode, digit
moving and digit up/down.

Press + keys for 3 sec. to operate function (RUN/
STOP, alarm output cancel, auto-tunning) set in inner
parameter [

※

Press + keys at the same time in set value
operation to move digit.

DI-K

].

6 7, 8

IN-T

Input sensor Display Temperature range (℃) Temperature range (℉)

Thermocouple

RTD

K (CA)

J (IC)

L (IC)

DPt100Ω

Cu50Ω

KCA

JIC

LIC

DPtH

DPtL

CUsH

CUsL

-50 to 1200 -58 to 2192

-30 to 500 -22 to 932

-40 to 800 -40 to 1472

-100 to 400 -148 to 752

-100.0 to 400.0 -148.0 to 752.0

-50 to 200 -58 to 392

-50.0 to 200.0 -58.0 to 392.0

Installation

TC4S/SP (48 48mm) Series TC4Y (72 36mm) Series

※

Mount the product on the panel, fasten bracket by pushing with tools as shown above.
(In case of TC4Y, fasten bolts for bracket.)

Other Series

Dimensions

TC4S Series

48

TC4SP Series

6

72.2

64.56 48 58.5 45

45

TC4W Series

64.596 6

48

(unit: mm)

44.7

11.0×22.0mm

64.5

84

30

48

96

64.56

91.5

TC4L Series TC4H Series

64.5696

91.5

TC4Y Series

72 77

36

TC4M Series

72 6

7

67.5

Bracket

Approx. 254g
(approx. 155g)

TC4S/TC4SP Series TC4Y Series

31

20

5

36

15

21

104.4

12

16

TC4M, TC4W, TC4H, TC4L Series

44.9

48.6
45

55

30

60

3.5 10

3.34

46

56

37.5

40.5

12

23.9

Connections

※

TC4 Series has selectable control output; Relay output, and SSR drive output.
AC/DC power type does not have SSRP function.

TC4S Series

SSR OUT:
12VDC ±2V
20mA Max

※

SOURCE
100-240VAC 5VA 50/60Hz
24VAC 5VA 50/60Hz
24-48VDC 3W

TC4Y Series

]

SENSOR

1 7

AL1 OUT:
250VAC 1A 1a

2 8

AL2 OUT:
250VAC 1A 1a

3 9

Relay OUT:
250VAC 3A 1a

4 10

5 11

-

+

1

6 12

AL1 OUT:
250VAC 1A 1a

1 2 3 4 5 6 7 8 9 10 11

BA

RTD

TC

Relay OUT:
250VAC 3A 1a

B'

SSR OUT:
12VDC ±2V
20mA Max

- +

SOURCE
100-240VAC 5VA 50/60Hz
24VAC 5VA 50/60Hz
24-48VDC 3W

※

B'

B

A

SENSOR

1

TC4M Series

1 10

2 11

3 12

<Round>

4 13

AL1 OUT:
250VAC 1A 1a

5 14

AL2 OUT:
250VAC 1A 1a

6 15

Relay OUT:
250VAC 3A 1a

7 16

8 17

9 18

a

b

B'

B

A

SENSOR

<Forked>

SSR OUT:
12VDC ±2V
20mA Max

SOURCE
100-240VAC 5VA 50/60Hz
24VAC 5VA 50/60Hz
24-48VDC 3W

Use crimp terminals or teminals of size specied below.

※

a Min. 3.0mm Min. 3.0mm
b Max.5.8mm Max.5.8mm

TC4SP Series

6

Relay OUT
250VAC 3A 1a

TC

RTD

RTD

TC

-

­+

+

SENSOR

5

4

B'

3

B

2

A

1

TC4H, TC4W, TC4L Series

1

2

3

4 16

5 17

6 18

※

1

7 19

AL1 OUT:
250VAC 1A 1a

8 20

AL2 OUT:
250VAC 1A 1a

9 21

Relay OUT:
250VAC 3A 1a

10

11

-

+

12

24-48VDC 3W

c

<Crimp terminal>

a b c

SSR OUT:
12VDC ±2V
20mA Max

SOURCE
100-240VAC 5VA 50/60Hz
24VAC 5VA 50/60Hz
24-48VDC 3W

RTD

TC

※

-

1: AC power: 100-240VAC 5VA 50/60Hz

+

AC/DC power: 24VAC 5VA 50/60Hz

b

a

Terminal number

1 to N 6 Max. 1.9 Max. 4.0

7

10

11

a

Panel cut-out

B

Size

A B C D

Model

TC4S Min. 65 Min. 65 45

TC4SP Min. 65 Min. 65 45

TC4Y Min. 91 Min. 40 68

TC4M Min. 90 Min. 90 68

TC4H Min. 65 Min. 115 45

TC4W Min. 115 Min. 65 92

TC4L Min. 115 Min. 115 92

-

AL1 OUT:
250VAC 1A 1a

8

9

13

14

15

22

23

24

+

SSR OUT:
12VDC ±2V
20mA Max

-

+

※

1
SOURCE
100-240VAC 5VA 50/60Hz
24VAC 5VA 50/60Hz
24-48VDC 3W

B'

RTD

TC

B

A

SENSOR

b

(unit: mm)

-

+

A

D

C

+0.6

45

0

+0.6

45

0

+0.7

31.5

0

+0.7

68

0

+0.6

92

0

+0.8

45

0

+0.8

92

0

SSR Drive Output Selection Function (SSRP Function)[

● SSRP function is selectable one of standard ON/OFF control, cycle control, phase control by utilizing

standard SSR drive output.

● Realizing high accuracy and cost effective temperature control as linear output(cycle control and

phase control).

● Select one of standard ON/OFF control [

parameter of Parameter group 2. For cycle control, connect zero cross turn-on SSR or random
turn-on SSR. For phase control, connect random turn-on SSR.

Temperature controller

(TC4Series)

Power

100-240VAC

50/60Hz

※

When selecting cycle or phase control mode,

controller must be the same.

※

In case of selecting cycle [
not allowed to set.

※

For AC/DC power model (TC4 - 2R), this parameter [
standard control by relay or SSR.

1)Standard ON/OFF control [
A mode to control the load in the
same way as Relay output type.
(ON: output level 100%,
OFF: output level 0%)

2)Cycle control [
A mode to control the load by
repeating output ON / OFF
according to the rate of output
within setting cycle.
Having improved ON / OFF noise
feature by Zero Cross type.

3)Phase control [
A mode to control the load by
controlling the phase within
AC half cycle. Serial control is
available.
Random turn-on SSR must be
used for this mode.

CYCL

PHAS

]

]

Terminal cover (sold separately)

RSA-COVER (48×48mm) RMA-COVER (72×72mm)

48.4

41.5

18

22

9.8

22.5

RHA-COVER

(48×96mm, 96×48mm )

+0.6
0

+0.6
0

+0.5
0

+0.7
0

+0.8
0

+0.6
0

+0.8
0

47.2

91.5

RLA-COVER (96×96mm )

4

86

13

], cycle control [

STND

SSR voltage output

(12VDC)

CYCL

SSR module

the power supply for a load and a temperature

CYCL

STND

] or phase [

]

AC

OUT

AC

OUT

AC

OUT

] control mode for PID control, control cycle [T] is

PHAS

] is not displayed and it is available only

SSrM

ON ONOFF OFF

50Cycle 50Cycle

50% 80%

10% 50%

70

68.5

13

94

] , phase control [

PHAS

Load

91.5

13

3

64

SSrM

] at [

3

86

SSrM

]

]