A.O. Smith CR-110-AP, CR-130-AP, CR-140-AP Technical Documents

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Solar Thermal Flat Plate Collectors
SOLAR THERMAL FLAT PLATE COLLECTORS
A. O. Smith is proudly partnered with Chromagen™Solar Water Solutions to provide solar thermal collectors. Backed by over 40 years of manufacturing and design expertise Chromagen thermal collectors are assembled using high quality materials and advanced techniques which results in a highly efficient, durable product. These top-of-the-line collectors reduce monthly utility costs and carbon emissions by harnessing the sun's energy to heat water. These collectors are energy efficient and versatile providing high performance even in extreme environments. Count on A. O. Smith for innovative products that provide hot water solutions for residential renewable-energy applications.
solar
FEATURES
SRCC certified OG-100
Collectors available individually or in bulk
Solid durable construction provides years of trouble-free service
Glazing - single pane 1/8 inch (3.2mm) low-iron patterned and tempered
glass provides excellent strength, anti-glare surface with 91% solar transmittance
Type 6063 T5 black anodized extruded aluminum collector casing
Interlocking collector casing construction - does not require fasteners that loosen over
time allowing moisture infiltration
Rugged nylon glass fiber moldings on all four corners protect collectors and adjacent
property from damage during transport and installation
Absorber plate – 1050 aluminum sheet with spectrally selective black coating provides
more than 90% solar absorption and less than 40% IR emission for high performance even in cooler climates
Parallel tube configuration ensures optimal flow and low pressure drop. Collectors may
be installed in portrait or landscape orientation.
Type M copper tube brazed construction - 5/8 inch risers and 1-1/8 inch manifolds
Riser Tubes laser welded to absorber plate to ensure high efficiency and long life
Three layers of insulation retain heat, prevent out-gassing and provide a cumulative
thermal resistance value of R-8
– Glass wool (0.8 inch)
– Integrated aluminum foil barrier
– Injected rigid polyurethane foam (0.9 inch).
Durable black Polypropylene backsheet that resists punctures and damage during
installation - resists corrosion for the life of the system.
10 year limited warranty. For complete information, consult written warranty or contact
A. O. Smith.
Revised January 2013
Eligible for a 30% federal
tax credit when installed
as part of a complete
Cirrex®solar
water heating system.
For more information
visit www.hotwater.com
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AOSQE50005
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CONSTRUCTION
Solar Thermal Flat Plate Collectors
1. Low-iron patterned and tempered glazing.
2. Aluminum absorber plate with selective black coating.
3. Protective nylon corner moldings.
4. One inch female copper sweat inlet/outlet connections.
5. Glass wool insulation layer.
EFFICIENCY
COLLECTOR EFFICIENCY
80%
70%
60%
50%
η
40%
30%
20%
10%
6. Black anodized extruded aluminum casing ­interlocking construction.
7. Integrated aluminum foil insulation barrier .
8. Injected rigid polyurethane foam.
9. Black Polypropylene backsheet.
10. Type M copper risers and manifolds – parallel tube configuration.
0%
0 0.02 0.04 0.06 0.08 0.1 0.12 0.14 0.16
X= (Tm+Ta)/G
m
=Water Temp: (T
T
a
= Ambient Temperature
T G = Instantaneous Solar Radiation (850 w/m
Revised January 2013 Page 2 of 4
out+Tin
)/2
X
2
)
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PERFORMANCE
SRCC COLLECTOR THERMAL PERFORMANCE RATING
Solar Thermal Flat Plate Collectors
Model CR-110-AP
Thousands of BTU Per Panel Per Day
CATEGORY
(Ti-Ta)
A (-9°F) 33.6 25.3 17.2
B (9°F) 30.2 21.9 13.8
C (36°F) 25.1 17.0 9.0
D (90°F) 15.5 8.1 1.7
E (144°F) 6.9 1.3 0.0
A-Pool Heating (Warm Climate) B-Pool Heating (Cool Climate) C-Water Heating (Warm Climate) D-Water Heating (Cool Climate) E-Air Conditioning
*COLLECTOR AREA OPERATIONAL CHARACTERISTICS
Square
Feet
CLEAR
DAY
Square Meters
MILDLY
CLOUDY
Solar
Transmittance
CLOUDY
DAY
Maximum
Operating Pressure
Model CR-130-AP
Thousands of BTU Per Panel Per Day
CATEGORY
(Ti-Ta)
A (-9°F) 42.6 32.1 21.8
B (9°F) 38.3 27.8 17.5
C (36°F) 31.9 21.6 11.4
D (90°F) 19.8 10.3 2.2
E (144°F) 8.9 1.7 0.0
CLEAR
DAY
MILDLY
CLOUDY
Minimum Flow Rate
(gpm)
CLOUDY
DAY
Maximum Flow Rate
(gpm)
Model CR-140-AP
Thousands of BTU Per Panel Per Day
CATEGORY
(Ti-Ta)
A (-9°F) 53.6 40.4 27.4
B (9°F) 48.2 35.0 22.0
C (36°F) 40.1 27.2 14.4
D (90°F) 24.9 13.1 2.9
E (144°F) 11.2 2.1 0.0
CLEAR
Design
Flow Rate
(gpm)
DAY
CLOUDY
Pressure Drop at
Design Flow Rate
MILDLY
(psi)
25.5 2.37 91% 145 psig 0.3 1.0 0.7 0.03 32 2.96 91% 145 psig 0.4 1.3 0.8 0.04 40 3.71 91% 145 psig 0.5 1.6 1.0 0.05
*Collector aperture area
DIMENSIONS
CLOUDY
DAY
DIMENSIONS-FEET (INCHES) CHARACTERISTICS
MODEL
NUMBER
A B C
Riser Tubes
Diameter O.D.
Inches (mm)
Manifold Tubes
Diameter
O. D. Inches (mm)
Fluid Capacity
Gallons
(liters)
Weight
Empty
lbs (kg)
CR-110-AP 7’ (86.06”) 3.5’ (42.16”) 6.9’ (82.28”) 5/8” (15.9) 1-1/8” (28.6) 0.9 (3.4) 84 (38.1)
CR-130-AP 8’ (96.93”) 4’ (46.85”) 7.8’ (93.19”) 5/8” (15.9) 1-1/8” (28.6) 1.4 (5.3) 108 (49.0)
CR-140-AP 10’ (121.5”) 4’ (46.85”) 9.8’ (117.4”) 5/8” (15.9) 1-1/8” (28.6) 1.7 (6.4) 132 (59.9)
A
1.52”
C
3.77”
B
1” COPPER SWEAT FEMALE
Revised January 2013 Page 3 of 4
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ORDER INFORMATION
Solar Thermal Flat Plate Collectors
Solar Collectors (Bulk)
Model Number Part Number
CR-110-AP 9910007000 11 3.5’ x 7’ 1003
CR-130-AP 7 4’x 8’ 864
CR-140-AP 7 4’x 10’ 1087
9910008000
9910009000
Collectors
Per Pallet
Collector Size (ft)
Approximate
Shipping Weight (lbs)
Solar Collectors (Individual)
Model Number Part Number
9910010000 (1-Collector)
CR-110-AP
CR-130-AP
CR-140-AP
Collectors ordered in bulk or individually do not include required mounting hardware. Solar Collector Fastener Kits (one per collector - part number 9910052000) are required to mount collectors to Unistrut, fat metal, or angel iron racking systems. These kits are available individually or in bulk. Contact your local sales representative for more information.
9910011000 (2-Collector) 284
9910056000 (3-Collector) 369
9910012000 (1-Collector)
9910013000 (2-Collector) 340
9910014000 (1-Collector)
9910015000 (2-Collector) 425
Collectors
Per Pallet
1-3
1-2
1-2
1 Collector Pkg 2 Collector Pkg 3 Collector Pkg
Approximate Shipping Weight (lbs)
200
220
275
SUGGESTED SPECIFICATION
The solar thermal collectors shall be model number _____________________ as manufactured by Chromagen™ Solar Water Solutions. The solar thermal collectors shall be glazed, flat plate type, parallel tube design. The collectors shall be tested by the Solar Rating and Certification Corporation (SRCC) and be SRCC certified OG-100. The collectors shall be tested in accordance with SRCC Standard 100 and their thermal performance rated according to SRCC Document RM1.
The dimensions of the collector shall be ________ inches in length, ________ inches in width and 3.77 inches (95.8mm) in depth. The collector casing shall be an anodized aluminum extrusion (alloy 6063 T5), minimum thickness of 0.05 inches (1.2mm). The collector casing shall be of an interlocking construction design. There shall be no screws or fasteners penetrating the collector casing used to join casing sections together. The collector casings shall have integral mounting channels along the entire length of all four sides that accept mounting clips with the same channeling configuration for ease of installation and removal without penetration of the collector casing. Two solid and two vented plugs shall be installed in the sides of the collector casing that can be easily moved from one opening to another to facilitate portrait or landscape installation while preventing moisture infiltration and allowing moisture exfiltration in either orientation. The collector casing shall be fitted with four protective nylon moldings, one on each corner, to prevent damage to the collectors or adjacent property during transport and installation.
The collector glazing shall be low-iron patterned and tempered glass with a minimum thickness of 1/8 inch (3.2mm) and a minimum solar transmittance of 91%. The glazing shall be thermally isolated from the casing by a continuous EPDM gasket with MS polymer sealant applied to minimize moisture infiltration. There shall be no screws or fasteners penetrating the collector casing used to hold the glazing in place.
The collector insulation shall consist of one layer of injected rigid polyurethane foam with a minimum thickness of 0.9 inches (23mm). There shall be a second layer of glass wool insulation with a minimum thickness of 0.8 inch (20mm). There shall be an integrated aluminum foil barrier between the glass wool and foam insulation layers to retain heat and prevent out-gassing. The collector backsheet shall be black Polypropylene material. The cumulative total thermal resistance of the collector insulation shall be a minimum of R-8.
The absorber plate shall be 1050 aluminum sheet with a minimum thickness of 0.016 inches (0.4mm). The absorber plate shall be coated with a spectrally selective black coating that achieves a minimum solar absorption of 90% and a maximum IR emission of 40%. The risers shall be a minimum of 5/8 inch (15.9mm) O.D. Type M copper. The manifolds shall be a minimum of 1-1/8 inch (28.6mm) O.D. Type M copper. The risers shall be brazed to the manifolds using a copper phosphorus braze alloy conforming to American Welding Society (AWS) classification L-CuP6. The internal riser and manifold tube construction shall be designed to withstand a maximum working pressure of 145 psig. The risers shall be laser welded to the absorber plate to maximize heat transfer and permanence of the bond. EPDM grommets shall isolate the manifold tubes from the collector’s aluminum casing.
For Technical Information and Automated Fax Service, call 800-527-1953. A. O. Smith Corporation reserves the right to make product changes or improvements without prior notice.
Revised January 2013 Page 4 of 4
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