ARB 3936020 User Manual

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If you have any queries regarding the installation of this product please contact the distributor from whom it was purchased, or alternatively the ARB office in your state.

Head Office – ARB Corporation Ltd VIC: 42-44 Garden Street, Kilsyth, Victoria, 3137 Tel: [phone] Fax: [phone]

WA: [phone] NSW: [phone] ACT: [phone] SA: [phone] QLD: [phone] NT: [phone] TAS: [phone]

ARB WINCH/NON WINCH BUMPER TO SUIT FORD F250/350 PICKUPS
2000 MODELS ON.

PRODUCT No. 3936120

FITTING KIT No. 6172410

TOP TUBE & BUFFER KITS:
5100175: Top Tube Kit
5100171: Buffer Kit – With hole (required when fitting Top Tube)
5100172: Buffer Kit – With No Hole

WARNING

FOR VEHICLES EQUIPPED WITH SRS AIRBAG

WHEN INSTALLED IN ACCORDANCE WITH THESE INSTRUCTIONS, THE FRONT

PROTECTION BAR DOES NOT AFFECT OPERATION OF THE SRS AIRBAG.

TAKE NOTE OF THE FOLLOWING:

• THIS PRODUCT MUST BE INSTALLED EXACTLY AS PER THESE INSTRUCTIONS USING

ONLY THE HARDWARE SUPPLIED.

• IN THE EVENT OF DAMAGE TO ANY BULL BAR COMPONENT, CONTACT YOUR

NEAREST AUTHORISED ARB STOCKIST. REPAIRS OR MODIFICATIONS TO THE
IMPACT ABSORPTION SYSTEM MUST NOT BE ATTEMPED.

• DO NOT USE THIS PRODUCT FOR ANY VEHICLE MAKE OR MODEL, OTHER THAN

THOSE SPECIFIED BY ARB.

• DO NOT REMOVE LABELS FROM THIS BULL BAR.

• THIS PRODUCT OR ITS FIXING MUST NOT BE MODIFIED IN ANY WAY.

Note :
1 If fitting optional fog lights, fitting kit no. 9381FCK is required.
2 This winch bumper is suitable for Warn 15,000lb winch only.

Tools Required

Metric Spanner and Socket set, Phillips head screwdriver, 12.5mm &10mm drill bit
and drill.

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USE

PART No

QTY

DESCRIPTION

BUFFER FITTMENT

(5100171 REQUIRED IF FITTING

TOP TUBE)

6151128

12

NUT FLANGE M6

3162153 1 BUFFER LHS
3162154 1 BUFFER RHS

BUFFER FITTMENT

(5100172 REQUIRED IF NOT

FITTING TOP TUBE)

6151128

12

NUT FLANGE M6

3162471L 1 BUFFER LHS
3162471R 1 BUFFER RHS

TOP TUBE FITTMENT

6151255 2 BOLT M12 X 40mm

(5100175)

4581049 2 WASHER FLAT M12
4581050 2 WASHER SPRING M12
6131232

1

TOP TUBE

LOWER BUFFER FITTMENT

3162175 1 BUFFER LOWER
6151128 5 NUT FLANGE M6

MOUNT BRACKETS TO VEHICLE

3756501L

1

BRACKET BAR MOUNT LHS

3756501R

1

BRACKET BAR MOUNT RHS

3193695

4

PLATE
6151321 8 M10 FLANGED NUT
4581011

8

WASHER M12 X 4mm THICK
6151232 8 BOLT M10 X 30mm
4581048 8 WASHER M10 SPRING
6151255 6 M12 x 40 BOLTS
4581049

12

FLAT WASHER M12
4581050 6 WASHER SPRING M12
6151305 6 NUT CAGED M12

WINCH

4581044 4 WASHER M8 x 17 x 1.2

180302

4

CABLE TIE

BLB850 2 BATTERY LEAD BLACK

BLR850 1 BATTERY LEAD RED

TOW HOOK REPLACEMENT

4581049 6 M12 WASHER FLAT
4581050 6 M12 WASHER SPRING
6151255 6 BOLT M12 X 40
6151189

4

NUT M12

CONTROL BOX FITTMENT

3756499 1 CONTROL BOX BRACKET
6151021 2 BOLT M8 X 20mm
4581044

2

WASHER, FLAT M8 x 17 x 1.2

180302

4

CABLE TIE

6151132 2 NUT FLANGE M8

EG50 2 GROMMET RUBBER

NUMBER PLATE FITTMENT

6151017 2 BOLT M6 X 16mm
6151128 2 NUT FLANGE M6
6781408 1 TAPE DOUBLE SIDED

AIR DEFLECTOR FITTMENT

6151022 3 BOLT M8 x 25
4581063

3

WASHER FLAT M8 x 25.4 x 3
6151301 3 NUT M8 CAGED
6522022 1 AIR DEFLECTOR PANEL
4581046 3 WASHER M8 SPRING

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TENSION BRACKET

3756432 2 TENSION BRACKET
6151255 4 BOLT M12 X 40mm
4581050 4 WASHER SPRING M12
4581007

8

WASHER FLAT M12 LARGE

6151189

4

NUT M12

WINCH COVER FITTMENT

6151128 2 NUT FLANGE M6
6151256

2

SCREW M6 S/STEEL BUTTON HEAD

6191006

1

WINCH COVER EXTRUSION
6522023 1 WINCH COVER
6151046 2 WASHER M6

BAR TO MOUNT ASSEMBLY

6151255 4 BOLT M12 X 40mm
4581050 4 WASHER SPRING M12
4581007

4

WASHER FLAT M12 LARGE
4581048 4 WASHER SPRING M10
6151321 4 NUT M10 FLANGED
6151232 4 BOLT M10 X 30mm
4581040 4 WASHER FLAT 3/8”

LIGHT SURROUNDS TO BAR

3162456 1 LIGHT SURROUND LHS
3162457 1 LIGHT SURROUND RHS

CB

3162152 2 PLASTIC PLUG DIA16

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ASSEMBLY SEQUENCE FOR WINCH BUMPER.

1. Position the lower buffer on the winch bumper
and assemble using the M6 flange nuts. (do
not over-tighten)

2. Insert the side buffers through the holes and
fix using the M6 flange nuts. (do not
overtighten)

If fitting optional fog lights, do so now.

Refer to the instructions provided in the fog
light kit.

3. Push the top tube through the hole in the
buffer and fasten using the M12 x 40mm bolts,
washers and spring washers.

Go to step 4 if not fitting top tube