ARI Armaturen ARI-PREMIO User Manual

4.5 (2)

Operating and Installation Instructions

Thrust actuator ARI-PREMIO

Contents

1.0

General information on operating instructions

...................................................................................... 3

2.0

Notes on possible dangers ......................................................................................................................

3

 

2.1

Significance of symbols ....................................................................................................................

3

 

2.2

Explanatory notes on safety information............................................................................................

4

3.0

Storage and transport...............................................................................................................................

4

4.0

Description ................................................................................................................................................

5

 

4.1

Field of application .............................................................................................................................

5

 

4.2

Method of functioning.........................................................................................................................

5

 

4.3

Diagram .............................................................................................................................................

6

 

 

4.3.1 ARI-PREMIO 2,2 - 5 kN............................................................................................................

6

 

 

4.3.2 ARI-PREMIO 12 - 15 kN...........................................................................................................

7

 

 

4.3.3 Parts list ....................................................................................................................................

8

 

4.4

Technical data ....................................................................................................................................

9

 

4.5

Dimensions ......................................................................................................................................

12

5.0

Installation ..............................................................................................................................................

13

 

5.1

General installation data ..................................................................................................................

13

 

5.2

Manual operation .............................................................................................................................

15

 

 

5.2.1 ARI-PREMIO 2.2 - 5 kN .........................................................................................................

15

 

 

5.2.2 ARI-PREMIO 12 - 15 kN ........................................................................................................

16

Rev. 0040501000 4511 englisch

5.3

Installation instructions for mounting to valves ................................................................................

17

 

5.3.1 Mounting for valve-lift up to 30 mm (yoke version) .................................................................

17

 

5.3.2 Mounting for valve lift over 30 mm to 80 mm (column version) ..............................................

19

5.4

Electrical connection ........................................................................................................................

21

 

5.4.1 Wiring diagram ARI-PREMIO 2.2 - 5 kN.................................................................................

21

 

5.4.2 Wiring diagram ARI-PREMIO 12 - 15 kN................................................................................

22

 

5.4.2.1 ARI-PREMIO 12 - 15 kN 1 Ph~ / 3 Ph~ without reversing contactor .......................................

22

 

5.4.2.2 ARI-PREMIO 12 - 15 kN 1 Ph~ / 3 Ph~ with reversing contactor ............................................

23

 

5.4.3 Connection .............................................................................................................................

24

5.5

Options and settings .......................................................................................................................

25

 

5.5.1 Torque and travel switches .....................................................................................................

25

 

5.5.2 Connection boards PA or NA (only 2.2 - 5 kN) .......................................................................

25

 

5.5.3 Travel switch ...........................................................................................................................

26

 

5.5.3.1 Installation of additional travel switches ...................................................................................

27

 

5.5.3.2 Installation of trip slide and setting of the travel switch (S3) ....................................................

29

 

5.5.3.3 Setting the additional travel switches (S4/S5 and S24/S25) ....................................................

30

 

5.5.4 Potentiometers........................................................................................................................

31

 

5.5.4.1 Installing the potentiometer ......................................................................................................

31

 

5.5.4.2 Setting the potentiometer .........................................................................................................

33

 

5.5.5 Error-proof potentiometer for single-channel, error-proof position feedback .........................

34

 

5.5.5.1 Setting the potentiometer on conductive plastic basis .............................................................

34

 

5.5.6 Heating ...................................................................................................................................

36

 

5.5.6.1 Installation of heating ...............................................................................................................

36

 

5.5.7 Electronic position indicator RI21 ...........................................................................................

37

 

5.5.8 Electronic position controller ES11 .........................................................................................

37

 

5.5.9 Electronic position indicator (RI21) and position controller (ES11) together in the actuator...

38

 

5.5.10 Integrated temperature controller dTRON 316 .....................................................................

39

 

5.5.10.1 Installation of the dTRON 316................................................................................................

39

 

5.5.11 Integrated reversing contactor ..............................................................................................

40

 

5.5.11.1 Installing the reversing contactor............................................................................................

40

 

5.5.11.2 Electrical connection with ES11 or dTRON 316 .....................................................................

40

 

5.5.12 Phase control relay ...............................................................................................................

41

 

5.5.12.1 Installing the phase control relay............................................................................................

41

 

5.5.14 Electronic position indicator RI32 .........................................................................................

46

 

5.5.14.1 Useful range of the linear motion potentiometer ...................................................................

46

 

5.5.14.2 Installing the RI32 electronic position indicator in the PREMIO .............................................

46

 

5.5.14.3 Electronic position indicator (RI32) and position controller (ES11)

 

 

together in the actuator ........................................................................................................................

47

 

5.5.14.4 Technical data - Position indicator RI32 .................................................................................

48

 

5.5.14.5 Potentiometer installation ......................................................................................................

48

 

5.5.14.6 Wiring diagram ......................................................................................................................

49

 

5.5.14.7 Connection conditions............................................................................................................

49

 

5.5.14.8 Setting zero point and slope span..........................................................................................

50

6.0 Putting the actuator into operation ......................................................................................................

51

7.0 Care and maintenance............................................................................................................................

51

8.0 Troubleshooting......................................................................................................................................

51

9.0 Troubleshooting table ............................................................................................................................

52

10.0 Dismantlement of thrust actuator .......................................................................................................

53

11.0 Warranty / Guarantee ............................................................................................................................

53

12.0 EC declaration of conformity...............................................................................................................

54

Operating and installation instructions

Thrust actuator ARI-PREMIO

1.0 General information on operating instructions

These operating instructions provide information on mounting and maintaining the fittings. Please contact the supplier or the manufacturer in case of problems which cannot be solved by reference to the operating instructions.

They are binding on the transport, storage, installation, start-up, operation, maintenance and repair.

The notes and warnings must be observed and adhered to.

-Handling and all work must be carried out by expert personnel or all activities must be supervised and checked.

It is the owner’s responsibility to define areas of responsibility and competence and to monitor the personnel.

-In addition, current regional safety requirements must be applied and observed when taking the fittings out of service as well as when maintaining and repairing them.

The manufacturer reserves the right to introduce technical modifications at any time.

These Operating Instructions comply with the requirements of EU Directives.

2.0Notes on possible dangers

2.1Significance of symbols

ATTENTION !

. . .

ATTENTION !

. . .

Warning of general danger.

Warning of dangerous voltage.

Exposed to injury!

Don’t touch the turning handwheel when the motor is running.

Exposed to injury!

Don’t put your hand into the up or downwards moving appliance.

Danger when not observing the operating and installation instructions!

Before installing, operating, maintenance or dismantling read and observe the instructions.

Danger though voltage!

Before dismantling the hood, switch of the electrical source and secure against turning on again.

0040501000 4511

Page 3

Operating and installation instructions

Thrust actuator ARI-PREMIO

2.2 Explanatory notes on safety information

In these Operating and Installation Instructions dangers, risks and items of safety information are highlighted to attract special attention.

Information marked with the above symbol and “ATTENTION ! ” describe practices, a failure to comply with which can result in serious injury or danger of death for users or third parties or in material damage to the system or the environment. It is vital to comply with these practices and to monitor compliance.

All other information not specifically emphasised such as transport, installation, operating and maintenance instructions as well as technical data (in the operating instructions, product documentation and on the device itself) must also be complied with to the fullest extent in order to avoid faults which in turn can cause serious injury to persons or damage to property.

3.0 Storage and transport

ATTENTION !

- Valve mountings such as drives, handwheels, hoods must not be used to take external forces, e.g. they are not designed for use as climbing aids, or as connecting points for lifting gear.

Non-compliance may lead to death, injury or damage to property due to persons falling or parts being dropped.

-Suitable materials handling and lifting equipment should be used. See “4.4 Technical data” for weights.

-At -20° to +70°C dry, free from dirt.

-Do not unpack thrust drive or setting equipment assembly prior to installation.

-Protect against external force (impact, vibration etc.).

-Do not soil or damage type identification plate and wiring diagram on the controller.

Page 4

0040501000 4511

Operating and installation instructions

Thrust actuator ARI-PREMIO

4.0Description

4.1Field of application

ARI-PREMIO linear thrust actuators are employed to actuate control or shut-off valves requiring a nominal linear stroke distance of up to 80 mm and thrust from 2.2 kN to 15 kN.

The thrust actuators are set to the thrust forces specified in the technical data. If supplied with the valve, the lift of the thrust actuator will be set to the stroke distance of the valve. Selection of the proper actuator version in alignment with the corresponding fitting as well as use of the thrust actuator in accordance with the specified technical data is the responsibility of the systems engineer.

See data sheet for areas of application, application limits and potential.

Any use of the thrust actuator beyond the specified technical data or improper use of the actuator is deemed to be not for the intended purpose.

The ambient conditions have to be conform to the actual electromagnetic compatibility directives. Additional the compatibility to this directives has to be maintained in case of expansion or other changing of the ambient conditions.

4.2 Method of functioning

The thrust actuator, fitted with a yoke or columns, is mounted to the valve. Transfer of force is effected via a coupling safeguarded against torsion.

The torsion safeguarding feature also serves as a lift indicator.

The lift settings can be read off on a lift dial attached to the yoke or between the 2-ear clamps mounted to the column.

The electrical components are accommodated separately from the gearbox underneath a sealed hood, thus being protected against operating and environmental effects.

Following removal of the hood, easy access is provided to the switchgear and indicating feature.

The rotary motion of the motor is transmitted to the spindle nut by means of spur gear.

The drive spindle, which is safeguarded against torsion, screws its way into the spindle nut and thus performs a pull or push motion depending on the sense of rotation.

In the final positions of the valve, the spindle nut is pressed against a set of springs so as to produce closing force.

The motor is switched-off by means of two load-dependent switches and one strokedependent switch. For the function of the stroke-dependent travel switch (S3), an optionally available trip slide is necessary. The load-dependent switches will also switch-off the motor if foreign bodies have lodged themselves between the valve seat and cone.

The load-dependent switches serve to protect the valve and thrust actuator against damage.

0040501000 4511

Page 5

ARI Armaturen ARI-PREMIO User Manual

Operating and installation instructions

Thrust actuator ARI-PREMIO

4.3 Diagram

4.3.1 ARI-PREMIO 2,2 - 5 kN

Yoke Version

Column Version

Fig. 1

Page 6

0040501000 4511

Operating and installation instructions

Thrust actuator ARI-PREMIO

4.3.2 ARI-PREMIO 12 - 15 kN

Fig. 2

0040501000 4511

Page 7

Operating and installation instructions Thrust actuator ARI-PREMIO

4.3.3 Parts list

Pos.

Designation

50.1

Gearbox

 

 

50.1.1

Gearbox cover plate

 

 

 

Cable gland

50.2

2.2 - 5kN: 2 x M16x1,5

12 - 15kN: 2 x M16x1,5 /

 

 

1 x M20x1,5

 

 

50.4

Sealing plug 1 x M16x1,5

 

 

50.6

Hood

 

 

50.7

Hood seal

 

 

50.8

Counter-sunk screw DIN EN ISO

 

10642 - M5x20

 

 

50.9

Sealing washer DIN EN ISO 7089

 

 

50.10

Column

 

 

50.11

Conical spring washer

 

 

50.12

Handwheel

 

 

50.12.1

Turning handle of handwheel

 

 

50.14

Yoke

 

 

50.15

Flange

 

 

50.16

Spring washer DIN 128-A10

 

 

50.17

Hexagon head screw

 

DIN EN ISO 4017 - M10x40

50.18

Hexagon head screw

 

DIN EN 24017-M10x55

 

 

50.19

T-head bolt DIN 261-M12x40

 

 

50.20

Washer DIN EN ISO 7089

 

 

50.21

Spring washer DIN 128-A12

 

 

50.22

Hexagon nut DIN EN ISO 4032 - M12

 

 

50.23

Lift dial

 

 

50.24

Distance column

 

 

50.25

Hexagon nut DIN 980-V-M16

 

 

50.26

2-ear clamp (stroke indicator)

 

 

50.27

Coupling

 

 

Pos.

Designation

50.30

Driving spindle

 

 

50.31

Spindle safety feature

 

 

50.32

Torsion safety feature

 

 

50.34

Bellow

 

 

50.35

Grub screw DIN ISO 4766 - M6

 

 

50.36

Set collar

 

 

50.37

Grub screw DIN 913-M3x5

 

 

50.40

Synchronous motor, complete

 

 

50.40.3

Motor capacitor

 

 

50.41

Head cap screw

 

DIN EN ISO 4762-M4 - 18

50.42

Board support

 

 

50.43

Standard board

 

 

50.43.1

Directional switch (valve – up) S3

 

 

50.43.2

Torque switch

 

 

50.45

Shift lever

 

 

50.46

Washer

 

 

50.47

Wiring diagram sticker, standard

 

 

50.48

Connector, 3-pole (standard)

 

 

50.57

Head cap screw

 

DIN EN ISO 4762 - M4x10

 

 

50.58

Protective conductor terminal

 

 

50.59

Head cap screw

 

DIN EN ISO 4762 - M4x6

 

 

50.87

Threaded bush

 

 

50.96

O-ring DIN 3771 – 4 x 1.8

 

 

50.101

Connector, 8-pole

 

 

50.110

Gear cap

 

 

50.115

O-ring DIN 3771 - 52x2.5

 

 

50.119

Fan wheel

 

 

50.128

Collar nut Seal lock M6

 

 

Page 8

0040501000 4511

Operating and installation instructions

Thrust actuator ARI-PREMIO

4.4 Technical data

Type

 

 

 

 

ARI-PREMIO

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Thrust force

kN

2,2

 

5,0

 

12,0

 

15,0

 

 

 

 

 

 

 

 

 

 

 

 

Stroke distance max.

mm

 

50

 

 

 

 

 

80

 

 

 

 

 

 

 

 

 

Duty classification acc. to

EN 60034-1

S3 80% DC / max.1200 c/h

 

S3 50% DC / max. 1200 c/h

 

 

 

 

 

 

 

 

 

 

 

 

Control speed

mm/sec.

0,38

 

0,38

 

1,0

0,38

 

0,79

 

0,38

 

 

 

 

 

 

 

 

 

 

 

Motor voltage

 

 

230V - 50Hz / 60Hz 1)

 

 

 

230V - 50Hz

Power consumption

W

21

 

33

 

75

69

 

85

 

69

 

 

 

 

 

 

 

 

 

 

 

 

For power consumption of other voltages and frequencies refer to type plate or on

 

 

 

 

 

 

request.

 

 

 

 

 

Torque switch

 

 

2 pcs., permanently wired,

 

2 pcs., permanently wired

 

 

 

 

switching capacity 10A, 250V~

 

switching capacity 16A, 250V~

 

 

 

 

 

 

 

 

 

 

 

Travel switch 2)

 

 

1 pcs., permanently wired,

 

 

 

1 pcs.,

 

 

 

 

switching capacity 10A, 250V~

 

 

permanently wired

 

 

 

 

 

 

 

 

switching capacity 16A, 250V~

Enclosure IEC 60529

 

 

 

 

IP 65

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Max. storage temperature

 

 

 

-40 °C

... +85 °C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Max. permissible ambient temperature

 

 

-20 °C ... +70 °C

 

 

 

 

 

 

 

 

 

 

 

 

For operation outside or at freezing temperature a heating is recommended.

 

 

 

 

 

 

 

 

 

 

 

Handwheel

 

 

Yes (rotating during operation)

 

 

Yes (engageable)

 

 

 

 

 

 

 

 

 

Mounting position

 

 

Any. Exception: motor must not be suspended downwards

 

 

 

 

 

 

 

 

 

 

 

Gear lubricant

 

 

Klüber Isoflex Topas NB152

 

 

 

Molyduval

 

 

 

 

 

 

 

Valenzia H2

 

 

 

 

 

 

 

 

 

 

Weight

kg

5.4

 

6

 

6.5

 

 

 

10.5

 

 

 

 

 

 

 

 

 

 

 

1)

Control speed and power consumption are 20% higher at frequency of 60 Hz

 

 

 

 

 

 

2)

Option trip slide necessary

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Additional voltages / frequencies

Type

 

 

 

 

 

ARI-PREMIO

 

 

 

 

 

 

Thrust force

kN

2,2

 

 

 

5,0

 

12,0

 

15,0

 

Control speed

mm/sec.

0,38

 

0,38

1,0

0,38

 

0,79

 

0,38

 

 

 

 

 

 

 

 

 

 

 

Voltages

 

24V - 50/60Hz 1)

24V - 50Hz

24V - 50Hz / 24V - 60Hz 1)

 

 

 

 

24V - DC 2)

 

 

 

 

24V - DC 2)

 

 

24V - 60Hz 1)

115V - 50Hz / 115V - 60Hz

1)

 

 

115V - 50/60Hz

 

1)

24V - DC 2)

 

 

 

3~400V - 50/60Hz

1)3)

115V - 50/60Hz

 

 

230V - 60Hz 1)

 

 

 

 

 

 

 

 

3~400V - 50Hz / 3~400V - 60Hz 1)

1)Control speed and power consumption are 20% higher at frequency of 60 Hz

2)further information / technical data for DC-version refer to item 5.5.14 Electronic position indicator RI32

3)S3 50%ED / max 1200 c/h

0040501000 4511

Page 9

Operating and installation instructions

Thrust actuator ARI-PREMIO

Accessories

 

 

 

 

 

Trip slide

Necessary for operation:

 

 

- for actuating travel switch S3 / retracting spindle

 

(the travel switch S3 exists already in the standard version of the actuator)

 

- for potentiometer

 

 

- for additional position switches S4 / S5

 

 

 

Additional intermediate

Type Standard

- 2 pcs., zero potential, switching capacity 10A, 250V~

position switches

 

 

Type Low-voltage

- 2 pcs., zero potential, with gold contacts,

S4, S5 4)5)

switching capacity max. 0,1A, 4-30V

 

Conductive plastic

- 500, 1000, 2000, 5000 ohm; 1 W

 

(max. 2 pcs.)

 

 

 

 

 

 

Wire (max. 2 pcs.)

- 100, 200 ohm; 1 W

 

 

 

 

Contactless (max. 1 pc.)

- Only in conjunction with RI22

 

- Feedback signal corresponds to RI22

 

 

Potentiometer 4)

 

 

 

- TÜV-approved conductive plastic potentiometer, suitable as a

 

TÐúV-approved

position feedback sensor for control devices in electronic systems

 

used to regulate and monitor fuel, air and exhaust gas streams in

 

potentiometer

combustion plants

 

(max. 2 pcs.)

- 5000 ohm

 

 

- Or optionally: 100, 200, 500, 1000 ohm; 1.5 W

 

 

- Not suitable for retrofitting!

 

 

 

 

 

- Control signals 0(2)...10V or 0(4)...20mA; electrical isolation

 

Type ES11

between mains voltage and control signal

Electronic

- Incl. potentiometer

 

position controller 4)

 

(note the maximum number of potentiometers)

(for controlling actuator with

Type PREMIO-Plus

- Control signals: 3-step, 0-10V or 4-20mA

analogue control signal)

- Automatic initialisation

(see separate data sheet /

 

- Optional position feedback

 

operating instructions)

 

- Electrical isolation between mains voltage and control signal

 

 

 

 

 

 

 

- Analogue output for position feedback 0(4)...20mA, optional

 

 

switching to 0(2)-10V, output can be inverted; electrical isolation

 

RI22

between mains voltage and position feedback signal

 

- Optional display for indicating position feedback signal in mA or V

 

 

Electronic

 

- Incl. potentiometer

position indicator 4)

 

(note the maximum number of potentiometers)

(for position feedback with

 

- Analogue output for position feedback

analogue control signal)

 

2...10V; 4...20 mA

 

RI32

- Compact design; 2 or 4-wire circuit

 

- Power supply: 24V AC/DC

 

 

 

 

- Incl. potentiometer

 

 

(note the maximum number of potentiometers)

 

 

 

Heating

Heating resistor

- (With automatic switching circuit)

230V AC, 115V AC, 24V AC, 15W

 

 

 

 

 

 

Type Standard PA

- Zero potential, switching capacity 10A, 250V~

 

- (Also possible with standard version for operation at 12/15kN)

Connection board 4)

 

 

 

Type Low-voltage NA

- Zero potential, with gold contacts,

 

max. switching capacity 0.1A, 4-30V

 

 

 

 

 

Page 10

0040501000 4511

 

 

 

 

 

 

 

 

 

 

 

Operating and installation instructions

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Thrust actuator ARI-PREMIO

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

- Built into actuator

 

 

 

 

 

 

 

 

 

 

 

 

- 3-state stepper controller with 2 solid state relay outputs for direct

 

 

 

 

 

 

 

 

 

Type

 

control of PREMIO actuators with a 3-step signal

 

 

 

 

 

 

 

 

 

 

- Compatible with resistance thermometers and thermocouples

Process controller

 

 

Process controller

 

(provided by customer), or standardized active current or voltage

 

 

 

 

 

 

 

 

 

dTRON 316

 

signals,

 

 

 

 

 

 

 

 

 

 

 

 

- Preconfigured for temperature control:

 

 

 

 

 

 

 

 

 

 

 

 

Control range: -200°C to +850°C (resistance thermometer)

 

 

 

 

 

 

 

 

 

 

 

 

- Not compatible for use with the ES11!

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Integrated

 

-Only 1 electronic module possible!

400V 3~ Acessories

 

 

reversing contactor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Phase control relay

 

-Only in addition with integrated reversing contactor!

 

 

 

 

 

 

 

 

 

 

 

 

 

4)Option trip slide necessary

5)Gold contacts should be used for low switching capacities and aggressive atmosphere

0040501000 4511

Page 11

12Page

3 .Fig

 

Clearance required for

 

 

Dimensions5.4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

removal of hood

 

 

 

 

 

 

 

 

 

Clearance required for

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Clearance required for

removal of hood

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

removal of hood

 

 

 

 

 

 

 

 

 

 

4511 0040501000

 

 

 

 

 

 

 

actuatorThrust

installationand Operating

 

 

 

 

X

L

h

 

 

 

 

 

 

 

 

 

236

602

max. 30 mm

 

 

 

 

 

 

 

 

 

256

622

max. 50 mm

 

 

 

 

 

 

 

 

 

271

637

max. 65 mm

 

 

 

 

 

 

 

 

 

286

652

max. 80 mm

 

 

 

 

 

 

ARI-PREMIO 2,2 - 5 kN

ARI-PREMIO 2,2 - 5 kN

ARI-PREMIO 12 - 15 kN

 

 

 

PREMIO-ARI

instructions

 

Nominal stroke max. 30 mm

Nominal stroke > 30 mm - 50 mm

Nominal stroke max. 80 mm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Operating and installation instructions

Thrust actuator ARI-PREMIO

5.0 Installation

ATTENTION !

- Work on electrical systems or equipment must only be carried out by qualified electricians or by trained individuals under the guidance and supervision of a qualified electrician in compliance with regional electrical safety requirements and regulations.

-Valve mountings such as drives, handwheels, hoods must not be used to take external forces, e.g. they are not designed for use as climbing aids, or as connecting points for lifting gear.

Non-compliance may lead to death, injury or damage to property due to persons falling or parts being dropped.

-Actuator components which rotate or move during operation are coloured red.

Crushing and injury hazard!

5.1General installation data

-In addition to general installation guidelines, the following points are required to be observed:

-Planners / construction firms and operators are responsible for positioning and installing the products.

ATTENTION !

- A voltage is induced in the thrust actuator motor. This induction voltage may be higher than the operating voltage.

-For this reason relays and electronic load relays for thrust actuator control require a protective circuit. The contacts of unprotected relays may stick after a while.

-This may result in reversed directions of rotation or defective switch-off

Recommended safety circuit for relays and electronic load relays:

Connect a varistor or RC module parallel to each relay point.

Varistor

S10K385 to S10K460

RC module

100 Ohm / 100nF

Where relay points and electronic load relays are particularly sensitive a coil should be connected in series additionally to each relay point.

Recommended coil:

Toroidal coil 2mH / 2A

-Contactors of 16A and upwards do not need a safety circuit.

-Check thrust actuator for damage prior to fitting.

Damaged parts must be replaced by original spares.

-Existing operating instructions for valve.

-Complete valve with crossarm.

-Valve cone approximately in mid lift position - on no account supported inside a seat!

-Electrical installation in accordance with current regional regulations.

-Conductor cross-section selected to correspond to the given drive power and existing line length.

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Operating and installation instructions

Thrust actuator ARI-PREMIO

-Mains fuse rating max. 6A.

-Circuit breakers in the plant to cut off the mains supply to the actuator.

-Conformity of technical data on thrust actuator with field conditions.

-Mains voltage in accordance with data specified on rating plate of thrust actuator.

-Thrust actuator complete with yoke or distance columns and coupling parts intended for mounting to the corresponding valve.

-Ease of access to installation site.

-Adequate clearance space above the thrust actuator for removing the hood

(refer to point 4.5 Dimensions).

-Install where there is protection against high-energy heat radiation.

-The ambient temperature must be between -20°C and +70°C.

If installed outdoors, the thrust actuator must be provided with an additional cover to protect against

-rain,

-direct insulation,

-dust.

In case of widely fluctuating ambient temperatures, high atmospheric humidity and temperatures below the freezing point, your are recommended to install a heating resistor to minimise condensation buildup in the actuator.

- Thrust actuator mountable in any position except in downward suspended position.

If installed with a horizontal connecting rod, the thrust actuator must be mounted so both yoke legs or columns are on top of one another in the vertical plane (see Fig. 4 ).

Correct Incorrect

Fig. 4

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Operating and installation instructions

Thrust actuator ARI-PREMIO

5.2 Manual operation

5.2.1 ARI-PREMIO 2.2 - 5 kN

ATTENTION !

- The handwheel always rotates during motor-driven operation (running indicator). Never activate manual operation while the motor is running.

Injury hazard!

-In the manual operating mode pay careful attention in the final positions that the handwheel is only turned to the point where the torque switch trips (audible click) as otherwise damage will be caused to the thrust actuator! Since the handwheel always follows during motor-driven operation (running indication), never operate by hand while the motor is running - potential injury hazards!

With the motor in the stationary state, the thrust actuator can be run in the retracted and extended state with the handwheel firmly meshed with the gear.

Proceed as follows:

-Swing out lever (pos. 50.12.1) from handwheel (pos. 50.12).

-Turning in clockwise direction --> extending spindle.

-Turning in counter-clockwise direction --> retracting spindle.

retracting spindle

extending spindle

Fig. 5

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Operating and installation instructions

Thrust actuator ARI-PREMIO

5.2.2 ARI-PREMIO 12 - 15 kN

ATTENTION !

- Do not attempt to engage manual operation until the motor has stopped.

Switching over while the motor is running may damage the thrust actuator.

-In the manual operating mode pay careful attention in the final positions that the handwheel is only turned to the point where the torque switch trips (audible click) as otherwise damage will be caused to the thrust actuator!

With the motor in the stationary state, the thrust actuator can be run in the retracted and extended state with the engageable handwheel.

Proceed as follows:

-Fold the turning handle out of the handwheel (A)

-Turn the handwheel slightly and push in the engaging button for manual mode (B) --> the button engages

-Turning in clockwise direction --> extending spindle

-Turning in counter-clockwise direction --> retracting spindle

The motor is no longer in mesh when the handwheel is engaged. The handwheel is automatically disengaged when the motor starts and the motor is once more in mesh.

Engaging button for manual mode

extending retracting

Fig. 6

ATTENTION !

When changing the motor, it’s necessary to observe for a correct function of the manual operating device, that the head-cap screw

M4x18 is screwed in the right place.

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Operating and installation instructions

Thrust actuator ARI-PREMIO

5.3 Installation instructions for mounting to valves

5.3.1 Mounting for valve-lift up to 30 mm (yoke version)

turn

Hexagon nut

Hexagon nut

Valve spindle

Valve spindle

Fig. 7

To mount the thrust actuator to a valve having a nominal lift of up to 30mm, proceed as follows:

-Screw coupling (pos. 50.27) out of torsion safety feature (pos. 50.32) of thrust actuator (not illustrated).

-Position valve cone approximately in mid lift position.

Fig. A: - Turn flat hexagon nut if not present on valve spindle.

Fig. A-B: - Slip coupling (pos. 50.27) over valve spindle.

-Screw threaded bush (pos. 50.87) matching the valve onto the valve spindle in accordance with setting dimension (Y) and lock with hexagon nut.

ATTENTION !

Setting dimension (Y) and fitting-projection (X) are measured with inserted valve spindle. This means for

-2-way valves at closed valve,

-3-way valves with mixing plug at closed way B,

-3-way valves with diverting plug at closed way A

After measuring put the valve plug back in the mid lift position!

-Setting dimension (Y) for fitting-projection (X) 60 and 83mm = 102mm.

Fig. C: - Place thrust actuator (pos. 50) on valve.

-Mount thrust actuator (pos. 50) on fitting with two T-head bolts (pos. 50.19), two washers (pos. 50.20), two spring washers (pos. 50.21), two hexagon nuts

(pos. 50.22).

Fig. D/E: - Swing out handwheel lever (pos. 50.12.1) and use it to move out the thrust actuator until the driving spindle (pos. 50.30) comes to rest on the threaded bush (pos. 50.87).

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