Loading...UNCRATING/INSTALLATION INSTRUCTIONS
RELIANCEâ 400/500 LABORATORY GLASSWARE WASHER
RELIANCEâ 400 LABORATORY GLASSWARE WASHER -
INTERNATIONAL
RELIANCE® 450 GLASSWARE WASHER
RELIANCE® 450 GLASSWARE WASHER - INTERNATIONAL
(11/30/01) |
P-122996-649 |
Rev. 7 |
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LIMITATIONS OF LIABILITY AND INDEMNITY
IN NO CASE, WHETHER AS A RESULT OF A BREACH OF CONTRACT, BREACH OF WARRANTY, OR TORT (INCLUDING STERIS’S OR CUSTOMER’S WILLFUL ACTS, NEGLIGENCE, OR STRICT LIABILITY) SHALL STERIS OR CUSTOMER BE LIABLE TO THE OTHER FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGES INCURRED BY THE OTHER, INCLUDING, BUT NOT LIMITED TO, LOSS OF REVENUE, PROFITS, OR GOODWILL. HOWEVER, NOTHING CONTAINED IN THIS MANUAL IS INTENDED TO RELIEVE EITHER STERIS OR CUSTOMER FROM CLAIMS, LIABILITY, DAMAGES, OR EXPENSES RESULTING FROM BODILY INJURY, INCLUDING DEATH, OR FROM PROPERTY DAMAGE INCURRED DUE TO THE WILLFUL ACTS, NEGLIGENCE, OR STRICT LIABILITY OF THAT PARTY.
STERIS AGREES TO DEFEND, INDEMNIFY, AND HOLD CUSTOMER HARMLESS FROM ANY AND ALL CLAIMS, LIABILITY, DAMAGES, OR EXPENSES DUE TO PERSONAL INJURIES, INCLUDING DEATH, TO EMPLOYEES OF STERIS AND CUSTOMER AND TO THIRD PARTIES AND FOR PROPERTY DAMAGE TO THE EXTENT CAUSED BY THE WILLFUL ACTS, NEGLIGENCE, OR STRICT LIABILITY OF STERIS . CUSTOMER AGREES TO DEFEND, INDEMNIFY, AND HOLD STERIS HARMLESS FROM ANY AND ALL CLAIMS, LIABILITY, DAMAGES, OR EXPENSES DUE TO PERSONAL INJURIES, INCLUDING DEATH, TO EMPLOYEES OF CUSTOMER AND STERIS AND TO THIRD PARTIES AND FOR PROPERTY DAMAGE TO THE EXTENT CAUSED BY THE WILLFUL ACTS, NEGLIGENCE, OR STRICT LIABILITY OF CUSTOMER.
WARNING - COPYING PROHIBITED
This manual is protected by Federal Copyright Law, which provides for damages of up to $20,000, as well as criminal fines and imprisonment, for unauthorized copying.
A WORD FROM STERIS CORPORATION
Follow each step of the uncrating/installation instructions in the order presented. Open the carton carefully to avoid damage to the equipment inside. If you find any indication of damage to the equipment (no matter how slight), show it to your supervisor.
To properly install this unit, you will need the Equipment Drawings (previously furnished), showing all utility service and space requirements. If drawings cannot be located, replacement copies may be obtained by writing, faxing or telephoning STERIS, giving the serial and model numbers of your equipment.
Once installed, equipment operation should be tested by a qualified service technician prior to your usage of the equipment.
If STERIS supervision is desired, for installing and starting up this equipment, contact your local STERIS representative.
The Reliance® 400 Laboratory Glassware Washer, Reliance® 450
Indications for Use Glassware Washer, Reliance® 500 Laboratory Glassware Washer Reliance® 400 Laboratory Glassware Washer - International, and Reliance® 450 Glassware Washer - International are indicated for the thorough cleaning of laboratory glassware, plastic and metal goods used in research, production support and quality control laboratories.
IMPORTANT: A listing of Safety Warnings and Cautions to be Advisory observed when uncrating, installing and operating this washer can
be found on Page 1-1 of these instructions. Do not begin uncrating/ installing this equipment until you have become familiar with this information.
IMPORTANT: Be sure to check local occupational health and safety regulations, as well as electric and plumbing codes, for any special requirements that may pertain to the installation of this unit.
Any alteration of the equipment not authorized by STERIS Engineering Service which could affect its operation will void the warranty, could adversely affect washing efficacy, could violate national, state and local regulations, and could jeopardize your insurance coverage.
STERIS supervision is recommended for installing and starting up this equipment. Contact the STERIS Regional Office nearest you for availability information on this service.
© 2001, STERIS Corporation. All rights reserved. |
Printed in Canada |
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Introduction |
Uncrating/Installation Instructions |
P-122996-649 |
A thorough preventive maintenance program is essential to safe
Service Information and proper operation of this equipment. You are encouraged to contact your STERIS representative concerning extended service
maintenance agreements to give your washer planned maintenance, assuring equipment performance according to factory specifications.
A global network of skilled service specialists can provide periodic inspections and adjustments to assure low-cost peak performance. STERIS representatives can provide information regarding Annual Maintenance Agreements.
STERIS carries a complete line of accessories for use in this equipment. Your STERIS representative will gladly review these with you.
Sales and Service Information: Technical Assistance:
STERIS Corporation |
STERIS Engineering Services |
5960, Heisley Road |
2424 West, 23rd Street |
Mentor, Ohio 44060 |
Erie, PA 16506 |
Tel.: 440 354 2600 |
Tel.: 814 452 3100 |
Fax: 440 639 8199 |
Fax: 814 870 8400 |
Manufacturing Plant: |
Authorized EU Representative |
STERIS Canada Corporation |
STERIS Limited |
415, rue des Alleghanys |
STERIS House |
Beauport (Québec) |
Jays Close |
Canada G1C 4N4 |
Viables |
Tel.: 418 664 1549 |
Basingstoke |
Fax: 418 664 0188 |
Hampshire RG22 4AX |
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Tel: 44 1256 84 0400 |
|
Fax: 44 1256 86 6502 |
STERIS OFFICES WORLDWIDE: |
|
Benelux |
32 2 523 2488 |
Canada |
800 661 3937 |
France |
33 1 4488 2688 |
Germany |
49 2233 69990 |
Hong Kong |
852 2 563 3623 |
Italy |
39 02 66 805310 |
Japan |
81 78 321 2271 |
Latin America |
305 442 8202 |
Nordic |
358 9 25 851 |
Singapore |
65 841 7677 |
Spain |
34 91 658 5920 |
Sweden |
46 152 228 30 |
United Kingdom |
44 1256 84 0400 |
Web Site: www.steris.com |
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P-122996-649 |
Uncrating/Installation Instructions |
Introduction |
IMPORTANT: The designation Reliance 400 Laboratory Certification Glassware Washer - International and Reliance 450 Glassware Washer - International identify the washer models which are CEmarked. Information pertaining specifically to the Reliance 400 - International and to Reliance 450 - International is clearly identified
throughout the manual.
The Reliance® 400/500 Laboratory Glassware Washers, and Reliance® 450 Glassware Washer meet the applicable requirements of the following standards:
Underwriters Laboratories (UL):
Standard 544 as certified by ETL Testing Laboratories, Inc.
Canadian Standards Association (CSA):
Standard C22.2 No. 151-M1986.
The Reliance® 500 Laboratory Glassware Washer is Not CE marked.
The Reliance® 400 Laboratory Glassware Washer - International, and Reliance® 450 Glassware Washer - International meet the applicable requirements of the following standards:
Conformity to applicable directives:
Machinery Directive (98/37/EC), Electromagnetic Compatibility Directive (89/336/EEC) and amendments (91/263/EEC, 92/31/EEC and 93/68/EEC); Low Voltage Directive (73/23/EEC) and amendment (93/68/EEC).
Standards applied to demonstrate conformity to the directives:
EN-292-1 (1991), EN292-2 (1991), EN-61010-1 (1993), EN-294 (1992), EN-349 (1993), ISO-3746 (1979), EN-457 (1992), EN-418 (1992), EN-55011 (1991), EN-55014 (1991), EN-55022 (1994), CISPR22 (1993), CISPR11 (1990), IEC-801-2 (1991), IEC-801-3 (1984), IEC-801-4 (1988), EN-50082-1 (1992).
iii
Table of Contents |
Uncrating/Installation Instructions |
P-122996-649 |
TABLE OF CONTENTS
SECTION |
TITLE |
PAGE |
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1 |
LISTING OF WARNINGS, CAUTIONS |
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AND SYMBOLS ............................................................. |
1-1 |
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Warnings and Cautions ................................................... |
1-1 |
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Symbols .......................................................................... |
1-2 |
2 |
UNCRATING INSTRUCTIONS ...................................... |
2-1 |
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Open Crate ..................................................................... |
2-1 |
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Move Equipment and Remove Skid ................................ |
2-6 |
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Prepare Unit for Installation ............................................. |
2-7 |
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Manual Door Preparation .............................................. |
2-11 |
3 |
INSTALLATION INSTRUCTIONS ................................. |
3-1 |
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Technical Specifications ................................................. |
3-1 |
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Installation Requirements ................................................ |
3-2 |
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Connect Utilities .............................................................. |
3-3 |
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Cleanup ........................................................................... |
3-6 |
4 |
INSTALLATION CHECKLIST ....................................... |
4-1 |
5 |
OPERATIONAL TEST ................................................... |
5-1 |
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Test Procedure ................................................................ |
5-1 |
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Gravity Drain ................................................................... |
5-5 |
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P-122996-649 |
Uncrating/Installation Instructions |
Table of Contents |
LISTING OF WARNINGS, CAUTIONS AND |
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1 |
SYMBOLS |
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The following is a listing of the safety precautions which must be observed when uncrating, and installing equipment. WARNING indicates the potential for danger to personnel and CAUTION indicates the potential for damage to equipment. These precautions are repeated, where applicable, throughout the instructions.
WARNING - PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD:
When moving the unit, use a forklift. Do not use door(s) or door handle(s) for lifting.
When removing manual door counterweight support(s), leave chamber door(s) closed to prevent counterweight(s) from dropping.
WARNING - LACERATION/EYE INJURY HAZARD:
When removing bands, wear gloves and eye protection, and always use a tool specifically designed to cut the bands. The bands used to secure this carton can cause personal injury when cut and tension is released.
WARNING - LACERATION HAZARD:
When removing bolts, wear gloves to protect your hands.
WARNING - PERSONAL INJURY HAZARD:
The chamber door is heavy. Lifting it manually may require two people.
WARNING - BURN HAZARD:
When checking the automatic stop feature, wear gloves and face protection and open chamber door slowly. Hot water/steam may be sprayed through door opening if door is opened during a cycle.
Except for emergency, do not open door when cycle is in progress. In an emergency, first stop cycle by pressing the STOP touch pad and wait for water flow to stop. Wear protective gloves and face shield whenever reaching into chamber.
WARNING - FALL HAZARD:
To prevent falls, keep floors dry. Promptly clean up any spills or drippage.
WARNING - ELECTRICAL SHOCK HAZARD:
Fasteners and star washers are used to ensure protective bonding continuity. Always reinstall any star washer which may have been removed during installation or servicing.
(See next page for additional Warnings and Cautions)
1-1
Listing of Warnings, Cautions and Symbols |
Uncrating/Installation Instructions |
P-122996-649 |
CAUTION - POSSIBLE EQUIPMENT DAMAGE:
After utilities are connected to equipment, slowly remove the protective adhesive paper from the exterior cabinet panels to reduce the level of static discharge.
When removing adhesives from stainless steel, use a small amount of non-flammable cleaning solvent. Rub in a back-and-forth motion (in same direction as surface grain). Solvent rubbed in a circular motion or applied with a wire brush or steel wool on door and chamber assemblies can be harmful to stainless steel. Do not use solvents on painted surfaces.
Once three-phase power is connected, check pump for correct rotation (indicated by arrow on pump motor). Incorrect pump rotation may result in pump damage and improper cleaning action.
Before operating unit, always position each manifold or accessory header over a manifold connector. If manifolds or accessory headers are not positioned correctly, damage may result and unit will be unable to effectively wash loads.
Symbols
Symbol |
Definition |
Transfer of Heat, Hot Surface
Protective Earth (Ground)
Warning! Risk of Electrical Shock
Electrostatic Sensitive Device
Tip'N Tell Indicator
Attention. Refer to Manual for Further
Instructions
Maximum Shipping and Storing
Temperature
1-2
P-122996-649 |
Uncrating/Installation Instructions |
Listing of Warnings, Cautions and Symbols |
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Maximum Humidity Level |
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This Way Up |
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Do Not Stack |
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Fragile |
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Keep Dry |
A |
Amperage Rating of the Unit |
V |
Voltage Rating of the Unit |
~Alternating Current
kW |
Power Rating of the Unit |
Hz |
Frequency of the Unit |
fPhase of the Unit
1-3
Listing of Warnings, Cautions and Symbols |
Uncrating/Installation Instructions |
P-122996-649 |
UNCRATING INSTRUCTIONS |
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2 |
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Open Crate
WARNING - PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD: When moving the unit, use a forklift. Do not use door(s) or door handle(s) for lifting.
WARNING - LACERATION / EYE INJURY HAZARD: When removing bands, wear gloves and eye protection, and always use a tool specifically designed to cut the bands. The bands used to secure this carton can cause personal injury when cut and tension is released.
NOTE: Unit weighs approximately 1000 lbs (454 kg) for Models 400 and 450; 1500 lbs (680 kg) for Model 500. Use a forklift to move the unit.
NOTE: Uncrate on level floor as close to installation site as possible.
NOTE: Operator Manual is enclosed in an envelope taped on the side of the unit. Make sure appropriate person receives Operator Manual.
Reliance 400/500 Laboratory Glassware Washer, Reliance 450
Glassware Washer:
1.Position unit to open crate from top and side. Provide a clear work area on all sides.
2.Carefully cut and remove bands from crate (see Figure 2-1). Discard bands before continuing.
3.Lift off cardboard top.
4.Remove nails attaching cardboard to skid.
5.Pull cardboard carton away from unit. Discard carton.
6.Carefully remove barrier wall flanges (accessory for Model 400, Model 450 and Model 500) and set aside (see Equipment Drawing for Installation Instructions).
7.Remove and discard polystyrene wrap from unit.
NOTE: Do not remove protective adhesive paper from the exterior cabinet panels until after utilities are connected.
Reliance 400 Laboratory Glassware Washer - International, Reliance 450 Glassware Washer - International:
1.Check Tip Indicator, located on upper left side of crate (see Figure 2-2). Tip Indicator contains a blue compound at the bottom of the indicator. If unit has been tipped, residue from the blue compound will be found higher up in the indicator.
If unit has been tipped, contact your STERIS representative to determine if a service technician is required to inspect the equipment and determine if unit was damaged.
2.Position unit to open wooden crate from top and side. Provide a clear work area on all sides.
3.Carefully cut and remove bands from crate. Discard bands before continuing.
4.Remove and discard polyethylene wrap from crate.
NOTE: Operator Manual is enclosed in an envelope taped on the side of the unit. Make sure appropriate person receives Operator Manual.
5. Using a nail puller, remove and discard top wooden panel.
2-1
Uncrating Instructions |
Uncrating/Installation Instructions |
P-122996-649 |
WARNING - PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD: When moving the unit, use a forklift. Do not use door(s) or door handle(s) for lifting.
WARNING - LACERATION / EYE INJURY HAZARD: When removing bands, wear gloves and eye protection, and always use a tool specifically designed to cut the bands. The bands used to secure this carton can cause personal injury when cut and tension is released.
6.Using a nail puller, remove and discard side wooden panels.
7.Using a nail puller, remove and discard wooden crate frame.
8.Carefully remove barrier wall flanges (accessory) and set aside.
9.Remove and discard shrink wrap and polystyrene wrap from unit.
NOTE: Do not remove protective adhesive paper from the exterior cabinet panels until after utilities are connected.
All units:
10.Open lower service access door and check tip indicator, located inside lower service compartment (see Figures 2-3 and 2-4). Tip 'n' Tell indicator contains a blue compound at the bottom of the indicator. If unit has been tipped, residue from the blue compound will be found higher up in the indicator.
If unit has been tipped, contact your STERIS representative to determine if a service technician is required to inspect the equipment and determine if unit was damaged.
11.Close doors to the lower service access and chemical storage compartments.
NOTE: Do not open chamber door(s) until procedures in "Prepare Equipment for Installation", later in this section, are performed.
Top
Bands
Carton |
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Ref.: 920002718 |
Nails |
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Figure 2-1. Crate |
Figure 2-2. Crate (International units) |
2-2 |
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P-122996-649 |
Uncrating/Installation Instructions |
Uncrating Instructions |
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