Apple MacBook Pro (15-inch 2.4-2.2GHz) 07-06 Service Manual
Service Source
MacBook Pro
(15-inch 2.4/2.2GHz)
5 June 2007
© 2007 Apple Inc. All rights reserved.
MacBook Pro (15-inch 2.4/2.2GHz)
Contents
Basics
General Information 6
Adjustments
Latch Adjustment 13
Take Apart
Foot 17
Battery 20
Memory 22
Replacement Procedure 25
Top Case 27
Keyboard 40
Replacement Procedure 47
AirPort Extreme Card 52
Bluetooth Card 55
Bluetooth Antenna 58
Infrared Board 61
Replacement Procedure 63
Hard Drive 64
Replacement Procedure 69
Optical Drive 72
Handling Slot-Load Optical Drives 75
Replacement Procedure 78
Removing a Stuck Disc from an Optical Drive 79
Backup Battery 81
ii
Left Ambient Light Sensor 85
Right ALS Dust Cover 88
Fans 90
To remove the left fan: 91
To remove the right fan: 93
Logic Board 96
Battery Cable Assembly 105
Heatsink 108
Thermal Sensors 110
Speakers 113
To remove the left speaker: 114
To remove the right speaker: 115
Left I/O Board 118
ExpressCard Cage 124
Bottom Case 125
Display Assembly 127
Replacement Procedure 131
Display Rear Housing 132
Replacement Procedure 135
Display Hooks 136
Sleep Magnet 138
LED Display Driver Board 140
Troubleshooting
General Information 143
Wire and Flex Cables 143
Microphone and Camera wires 144
Hardware Diagnostics 144
Troubleshooting Aids and Tips 145
MacBook Pro Firmware Updates 146
Software Troubleshooting Tips and Tools 147
Application compatibility 149
Universal binary 149
Rosetta 149
iii
Hardware Symptoms 150
How to Use the Symptom Charts 150
Startup 150
AirPort Extreme 156
Battery 157
Bluetooth 160
Display 161
ExpressCard/34 162
Hard Drive 163
Apple Remote 164
Infrared Board 165
Built-in iSight Camera 165
Keyboard 166
Microphone 167
Modem (External) 168
Optical Drive 169
Ports 171
MagSafe Power Adapter 172
Sound 173
Trackpad 174
Video 175
Miscellaneous Symptoms 177
Views
Exploded View 181
Screw Chart 182-184
Architecture 185
iv
Service Source
Basics
MacBook Pro (15-inch 2.4/2.2GHz)
© 2007 Apple Inc. All rights reserved.
Product View
General Information
Overview
The MacBook Pro (15-inch 2.4/2.2GHz) is the third generation in Apple’s line of Intel-based
professional notebook computers. Based on a newer and more robust Intel Core 2 Duo chip, the
architecture supports faster clock speeds and increases bus speeds to 800 MHz. Speed aside,
the new system now addresses up to a full 4 GB of DDR2 memory and sports a new on-board
graphics chip: the NVIDIA GeForce 8600M GT.
The MacBook Pro (15-inch 2.4/2.2GHz) also introduces a new LED-driven, power-ecient display
backlight (the industry’s rst 15-inch) rather than using uorescent tube backlighting, eliminating
mercury from the display. Apple recently announced this technology publicly as part a new
corporate directive toward a “Greener Apple.”
From the exterior, the MacBook Pro (15-inch 2.4/2.2GHz) is identical in appearance to the previous
MacBook Pro (Core 2 Duo).
MacBook Pro (15-inch 2.4/2.2GHz) Basics— General Information 6
Main service and feature differences from previous models:
Correct Insertion Incorrect InsertionCorrect Insertion Incorrect Insertion
MacBook Pro (15-inch
2.4/2.2GHz)
Microprocessor 2.4/2.2GHz Core 2 Duo 2.33/2.16GHz Core 2 Duo 2.16/2.0/1.83GHz Core Duo
Bus Speed 800 MHz 667 MHz 667 MHz
Max RAM 4 GB 3 GB 2 GB
Graphics Chip NVIDIA GeForce
8600M GT
Display LED Backlight CCFL Backlight CCFL Backlight
Optical Drive 8x DVD Dual Layer
Superdrive
MacBook Pro (15-inch
Core 2 Duo)
ATI x1600 ATI x1600
6x DVD Dual Layer
Superdrive
MacBook Pro (15-inch)/
(15-inch Glossy)
4x DVD Superdrive
New Parts and Procedures
Main Logic Board
The main logic board of the MacBook Pro (15-inch 2.4/2.2GHz) now has a third thermal sensor
connector near the left fan. This thermal sensor is attached to the bottom case.
Memory
The maximum supported amount of memory is now 4 GB rather than 3 GB.
LED Backlight LCD Panel
The new LED backlit LCD panel can be easily identied in a couple ways. The display driver board
is now at the bottom of the panel instead of the top. The LVDS cable no longer travels up the
back of the display. In addition, the LED power is integrated into this cable.
This technology allows for a continuous backlight from the moment power is applied. Previously,
the uorescent tube required a warm-up period to reach operating brightness. Not only does
LED technology eliminate all mercury from the display, but also LEDs weigh less and provide
more brightness for the equivalent amount of power.
It is very important that the video ex connection to the LCD panel be properly inserted, aligned
and seated in its connector on the panel. Misalignment can cause multiple video issues. During
insertion, the connector should be perfectly straight, not at an angle, and the connector should
slide into its mate in a at position, parallel to the LCD panel, not obliquely. See illustration below.
MacBook Pro (15-inch 2.4/2.2GHz) Basics— General Information 7
Keyboard
The side tabs on the upper right and left of the keyboard have been removed. The keyboard
drops right into the keyboard well rather than having to bend the corners to t in each side tab.
To compensate for the removal of the corner tabs, two screws have been added to the bottom.
ExpressCard Cage
The ExpressCard cage enclosure has been modied with multiple perforations in the metal to
cut down on weight and materials. In addition, “pocket screws” now secure the cage to the left
I/O board. These larger headed screws make contact with EMI gaskets on the bottom case for
improved noise isolation.
Temperature Concerns
The customer may perceive this system to run hotter than previous models. However, the normal
operating temperature is well within national and international safety standards. Still, customers
may be concerned about the heat generated by their machine. To prevent an unnecessary repair,
you can compare a customer’s computer to a running model, if available, at your repair site.
For more information on temperature concerns and customer perception, refer to Knowledge
Base article 30612: Apple Notebooks: Operating Temperature.
Display Takeapart
With the MacBook Pro (15-inch 2.4/2.2GHz), we are still utilizing the whole display clamshell as a
service part. However, some parts are accessible by the removal of the display rear housing.
Specically, a Service Provider can replace:
Display hooks•
Display housing•
Sleep magnet•
Camera board•
All other parts including the LVDS cable are serviced with the whole clamshell module.
MacBook Pro (15-inch 2.4/2.2GHz) Basics— General Information 8
Identifying the MacBook Pro (15-inch 2.4/2.2GHz)
Below are external views of the MacBook Pro (15-inch 2.4/2.2GHz) which has no external features
that dierentiate it from its predecessor, the MacBook Pro (Core 2 Duo).
Left side: MagSafe™ power connector; USB, microphone, headphone ports; ExpressCard34 slot
Right side: Security lock slot; USB, FireWire 400, FireWire 800, Ethernet and DVI video ports
Front: Infrared sensor window
Rear: Same wider rear venting as the previous MacBook Pro (Core 2 Duo).
Display bezel: MacBook Pro
MacBook Pro (15-inch 2.4/2.2GHz) Basics— General Information 9
Serial Number and Ethernet ID
The Serial Number and Ethernet ID are located in the battery bay.
Tools
The takeapart procedure for the MacBook Pro (15-inch 2.4/2.2GHz) requires the following tools:
Clean non-marring work surface•
ESD wrist strap and mat•
Multi-compartment screw tray (such as a plastic ice cube tray)•
#0 Phillips screwdriver (magnetized)•
#1 Phillips screwdriver (magnetized)•
Torx T6 screwdriver (magnetized)•
4 mm socket wrench•
Black stick (nylon probe 922-5065) or other non-conductive nylon or plastic at-blade tool•
Razor knife•
Needle-point metal probe•
Needlenose pliers•
Tweezers•
Kapton tape (922-1731) (0.5-inch x 12-yard roll)•
Thermal grease (922-7144)•
Gasket kit (076-1261)•
Alcohol pads•
Fine-point felt-tip permanent marker•
Apple Pro keyboard and mouse (for troubleshooting)•
MacBook Pro (15-inch 2.4/2.2GHz) Basics— General Information 10
Electrostatic Discharge (ESD)
Use a properly grounded ESD wrist strap and mat when working on the inside of the computer.
Service Manual Note
In this manual, graphics or photos are intended to help illustrate procedures or information only,
and may show dierent levels of disassembly, board colors, congurations, or computer models,
than your computer.
Kapton® Tape Note
Kapton tape is used to secure cables and connectors where necessary.
During disassembly, note any Kapton tape use and locations—reapply in the same manner. Do
not over apply or build up tape on top of old tape; space tolerances are tight and build up or
extraneous use of tape may cause pressure on other components.
Cable Routing Note
The MacBook Pro matches the same one-inch enclosure height established with the PowerBook
G4 17-inch series of systems. More so than ever, the placement of parts and wiring is critical.
During disassembly, note cable routing. Reassemble in the same manner. Verify that cables do
not route over components when they should route into lower positions or channels. Verify that
the cables are not strained or applying pressure onto other components.
Screw Measurement Note
All screw measurements given are the specied full length. Actual measured lengths may vary.
MacBook Pro (15-inch 2.4/2.2GHz) Basics— General Information 11
Service Source
Adjustments
MacBook Pro (15-inch 2.4/2.2GHz)
© 2007 Apple Inc. All rights reserved.
Latch Adjustment
Overview
If the display latches do not secure the display to the top case, or if they release before the
latch release button is pushed, an adjustment to the latch hooks can be made to correct this.
Alternately, the computer can be sent to the Apple Repair Center for service.
The display latches consists of a latch mechanism under the top case (it’s actually attached to
the bottom case frame) and two pivoting latch hooks within the display assembly. The hooks are
pulled down into the latch mechanism by a magnet as they approach the top case, and they are
secured under an overhang on the latch mechanism.
Tools
This procedure requires the following tools:
Black stick (or other non-marring nylon or plastic pointed tool)•
Magnet•
Preliminary Steps
Warning: While performing the following procedures, notice the hooks as they are drawn out
of the display housing and into the slots in the top case. If adjustments to either latch hook are
performed later, they must be adjusted only very slightly, to stay within the slot on the top case.
Before performing the latch adjustment, test the current operation of the latches:
Push the display down to about two inches from the top case. Then push the display very 1.
slowly until it just touches the top case, and immediately release.
If working properly, the latches should secure the display to the top case throughout the
following tests:
Pounding rmly on the table top, to the left and right of the computer.•
Pulling up on the sides of the display.•
Repeat the above procedures multiple times to verify proper operation of the latches.
Whether or not the latches functioned properly, use the following procedures to achieve or 2.
to verify proper latching function.
MacBook Pro (15-inch 2.4/2.2GHz) Adjustments — Display Latch 13
Procedure
Note: The latch mechanism under the top case of the computer has a small amount of right and
left play (less than 1 mm), and can shift during normal operation.
The following procedures will test the latching function with the latch mechanism at its optimum
right and left positions, and the latch hooks will be very slightly adjusted, as necessary.
Important: The latch hook metal can become brittle and break if it is bent too much, especially
if it is over-bent and bent back. Work carefully and with due restraint to avoid over-bending the
latch hooks. If a latch hook breaks, new latch hooks will need to be ordered and replaced.
Open the display and note the edges of the latch mechanism underneath the top case, 1.
shown below, just to the right and left of the latch release button. This mechanism catches
both left and right latch hooks on the display assembly.
Use a black stick to push the latch mechanism, at the location shown below, by pushing from 2.
the right to move it to left as needed (less than 1 mm), or conversely, from the corresponding
location on the left side of the latch release button to move it right (less than 1 mm).
MacBook Pro (15-inch 2.4/2.2GHz) Adjustments — Display Latch 14
Perform the testing procedures in step 1 of the Preliminary Steps, above.3.
If the latch functions properly, skip to step 6; otherwise, if either or both latch hooks require 4.
an adjustment, refer to the following steps below.
If the latch mechanism does not function properly, adjust the latch hook(s) as follows:5.
Open the display to a 90-degree angle and use a magnet to draw the latch hook out. Tightly
grasp it between your thumb and forenger as close to the display as possible, as shown.
Carefully exert a very slight controlled downward pressure on the latch hook.
Important: Do not push only with your thumb. Hold the latch hook tightly between your
thumb and forenger to support the latch hook and prevent too much bending force.
Release the latch hook, adjust the other latch hook as needed, and perform the latch tests as
before. Continue the above procedure until both latches function properly.
Again, if needed, use a black stick to push on the latch mechanism, as shown below, to move 6.
it to the left or right (about 1 mm) to re-center the mechanism over the latch release button.
Repeat the previous latch closing tests, and latch hook adjustment if needed, until the latch 7.
works properly in this position.
MacBook Pro (15-inch 2.4/2.2GHz) Adjustments — Display Latch 15
Service Source
Take Apart
MacBook Pro (15-inch 2.4/2.2GHz)
© 2007 Apple Inc. All rights reserved.
Foot
Tools
This procedure requires the following tools:
Foot kit•
Tweezers or needlenose pliers•
Soft cloth•
Preliminary Step
Before you begin, check the foot location that needs replacement and verify that the case plug is
attached. Also verify that the case plug, and the case foot in the kit, match the pictures below.
Plug Area on Bottom Case Matching Foot Action
Missing case plug Not available for replacement Replace the bottom case, or
send to Apple Repair Center.
Case plug Case foot Continue with the procedure,
matching the foot to the plug
on the bottom case.
MacBook Pro (15-inch 2.4/2.2GHz) Take Apart — Foot 17
Procedure
Warning: The glue used in this procedure can bond instantly to skin. Do not touch the glue.
In the event of contact, review the safety instructions at the end of this document. For
additional information, refer to the glue manufacturer:
Elmer’s Products, Inc.
Columbus, OH. 43215-3799
www.krazyglue.com
Place the computer upside down on a clean, lint-free cloth or other nonabrasive surface.1.
Select a foot from the kit. Verify that the case plug and case foot match (refer to the images 2.
shown in the table). Do not use a foot that does not match.
Make sure the plug area on the bottom case is clean. If any portion of the soft rubber foot 3.
remains, remove it so that only the hard plastic plug is visible.
Important: When positioning the foot, make sure the indents and bumps of the rubber foot
match up and t into the corresponding indents and bumps in the plug. This ensures a
balanced and level tting. (Note: The picture below may be a dierent foot than on the
computer, and is for illustration only.)
MacBook Pro (15-inch 2.4/2.2GHz) Take Apart — Foot 18
4. Warning: GLUE IS AN EYE AND SKIN IRRITANT. BONDS SKIN INSTANTLY. Do not touch the
glue at any time. Before opening the glue, review the safety instructions at the end of
this document.
Important: The glue tube included in the kit is sealed until rst use. Do not break the seal
until you are ready to use the glue. To break the seal, hold the tube upright and away from
you. Place the hollow nozzle cap on the tube and tighten it all the way down. The tube is
then ready to dispense the glue through the nozzle cap.
Apply one drop of glue to the plug on the bottom case. Do not spread the glue.5.
Using tweezers or needlenose pliers, carefully position the new foot so its textured surface 6.
ts into the inner ring of the plug.
Using the end of the tweezers or pliers—not your nger—lightly press and hold the foot in 7.
place for 30 seconds.
Before turning over the computer, allow the glue to set for at least 15 minutes.8.
Discard the tube of glue.9.
SAFETY INSTRUCTIONS: GLUE IS AN EYE AND SKIN IRRITANT. BONDS SKIN
INSTANTLY. Contains ethyl cyanoacrylate. Avoid contact with skin and eyes. If eye or mouth
contact occurs, hold eyelid or mouth open and rinse thoroughly but gently with water only for 15
minutes and GET MEDICAL ATTENTION. Liquid glue will sting eye temporarily. Solidied glue
may irritate eye like a grain of sand and should be treated by an eye doctor. If skin bonding occurs,
soak in acetone-based nail polish remover or warm soapy water and carefully peel or roll skin
apart (do not pull). Contact through clothing may cause skin burn. If spilled on clothing, ush with
cold water. Avoid prolonged breathing of vapors. Use with adequate ventilation. KEEP OUT OF
REACH OF CHILDREN.
MacBook Pro (15-inch 2.4/2.2GHz) Take Apart — Foot 19
Battery
Tools
This procedure requires the following tools:
Clean non-marring work surface•
Preliminary Steps
Warning: Always shut down the computer before opening it to avoid damaging its internal
components or causing injury. After you shut down the computer, the internal components
can be very hot. Let the computer cool down before continuing.
Part Location
MacBook Pro (15-inch 2.4/2.2GHz) Take Apart — Battery 20
Procedure
Warning: If the computer has been recently operating, allow it to cool down before
performing this procedure.
Shut down the computer.1.
Disconnect the power cord and any other cables connected to the computer.2.
Place the computer face down.3.
Slide both battery latches away and lift the battery out of the battery bay.4.
MacBook Pro (15-inch 2.4/2.2GHz) Take Apart — Battery 21
Memory
Tools
This procedure requires the following tools:
#0 Phillips screwdriver (magnetized)•
Clean non-marring work surface•
ESD wrist strap and mat•
Preliminary Steps
Before you begin, remove the following:
Batter• y
Part Location
MacBook Pro (15-inch 2.4/2.2GHz) Take Apart — Memory 22
Procedure
Warning: If the computer has been recently operating, allow it to cool down before
performing this procedure.
Place the computer face down.1.
Remove the three Phillips screws from the memory door. 2.
Remove the door, as shown. 3.
Notes:
• If only one memory card is installed, the factory installs it in the bottom memory slot.
• Memory must be removed from the top slot before removing from the bottom slot.
MacBook Pro (15-inch 2.4/2.2GHz) Take Apart — Memory 23
To remove memory cards, carefully spread the two locking tabs for the slot (top or bottom) 4.
away from the card on both sides and allow the card to pop up slightly.
Pull the card straight back and out of the memory slot. Handle the memory card by the 5.
edges only, taking care not to touch the gold contacts.
MacBook Pro (15-inch 2.4/2.2GHz) Take Apart — Memory 24
Replacement Procedure
Notes:
DDR memory cards do not t in this slot, only DDR2 (dierent notch location).•
If installing two cards, install the rst card into the bottom slot before the top slot. •
Align the notch in the memory card with the tooth in the slot before inserting.•
To install memory cards, insert them at a 30-degree angle. ‘1.
Note: Insert the bottom card behind the locking tabs of the top slot.
Firmly push the card straight into the slot until it is fully and securely seated along its length. 2.
Note: If the back of the card drops down before it is fully seated, raise it up enough to push
it fully into the slot.
When the card is fully seated, push the card straight down until the tabs click onto both 3.
sides of the card, locking it into place.
MacBook Pro (15-inch 2.4/2.2GHz) Take Apart — Memory 25
Verify that the card is fully seated by pushing rmly with your thumbs. 4.
Check that the cards are secured by the brackets on both sides.5.
Install the memory door.6.
Replace the battery.7.
Use Apple System Proler to verify that the memory is recognized. (Choose the menu 8.
bar Apple logo () > About This Mac, click More Info..., select the System Prole tab,
open the Memory Overview.)
MacBook Pro (15-inch 2.4/2.2GHz) Take Apart — Memory 26
Top Case
Tools
This procedure requires the following tools:
#0 Phillips screwdriver (magnetized)•
Torx T6 screwdriver (magnetized)•
Black stick (nylon probe 922-5065) or other non-conductive nylon or plastic at-blade tool•
Multi-compartment screw tray (such as a plastic ice cube tray)•
Preliminary Steps
Before you begin, remove the following:
Batter• y
Memory Doo• r
Part Location
MacBook Pro (15-inch 2.4/2.2GHz) Take Apart — Top Case 27
Procedure
Notes:
If replacing the top case, once the top case is removed, use a razor knife to carefully lift and •
transfer the Serial Number and Ethernet ID labels to the replacement top case.
This procedure removes the top case and keyboard assembly. The keyboard is removable •
only after removing the top case.
Place the computer upside down on a soft, non-marring surface.1.
2. Remove the four Phillips and two Torx T6 screws shown.
3. Rotate the computer and remove the two Phillips screws along the front of the battery bay.
MacBook Pro (15-inch 2.4/2.2GHz) Take Apart — Top Case 28
4. Remove the four Phillips screws from each side.
5. Remove the two Phillips screws from the back edge.
.
MacBook Pro (15-inch 2.4/2.2GHz) Take Apart — Top Case 29
Face the computer toward you with the display open slightly past 90-degrees. Using your 6.
ngernails or the tips of your ngers, grasp just beneath the top case in the upper right and
left corners. Lift upward a few inches, then work your hands around the top case toward the
front, slowly lifting and encouraging the clips and screw tabs to release. A snapping noise
when the clips release is normal.
Note: Take care to preserve the cosmetic integrity of the plastic beading around the edges of the
top case. If using a black stick for leverage to get the clips to release, don’t rotate the stick too
much along the edges to avoid denting the soft plastic.
MacBook Pro (15-inch 2.4/2.2GHz) Take Apart — Top Case 30
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