ARB 4410020 User Manual

Part Number: 4410020 Description: ARB “DAKAR” SIDE STEPS TO SUIT TOYOTA LAND CRUISER

60 SERIES

WARNING

♦ This product must be installed exactly as per these instructions using only the hardware

supplied.

♦ Do not use this product for any vehicle make or model, other than those specified by ARB. ♦ This product or its fixing must not be modified in any way. ♦ The installation of this product may require the use of specialized tools and/or techniques ♦ It is recommended that this product is only installed by trained personnel ♦ These instructions are correct as at the publication date. ARB Corporation Ltd. cannot be

held responsible for the impact of any changes subsequently made by the vehicle manufacturer

♦ During installation, it is the duty of the installer to check correct operation/clearances of all

components

♦ Work safely at all times ♦ Unless otherwise instructed, tighten fasteners to specified torque

www.arb.com.au

Corporate Head Office

42-44 Garden St Tel: +61 (3) 9761 6622 Kilsyth, Victoria Fax: +61 (3) 9761 6807 AUSTRALIA 3137

Last Rev Date: 25/11/2008 Page 1 of 4 Fitting instructions# 3783206

FITTING REQUIREMENTS

REQUIRED TOOLS FOR FITMENT OF PRODUCT:

Basic tool kit Non acidic silicon

HAVE AVAILABLE THESE SAFETY ITEMS WHEN FITTING PRODUCT:

Protective eyewear

Hearing protection

NOTE: ‘WARNING’ notes in the fitting procedure relate to OHS situations, where to avoid a potentially hazardous situation it is suggested that protective safety gear be worn or a safe work procedure be employed. If these notes and warnings are not heeded, injury may result.

WHERE USED PART No QTY DESCRIPTION

SIDE STEPS TO CHASSIS

RAILS

6562518L 1 Side rail assembly left hand side

6562518R 1 Side rail assembly right hand side

6151009 6 U-Bolt 140 x 85 x 16mm 6151137 12 Nut M16 hex head 4581051 12 Washer flat M16 4581052 12 Washer spring M16

ALUMINIUM STEPS TO SIDE

RAILS

3193758L 1 Step checker plate Dakar side step

3193758R 1 Step checker plate Dakar side step

6151200 16 Bolt M6 x25mm coach 4581084 16 Washer M6 flat panel 6151128 16 Nut M6 flange

MISCELLANEOUS

Last Rev Date: 25/11/2008 Page 2 of 4 Fitting instructions# 3783206

271BLK 4 Side rail rubber plug

215637 2 ARB logo sticker

FITTING PROCEDURE

1. Place three U-bolts around the passenger side chassis rail so that they roughly line up with the feet of the side steps.

NOTE: Due to the age of these vehicles and compression of the body mounts, it may be necessary to increase the clearance between the side rail chassis bracket and floor pan.

2. On the driver’s side chassis rail, undo the brake and fuel line retaining bolts and place the U-Bolts between the chassis rail and the fuel and brake lines.

CAUTION DO NOT PUT THE U-BOLTS OVER THE TOP OF THE FUEL AND BRAKE LINES AS THIS WILL CAUSE THEM TO FAIL.

3. Place the rubber plugs in the ends of the side steps.

4. With the help of another person, lift the side rails into position and fix in position using six M16 hex nuts, M16 flat and spring washers. Repeat for the other side.

NOTE: These side rails have been designed to suit vehicles with body lifts up to 50mm. Use the appropriate holes in the chassis brackets to suit the body height.

Last Rev Date: 25/11/2008 Page 3 of 4 Fitting instructions# 3783206

FITTING PROCEDURE

5. Align the side steps and tighten all the nuts, repeat for the other side.

6. Apply a bead of silicon along the top edge of the side step.

Silicon

7. Place the aluminium step plates on the side steps and fix in place using the M6 x 25mm coach bolts, M6 panel washers and M6 flange nuts.

Last Rev Date: 25/11/2008 Page 4 of 4 Fitting instructions# 3783206

ARB 4410020 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual