American Standard R522, R522S Installation Manual

INSTALLATION
INSTRUCTIONS
R522
CENTRAL THERMOSTAT WITH BUILT-IN DIVERTER
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ROUGHING-IN DIMENSIONS
CONNECTIONS ARE: 1/2" NPT
MODEL NUMBER:
R522 Rough Valve Body only
1/2" NPT inlets/outlets. With built-in 2-way diverter
DO NOT REMOVE
PLUG FOR
R522 MODEL
R523
Certied to comply with ANSI A112.18.
MODEL NUMBER:
R523 Rough Valve Body only
1/2" NPT inlets/outlets. With built-in 3-way diverter
P
O
T
ASSE 1016
73 mm (2-7/8)
1/2" NPT
OUTLETS
100 mm
(3-15/16)
1/2" NPT PLUG
(DO NOT REMOVE)
150 mm
(5-7/8)
1/2" NPT
INLET
Product names listed herein are trademarks of AS America, Inc. © AS America, Inc. 2015
1/2" NPT OUTLET (R523 ONLY)
DO NOT REMOVE PLUG FOR R522 MODEL
1/2" NPT
OUTLETS
1/2" NPT INLETS
- 1 -
235 mm
(9-1/4")
25 mm
196 mm
(7-3/4")
(1")
FINISHED
WALL
48 mm to 68 mm
(2" to 2-5/8")
M965394 REV. 1.4 (7/15)
PLASTER
GUARD
100 mm
(3-15/16)
1
ROUGHING-IN THE VALVE
WARNING
DO NOT SOLDER DIRECTLY TO THE VALVE BODY; THIS WILL DAMAGE
THE TEMPERATURE CONTROL ELEMENT AND CHECK STOP VALVES.
n Prepare water supplies per ROUGHING-IN DIMENSIONS. Make sure the nished
wall is between the minimum and maximum rough dimension.
n Install VALVE at indicated height and depth. Make sure the “TOP” marking
on the PLASTER GUARD is up.
n Connect the hot and cold water supplies. Assemble all connecting pipes.
Flush lines to remove any dirt. Connections are 1/2" NPT.
n Assemble the connection pipes to the MIXED OUTLETS
of the VALVE. (Tub port is fitted with a plug at the factory and is NOT intended for use on this valve).
n For R522 Models: The top port is fitted with a plug at the
factory. Warning: Do not remove plug for R522 Model. The valve will not function properly if top port is used.
n If the CHECK STOPS (4,5) were removed during
installation, ensure the hot and cold CHECK STOPS (4,5) are not reversed. The hot CHECK STOP (4) has a red top and the cold CHECK
HOT
STOP (5) has a blue top.
n CHECK STOPS (4,5) are supplied in the open
position. Closing using 5/32" (4 mm) hex wrench to pressure test and to check for leaks.
n To ush lines, remove the CHECK STOPS (4,5)
and run water. If desired, the TEMPERATURE CONTROL UNIT can be removed. Reinstall CHECK STOPS (4,5) and CONTROL UNIT (6), if it was removed.
n Reassemble PLASTER GUARD (2) and FINISH WALL.
n Beware of Freezing. No water should remain in the MIXING VALVE if freezing is a possibility.
Remove the CHECK STOPS (4,5) to completely drain the MIXER UNIT (1).
MIXED
1
3
TUB PORT
(DO NOT
REMOVE PLUG)
CHECK STOP
(HOT RED)
MIXED
MIXED
6
4
WOOD
BRACE
COLD
2
MIXED
HOT
MIXED
MIXED
R523 Valve Body shown.
5
CHECK STOP (COLD BLUE)
O
T
TOP
COLD
P
2
TEMPERATURE ADJUSTMENT
n Unscrew PLASTER GUARD SCREWS and remove PLASTER GUARD. n Check that arrow marking B points vertically upwards. If not, push
the BLACK CLAMP on the SECURING RING to the right, pull off KNOB MOUNT and reinstall KNOB MOUNT with arrow “B” pointing upwards.
TEMPERATURE
LIMIT STOP
n The maximum mixed water temperature is set at 109 F at the factory.
This setting can be changed if desired.
n Remove the TEMPERATURE LIMIT STOP (H shaped Black Plastic part).
Reinstall it at the desired notch as indicated in the diagram to limit the maximum mixed water temperature to 104 F or 112 F.
n For 100 F adjustment, turn the water supply on. Turn KNOB MOUNT until the
spout temperature is 100 F. Check that arrow marking A on the KNOB MOUNT still points upward after adjusting the thermostat to 100 F. If not, pull out the RED LOCKING DEVICE. Remove KNOB MOUNT by pulling it towards you while standing directly in front of the valve.
n Reinstall the KNOB MOUNT so that the arrow marking A points upwards. n Reinstall RED LOCKING DEVICE.
3
TRANSPOSED SUPPLY PIPING OR BACK TO BACK INSTALLATION
Should the hot and cold water supply pipes have been transposed making adjustment impossible, proceed as follows:
Shut off water supply Remove handle and rimRemove check stops and re-install them transposed
n Important note: RED CHECK STOP is now on the right of the mixer body
and the BLUE CHECK STOP is now on the left.
n Turn the water supply back on and perform the temperature adjustment in step 2.
- 2 -
104
109
112
SECURING
RING
RED LOCKING
DEVICE
(RED TO BLUE)
ARROW
"B"
CHECK STOP
BLACK CLAMP
ARROW
"A"
KNOB
MOUNT
CHECK STOP
(BLUE TO RED)
M965394 REV. 1.4 (7/15)
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