Apple 4100, 4500 Service manual

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Service Source
Color StyleWriter
4100 and 4500
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Service Source

Basics

Color StyleWriter 4000 Series
Basics Overview - 1

Overview

The Color StyleWriter 4000 Series printers are desktop color bubble-jet printers for personal use.
Basics Overview - 2

Color StyleWriter 4500 and 4100 Differences

The Color StyleWriter 4500 and the Color StyleWriter 4100 differ in the following ways:
• Color StyleWriter 4500 can produce photo-quality prints.
• Color StyleWriter 4500 can print on banner (z­fold) paper.
• Color StyleWriter 4500 prints slightly faster than the Color StyleWriter 4100.
Basics Overview - 3
Ink Cartridge Configurations
The Color StyleWriter 4500 and 4100 can be configured with
• Color ink cartridge
• High-performance black ink cartridge
The Color StyleWriter 4500 can also be configured with
• Color ink cartridge
• PhotoGrade ink cartridge.
In the Color StyleWriter 4500, replace the black cartridge with the PhotoGrade ink cartridge for photo-quality printing.
Basics Overview - 4

Troubleshooting LEDs

The Color StyleWriter 4500 and 4100 have two LEDs,
Resume Power
Power and Resume, that can aid in troubleshooting the printer. See the Troubleshooting chapter for more information.
Basics Overview - 5

Ink-jet Technology

Overview
Thermal ink-jet technology involves applying heat to a tiny measure of ink until it expands and forms a bubble. As the bubble continues to expand and burst, it is propelled through one of the nozzles on the ink cartridge. This process is repeated up to 8,000 times per second.
Each ink cartridge on the Color StyleWriter 4500 and 4100 has 48 nozzles. On the black ink cartridge, all 48 nozzles are used for black ink. On the color and PhotoGrade cartridges each color (cyan, magenta, and yellow) has 16 nozzles each.
Basics Overview - 6
Photo Printing Technology
The Color StyleWriter 4500 uses multiple dye-load technology to produce photorealistic print-outs. Two ink cartridges are used to produce these results: the color and the photo ink cartridges. The color cartridge contains cyan, magenta, and yellow inks. The PhotoGrade cartridge contains cyan, magenta, and yellow inks mixed with a black pigment.
The three additional colors in the PhotoGrade cartridge quadruples the number of ink color ratios that can be printed in a given area. The resulting colors produced from the PhotoGrade cartridge are more subtle shades and hues. The PhotoGrade cartridge also produces smaller ink droplets, which can be layered on top of each other to vary the intensity.
Basics Ink Cartridge Identification - 7

Ink Cartridge Identification

Color Cartridge
Black Cartridge
Caution:
printer’s ink on your hands or clothes. Although the ink is water soluble, it contains dyes that will stain.
Note:
StyleWriter 4500 includes three ink cartridges: black, color, and PhotoGrade.
The Color StyleWriter 4100 includes only the black and color cartridges.
Do not get the
The Color
Basics Ink Cartridge Identification - 8

High-Performance, Black-Only Ink Cartridge

The black ink cartridge contains black ink only.

Color Ink Cartridge

The color ink cartridge contains cyan, magenta, and yellow inks.

Color PhotoGrade Ink Cartridge

The PhotoGrade ink cartridge contains cyan, magenta, yellow inks and black pigment.
Important:
cartridge and PhotoGrade paper. For photorealistic results, the kit contents must be used together. These parts cannot be used in the Color StyleWriter 4100.
The Color StyleWriter 4500 includes the ink
Basics Ink Cartridge Identification - 9

Identifying Replacement Ink Cartridges

The ink cartridges used with the Color StyleWriter 4100 and 4500 have a
6105
generic cartridge labels. There is no Apple logo or Apple part number on the cartridge. To identify a cartridge, refer to the small numeric part number on the label. This number can be cross-referenced to the appropriate Apple Marketing number in the chart that follows.
Basics Ink Cartridge Identification - 10
Identify ink cartridges by cross referencing the chart below.
Apple Marketing Part Number
Product Description HP Cartridge
M5694G/A Color Ink Cartridge (CSW
4100 & 4500)
M5693G/A Black Ink Cartridge (CSW
4100 & 4500)
M5692G/A Color PhotoGrade Ink
Cartidge (4500 only)
Note
: Apple ink cartridges can be found at most Apple authorized dealers, as well as most office product and computer superstores. Catalog and mail order houses which specialize in Macintosh products, such as MacWarehouse, MacMall, and MacZone carry a complete selection of genuine Apple Printer Supplies. You can also call the Apple Reseller Referral number at 1-800-538-9696, which will refer you to an authorized Apple dealer in your area.
6107
6106
6104
Basics Recommended Paper - 11

Recommended Paper

Apple recommends Apple Color Ink-Jet PREMIUM PLUS Coated Paper. It is the coated paper of choice to use with the Color StyleWriter 4100 and 4500 ink-jet printer.
• Letter size p/n M4792G/ A
• A4-size p/n M4791G/A.
Basics Printing a Photograph - 12

Printing a Photograph

The Color StyleWriter 4500 has the capability to produce photo-quality printouts. Follow these procedures
1 Remove the black print cartridge and replace it with the
PhotoGrade Ink cartridge.
2 Load the PhotoGrade paper into the sheet feeder so the
whiter side faces you.
Basics Printing a Photograph - 13
3 Choose Page Setup from
the File menu.
4 In the Page Setup dialog
box, select PhotoGrade from the Paper Type pop-up menu.
5 Select the “Use Color
PhotoGrade Ink Cartridge” option.
6 Click Print.
Basics Printing a Banner - 14

Printing a Banner

Follow these steps to print on banner (z-fold) paper using the Color StyleWriter
4500.
1 Choose Page Setup from
the File menu.
2 In the Page Setup dialog
box, choose either Banner US Letter or Banner A4 from the Paper Size pop-up menu.
Basics Printing a Banner - 15
3 Slide the banner lever
to the right until it clicks into place.
4 Remove all paper from
the input tray.
5 Flip up the banner
Banner Support
support in the output tray.
6 Put the paper in the
input tray, with a torn
Banner Lever
edge at the top of the stack, facing lengthwise into the printer.
Basics Printing a Banner - 16
7 Slide the paper width and
length adjusters so they touch the edges of the stack of paper.
8 Click Print.
Note:
When printing stops, press the Resume button as many times as necessary to advance the remaining banner paper out of the printer.
Basics Special Servicing Considerations - 17

Special Servicing Considerations

Banner Calibration
After replacing the logic board or ink cartridges you must re-calibrate the Color StyleWriter 4500 banner printing. Performing this calibration requires using the Color StyleWriter 4500 Banner Calibration utility found in the Diagnostic folder on the Companion CD. Refer to Additional Procedures for more information.
Capping Assembly Replacement
If a Color StyleWriter 4100 or 4500 printer is brought in for service, and the customer has had the printer for awhile, replace the capping unit.
Capping Assembly 4100: 922-3010
Capping Assembly 4500: 922-2855
Basics - 18
Mechanical Assembly Screws
Important:
screws (for any reason) that are not called out in the Take Apart chapter for the Color StyleWriter 4000 Series. Doing so will put the printer out of alignment and will require installing a new mechanical assembly.
Do not touch/remove mechancial assembly
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Service Source
Specifications
Color StyleWriter 4000 Series
Specifications Characteristics - 1

Characteristics

Print Methods

Throughput

Serial bubble jet ink-on-demand
Best
: Up to one page per minute with the black ink cartridge Up to .3 page per minute for color
Normal
Up to three pages per minute with the black ink cartridge Up to .8 page per minute for color
Draft
Up to five pages per minute with the black ink cartridge Up to 1.7 pages per minute for color
Actual speed depends on the documents printed and the Macintosh
:
:
used.
Specifications Characteristics - 2
Note:
The Color StyleWriter 4100 prints at slightly slower rates: up to four pages per minute with the black ink cartridge, and up to 1.4 pages per minute for color.

Interfaces

• High-speed serial RS-422 port supports serial connection
• Printer can be hooked up to LocalTalk, but not as a shared printer.
Specifications Graphics - 3

Graphics

Resolution

Black:
Best: 600 x 600 dpi Normal: 600 x 300 dpi Draft: 300 x 300 dpi
Color & Black:
All Modes (plain paper): 300 x 300 dpi All Modes (other media paper): 600 x 300 dpi
Color & Photo
Best & Normal (photograde paper): 600 x 300 dpi
Note:
photo ink cartridge.
:
The Color StyleWriter 4100 cannot print using the
Specifications Print Media - 4

Print Media

Cut Sheets

Labels

Plain paper, coated (recommended for color picture output) Color PhotoGrade paper (required for photorealistic color output) LTR, LGL, Executive, A4, A5, B5 U.S. Letter (LTR): 8.5 x 11 in. (215.9 mm x 279.4 mm) U.S. Legal (LGL): 8.5 x 14 in. (215.9 mm x 355.6 mm) U.S. Executive: 7.25 x 10.5 in. (184.1 x 266.7 mm) A4: 8.3 x 11.7 in. (210 mm x 297 mm) A5: 5.8 x 8.3 in. (148.5 x 210 mm) B5: 7.2 x 10.1 in. (182 x 257 mm) Weight: 16-36 lb. Capacity: 100 sheets
Avery paper labels designed for inkjet printers Letter, A4 Capacity: 25 sheets.
Specifications Print Media - 5

Banner

Cards

Transparencies

U.S. Letter Banner: 8.5 x 11 in. (216 x 279 mm) U.S. A4 Banner: 8.5 x 14 in. (216 x 356 mm) Weight: 20 lbs. Capacity: 20 sheets
Note:
The Color StyleWriter 4100 cannot print on banner
paper.
U.S. 4 x 6: 4 x 6 in. (101.6 x 152.4 mm) U.S. 5 x 8: 5 x 8 in. (127 x 203.3 mm) A6: 4.1 x 6 in. (105 x 148.5 mm) Height: 3.9 x 5.8 in. (100 x 148 mm) Weight: 29-53 lbs. Capacity: 30 cards
Coated transparencies, most inkjet transparencies Capacity: 50 sheets
Specifications Print Media - 6

Envelopes

#10: 9.5 x 4.12 in. (241.3 x 104.4 mm) DL: 4.33 x 8.66 in. (110 x 220 mm) C6: 4.49 x 6.38 in. (114 x 162 mm) A2: 4.375 x 5.75 in. (111 x 146 mm) Weight: 20-24 lbs. Capacity: 20 envelopes
Specifications Printable Area - 7

Printable Area

Paper, Labels, & Transparencies

U.S. Letter U.S. Legal U.S. Executive A4
: 8.3 x 11.7 in. (210 mm x 297 mm) Top margin:.26 in. (6.6 mm) Bottom margin:.59 in. (14.9 mm) Left & right margins: .25 in. (6.4 mm)
A5
: 5.8 x 8.3 in. (148.5 x 210 mm) Top margin: 26 in. (6.6 mm) Bottom margin: .84 in. (21.3 mm) Left & right margins: .25 in. (6.4 mm)
B5
: 7.2 x 10.1 in. (182 x 257 mm) Top margin: 26 in. (6.6 mm) Bottom margin: .59 in. (14.9 mm) Left & right margins: .25 in. (6.4 mm)
: 8.5 x 11 in. (215.9 mm x 279.4 mm)
: 8.5 x 14 in. (215.9 mm x 355.6 mm)
: 7.25 x 10.5 in. (184.1 x 266.7 mm)
Specifications Printable Area - 8

Envelopes

Cards

#10
: 9.5 x 4.12 in. (241.3 x 104.4 mm)
DL
: 4.33 x 8.66 in. (110 x 220 mm)
C6
: 4.49 x 6.38 in. (114 x 162 mm)
A2
: 4.375 x 5.75 in. (111 x 146 mm) Top margin: .84 in. (26 mm) Bottom margin: .29 in. (6.6 mm) Left & right margins: 0.125 in. (3.2 mm)
U.S. 4 x 6 U.S. 5 x 8 A6
: 4.13 x 6 in. (105 x 148.5 mm)
Height
Top margin: 0.26 in. (6.6 mm) Bottom margin: 21.3 in. (.84 mm) Left & right margins: 0.25 in. (6.4 mm)
: 4 x 6 in. (101.6 x 152.4 mm) : 5 x 8 in. (127 x 203.3 mm)
: 3.9 x 5.8 in. (100 x 148 mm)
Specifications Ink Cartridges - 9

Ink Cartridges

Type

Ink Color

Shelf Life

Black ink cartridge with integrated ink tank and print head Three-color ink cartridge with three ink tanks (cyan, magenta,
yellow) and integrated print head
Color PhotoGrade ink cartridge with three ink tanks and integrated
print head
Black Color (Cyan, magenta, yellow) PhotoGrade (Cyan, magenta and yellow dyes, and Black pigment)
6 months (installed in printer) 18 months (in original package)
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