A. O. Smith CR-140-AP User Manual

Solar Commercial Pump Stations
A. O. Smith integrated commercial solar pump stations maximize performance, savings, and serviceability. All-in-one factory assembled heat transfer station simplifies system design and sizing; saves space and reduces installation costs. Five pump stations available with single wall or double wall heat exchangers capable of transferring 160,000 to 800,000 Btu/hr of heat energy captured from the sun. Pump stations can be combined to supply an unlimited number of collectors.
Designed for commercial and industrial applications including hospitals and healthcare facilities, government and military buildings, hotels and resorts, universities, schools and industrial process water.
FEATURES
I Factory assembled fully integrated pump stations – consistent intuitive design.
I Redundant solar and water loop circulation pumps - self-lubricating pumps with
isolation flanges - allows continued pump station operation while servicing individual pumps.
I Stainless steel (316L) flat plate heat exchangers - single wall or double wall.
I Fully programmable electronic solar control with LCD display that monitors and
records system data with graphical view for temperature, energy and other operational data.
I Solar control continually monitors system operation and provides alerts for system
errors such as shorted or open temperature sensors, pump failure or loss of flow.
I SD memory card slot on solar control - saves and transfers configuration settings
from one pump station to another - provides permanent storage for energy data.
I Web module for online monitoring via Internet or local intranets.
I Standard energy metering via onboard solar control with factory installed surface mount
temperature sensors - energy data logging, tracks performance and savings.
I Optional MID certified energy meter (part number 9008131005) with well mounted
temperature sensors - certified validation of solar contribution required for Renewable Energy Credits (RECs), Power Purchase Agreements (PPAs) and other incentives.
I Pulse type electronic flow meter.
I Surface mount temperature sensors in solar and water loop – monitored by solar control
to start/stop circulation pumps and for standard energy metering.
I Temperature sensor wells (4) are provided at solar and water loop connections to heat
exchangers - for optional energy meter or field supplied temperature sensors.
I Fluid balancing valves for precise flow control.
I Full port isolation ball valves at solar and water loop connections.
I Air stripper with automatic air vent - purges air from solar loop.
I Brass body wye strainer in water loop protects pump station components from debris.
I Solar and water loop pressure relief valves.
I Removable access panels on all four sides – allows ease of servicing.
OPTIONAL MID CERTIFIED
ENERGY METER
PN 9008131005
These pump stations are
eligible for a 30% federal tax
credit when installed as part of
a complete commercial solar
thermal hot water system.
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AOSQE16000
Solar Commercial Pump Stations
D
H
J
I
C
A
B
GE
F
+
><
-
T1
kBTU
kBTU/h
P1
P2
T2
T1 F T2 F
P1 % P2 %
TOP TOP
FRONT RIGHT SIDE
From
Collectors
From
Storage Tank
To
Storage Tank
To
Collectors
160, 320, 480 KBTU/HR PUMP STATIONS
PART
NUMBER
9008121005 SingleWall
9008122005 DoubleWall
9008123005 SingleWall
9008124005 DoubleWall
9008125005 SingleWall
9008126005 DoubleWall
All dimensions are in inches Maximum system working pressures; solar loop 75 psi, water loop 150 psi. Maximum heat exchanger pressure ratings; single wall 450 psi, double wall 232 psi. Solar loop and water loop connections are female NPT.
HEAT
EXCHANGER
SW / DW
A B C D E F G H I J
57 52 3/4 52 3/4 6 3/4 16 1/2 42 15 3/4 7 3/4 12 6 1 1/2 650 4
62 52 3/4 52 3/4 6 16 3/4 42 15 1/2 6 3/4 11 1/2 5 3/4 2 675 6.5
63 1/4 52 3/4 52 3/4 6 1/2 16 1/2 42 16 7 1/4 11 1/4 5 3/4 2 1/2 800 9.5
SOLAR/WATER
LOOP IN/OUT
CONNECTIONS
DRY
WEIGHT
(lbs.)
CAPACITY
(GALLONS)
Power requirements: 120 VAC, single phase, 15 amp breaker.
HEAT
EXCHANGER
SW / DW
PART
NUMBER
9008121005 Single Wall 9008122005 Double Wall 9008123005 Single Wall 9008124005 Double Wall 9008125005 Single Wall 9008126005 Double Wall
MAX COLLECTOR
APERTURE AREA
(FT2)
741 32 26 20 160,000
1,481 64 50 40 320,000
2,222 96 76 60 480,000
MAX NUMBER
CR-110-AP
COLLECTORS
(3.5' X 7')
MAX NUMBER
CR-130-AP
COLLECTORS
(4' X 8')
MAX NUMBER
CR-140-AP
COLLECTORS
(4' X 10')
ENERGY
RATING BTU/HR
A. O. Smith Corporation reserves the right to make product changes or improvements without prior notice.
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www.hotwater.com AOSQE16000
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