ARB 3938020 User Manual
02/12/04
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ARB WINCH/NONWINCH BUMPER TO SUIT NISSAN PATHFINDER
2/99 ON
PRODUCT No. 3938020
WARNING
FOR VEHICLES EQUIPPED WITH SRS AIRBAG
WHEN INSTALLED IN ACCORDANCE WITH THESE INSTRUCTIONS, THE FRONT
PROTECTION BAR DOES NOT AFFECT OPERATION OF THE SRS AIRBAG.
TAKE NOTE OF THE FOLLOWING:
• THIS PRODUCT MUST BE INSTALLED EXACTLY AS PER THESE
INSTRUCTIONS USING ONLY THE HARDWARE SUPPLIED.
• IN THE EVENT OF DAMAGE TO ANY BULL BAR COMPONENT, CONTACT
YOUR NEAREST AUTHORISED ARB STOCKIST. REPAIRS OR
MODIFICATIONS TO THE IMPACT ABSORPTION SYSTEM MUST NOT BE
ATTEMPED.
• DO NOT USE THIS PRODUCT FOR ANY VEHICLE MAKE OR MODEL,
OTHER THAN THOSE SPECIFIED BY ARB.
• DO NOT REMOVE LABELS FROM THIS BULL BAR.
• THIS PRODUCT OR ITS FIXING MUST NOT BE MODIFIED IN ANY WAY.
Note:
1 If fitting optional fog lights, fitting kit no. 9381FCK is required.
2 This winch bumper is suitable for Warn 8,000lb, 9,000lb & 9,500HS
winch only.
Tools Required
10, 12,13, 14, 18, 19mm Spanners and Sockets. Phillips head screwdriver , Sharp
Knife.
Drill and 6.5mm or ¼” Bit. Black silicone.
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FITTING KIT No. 6171387, 6171391, 6171364
USE
PART No
QTY
DESCRIPTION
BUFFER FITTMENT
6151128
17
NUT FLANGE M6
3162158 1 BUFFER LOWER
3162153
1
BUFFER LHS
3162154
1
BUFFER RHS
LIGHT SURROUNDS TO BAR
3162156 1 LIGHT SURROUND LHS
3162157 1 LIGHT SURROUND RHS
CHROME TUBE FITTMENT
6151255 2 BOLT M12 X 40mm
4581049 2 WASHER FLAT M12
4581050 2 WASHER SPRING M12
6131174
1
CHROME TUBE
MOUNT ASSY TO VEHICLE
3751859L
1
BRACKET IMPACT ABSORBER LHS
3751859R
1
BRACKET IMPACT ABSORBER RHS
4581011 2 WASHER FLAT 27x12x4mm
WING BRACE
BAR TO VEHICLE
3756195L
3756195R
1
1
BRACE WING
BRACE WING
6151256
2
BOLT M6 BUTTON HEAD S/STEEL
4581072 2 WASHER M6 x 19mm
6151017 2 BOLT M6 x 16mm HEX HEAD
6151128 4 NUT M6 FLANGE
4581072 2 WASHER 19x7x1.6mm
WINCH
4581044
4
WASHER 3/8”
CONTROL BOX FITMENT
3756220 1 CONTROL BOX BRACKET
6151017 2 BOLT M6 X 16MM
6151128 4 NUT FLANGE M6
WINCH COVER FITTMENT
6151128 2 NUT FLANGE M6
6151256
2
SCREW M6 S/STEEL BUTTON HEAD
6191001 1 WINCH COVER EXTRUSION
6521031
1
WINCH COVER
4581035
2
WASHER M6
RUBBER EXTRUSION FITMENT
6821116
14
SQUARE PLASTIC PLUG
6151176
14
SCREW SELF TAPPING 12mm 8G
6191002
2
EXTRUSION
3193649
2
MOUNT STRIPS
WINCH BUMPER TO MOUNT
ASSEMBLY
6151255 6 BOLT M12 X 40mm
4581050 6 WASHER SPRING M12
4581007 6 WASHER FLAT M12 LARGE
CB
3162152 2 PLASTIC PLUG DIA16
ROLLER FAIRLEAD FITTMENT
4581049 4 WASHER FLAT M12
NUMBER PLATE FITTMENT
6151017 2 BOLT M6 X 16mm
6151128 2 NUT FLANGE M6
6781408 1 TAPE DOUBLE SIDED
WIRING
180302
10
CABLE TIE
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ASSEMBLY SEQUENCE FOR WINCH BUMPER.
1. 1. Position the lower buffer on the winch
bumper and assemble using the M6 flange
nuts.
2. 1. Insert the side buffers through the holes and
fix using the M6 flange nuts.
3. 1. Glue the light surrounds to the bar using a
silicone based rubber adhesive. Run the
bead along the cavity on the rear side of the
part. Position the surround to align the inside
edge with the buffer and concentric to the
light.
2. Wipe off any adhesive on the front face of
the bar. Allow adhesive to cure before
continuing.
3. If fitting optional fog lights, do so at this
stage.
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ASSEMBLY SEQUENCE FOR WINCH BUMPER.
4. 1. Push the top chrome tube through the hole
in the buffer and fasten using the M12 x 40mm
bolts, washers and spring washers.
5. 1. Remove the bumper bar.
1. Remove inner guard trims, left and right.
2. Remove Tow Hooks.
3. Remove Impact Absorbers.
NOTE: Set aside all original mounting hardware
and inner guard trims.
6. 1. Mount the Impact Absorber brackets to each
side of the chassis using original fasteners.
2. Fit spacer washer 27 x 12 x 4mm to top hole
of bracket and fasten.
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