APC AP2200, AP2200XL, AP3000 Schematics

+12V

12v

74C14

74C14

74C14

J6

J6

J6

J6

13487 65

C21

21

0.01UF,50V,20%

J3

1

MNL-3PIN

J3

2

MNL-3PIN

J3

3

MNL-3PIN

DATE APPRVL

SHEET 1 OF 6

REV.

11

D

C

B

A

2

12

1.0UF,50V

R56

21

13.0K,1%,1/4W

R213INT

47K,5%,1/4W

R213

13.0K,1%,1/4W

20A/240VAC,COIL-24VDC

3

Q42A

2N2222

1

1

C151

21

0.1UF,50V,20%

47K,5%,1/4W

21

0.1UF,50V,20%

1N4005

12

D21

0.01UF,50V,20%

12

R58

10K,5%,1/4W

1

D54

TL431

23

R60

12

10.0K,1%,1/4W

215K,1%,1/4W

C500

21

R11INT

R12INT

12

47K,5%,1/4W

47K,5%,1/4W

R12

R11

12

13.0K,1%,1/4W

20A/240VAC,COIL-24VDC

RY4A

3

NC

4

COM

5

NO

12

AB

450-0013

R212INT

2

3

C152

12

12

3
5

Q82
IRF613

47K,5%,1/4W

R212

13.0K,1%,1/4W
RY4

NC

COM

NO

AB

450-0013

3

Q50A

2

2N2222

1

Q50

IRF613

1

12

12

4

12

2

3

C41

21

IC7

58

+

V+

6

V-

-

LM393

4

21

1M,5%,1/4W

38

2

12

12

0.001UF,100V,10%

C122
R208

12

D64

1N4005

680K,5%,1/4W

12

IC21

1
2

312-4N25

12

R8

12

680K,5%,1/4W

715-0069

7

7

R61

V-STBY

IC7

+

V+

1

V-

-

LM393

4

AC-OK

RY3A

4

COM

12

AB
450-0013

20A/240VAC,COIL-24VDC

RY3

NC

4

COM

NO

12

AB
450-0013

20A/240VAC,COIL-24VDC

1N4148

12

D9

12

D7

12

6
5
4

R237

0-OHM

R7

12

680K,5%,1/4W

J400

V-STBY

R63

21

10.0K,1%,1/4W

3

NC

5

NO

JP25

1

2

3
5

0.001UF,100V,10%

C20

R13

21

1N4005

680K,5%,1/4W

IC3

6

1

5
4

2

312-4N25

12

D4

1N4148

200-OHM,5%,1/4W

3
5

20A/240VAC,COIL-24VDC

JP26

1

2

701-0013

701-0013

12

HOTIN3

1N4005

3

Q212

R9

12

100K,5%,1/4W

R72

21

10.0K,1%,1/4W

+12V

4

10

IC8

+

V+

8

9

V-

TL064

-

11

-8V

R71

12

20.0K,1%,1/4W

SEE BOM

C50

21

22PF,50V

R70

12

13.0K,1%,1/4W
100UF/6.3V

R69

12

12

C48

RY2A

NC

4

COM

NO

12

AB

450-0013

RY2

3

NC

4

COM

5

NO

12

AB

450-0013

20A/240VAC,COIL-24VDC

D8

12

1N4148

+24V

R10

12

D5

C13

12

MPSA13

12

12

15K,5%,1/4W

15K,5%,1/4W

D3

12

LED,RED

SITE WIRING

FAULT

ZNR,11V/5%

D2

THIS DRAWING AND SPECIFICATIONS
HEREIN ARE THE PROPERTY OF
AMERICAN POWER CONVERSION
AND SHALL NOT BE REPRODUCED
OR COPIED OR USED IN WHOLE OR

22UF,16V

PART AS THE BASIS FOR THE
MANUFACTURE OR SALE OF ITEMS
WITHOUT WRITTEN PERMISSION FROM
AMERICAN POWER CONVERSION

R73

12

22.1K,1%,1/4W

21

C51

+12V

12

+

13

-

11

3.3NF,50V,5%

-8V

R76

1.00M,1%,1/4W

SEE BOM

CT2

1

3

4

2

20A/240VAC,COIL-24VDC

C99

NEUTIN3

MNL-4PIN

MNL-4PIN

R6

12

HOT-OUT

CT10V1-15

RY1

3

NC

4

COM

5

NO

12

AB
450-0013

1N4148

12

D6

MNL-4PIN

MNL-4PIN

XFR-HOT

C99INT

12

21

20uF,150VAC

4.7uF/250VAC,5%

4.7uF/250VAC,5%

J5

4

J9

4

C59

21

0.01UF,50V,20%

4

IC8

D24

V+

14

V-

TL064

1N4148

C43

21

0.01UF,50V,20%

R75

12

100K,1%,1/4W

21

4.99K,1%,1/4W

HOT-OUT HOT-OUT

Q4412

2N2222

J9

2

J5

2

C17

C17INT

21

460-0001

12

20MF,150VAC

4

3

SCH.

PCB

REV.

REV.

PCB DESIGNER

ENGINEER

JOHN,RON AND MIKE1/21/94

CHECKED

DWG FILE:

IC9

14

13 12

12

74C14

7

R74

12

10K,5%,1/4W

R77

12

+12V

10K,5%,1/4W

3

2

R133

CT1

12

1

13-OHM,5%,1/4W

SEE BOM

ECO# PAGE(ZONE)

DATE

JML

1/21/94

DATE

DATE

12

R95

Q4512

2N2222

1

2

3

4

+12V+12V

11 10

1

2

3

3

T2

430-0003

120V

REVISION STATUS

DESCRIPTION

PRODUCT

APCC PART NO.

DATE:

PHAS-REF
(Sh. 2)

D

IN-RECT

(Sh. 2,3)

C

AC-OK

(Sh. 4)

J9

1

MNL-4PIN

J5

MNL-4PIN

J5

3

MNL-4PIN

MNL-4PIN

MNL-4PIN

J4

B

MNL-4PIN

2

J4

MNL-4PIN

J4

MNL-4PIN

J4

J400

715-0069

A

XFR-TAP1

J9

3

HOT-IN HOTIN2

1

MV7

12

150V(US)

300V(INT)

12

150V(US)

300V(INT)

LIN-XFER
(Sh. 2)

+12V

R251

21

BOOST

TRIM

(Sh. 2)

C14

NEUT-IN

LIN-XFER1

12

47K,5%,1/4W

75.0K,1%,1/4W

MV1

12

3

4

4

(Sh. 2)

XFR-T2A

1

XFR-TAP2

0.55mH,22A

,,

2367

L1

MV3

1

12

C14INT

2

1MF,250VDC

1UF,250VAC,VDE

MV4

12

0.55mH,22A

,,

1458

NEUTIN2

L1

R97

1

1N4148

12

D61
R210

12

47K,5%,1/4W

C150

12

R94

12

47K,5%,1/4W

120V

430-0029

4

3

2

1

T1

0.55mH,22A

,,

2367

L2

12

J7

C15

4.7NF,250VAC

150V(US-ONLY)

,

870-3808

12

MOV-GND

12

C16

0.55mH,22A

4.7NF,250VAC

150V(US-ONLY)

,,

1458

L2

2

Q3

IRF613

3

2

Q83

1

IRF613

3

2

0.1UF,50V,20%

D19

1N4148

5

6

7

D18

8

1N4148

F5

30A/32V

30A/32V

HOTIN3

12

C18

MV5

12

150V(US-ONLY)

12

C19

MV6

12

150V(US-ONLY)

+12V

R93

21

47K,5%,1/4W

3

Q43
2N2222

1

+12V

R250

21

75.0K,1%,1/4W

D20

12

1N4148

604K,1%,1/4W

12

12

F4

12

30A/120VAC,24V-COIL

450-7001

4.7NF,250VAC
NO

5

NC

3

RY5

12
,

4.7NF,250VAC

701-0013

701-0013

JP28

C153

21

0.1UF,50V,20%

1N4148

12

D62

R209

12

47K,5%,1/4W

R107

12

47K,5%,1/4W

COM

12
,

JP27

1

AB

3

12

R55

12

4

Q4912

2N2222

C40

2

3

12

33UF/35V

12

C42

R57

21

261K,1%,1/4W

2

Q42

IRF613

+12V

R108

12

+24V

(Sh.4,6)

AC-OUT2
(Sh. 1)

12

C12

R96

8

7

6

5

98

56

34

PWR-OUT
(Sh. 2)

1

2

3

4

MV2

12

4.7NF,250VAC

D25

1N4148

12

12

D26

1N4148

IC9

14

74C14

7

2N7000

Q38

12

47K,5%,1/4W

DESCRIPTION

American Power Conversion

MAIN CIRCUIT BD

AP2200/2200XL/3000

640-0734J

9/30/98

IC9

14

7

IC9

14

7

IC9

14

7

MNL-4PIN

MNL-4PIN

MNL-4PIN

MNL-4PIN

150V(US)

300V(INT)

SHUTDWN
(Sh. 2)

AC-OUT1

(Sh. 2,3)

OUT-RECT

(Sh. 2)

AC-OUT2
(Sh. 1)

I-CAP

(Sh. 3)
RY-WELD

(Sh. 2)

123487 65

(Sh. 3)

(Sh. 3)
(Sh. 1)
(Sh. 4)
(Sh. 4)

(Sh. 1)

FAN

-FAN

(Sh. 6)
(Sh. 6)
(Sh. 6)
(Sh. 1)

(Sh. 3)

(Sh. 3)

+24V

2

-FAN

3

+24V

2

3

(Sh. 3)

SHEET 2 OF 6

13487 65

1

HEADER,3PIN

715-0007

2

HEADER,3PIN

715-0007

3

HEADER,3PIN

715-0007

1

HEADER,3PIN

715-0007

J11

HEADER,3PIN

715-0007

J11

HEADER,3PIN

715-0007

1

HEADER,3PIN

715-0007

J12

HEADER,3PIN

715-0007

J12

+24V

HEADER,3PIN

715-0007

J10

J10

J10

J11

J12

REV.

11

D

C

B

A

365-78005

+12V

1

3

12

464K,1%,1/4W

604K,1%,1/4W

R83

1.33M,1%,1/4W

49.9K,1%,1/4W

+12V

(Sh. 4)

R64

R78

21

10K,5%,1/4W

12

R90

21

237K,1%,1/4W

R135

21

J400

715-0069

J400

715-0069

CONV_ON

D

(Sh. 4)

IN-RECT
(Sh. 1)

XISTOR-I

(Sh. 3)

OUT-RECT

(Sh. 1)

OFF-SENS

C

(Sh. 4)

R400

CH-ERR

(Sh. 3)

DATA-IN
(Sh. 4)

PWR-OUT
(Sh. 1)

ALL-EN

B

(Sh. 1)

(Sh. 1)

HF-OFF

(Sh. 4)

PHAS-REF
(Sh. 1)

AC-OUT1
(Sh. 1)

A

LM78005

123

21

C38

0.1UF,50V,5%,POLY

12

R65

12

R79

237K,1%,1/4W

R159

21

C57

21

0.1UF,50V,5%,POLY

R84

21

10.0K,1%,1/4W

12

D31

1N4148

12

C91

R136

10.0K,1%,1/4W

IC5

12

C39

R99

21

402K,1%,1/4W

12

C44

0.22UF,50V,5%

348-KOHM,1%,1/4W

12

C52

0.22UF,50V,5%

R160

21

10K,5%,1/4W

+12V

4

3

IC8

+

V+

1

2

V-

TL064

-

11

-8V

3

Q41

2

2N2222

1

1

2N2222

Q54

2

3

12

2

0.1UF,50V,5%,POLY

R134

12

7.15K,1%,1/4W

+5V

0.1UF,50V,5%,POLY

R101

21

10.0K,1%,1/4W

R400

21

464K,1%,1/4W

+5V

12

D30

R85

12

4.99K,1%,1/4W

1

2N2222

Q55

3

21

30.1K,1%,1/4W

12

C64

0.1UF,50V,5%,POLY

49.9K,1%,1/4W

R88

1N4148

R87

7.50K,1%,1/4W

R86

21

200K,1%,1/4W

+5V

R137

1

12

464K,1%,1/4W

Q56

2

2N2907

3

12

C63

R100

RTH1

12

21

21

C58

0.1UF,50V,5%,POLY

1.0UF,50V

+5V

T

160-0001

10K,NTC,5%

12

12

C60

R89

21

4.99K,1%,1/4W

DATA-IN

R102

12

20-OHM,5%,1/4W

2
3
4
5
6
7
8

9

0.01UF,50V,5%

12

C94

0.1UF,50V,20%

HF-OFF

+5VREF

12

19 20

V+ VREF VCC

IC101

CH0
CH1
CH2
CH3
CH4
CH5
CH6
CH7

COM

AGND DGND

ADC0838

360-0838

+5V

VCC

123

CSSKDI

IC13

VSS

+5V

SARS

357-1024

8

DO

5

21

100K,1%,1/4W

12

12

0.22UF,50V,5%

SE

CLK

DO
DI
CS

4

R111

R110

100K

C67

13
15

16

14
17
18

1011

CLK

Q5112

2N2222

+5V-SIG

21

C65

1.0UF,50V

CLK

DATA

12

D550

TRIMTRIM

BOOSTBOOST

R109

12

100K,1%,1/4W

C157

12

0.1UF,50V,20%

58

+

V+

6

V-

-

4

R120

21

2M,5%,1/4W

3

C74

12

0.01UF,50V,5%

12

D34

1N4148

IC11

LM393

1N4148

7

R5

12

1K,5%,1/4W

12

C9

540-0010

21

0.001UF,100V,10%

XT1

12

10.370MHZ

C73

22PF,50V

21

+12V+12V

R114

10.0K,1%,1/4W
+5V

R121

21

10.0K,1%,1/4W

R115

12

47K,5%,1/4W

D1

LED,GRN

12

3

Q1

2

2N7000

1

SW1

R476

12

30
29

21
22
23
24
25
26
27
28

10
11
12
13
14
15
16
17

18

19

12

C72

22PF,50V

12

20.0K,1%,1/4W

1

Q53

2

2N2907

3

C75

12

C61

0.01UF,50V,5%

R475

12

INV-EN

LIN-XFER

LO-BATT

SD-OUT

SHUTDWN

+5V

40

+5V

IC12

ALE
PSEN

P2.0
P2.1
P2.2
P2.3
P2.4
P2.5
P2.6
P2.7

P3.0
P3.1
P3.2
P3.3
P3.4
P3.5
P3.6
P3.7

XTAL1
XTAL2

356-0001

87C52

R113

12

+5V

1

12

0.22UF,50V,5%

C77

Q52

2

2N2907

3

+12V

IC9

14

12

74C14

7

R91

12

22.6K,1%,1/4W

31

EA

39

P0.0

38

P0.1

37

PO.2

36

P0.3

35

P0.4

34

P0.5

33

P0.6

32

P0.7

1

P1.0

2

P1.1

3

P1.2

4

P1.3

5

P1.4

6

P1.5

7

P1.6

8

P1.7

RESET

9

+5V

R157

12

10K,5%,1/4W

12

1.0UF,50V

+12V

C62

12

0.01UF,50V,20%

12

20K,5%,1/4W

R104

12

0.01UF,50V,20%

12

D29

R92

2

C68

21

1.0UF,50V
C155

21

1.0UF,50V

R477

21

R478

200K,1%,1/4W

12

RMT_FAN

LED-STRB LED-STRB

BEEP

R158

+5VREF

12

10K,5%,1/4W

+5VREF

R117

12

6.49K,1%,1/4W

12

C76

R81

THIS DRAWING AND SPECIFICATIONS
HEREIN ARE THE PROPERTY OF
AMERICAN POWER CONVERSION
AND SHALL NOT BE REPRODUCED
OR COPIED OR USED IN WHOLE OR
PART AS THE BASIS FOR THE
MANUFACTURE OR SALE OF ITEMS
WITHOUT WRITTEN PERMISSION FROM
AMERICAN POWER CONVERSION

2

BZ1

BEEPER

390-0004

12

1N4148

3

1

12

2

Q46

2N2222

BAT-DIS

+5V

R105

1N4148

12

21

47K,5%,1/4W

R103

12

10K,5%,1/4W

12

IC15

B8

11

B7

10

B6

9

B5

8

B4

7

B3

6

B2

5

B1

1

VLC

16

COMP

14

VREF+

15

VREF-

360-0008

DAC0801

0.01UF,50V,5%
C78

+5V

R80

21

R82

13.0K,1%,1/4W

13.0K,1%,1/4W

100K,1%,1/4W

C56

0.1UF,50V,5%,POLY

D475

+12V

3

Q40

2N2222

1

12

1

22uF/16V

Q39

2N2907

3

V+

IOUT

IOUT

V-

12

12

.047UF/63V

21

2

C54

12

1N4148

D28

1N4148

12

C66

12

0.01UF,50V,20%

1

21

2K,5%,1/4W

13

R116

4

470-OHM,5%,1/4W

2

-8V

3

+12V

4

5

+

V+

6

V-

-

11

12

C55

DESCRIPTION

PRODUCT

APCC PART NO.

DATE

(Sh. 3,4)

-8V

D27

C53

22UF,16V

12

INV-EN

INV-EN

LIN-XFER

LO-BATT
SD-OUT
SHUTDWN

1-OHM,5%,1/4W

21

C119

33UF/35V

2

Q66
IRFZ20

3

R161

12

IC8

-8V

TL064

7

12

1N4148

+5V

0.01UF,50V,20%

R205

12

D33

DSP-DATA

DSP-CLK

RY-WELD

HI-CHG

+12V

12

American Power Conversion

MAIN CIRCUIT BD

AP2200/2200XL/3000

9/30/98

640-0734J

LO-CHG

C79

-FAN

SINE-REF

123487 65