Alcatel ASM Graph, ASM Graph D, ASM D, ASM 142 User Manual

ASM 142
/
142
D
ASM
HELIUM LEAK DETECTOR
/
GRAPH
D
/
GRAPH D+
User’s
Manual
Gb 02834
-
Edition
04
-
Feb
08
Alcatel Vacuum Technology, Lucent
Group, has been supplying helium and hydrogen leak detection plasma sensors, vacuum measurement for severa
as
part of the Alcatel-
vacuum pumps,
systems
,
l years. Thanks company multiple & Alcatel Vacuum Adixen, i
to its
complete range of products, the
has
become an essential player in
a
pplications : inst
D
eve
lopement, industry
rumentation, Research
and semic
Technology has
ts new brand name, in recognition o
onductors
launched
.
f
the company’s international standing in vacuum
sit
ion.
po
ISO
With both
Frenc
the in the high
h company
service
est
9001 and 14001 certifications,
is
an acknowlegded expert
and support, and
quality and
Adixen products have
environmental standards.
With 45 presence, a whole host and agents The first step was P
roducts years Fre In Europe, AVTF-France hea Alcatel Technology Benelux (Netherlands), Alcatel Vacuum Systems (Italy and more recently Adixen Sensistor
2007)
etw
n In Asia, Vacuum Technology (Japan), with Al Vacuum Technology Singapore, Alcatel Vacuum Technolog Sha This
epresensatives based
r Thus, produ specialists in
years
of
experience, AVT
through its
of
experienced subsidiaries, dist
international network that includes
today
has a w
.
the founding of Alcatel Vacuum
(Hingham- MA)
ago,
mont
(CA)
reinforced
and
Tempe (AZ)
in the United States, t
today by 2 others
.
US subsidiaries
dquarters and its subs
Hochvakuumtechnik (Germany),
Alcatel Vacuum
UK (Scotland), Alcatel Vacuum Technolog
AB
in Sweden (in
form the foundation for the European partner
ork.
our
presence starte
d in 1993 with Alcatel
and has been strengthene
catel
Vacuum Technology Korea (in 1995),
Technology Taiwan (in 2001),
nghai
(China) (in
organization
2004).
is
rounded off by more than 40
in a variety
whatever the circumstances, the
cts
can
always
rely on quick support of our
of continents
Alcatel Vacuum
users
Vacuum Technology.
orldwid
ributor
hirty
in
idiaries
Alcatel
.
of Adixen
e
s
,
y
)
d
y
A very wide range of helium leak
GB 00204 -
Edition
05 -
September
06
detectors
Dear customer,
You have just bought an Adixen leak detector. We would like to thank you and we are proud to count you among our customers. This
product is a result of the experience acquired over 35 years by Alcatel Vacuum
Technology France in vacuum and leak detection technology.
The applications of helium leak testing are extremely diversified ranging from high-tech
installation maintenance to high­speed testing of industrial products.
Each product of the Adixen detector range is designed to meet the specific needs of each application:
portability,
high sensitivity,
pumping capacity,
pumping type,
automation and integration in an industrial process.
1/2
A very wide range of helium leak
GB 00204 -
Edition
05 -
September
06
detectors
This
product
complies
with the
requirements
of
European
Directives, listed in the Declaration of Conformity contained in G100 of this manual. (E.C. The in German,
These Directives
Marking).
Declaration of Conformity and
Spanish,
are
Italian,
amended
by
Directive
Safety Instructions
Portuguese, Dutch
93/68/E.E.C
are available
and Danish
languages at the end of this manual.
Copyright/Intellectual property: The use
property rights in force in any jurisdiction. All rights any part without prior written authorization from Alcatel Vacuum T
echnology
of Adixen
reserved,
France.
products
are
subject
including copying this
to copyright and intellectual
document
in whole or
Specifications by from Alcatel
2/2
and information are
Vacuum Technology
subject
France.
to
change
without notice
M
anual reference
: 107817
ASM GRAPH D+: L0114
v3.1 r
.02
General
contents
ASM
142 -
ASM
142 D
D
ASM GRAPH
D+
User’s
Manual
GB 00205 -
Edition
07 - March 09
e
dition
:
07 - March 2009 Software version: ASM
142/ASM GRAPH
L
0088
v3.1 r
ASM
142 D/ASM GRAPH D/
Alcatel Vacuum Technology France - User’s
:
.02
Preliminary
remarks
Chapter
Chapter B
Chapter C
ASM GRAPH - ASM GRAPH
Throughout
“Summary of screen User’s
A
Manual ASM
Manual.
A 100 - Introduction A 200 A 201 A 202 A 300 A 400 A 401 A 500 A 600 A 700 A 800 A 801 A 900 A 901
B
100 - Safety instructions
B
110 - Unpacking - Storage - T
B
200 - Neutral gas purge and inlet vent connection
B
201 - Neutral gas purge installation (accessory)
B
210 - Connecting the
B
211 - Connecting the
B
300 - Controlling the
B
310 - Controlling the
B
320 - Connecting the
B
400 - Before
C
100 - Factory
C
110 - Operating principle of the control panel
C
120 - Setting
C
130 - Access
C
140 - Summary
C
200 - Starting up / Switching off the leak detector
C
210 - How to
C
211 - Operation of the leak detector
C
300 - Calibration of the leak detector
C
301 - Basic
C
302 - Advanced internal calibration of the leak detector
C
303 - External
C
304 - Correction factor
C
305 - Calibrated leak
C
306 - Adaptor for calibrated leak in sniffing mode
C
400 - Remote
C
410 - Headphone and loudspeaker
C
430 - 3
C
440 - Control panel with graphic interface
C
450 - Long
this
User’s
Please
-
ASM 142 - Detector
-
ASM 142 D - Detector
-
ASM 142 Graph D+ - Detector
-
Analyzer cell operating principle
-
Testing
methods
-
About Helium and Hydrogen
-
Operator interface: control panel
-
Options
-
Accessories
-
ASM 142 - T
-
ASM 142 D - ASM Graph D+ - T
-
Dimensions
-
Dimensions
starting up the leak detector
and
to level
internal calibration of the leak detector
masses
distance sniffer probe and Helium spray gun
142/142
D - ASM
Manual, you could find this type of message
C
140”: it
read it for further information.
to the ASM 142 series
operating principle
operating principle
operating principle
echnical
ASM Graph D+
configuration of the leak
maintenance
of screens
use
the leak detector: 2 methods
calibration of the leak detector
control
option
characteristics
echnical
ransportation
detector
detector detector detector
detector
to the installation
to the installation: ASM graph D+ with the I/O interface with a
PC computer
directly to a printer or another device
detector
part
presentation
4
-
Password
values
programming
GRAPH/GRAPH D/GRAPH
refers
to a specific chapter of the
INTRODUCTION
characteristics
through the
parameters
of the control panel
D+
RS
232 interface
INSTALLA
OPERA
TION
TION
1/3
M
anual reference
: 107817
ASM GRAPH D+: L0114
v3.1 r
.02
General
contents
ASM
142 -
ASM
142 D
D
ASM GRAPH
D+
User’s
Manual
GB 00205 -
Edition
07 - March 09
e
dition
:
07 - March 2009 Software version: ASM
142/ASM GRAPH
L
0088
v3.1 r
ASM
142 D/ASM GRAPH D/
2/3
:
.02
Chapter
Chapter E
Chapitre F
ASM GRAPH - ASM GRAPH
C
500 - Inlet vent
C
510 - Bargraph zoom
C
520 - Audio alarm/Digital voice
C
530 - Cycle end
C
540 - Zero function
C
550 - Memo function
C
560 - Helium pollution prevention
C
570 - Date - Time - Language - Unit
C
580 - Fault / information indicator and display
D
D 100 - T D 200 D 300 D 300/D 400 D 400
able of
preventive maintenance
-
Maintenance message
-
General
-
Symptoms
troubleshooting
-
General
description
E
100 - Maintenance operations introduction
E
110 - ASM 142 / ASM 142
E
111 - ASM 142 D - ASM Graph D+ - Access
E
120 - Sending the leak detection for reparation to a
E
400 - Basic maintenance
E
530 - Valves
E
560 - Replacement
E
600 - Remote
E
610 - Long
E
710 - Primary
E
730 - Starting of the
E
740 - Greasing
E
750 - Primary
F
000 - Spare
F
001 - AVTF Customer Service
F
100 - T
F
200 - Monitoring and display
F
300 - Power and electrical supply
F
400 - Automatic control
F
500 - Measurement
F
600 - ASM 142 - Pumping
F
600 - ASM 142 D - Pumping
F
700 - Valves
F
800 - ASM 142 - Pipes - Connections - Seals
F
800 - ASM 142 D - Pipes - Connections - Seals
F
900 - Cover
F
1000 - Options - Accessories
F
1100 - Pictures
Alcatel Vacuum Technology France - User’s
installation and maintenance
of the internal calibrated leak
control
distance sniffer probe and Helium spray gun
pump
maintenance (AMD1) molecular
molecular
pump maintenance
parts instructions
ools
of components
guide
troubleshooting
S -
Access
of the analyzer cell
and
turbomolecular
and
turbomolecular
of use
Offer
system
and
electronic
Manual ASM
MAINTENANCE - TROUBLESHOOTING
intervals
guide/Symptoms description
MAINTENANCE
to internal components
to the internal components
service
center
pumps
pumps
SHEETS
COMPONENTS
circuits
142/142
D - ASM
GRAPH/GRAPH D/GRAPH
D+
M
anual reference
: 107817
ASM GRAPH D+: L0114
v3.1 r
.02
General
contents
ASM
142 -
ASM
142 D
D
ASM GRAPH
D+
User’s
Manual
GB 00205 -
Edition
07 - March 09
e
dition
:
07 - March 2009 Software version: ASM
142/ASM GRAPH
L
0088
v3.1 r
ASM
142 D/ASM GRAPH D/
Alcatel Vacuum Technology France - User’s
:
.02
Chapter
ASM GRAPH - ASM GRAPH
G APPENDIX
G 100 - Declaration of G 200
-
ASM 142 - Wiring
G 201
-
ASM 142 D - Wiring
G 300
-
Analog
G 400
-
Long
distance sniffer probe
G 500
-
Helium spray gun
G 600
-
Safety
G 800
- Tools
Indicates
confor
mity
output
questionnaire
diagrams
user manual
diagrams
user
manual
a potentially hazardous situation which, if not avoided,
could result in property damage.
CAUTION
CAUTION
Indicates could result immoderate or minor injury. It may also be against unsafe practices.
Indicates could result in death or
a potentially hazardous situation which, if not avoided,
used
to alert
a potentially hazardous situation which, if not avoided,
severe
injury.
Indicated an imminently hazardous situation that, if not avoided,
W
ARNING
Manual ASM
will result in death or
142/142
D - ASM
GRAPH/GRAPH D/GRAPH
severe
injury
(extreme
D+
situations).
3/3
Introduction
A
ASM
GRAPH
- ASM
GRAPH
D
GB 00206 -
Edition
03 -
June
08
Preliminary
remarks
ASM 142 - ASM 142 D
ASM
GRAPH
D+
Detailed contents
Throughout
“Summary of screen User’s
this
Manual.
User’s
Please
Manual, you could find this type of message
read it for further information.
C
140”: it
User’s
refers
to a specific chapter of the
Manual
A 100
-
A 200 ASM 142 -
A 201 ASM 142 D -
A 202 ASM 142 Graph D+ -
A
300
A
400
A 401 About Helium and hydrogen
A 500 Operator interface : control panel
A new generation of Adixen helium leak detector
-
Vacuum
-
Stand-by
-
Roughing
-
Gross leak
-
Normal
-
Sniffing
-
Vacuum
-
Stand-by
-
Roughing
-
Gross leak
-
Normal
-
Sniffing
-
Vacuum
-
Stand-by
-
Roughing
-
Gross leak
-
Normal
-
Sniffing
-
Description
-
Design and manufacture
-
Overview
-
Helium
-
Spray method (inboard testing)
-
Sniffer method (outboard testing)
-
Bombing method
-
Helium
-
Helium and leak detection: which purity?
-
Hydrogen
circuit
mode
mode
test
mode
test
mode
test
mode
circuit
mode
mode
test
mode
test
mode
test
mode
circuit
mode
mode
test
mode
test
mode
test
mode
concentration
and signal displayed
Introduction
Detector
Detector
Detector
Analyzer cell
to the ASM 142 series
operating principle
operating principle
operating principle
operating
principle
T
esting methods
1/2
Introduction
A
ASM
GRAPH
- ASM
GRAPH
D
GB 00206 -
Edition
03 -
June
08
ASM 142 - ASM 142 D
ASM
GRAPH
Detailed
D+
contents
User’s
Manual
A 600 Options
-
Which options for which model?
-
Metal
seals
-
Inlet port
-
Units
-
Languages
-
3 masses
-
Automatic
-
Roughing system
-
Interface
-
Remote
- Test
-
Stainless steel
-
Control panel with graphic interface
-
Control panel racks
-
Sniffing
-
Cables
test
chambers
board
control cable length
of gas
line
cover
lengths
(UCT)
A 700
-
Which
-
-
-
-
- Transport
-
-
-
-
-
-
-
-
-
- Test
-
-
-
-
-
-
-
-
-
accessories
Remote
control Long Distance 10 m/30 feet
Headphone
cart Foot pedal for cycle Calibrated Helium leaks
Calibration Spray probe
Inlet adaptor Printer Inlet filters Short
distance sniffer probe (to be
Bombing chamber
chambers Neutral gas vent line kit 4 swiveling Covered sniffer probe and Bottle
handle for cart
Built-in
mini-printer
2005 IS
Pressure measurement
Ventilation
Bottle
Pump
Kit
handle for cart
for which model?
Sniffer probe LDS
extension
connector
command
accessory
wheels
kit (Ø125 mm)
kit
(1.5 m/5 feet)
connected
remote
control kit
to the inlet part of a leak detector)
Accessories
A 800 ASM 142 - Technical characteristics
2/2
A 801 ASM 142 D - ASM Graph D+ - Technical characteristics
A 900
A 901
Dimensions
Dimensions
- ASM Graph D+
A
100
x
GB 00207
-
Edition 04
- June
08
A new generation
Adixen helium
Model photographed: ASM
142
of
leak
detector
Introduction to the ASM 142 series
The
ASM
142/142 D/142
ASM
Graph D+ are
performance standards
These detectors utilizing the make them
high
performances, such a roughing capacity of 7 CFM (60 l/mn) with a usable helium sensitivity sec range.
high
a dry roughing capacity of 0.9 CFM helium sensitivity atm.cc/sec
a
in the 10 auto-zero
with two for the operation of the unit, the parameters).
operator in his daily (auto-calibration, helium ...).
very rugged
field-proven components, makes environment.
reinforce product (remote control, probe).
totally dry leak detector. specific to sniffing
applications.
graphic interface.
in the
performances, such
(1.5 m3/h) with a usable
range.
usable helium sensitivity
-7
atm.cc/sec
function).
comprehensive
distinct
other
for
evolved features
signal direct readout,
it ideal for any industrial
various accessories
the
We your
are the
latest electronics technologies
a truly
-11
10
in the 10
range (with
control panel
areas (one
entering
to assist
operation
auto-zero,
design, based on
versatility
suggest
detector
complete
universal helium
universal
as,
atm.cc/
as,
-11
the
test
the
which
to
of the
sniffer
test mode
that you read this manual before you start to use
satisfaction.
S/ASM Graph/ASM Graph
leak
detectors
for
multi-purpose
end-result
of an
unit.
innovative engineering
and
unit:
ASM
142
x
x
x
x
x
to obtain optimum
ASM
Graph
ASM
142 D
x
x
x
x
x
x
levels
which
vacuum concepts,
ASM
Graph
x
x
x
x
x
x
of
performance
D/ set
new
approach
which
ASM
D
142 S
x
x
x
x
x
x
x
x
x
x
x
x
ASM
Graph
D+
x
x
x
x
x
x
x
and
1/1
A
200
ASM 142 detector operating principle
GB 00208
-
Edition 03
- June
08
Vacuum
circuit
1
2
V
T3
18
V
C
V
T2
V
S
8
4
3
VA1 7
R1 VR2
V
5
15
VT1
Bacosol
Minisol valves
valve
Reference correspondence between valve/vacuum block marks
1 Preamplifier
2 Analyzer cell
3
Detector
inlet port
4 Internal calibrated leak
5 Inlet
pressure
gauge
7 Vent connector
Long
8
15
18
distance sniffer connector
Roughing
primary pump
Detection molecular
(RVP
20 0)
pump (AMP
007I)
A1 Inlet vent valve (6 points)
V
R1
V
R2
V
T1
V
T2
V
T3
V
V
S
Sniffing valve (9 points)
V
C
Calibration valve (7 points)
Roughing
Roughing
Exhaust
Detection
Detection
valve ( point)
valve (2 points)
valve (3 points)
valve (4 points)
valve (5 points)
E
530
/4
A
200
ASM 142 detector operating principle
GB 00208
-
Edition 03
- June
08
(Patm
Stand-by mode
Roughing
mode
to 10 mbar inlet
18
1
2
3
VA1 7
V
T1
15
3
pressure)
2/4
15
5
V
R1
VR2
A
200
ASM 142 detector operating principle
GB 00208
-
Edition 03
- June
08
Gross
leak
test
(10 mbar to
5x10
inlet
-1
pressure)
mode
mbar
1
2
18
3
VR1
VR2
5
VT1
15
V
3
T3
1
2
Normal
(lower than
5x10
test
-1
mode
mbar
18
VT1
VT2
5
inlet
pressure)
15
3/4
A
200
ASM 142 detector operating principle
GB 00208
-
Edition 03
- June
08
Sniffing
test
mode
1
3
2
VA1
7
18
8 V
S
4/4
VT1
15
A
201
ASM 142 D detector operating principle
GB 01476
-
Edition 03
- June
08
2
Analyzer cell
V
Roughing
valve (1 point)
3
Detector
inlet port
V
Roughing
valve (2 points)
4
Internal calibrated leak
V
Exhaust
valve (3 points)
V
Detection
valve (4 points)
Vent connector
V
Detection
valve (5 points)
8
Long
distance sniffer connector
V
Sniffing valve (9 points)
10
Outlet pump connector
V
Calibration valve (7 points)
15
Roughing
pump (AMD1)
16
Roughing molecular
pump
18
Detection molecular pump (AMP
007I)
Vacuum
circuit
18
8
V
S
1
2
V
T3
V
C
4
V
T2
VT1
3
VA1 7
V
R1
5
VR2
15
10 12
16
Bacosol
valve
Minisol valves
Reference correspondence between valve/vacuum block marks
E
530
Preamplifier
1
Inlet
Purge
(MDP
pressure
filter
5006 HDS)
5
7
12
gauge
V
A1
R1
R2
T1
T2
T3
S
C
Inlet vent valve (6 points)
1/4
A
201
ASM 142 D detector operating principle
GB 01476
-
Edition 03
- June
08
Stand-by mode
1
2
18
V
T1
3
VA1 7
(Patm
Roughing
mode
to 10 mbar inlet
16
pressure)
16
15
15
3
5
V
R1
VR2
2/4
A
201
ASM 142 D detector operating principle
GB 01476
-
Edition 03
- June
08
18
1
2
V
T1
VR1 VR2
3
5
Gross
leak
test
mode
(10 mbar to
5x10
-1
mbar
inlet pressure)
16
1
2
V
T2
15
3
18
test
Normal
mode
(lower than
-1
5x10
inlet
mbar
pressure)
16
V
T1
T3
V
15
5
3/4
A
201
ASM 142 D detector operating principle
GB 01476
-
Edition 03
- June
08
Sniffing
4/4
test
mode
1
2
18
V
S
8
V
T1
16
15
3
VA1 7
A
202
principle
GB 03710
-
Edition 01
- June
08
2
Analyzer cell
V
Roughing
valve (1 point)
Detector
inlet port
Roughing
valve (2 points)
4
Internal calibrated leak
V
Exhaust
valve (3 points)
5
Inlet
pressure
gauge
V
Detection
valve (4 points)
Sniffing valve (9 points)
10
Outlet pump connector
V
Calibration valve (7 points)
12
Purge
filter
15
Roughing
primary pump
(ACP 15)
Detection molecular pump (AMP
007I)
ASM 142 Graph D+ detector operating
Vacuum
circuit
18
8
10 12
V
S
1
2
V
T3
V
C
4
V
T2
VT1
15
16
Reference correspondence between valve/vacuum block marks
3
VA1 7
R1
V
5
VR2
Bacosol
valve
Minisol valves
E
530
Preamplifier
1
3
Vent connector
7
Long
8
16
18
distance sniffer connector
Roughing molecular (MDP
5006 HDS)
pump
V
A1
R1
V
R2
T1
T2
V
T3
V
S
C
Inlet vent valve (6 points)
Detection
valve (5 points)
1/4
A
202
principle
GB 03710
-
Edition 01
- June
08
ASM 142 Graph D+ detector operating
Stand-by mode
1
2
18
V
T1
Roughing
(Inlet pressure:
mode
Patm
16
15
to 10 mbar)
16
2/4
15
3
VA1 7
3
5
V
R1
VR2
A
202
principle
GB 03710
-
Edition 01
- June
08
5
ASM 142 Graph D+ detector operating
18
16
18
16
1
1
2
V
T1
2
V
T1
3
VR1 VR2
15
3
V
T2
V
T3
15
5
3/4
Gross
leak (Inlet
test
pressure:
10 mbar to
5x10
-1
mode
mbar)
Normal
(Inlet pressure:
than 5x10
test mode
lower
-1
mbar)
A
202
principle
GB 03710
-
Edition 01
- June
08
ASM 142 Graph D+ detector operating
Sniffing
4/4
test
mode
1
2
18
V
S
8
V
T1
16
15
3
VA1 7
A
300
Analyzer cell
operating principle
GB
00007
-
Edition 03
-
September
04
Description
The
analyzer
cell works on the principle of mass spectrometry and is
set to the mass of helium (m/e =
4).
m/e
= atomic mass of the
ionization
particle/number
of electrons lost
on
The principle of magnetic deflexion spectrometry is as follows. The neutral molecules of the gas being chamber beam
(or source of ions) where they are
generated
by
a heated
molecules are transformed into
analyzed
tungsten filament. A
ions.
pass into an
bombarded
large
ionization
by an
electron
number of the
He
He
He
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6
Leak Signal
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He
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Analyzer cell
-
functional
diagram
1/3
A
300
Analyzer cell
operating principle
GB
00007
-
Edition 03
-
September
04
Description (continued)
These ionized particles are
accelerated
by an electrical
field.
The entire property of deflecting the trajectories of the ions along different according to their different masses, is divided into several only ions with the same separated ions (N2+ or
analyzer
to the masses of those ions (to be more
m/e
ratios). Thus the ions
cell is subject to a magnetic field which has
precised, according
beam,
m/e
ratio. The helium ions (m/e = 4)
which
beams,
contained
each
from the lighter (H2+ or H1+, smaller beams) or
O2+,
small
beams).
ions with
containing
heavier
the
curves
are
Because there is a constant magnetic field accelerator = 4) follow
electrical field is adjusted so that the helium ions
a pre-determined
trajectory (passing through
and arrive on the target at the input to
(permanent
a
direct current
magnet),
(m/e
diaphragms)
amplifier.
the
The current of helium ions is helium in the installation and by measuring it we can find the flow rate of the leak that has been
proportional
detected.
to the partial pressure of
It
is essential that the total pressure in the
-4
10
mbar, so that the trajectories of the electrons and the ions are disturbed by residual Around
-3
10
mbar there is a risk of
molecules.
analyzer
damaging
cell is less
the
heated filament.
than
not
In order to «stray ions», an electrode located in front of the target the
secondary
«braking electrode».
separate
ions with low
the helium ions from «noise» caused by
eliminates
energies.
This electrode is called
the
There is an auxiliary electrode at the top of the cell, a
plate, which collects the ions that are heavier than helium. This
electrode thus
measures electrode serves as the plate for «triode
2/3
electrode».
the total pressure in the
a
triode
gauge,
shaped like
analyzer.
This
hence its name of
A
300
Analyzer cell
operating principle
GB
00007
-
Edition 03
-
September
04
Design
manufacture
and
Great care has been taken with the design and manufacture of the cell in order to and to achieve excellent stability: – the metal parts are made of stainless – the filament holder is made of – there is an integral
repeatedly
amplifier.
obtain the same
steel,
machined aluminium,
characteristics
The cell assembly is
a
vacuum
– – an optic holder
a permanent magnet,
amplifier.
– an
chamber
composed of:
or deflection
flange,
chamber,
The vacuum The analysis cell vacuum hollow with (that are installed on the «optics holder» flange) are
chamber:
a rectangular opening
chamber
is made of light alloy.
into which the
electrodes,
placed.
It
is
The optics holder The optics holder flange supports all the electrodes and connections in the cell. They – the sealed power supply socket, mounted on – the amplifier, mounted on an elastomer vthe supporting block which screens the target and on which source of ions is – the source of ions, which is made up of 2
• a
filament
an ionization
and a mass ion emitter.
holder,
flange:
mounted,
chamber
include:
with a stainless steel electron
gasket,
par
a
ts:
metal
electrical
gasket,
the
collector
The filament holder with respect to the ionization
mechanically
chamber.
positions the tungsten filament
The electron collector and the filament have been and positioned so that the stabilizes at filament. The cell is thus the pieces being tested without the need of any special system.
400°C
under
temperature
bombardment
rendered
of the electron
and
immune to
designed
collector
radiation
contamination
from
heating
the
from
3/3
A
400
T
esting methods
GB
00008
-
Edition 05
-
February
02
Over
view
Leak detection is used to detect
micro-openings, parts. The detection of these cracks involves the use of gas, which is
capable
of infiltrating the smallest leak quickly: Helium.
porosities, etc. in test
a
light
tracer
The detector samples and measures the helium flow rate entering test part via the
leak(s).
the
The testing method is selected measurement accuracy required:
no
The part can be
connected to
The part is
sealed
an evacuation line
yes
Its
characteristics
allow it to
evacuated
be
yes
10
-1
mbar.
SPRAY
laeak rate to locating the
method
measurement
l/s
and possibility of
leak.
from
10
-10
no
Minimum mbar.l/s the
Its
characteristics
allow it to pressurized or
a
mixture
helium
SNIFFING
detectable
and possibility of
leak.
with helium
containing
yes
method
leak of
be
locating
according
-6
10
to the test part and
Its
characteristics
allow it to be
in
a vacuum
vessel
BOMBING
The sensitivity is limited by internal dead well as on the bombing time and pressurization value. Global test without possible of the
leak.
volume of the part
the
placed
yes
method
the
location
as
the
1/4
A
400
T
esting methods
GB
00008
-
Edition 05
-
February
02
Helium
and signal
(inboard testing)
2/4
concentration
displayed
Spray
method
Response time
In leak
accordance
detection,
to the He
the signal
concentration
displayed
will
rate in the gas used for
change.
Example: signal
100
(with
% He in the gas
Signal
displayed
on the leak
This involves removing air from the test part, analyzer
detector
and then
He
The part is
% He)
used
Global
part
placed
displayed
connected
1x10
spraying
test
under
with
a 1x10
to the detector inlet.
100 % 10 % 1 %
-7
mbar
.l/s
helium over the outer sur
detector
a cover, into which helium is injected.
The leak cannot be
located.
The detector measures the flow of helium
When on the there is
spraying
analyzer:
a response
starts, the leak signal is not
time which
depends and the helium pumping speed S of the system at the part,
according
T
= V/S
T
is the time required for the signal to reach 63 % of the final
to the following
(T
in
seconds,
relation:
V in litres, S in
-7
mbar.l/s calibrated leak
1x10
-8
mbar
.l/s
connecting
Spray
or
probe
spray
He
Potential leaking sprayed
The leak can be
on the volume V being
with
penetrating
displayed instantaneously
l/s)
face.
test
part
helium.
located.
the
opening
the
-9
1x10
mbar
it to
the
detector
areas are
part.
tested
of
value.
.l/s
the
A
400
T
esting methods
GB
00008
-
Edition 05
-
February
02
Sniffer
(outboard testing)
method
The test part is Distance Sniffer)
pressurized
probe,
samples the helium
with helium. The detector, via an
escaping
from the
LDS
part.
(Long
Global test
or
He
The part is
part
LDS
placed
detector
under
a cover containing a sniffer probe.
The leak cannot be
The helium from the accumulates over time inside cover. The detector the
concentration
located.
leak
measures
of
helium.
the
Local sniffing
He
part
LDS
test
detector
The sniffer probe is moved areas
The leak can be
The signal supplied by analyzer measurement The sniffer probe only part of the helium from the part. The depends separating of the
likely to contain
located.
is not
a direct
of the
leak.
escaping
sample
on the
distance
the leak from the tip
probe.
leaks.
the
samples
over
3/4
A
400
T
esting methods
GB
00008
-
Edition 05
-
February
02
Bombing method
This method is used for sealed objects that cannot be directly to the detector
(semiconductors, waterproof watches, etc.).
connected
He
The part is
placed
part
Chamber 1
in
a chamber
part
Chamber
containing
2
pressurized helium.
He
detector
The helium
The part is then removed from the vacuum escapes
penetrates
the part if it has
a leak.
chamber
chamber
which is
connected
to the detector. The helium
from the part through the leak and
and
placed
in
another
produces a signal.
This signal is not a direct pressure inside the part is difficult to important part such as: the pressure, the internal volume, the
4/4
measurement
determine.
pressurization
aeration
of the leak as the helium
Several parts play
time, the helium
bombing
time, the size of the
leak.
an
A
401
About Helium and hydrogen
GB 02760
-
Edition 02
- June
08
Helium
Helium is the representing other
elements represent
second most common element
about 23 % of the total matter. 76 % is Hydrogen.
an insignificantly small fraction of the total.
in the universe,
All
Helium was 18, 1868. element
common
very is actually not abundant. during the formation of earth escaped to space. Helium is created, deep in the earth from the radioactive decay of Uranium and Thorium which also discovered volcanic
spectrum
the
discovered
The
discovery in the
its name: “helios” in Greek
in the
generates in 1881 by
gases emanated
as already known from the sun.
by
spectroscopy
sun’s chronosphere
universe most
Since
the earth its internal heat. On earth Helium was
spectroscopy
by the mountain showed the
of it is in the
it is so light all the Helium present
in a solar eclipse on August
gave the new
means
“sun”. While Helium is
stars:
of Mount
Vesuvio
on earth it
in Italy – the
same
lines in
Helium of Krypton and 60 are isolated from air by liquefaction and rectification as a contrary is “extracted” from natural gas and oil wells. Helium comes annual world wide production is ca. 3x10 4,500 tons.
concentration
up with the natural gas and is separated and stored. The
in the
times
atmosphere
higher than
is 5
times
Xenon. The
7 m3
bigger than the one
heavier noble gases
process.
or
Helium
Helium is is so light that other hand there is a to earth. world wide
constantly
This
gives a dynamic equilibrium and is the reason for the
constant concentration
seeping up from the ground all around us, but it
almost
all of it constant
escapes
flow of Helium from space and the sun
into space fairly rapidly. On the
of ca. 5 ppm Helium in
air.
Helium is a very light gases;
it is the
most
colorless element
difficult gas to liquefy.
and it is one of the six noble
Helium is a noble gas, which all practical protect things from oxidation – and of gas.
intents
and
means
purposes. It’s used
it doesn’t react with anything for
course
as an inert shield gas to
as leak detection tracer
Helium is a 100 % green gas and has impact on the atmosphere.
absolutely
no environmental
1/2
A
401
About Helium and hydrogen
GB 02760
-
Edition 02
- June
08
Helium and
detection:
which purity ?
leak
Helium is available in many different purity purity is
requested
from
some
laboratories for very accurate analyses. The use doesn’t require is enough
of the Helium as a tracer gas into a
such
attention. A purity in the range of 97 % to 99 %
.
levels,
the
fundamental
mass
spectrometer
highest
activities or
level of
There
is
absolutely
Hydrogen
cell analyzer by using standard purity level of Helium gas.
Hydrogen (H2) is the of 0.0695 and a boiling point of -423 °F (-252.8 °C) at atmospheric pressure.
It is a concentrations several methods, of ammonia, and recovery from manufacturing transported
as a gas or a cryogenic Hydrogen is flammable in the air or oxygen and can detonate in the range 18 % to 60 % in air or
.
ygen
ox
2/2
no risk of accuracy lost or contamination for the
lightest element,
colorless, odorless, tasteless,
has a
gaseous
specific gravity
flammable gas found at
of about 0.0001 % in air. Hydrogen is produced by
including
and
petroleum
steam/methane
by-product streams
reforming, dissociation
from chemical
reforming. Hydrogen can be stored and
liquid.
concentration
range 4 % to 75 % in
A
500
Operator
interface: control
panel
GB
00209
-
Edition 02
-
September
04
15
mbar.l/
s
Pa.m3/s
Torr.l/
14
-8
10
2
10
s
-7
-6
-5
-4
-3
-2
10
10
10
10
3
10
mba hPa Torr
ZERO
5
7
8
r
STDBY
EVAC
6
10
10
12
9
CYCLE
13
10
TEST
F1
F3
NEXT
-
+
SET POINTS SPECTRO MAINTENANCE OTHER
RESET
F2
F4
LEAK RATE
-12
-11
10
10
-10
10
10
-3
-2
-1
10
10
INLET
PRESSURE
AUTO CAL SNIFFER ZERO
Operation
COR
-9
-8
10
10
1
2
1 10
10
part
mbar.l/
s
Pa.m3/s
Torr.l /s
-7
-6
-5
-4
-3
10
10
10
10
3
10
mba
r
hP
a
STDBY
Torr
10
EVAC
CYCLE
-2
10
TEST
16
-11
10
-2
10
10
PRESSURE
10
-1
COR
-10
1 10
SNIFFER
-9
10
1
2
RESET
F2
F4
11
1
LEAK RATE
-12
10
-3
10
INLET
29
AUTO CAL
3 4
F1
18
F3
20 21 22
NEXT
19
24
SET POINTS SPECTRO
25 26 27
17
-
+
23
MAINTENANCE OTHER
28
1 Inlet port pressure
2 Control and menu selection indicators (ON when
3 Auto-calibration 4 Sniffing mode 5 Auto-zero
6 Cycle
ON/OFF
START/STOP
analog display
STAR
T/ABORT control key
ON/OFF
control key
control key
control key
activated)
Setting and
maintenance
part
(*)
*
Operator
access to setting and
maintenance
part
depends
on the user interface level.
User interface level C
120
7 Control keys (4 keys) 8 Standby
9 Evacuation
T
10
est 11 Helium signal
12 Helium signal
ON/OFF indicator
ON/OFF indicator
ON/OFF
indicatort analogic display
analogic
13 Helium signal Zero scale 14 Correction factor COR indicator (applied to digital
15 Units
ON/OFF indicator
16 Helium signal digital 17 Alphanumeric display (4 lines x 20
18
Parameter function keys (1 key per display line)
19 Modification access keys (4 keys) 20
21/22
23
NEXT
: next
display/parameter
Plus or minus value adjustment,
RESET
of previously
displayed
scale
ON/OFF indicator
ON/OFF indicator
display
circular function
parameter
values (cancels temporary inputs)
characters)
selection, audio volume adjustment keys
display)
Parameter
function keys (1 key per display line)
F1
F3
F2
F4
NEXT
- +
SET POINTS
SPECTRO MAINTENANCE OTHER
RESET
LEAK RATE
-12
10
-3
10
INLET PRESSUR E
10
-2
10
AUTO CAL
-11
Helium signal
mbar.l/
-8
s
3
Pa.m
/s
Torr.l /s
-7
-6
10
10
3
10
mba
r hPa Torr
ZERO
COR
-10
-9
10
10
10
1
-1
10
2
1 10
10
SNIFFER
-5
10
STDBY
EVAC
display
-4
10
10
CYCLE
-3
-2
10
TEST
24 Menu selection access keys (4 keys)
25 26
SET
POINT menu selection key
SPECTRO
calibration
and
analyzer
cell configuration menu selection key
27 MAINTENANCE menu selection key
29 Remote control
28
OTHER
menus selection key (test mode selection, inlet
connection
VENT
selection,
date/time)
Modification access keys (4 keys) Control keys (4 keys)
Menu selection
access
keys (4 keys)
Remote control interface C Control panel with graphic interface (option) C
control and menu selection
(ON when
400
440
and indicators activated)
1/2
A
500
Operator
interface: control
panel
GB
00209
-
Edition 02
-
September
04
15
mbar.l/
s
Pa.m3/s
Torr.l/
14
-8
10
2
10
s
-7
-6
-5
-4
-3
-2
10
10
10
10
3
10
mba hPa Torr
ZERO
5
7
8
r
STDBY
EVAC
6
10
10
12
9
CYCLE
13
10
TEST
F1
F3
NEXT
-
+
SET POINTS SPECTRO MAINTENANCE OTHER
RESET
F2
F4
LEAK RATE
-12
-11
10
10
-10
10
10
-3
-2
-1
10
10
INLET
PRESSURE
AUTO CAL SNIFFER ZERO
Operation
COR
-9
-8
10
10
1
2
1 10
10
part
mbar.l/
s
Pa.m3/s
Torr.l /s
-7
-6
-5
-4
-3
10
10
10
10
3
10
mba
r
hP
a
STDBY
Torr
10
EVAC
CYCLE
-2
10
TEST
16
-11
10
-2
10
10
PRESSURE
10
-1
COR
-10
1 10
SNIFFER
-9
10
1
2
RESET
F2
F4
29
11
1
LEAK RATE
-12
10
-3
10
INLET
AUTO CAL
3 4
F1
18
F3
20 21 22
NEXT
19
24
SET POINTS SPECTRO
25 26 27
17
-
+
23
MAINTENANCE OTHER
28
1 Inlet port pressure
2 Control and menu selection indicators (ON when 3 Auto-calibration 4 Sniffing mode
5 Auto-zero 6 Cycle
ON/OFF
START/STOP
analog display
STAR
T/ABORT control key
ON/OFF
control key
control key
control key
activated)
Setting and
maintenance
part
(*)
*
Operator
access to setting and
maintenance
part
depends
on the user interface level.
User interface level C
120
7 Control keys (4 keys)
8 Standby 9 Evacuation
T
10
est 11 Helium signal
12 Helium signal
ON/OFF indicator
ON/OFF indicator
ON/OFF
indicatort analogic display
analogic
13 Helium signal Zero scale
14 Correction factor COR indicator (applied to digital 15 Units
ON/OFF indicator
16 Helium signal digital 17 Alphanumeric display (4 lines x 20
18
Parameter function keys (1 key per display line)
19 Modification access keys (4 keys) 20
21/22
23
NEXT
: next
display/parameter
Plus or minus value adjustment,
RESET
of previously
displayed
scale
ON/OFF indicator
ON/OFF indicator
display
circular function
parameter
values (cancels temporary inputs)
characters)
selection, audio volume adjustment keys
display)
Parameter
function keys (1 key per display line)
F1
F3
F2
F4
NEXT
- +
SET POINTS
SPECTRO MAINTENANCE OTHER
RESET
LEAK RATE
-12
10
-3
10
INLET PRESSUR E
10
-2
10
AUTO CAL
-11
Helium signal
COR
-10
-9
10
10
-1
1 10
10
SNIFFER
mbar.l/
s
3
/s
Pa.m
Torr.l /s
-8
-7
10
1
10
-6
10
10
2
3
10
mba
r hPa Torr
ZERO
-5
10
STDBY
EVAC
display
-4
10
10
CYCLE
-3
-2
10
TEST
24 Menu selection access keys (4 keys)
25 26
SET
POINT menu selection key
SPECTRO
calibration
and
analyzer
cell configuration menu selection key
27 MAINTENANCE menu selection key
29 Remote control
28
OTHER
menus selection key (test mode selection, inlet
connection
VENT
selection,
date/time)
Modification access keys (4 keys) Control keys (4 keys)
Menu selection
access
keys (4 keys)
Remote control interface C Control panel with graphic interface (option) C
control and menu selection
(ON when
400
440
and indicators activated)
2/2
A
600
Options
ASM
182
T
ASM
192 T2
ASM
192 TD+
ASI
22
A
700
GB 02446 -
Edition
04 -
June
08
Metal seals
Inlet
Units
Languages
3 masses
Automatic
Roughing
Interface
Remote
Test
Stainless steel
Control panel with graphic
Control panel racks
Sniffing*
Cables lengths
T
Voltage configuration
Power
Standard
*also available in accessories
Which options
which model?
port
test
chambers
system
board*
control cable length
of gas line
cover (UCT)
ransport
cart*
plug
remote
control*
for
inter
face*
S
102
122 D
ASM
ASM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
A
700
-
-
• •
• • • • • • • • • • • • •
• • • • • • • • • • • • •
• • •
• • • • • • • • • • • • •
• • • • • • • • • • • • •
S
142
142
ASM
• • • •
142 D
ASM
ASM
• • • • • • • • •
• • • • • • • • •
• • •
T
Graph D+
ASM
192
ASM
• • • • • • •
• •
• •
182 TD+
ASM
• •
• • •
T2D+
192
1002
ASM
ASM
1/5
A
600
Options
GB 02446 -
Edition
04 -
June
08
Inlet
port
Units
Metal seals
Inlet and high with metal
1
detector usefull
in case of high
contaminated
ASM 122 D: DN 40 inlet port for convenience.
2
ASM 1002:
vacuum
seals
instead of
against contamination with helium.
sensitivity
environment”.
The
standard DN 25 inlet port can be replaced by a
The test
chamber can be replaced by a DN 25 inlet
port for convenience.
3
The user T
orr
can choice the unit of the software: mbar.l/s, Pa.m3/s or
.l/s.
manifolds and the analyzer cell are equipped
elastomer seals
to protect the leak
This
option is particularly
helium leak detection in an ”helium
Localisation
of the metal seals
F
800
Languages
3
masses
The user German or Japanese.
4
Note: ASM 142 S: English/French/German/Spanish.
can choice the language of the software:
ASM 1002: English/French.
For
use
of one of the 3 following tracer gases:
2.
Helium 4, Helium 3 or Hydrogen
5
English,
French,
Automatic test
chambers
2/5
This
is
used
for the automatic bombing When the chamber cover is closed, the contact.
6
aluminium
3
• a hemispheric
a cylindrical chamber,
maximum
a cylindrical chamber,
maximum
alloy
models
are available:
chamber, Ø 72 mm, depth 31 mm
maximum
depth 68 mm
(medium
maximum
depth 200 mm (large model).
Note: ASM 142: large model not available.
testing
test
cycle is initiated, via
Ø 85 mm and
model),
Ø 160 mm and
of small components.
a
(small
model),
A
600
Options
GB 02446 -
Edition
04 -
June
08
Roughing
Remote
system
Interface
control cable
7
board
8
In order to reduce the roughing time when second
Apart from the roughing capacity, the weight and the power consumption, remain the same.
The which will offer a
auto-cal
maintenance This RS from a monitor the
3
roughing pump can be added to the roughing system: ASM 192 T / ASM 192 TD+ / 192 T2D+ total capacity: 50
helium leak
3 operating modes: basic, advanced, printer; possibility to
etc...); possibility to obtain and adjust the settings; possibility to obtain all the
232 is the
PC
lengths
are proposed: 5 m (16
192 T2
the
characteristics
detector
remote
purposes.
(data recording on an
detector
total capacity: 40
can be equipped with a software version
complete RS
control the
most effective
from a small PLC.
232 protocol:
maintenance
and the
detector
interface to
Excel sheet,
Ft),
testing
m3/h
use
(start/stop, autozero,
information for preventive
10 m (32
large
or 24 cfm.
m3/h
of the leak detector
supervise
for
instance)
Ft)
and 15 m (49 Ft).
volumes,
or 36 cfm.
your leak test
a
and/or to
length
Test
of gas
9
line
10
Used to perform spray with a reduced carrier gas injected in In this case, the connector
specific to this option.
testing
response
viscous
detector
on long lines (typical diameter 1/4’
time due to the
flow.
is equipped with an additionnal
transfer
of the helium by
1/4”
’), a
VCR
Stainless steel
cover
(UCT)
11
Designed for T
echnology”).
The
front and rear
use
of the unit in clean rooms (“Ultra Clean
covers
and frame are made of
stainless
steal.
3/5
A
600
Options
F1
F2
F3
F4
GB 02446 -
Edition
04 -
June
08
The
Control panel
with
graphic
inter
face
control panel with graphic interface is equipped with a color
screen.
touch control panel
It allows it to have, as a
functions,
a graphic interface.
supplement
to the standard
12
mbar.l/s
Pa.m3/s
LEAK RATE
-12
10
COR
-11
-10
-9
10
10
10
Torr.l/s
-8
-7
-6
-5
-4
-3
10
10
10
10
-2
10
10
10
SET
POIN TS SPECTRO MAINTENANCE OTHER
AUTO CAL SNIFFER ZERO
STDBY
EVAC TEST
CYCLE
Control panel
racks
13
The
leak
detector
is delivered with 5 m (16
Ft)
or 10 m (32
Ft)
cables.
Standard
The setting,
standard control panel rack allows to manage the detector:
test,
calibration,
...
LEAK RATE
-12
10
COR
-11
-10
10
10
mbar
.l/s
Pa.m3/s
T
orr
.l/s
-9
10
-8
-7
-6
-5
-4
-3
10
10
10
10
-2
10
10
10
1
2
1 10
3
10
10
ZERO
mbar hPa T
orr
STDBY EVAC TEST
CYCLE
-3
-2
-1
10
10
10
INLET
NEXT
-
+
RESET
SET
POIN TS SPECTRO MAINTENANCE OTHER
PRESSURE
AUTO CAL
SNIFFER
T
ouchscreen
The
control panel with graphic interface is equipped with a color touch control panel
screen.
It allows it to have, as a
functions,
a graphic interface.
supplement
to the standard
LEAK RATE
-12
10
COR
-11
-10
10
10
mbar.l/s
Pa.m3/s
Torr.l/s
-9
-8
-7
-6
-5
-4
-3
10
10
10
10
10
STDBY
EVAC TEST
-2
10
10
10
SET
POIN TS SPECTRO MAINTENANCE OTHER
4/5
AUTO CAL SNIFFER ZERO
CYCLE
A
600
Options
GB 02446 -
Edition
04 -
June
08
Snif
fing
This
14
option allows to work in sniffing mode.
The
ASI 22 can be fitted with a long distance sniffer probe kit
composed
n
a sniffing probe (to order separately A
n
a sniffing cell,
n
2 male and female connectors,
n
the connecting
(Installation
of the following:
accessories
B
250)
700)
and the hose.
Câbles lengths
2 cables module are proposed: 2 m (6 ft) ou 5 m (16 ft).
15
lengths
connecting the
electronic
module and the detection
5/5
A
700
Accessories
ASM
192 T2
ASM
192 TD+
ASM
1002
Headphone
connector
(required interface
board)
Foot pedal for cycle command
(1.5 m/ 5 feet)
A
600
Covered sniffer probe and
remote
control
kit
GB 02447 -
Edition
04 -
June
08
Which
accessories
which model?
Standard remote
Long distance
10 m/30 feet
T
ransport
Calibrated helium leaks
Calibration accessory
Spray probe
Interface
Inlet adaptor
Printer
Inlet filter
Short
*also available in options
distance sniffer probe
Bombing chamber
Test
chambers
Neutral gas vent line kit
4 swiveling
Bottle
handle for cart
Fitted
mini-printer
sniffer
LDS
cart*
board* (p/n 107657)
wheels
for
control and cable*
(LDS)
probe
extension
kit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
S
102
122 D
ASM
ASM
• • • • • • • • • • • • •
• • • • • • • • • • • • • •
• • • • • • • • • • • • • •
• • •
• • • • • • • • • • • • • •
• • • • • • • • • • • • • •
• •
• •
• •
• •
S
142
142
ASM
• • •
• • • •
142 D
ASM
ASM
• • • • • • • • • •
• • • • • • • • •
• • • •
• • • • • • • • •
• • • • • • • • •
Graph D+
ASM
T
T
182
192
ASM
ASM
• •
• •
182 TD+
ASM
• •
192 T2D+
ASM
1/14
22
ASI
A
700
Accessories
ASM
192 T2
ASM
192 TD+
ASM
1002
Control panel rack *
cable: p/n
112776
A
600
GB 02447 -
Edition
04 -
June
08
Which
2005 IS pump
Pressure measurement
Ventilation kit
Control panel with graphic
(p/n:
n
Standard - 5 m (15 feet)
cable: p/n
n
Standard - 10 m (32 feet)
cable: p/n
n
Touchscreen - 5 m (15 feet)
cable: p/n
n
Touchscreen - 10 m (32 feet)
Long distance
Bootle
Remote control holder
*Also available in option
2/14
accessories
which model?
11171
6)
113134
112775
113133
sniffer kit * (p/n: 104757)
handfe for cart
for
21
kit
inter
face*
22
23
A
A
24
25
600
600
S
102
122 D
ASM
ASM
142
ASM
S
142
142 D
Graph D+
ASM
ASM
ASM
T
T
182
192
ASM
ASM
182 TD+
ASM
192 T2D+
ASM
22
ASI
A
700
Accessories
Designation
Part No
Cable of 35 m/1
377˝
802
768
Cable of 40 m/1
575˝
802
769
GB 02447 -
Edition
04 -
June
08
Remote
control
1
The remote to place it on a magnetized signal and has
control is equipped with a magnet allowing the operator
surface. The
access
to control
autocalibration and auto-zero.
models
2
are available:
1 standard for all leak
detectors
operator can read the helium
keys such
as cycle command
except ASM 102 S /
ASM 142 S:
Remote
Designation Part No
Unit: mbar.l/s - Front
Unit: Torr
Unit: Pa.m3/s - Front
Unit: Pa.m3/s - Front
Note: series
control with 5 m/15 feet cable length:
face in English
.l/s -
Front
face in English
face in English
face in Japanese
The remote
control is delivered in standard with the ASM
and ASM 122 D.
English
serigraphy
Japanese
106
688
108
881
108
880
106
690
192
serigraphy
mbar
.l/s
or
T
orr
.l/s
or
1 specific for sniffing leak
Remote
Designation Part No
Unit: mbar.l/s
control with 5 m/15 feet cable length:
Cable for
Cable of 10
Cable of 15
Cable of 20
Cable of 25
Cable of 30 m/1181˝
mbar
-
Front
remote
m/394˝
m/591˝
m/787˝
m/984˝
Pa.m3/s
-1
10
.l/s
face in English 112
control
detectors
(remote
(ASM 102 S /
control not provided):
ASM 142 S):
Pa.m3/s
only
-1
10
Pa.m3/s
110
110
802
802
802
747
881
882
494
339
767
Only Cable
Cable of 45 m/1771˝
Cable of 50 m/1
969˝
802
770
802
771
3/14
A
700
Accessories
Designation
Part No
Tube
length 20
m/787˝
802
826
Tube
length 30 m/1181˝
802
827
802
828
Tube
length 50 m/1
969˝
Tube
length 60 m/2362˝
802
830
Tube
length 70 m/2
756˝
802
831
802
832
Tube
length 90
m/3543˝
Tube
length 100
m/3937˝
802
834
Tube
length 30 m/1181˝
802
836
Tube
length 40 m/1
575˝
802
837
802
838
Tube
length 60 m/2362˝
802
839
Tube
length 70 m/2
756˝
802
840
Tube
length 80
m/3150˝
802
841
Tube
length 100
m/3937˝
802
843
GB 02447 -
Edition
04 -
June
08
5 m/15
Ft
canalisation
10 m/32
Ft
canalisation
Rigid nipple
Flexible
nipple
Rigid nipple
Flexible
nipple
9 cm
30 cm
15 cm
45 cm
9 cm
30 cm
15 cm
45 cm
LDS
probe part number
Long Distance
Snif
Sniffer probe with a rigid nipple Sniffer probe with a flexible nipple
fer
probe
2
SNC1E1T1 SNC1E2T1 SNC1E3T1 SNC1E4T1 SNC2E1T1 SNC2E2T1 SNC2E3T1 SNC2E4T1
T
ube
Long
distance sniffer with
Tube
length 40 m/1
575˝
short
regid nozzle:
802
829
Nozzle length = 9
cm/3.5”
Tube
length 80
m/3150˝
802
833
T
ube
Nozzle length = 45
4/14
cm/18”
Long
distance sniffer with long flexible nozzle:
Designation Part No
Tube
length 20
Tube
length 50 m/1
Tube
length 90
m/787˝
969˝
m/3543˝
802
835
802
842
A
700
Accessories
GB 02447 -
Edition
04 -
June
08
10 m/30 feet
extension
Headphone connector
LDS
3
4
Used to extend the Part
No:
090216
With the headphone connector, the operator can
LDS
probe by 10 m/30 feet.
headphone to its detector.
Part
No:
A459818
The
headphone
detector
must be equipped with the interface board option.
connector
is an
accessory
connect
but to
a
use
it, the
T
ransport cart
ASM 182 range Part
5
No:
111196
Which headphone
used?
C
410
5/14
A
700
Accessories
610 mm/24.02 inch
335
mm
/
8
inch
1040
mm/
GB 02447 -
Edition
04 -
June
08
T
ransport
cart
(ctd)
ASM 142 range It can be fixed to the detector. Part
No:
108068
40.95 inch
13.1
ASM 142 range In addition to the standard cart (p/n 108068), a 4 steel
cart is proposed for 142 series.
Part
No:
No:
802862
100913
Foot
pedal for
cycle
Part
wheels
stainless
6/14
Part No:
command
(1.5 m/ 5
100913
feet)
6
A
700
Accessories
Model
Part No
DN 16
110715
DN 25
110716
GB 02447 -
Edition
04 -
June
08
Calibrated Heli
Helium 3 and
external calibrated
Calibration
Hydrogen
calibrated
Principle
recalibration
accessory
um
leaks
7
leaks
leak
8
There
are
several leaks, with or without reservoir, with or without valve, covering ranges.
The
types of calibrated
several
leak
choice of the appropriate external calibrated leak depends on the application requirements. For further information on the Adixen calibrated leaks, please refer to our product catalog or A.V.T.F. sales
engineer.
consult
your local
Most of the Adixen calibrated leaks are delivered with a calibration certificate.
The manufacturer and Hydrogen.
does not supply the calibrated leaks in Helium
All Adixen calibrated leaks are based on permeable membrane technology.
Most calibrated leaks last many years even though the helium is permanently amount of helium contained in the reservoir: yearly
escaping (the leak rate is very small in comparison to the
loss on the calibrated leak identification label). However, it is reservoir)
recalibrated on regular
recommended
to have every calibrated leak (with
intervals
to validate its value: this is applicable for both internal and external calibrated leak Recalibration
period of the calibrated leak depends on its leak rate
value.
Recommendation THE RECALIBRATION INTERVALS SHOULD Please consult information.
Used to leak and the sniffer probe for a calibration.
connect
for proper Quality Control:
your local Alcatel
Sales representative
the alibrated
NOT
EXCEED
for additionnal
2 YEARS.
3
is indicated
s.
7/14
A
700
Accessories
GB 02447 -
Edition
04 -
June
08
Spray probe
Helium spray probe. Part
9
No:
Spray gun
109951
Long
nozzle
2 needles
Short
nozzle
5 m plastic tube
M 1/4NPT
M
3/8G
M 1/8G
He
bottle
Spraying Helium in order to detect a leak is
usually
very easy, especially if you need fast and rough detection. Spraying Helium could also become a technical challenge when you need to pinpoint very fine leaks, more so, when they are located in areas with difficult access.
The
Helium spray gun is an easy to
allows you to work in various conditions of test:
Multi standard:
the Helium bottle (M
Multi purpose:
and 290 mm
Standard leak mode: for quick and rough leak tests.
Fine
The the
Printer
Inlet adaptor
8/14
Adaptator plug is part
10
Part
The manufacturer connected
11
leak mode.
Helium spray gun is provided with 2 standard
adjustment
(test
chamber) of the detector.
No:
067791
to the leak
- RS232
-
40
serial type
columns
thanks
to the 3 different adapters to be
1/4 NPT, M
thanks
/
14.4 inch.
to the 2 nozzle
of the Helium flow at the outlet of the nozzle.
necessary
to
does not supply the printers.
detector
minimum.
use
and
3/8G
connect
multipurpose
and M 1/8G).
lengths
of 80 mm / 3.14 inch
needles
the calibrated leak to the inlet
The
printer should be
tool which
connected
wich
to
allow
and have the following characteristics:
A
700
Accessories
70 μm
stainless steel mesh
filter
16
072
721
70 μm
stainless steel mesh
filter
25
072
857
40
067
636
20 μm inlet filter
20 μm inlet filter
40/40
105
842
20 μm inlet filter
40/25
105
843
25/25
105
844
5 μm inlet filter
40/25
105
846
20 μm inlet filter
Ø 114 mm
105
847
Ø 114 mm
105
848
DN 40 flange and a 1.5
meter
tube (5 ft)
DN 40 flange
DN 25 flange
14 mm
GB 02447 -
Edition
04 -
June
08
Inlet filters
12
Designation DN Flange Part No
Short distance
to the inlet part of a
leak
snif
probe (to
connected
detector):
fer
be
13
70 μm
stainless steel mesh
filter
25/25
105
5 μm inlet filter
5 μm inlet filter
40/40
105
5 μm inlet filter
O’ring, Ø 5 mm
T
emperature
coefficient: 7 % per °Celcius. Standard leak rate: 2x10 Able to
measure
helium
-4
mbar
.l/s
concentration
Ø 114 mm 082
inside water or liquids.
Designation DN Flange Part No
Sniffer probe with membrane,
Sniffer probe with membrane,
Sniffer probe with membrane,
Sniffer probe with 14 mm O.D.
membrane
smooth
tube connection
and
40
40
25
Ø
067
067
103
067
841
845
152
683
677
592
678
9/14
A
700
Accessories
(Ø 150
- L
200 - Vol.: 3.5 l)
(Ø 150
- L
200 - Vol.: 6.4 l)
25
795
716
Adaptator DN 40 to
USA 1 1/8
OD tube
GB 02447 -
Edition
04 -
June
08
Designation
Part No
802
452
802
453
Small
test
chamber DN 50 (3)
802
454
Medium
test
chamber DN 25 (1)
802
455
Medium
test
chamber DN 40 (2))
802
456
Large test
chamber DN 40 for ASM 182 T/TD+
802
458
Large test
chamber DN 40 for ASM 192 T/TD+
802
459
Large test
chamber DN 50 for ASM 192 T2/T2D+
802
460
Bombing
Test
chambers
chamber
14
15
Designation DN Flange Part No
Bombing chamber 10 bars
Bombing chamber 25 bars
Adaptator DN 25 to
Small
test
test
chamber, Ø 72 mm, depth 31 mm
Medium
test
chamber, Ø 85 mm, depth 68 mm
chamber: hemispherical
test
chamber: cylindrical
USA 1 1/8
OD tube
-
-
40
067
786
786
396
397
890
Large test
chamber, Ø 160 mm, depth 100 mm
chamber: cylindrical test
10/14
Small
test
chamber DN 25 (1)
Small
test
chamber DN 40 (2)
Medium
(1) ASM 142 (2) ASM 122 D (3) ASM 192 T2/T2D+
test
chamber DN 50 (3)
-
ASM 142 D - ASM 122 D
-
ASM 182 T/TD+ - ASM 192 T/TD+
802
457
A
700
Accessories
GB 02447 -
Edition
04 -
June
08
Neutral gas
vent
line
kit
16
Part
No:
801421
Neutral gas
vent
line
kit
4 swiveling
wheels
(Ø 125
kit
mm)
17
Soft wheel: improve the mobility
Customers 1, 2, 3 or 4
Part
No:
have the possibility to lock
wheels
801846
independently.
11/14
A
700
Accessories
GB 02447 -
Edition
04 -
June
08
Length
Covered
sniffer
and remote control
probe
kit
18
= 5 m/1
Part
No:
802844
97”
Long distance
sniffer probe
Remote
mbar.l/s - English
control:
Bottle
12/14
handle for cart
19
Bottle
handle for cart p/n
Part
No:
802819
111196
A
700
Accessories
GB 02447 -
Edition
04 -
June
08
Part
No:
Built-in
mini-printer
2005
IS
20
Pump
21
100728
n
The mini-printer
important
-
calibration,
-
faults,
-
changes
-
etc.
n
Connection
n
Maintenance kit: P/N 100807 (5 rolls of paper + 2 ribbons)
n
Paper characteristics: Grade A. wood free 57 x 50mm, 12 mm diameter, color: white Ink:
n
Characteristics: – 2 – flow rate: 4
connector
voltages
– – supplied without connecting accessories.
accessories
events
in settings,
ERC -
09 or
stages
should be specified when ordering
filter OME 25
filter cartridge - P/N
can print out
involving the detector:
B
250
ERC -
22 for EPSON
pump
m3/h
for
LDS
fot primary pump:
S -
test result tickets
P/N
104200
068304
or a record of all the
n
Part
No to command:
205
SIM
X X M
M = with mineral A = USA J
= Japan
E
= with mineral K = U. K. S
= Switzerland L = 100/115 V -
200/240 V -
H =
oil
oil
50/60
50/60
Hz
Hz
13/14
A
700
Accessories
Pressure
measurement
kit
Part
No:
104761
The
ASI 22 can be fitted with a
pressure measurement
kit.
GB 02447 -
Edition
04 -
June
08
22
It is
composed
n a stainless steel n a gauge-unit connection
of the following:
PI3C gauge,
cable, l.: 5 meters/
197".
Ventilation Kit
Installation:
Part
No:
The
23
ASI 22 can be fitted with a detection module
ventilation kit. It is
n
a fan and its support,
n a connection
104762
B
250
composed
cable.
of the following:
Bottle
handle for cart
14/14
The
Installation:
24
Part
long distance sniffer probe should be ordered separately.
B
250
No: 112 532 (Ø 135-145)
112 533 (Ø 177)
A
800
ASM
142
T
echnical characteristics
GB 00212
-
Edition 03
- June
08
Normal
test
mode
1x10
to 3x
10
1x10
to 3x10
5x
10
50
Response
time
(Inlet
port blanked off)
< 0.5 s
Gross leak
test
mode (at
minimum
inlet pressure)
1.1
l/s
Normal
test
mode (at
minimum
inlet pressure)
1.3
l/s
Analyzer cell design
self protected 180° magnetic deflection
mass
spectrometer
Analyzer cell sensitivity
3x10
A/mbar
Emission current
range
0.2 to 2 mA
Inlet port
pressure
display range
10
to 10
mbar
Gross leak
Sniffing
Helium pumping
test
test
mode
mode
speed
mbar.l/s Pa.m
1x10
-11
-7
1x10
at inlet port:
Measurement
(Helium)
-9
to 1
to 1x
10
1x10
-
4
-
1
1x10
range
-10
-12
3
/s mbar Pa
to
0.1
-
5
-8
to 1
Crossover pressure
inlet)
(at
10
-
1
sniffer probe at atm. pressure
1000
Roughing
Roughing
Analyzer cell (Spectro):
pump characteristics:
pump pumping speed (in air) 10
Analyzer cell filament 2 separate
Displays
adjustments:
tungsten
3
5
10
m3/h
filaments
-4
-3
-1
to
10
Pa
1/2
A
800
ASM
142
T
echnical characteristics
GB 00212
-
Edition 03
- June
08
Sniffing Audio
set
point
Adjustable
throughout
the entire
measuring
range
Without autocalibration
1 min 3 s ± 10 %
With autocalibration
2 min 15 s ± 10 %
Power frequency
50/60
Hz single phase
Power
consumption
(maximum)
< 1kW
Start-up
temperature
10 to 45° C
Ambient operating temperature
0 to 45° C
40° C (43.4
g/m3 in the air)
Noise level (at 1 meter; audio alarm not operational, stand by mode)
57
dBA
W
eight
56 kg /123 lb
Audio alarm: 90 dB
Hard
vacuum
Start-up time (average, at 20 °C):
Time
to reach
vacuum
(Hard
Gross leak
Audio signal
test
mode
test):
test
mode 1.8 s 4 s 30 s
set
point Adjustable
port
inlet
blanked-off
frequency
modulated and adjustable audio signal
throughout
connected to
1.6 liter
volume
the entire
measuring
connected to
12.5 liter
volume
range
Normal
Miscellaneous:
Power voltage low voltage :
test
mode 2.3 s 8 s 1 min 03 s
-
100
high voltage
:
200 - 240 V ± 10%
130 V ± 10%
Storage temperature -25° C to 70° C
Storage
control panel)
temperature (detector
equipped with the graphic interface
-20° C to 60° C
max. 48 h at -20° C
max. 168 h at 60° C
Humidity (detector
equipped with the
Ta
40° C
Ta
> 40° C
graphic interface control panel)
85 % relative humidity max.
Absolute
humidity
must lower than the humidy of 85 % relative humidity
be
at
House
protection level 20C
Inlet DN
2/2
IP
25
A
801
ASM
142 D -
ASM
Graph D+
T
echnical
characteristics
GB 01478
-
Edition 03
- June
08
Normal
test
mode
1x10
to 3x10
1x10
to 3x10
5x
10
50
Sniffing
test
mode
sniffer probe at atm. pressure
Normal
test
mode (at
minimum
inlet pressure)
1.3
l/s
Roughing
pump pumping speed (in air)
(ASM
142 D)
1
m3/h
Roughing
pump pumping speed (in air)
(ASM
Graph D+)
14
m3/h
Analyzer cell design
self protected 180° magnetic deflection
mass
spectrometer
Analyzer cell sensitivity
3x10
A/mbar
10
to
10
Pa
Hard
vacuum
Audio signal
set
point
Adjustable
throughout
the entire
measuring
range
With autocalibration
3 min 5 s ± 10 %
With autocalibration
3 min ± 10 %
Gross leak
Response
Helium pumping
Gross leak
test
time
test
Measurement
(Helium)
mbar.l/s Pa.m
-9
mode
1x10
1x10
(Inlet
port blanked off) < 0.5 s
speed
mode (at
at inlet port:
minimum
to 1
-11
-7
to 1x
10
-
4
-
1
inlet pressure) 1.1
range
1x10
1x10
-12
3
/s mbar Pa
-10
to
0.1
-5
-6
to 1
Crossover pressure
10
inlet)
(at
-
1
1000
l/s
Roughing
Analyzer cell (Spectro):
Analyzer cell filament 2 separate
Emission current
Displays
Inlet port
Audio alarm: 90 dB
Sniffing Audio
Start-up time (average, at 20°
pump characteristics:
range 0.2 to 2
adjustments:
pressure
display range 10
set
point Adjustable
C) (ASM
142 D):
frequency
tungsten
3
-4
to 10
5
filaments
-3
modulated and adjustable audio signal
throughout
the entire
measuring
range
Without autocalibration 1 min 22 s ± 10 %
mA
mbar
-1
Start-up time (average, at 20°
Without autocalibration 1 min 15 s ± 10 %
C) (ASM
Graph D+):
1/2
A
801
ASM
142 D -
ASM
Graph D+
T
echnical
characteristics
Normal
test
mode
5 s
24 s
2 min 37 s
Gross leak
test
mode
3.5 s 7 s 45 s
GB 01478
-
Edition 03
- June
08
high voltage :
200 - 240 V ± 10%
Power frequency
50/60
Hz simple phase
Power
consumption
(maximum)
< 500 W
Start-up
temperature
10 to 35° C
Storage temperature
-25° C to 70° C
max. 168 h at 60° C
40° C (43.4
g/m3 in the air)
Noise
level
(at 1
meter;
audio alarm not operational,
stand
by
mode) (ASM
Graph D+)
60 dBA
House
protection level
20C IP
Weight
(ASM
Graph D+)
71
kg/156 lb
Inlet
DN 25
Time
to reach
(Hard
142 D):
(ASM
Gross leak
vacuum test)
test
mode
test
mode 3.5 s
inlet
por
blanked-off
t
connected to
1.6 liter
21
Time
to reach (Hard vacuum test) (ASM 142 Graph
Normal
Miscellaneous:
Power voltage low voltage :
test
mode
+):
test
mode 5 s 11 s 1 min 11 s
inlet
por
blanked-off
t
connected to
1.6 liter
volume
s
volume
2 min 15 s
connected to
12.5 liter
connected to
12.5 liter
100 - 130 V ±10%
volume
volume
Ambient operating temperature 0 to 35° C
Storage
control panel)
Humidity (detector the graphic interface control panel)
Noise level (at 1 meter; audio alarm not operational, stand by mode)
Weight
temperature (detector
equipped with
(ASM
142 D)
equipped with the graphic interface
Ta
40° C
85 % relative humidity max.
-20° C to 60° C
max. 48 h at -20° C
Ta
> 40° C
Absolute
lower than the humidy of 85 % relative humidity
(ASM
142 D)
humidity
42
must
50 dBA
kg/92 lb
2/2
be
at
A
900
Dimensions
(mm/
inch
)
GB 00213
-
Edition 02
- June
08
428
(
16.8
)
403
(
15.8
)
357 (14)
158
(
6.2
)
90
(
3.5
)
235
(
9.2
517
(
20.3
)
)
110
(
4.3
)
1/1
A
901
Dimensions
(mm/
inch
)
GB 03843 -
Edition
01 -
June
08
917
(36.1)
357
(14.1)
841
(33.1)
158
(6.2)
131
(5.2)
ASM Graph D+
109
(4.3)
852
(33.5)
1/1
CHINA
Alcatel
Vacuum Technology, Shanghai
Lane
N°82 Zhangjiang Shanghai China Tel. Fax. (86) 21 3895
887 Zuchongzhi Road
High-Tech
201203
(86) 21 5027
FRANCE
Alcatel
Vacuum Technology
avenue
98, 74009 Annecy cedex France Tel. Fax. (33) 4 50 65 77
de Brogny
(33) 4 50 65 77 77
GERMANY
Alcatel
Hochvakuumtechnik
Am
Kreuzeck 97877 Wertheim Germany Tel.
(49) 9342 9610 0 Fax. (49) 9342 9610
10 - Postfach
IT
ALY
Alcatel
Vacuum
Via
T
rento, 30 20059 Italy Tel.
(39) 0396 86 38 55
Fax. (39) 039 66 71
Systems
Vimercate
Alcatel
JAPAN
Alcatel-Lucent Japan 1-9-4 Kita Shin-Yokohama
0628
3815
Park,
Kohoku-ku Yokohama, Kanagawa Japan Tel. Fax. (81) 45 544
KOREA
- BP
89
France
2069
Alcatel 447 445-330 Kyungki-do, South Tel. Fax. (82)
NETHERLANDS
ALCATEL Vacuum Technology Landzichtweg 60 NL 4105 The Tel. Fax. (31) 345 531
30
1151
GmbH
SINGAPORE
Alcatel-Lucent 49
(Mi)
25
Vacuum Technology France - 98,
#01-02 577203 Singapore Tel. Fax. (65) 6254
Tel.
(33) 4 50 65 77 77 - Fax. (33) 4 50 65 77 89
(81) 3 6431
Vacuum Technology
Banwol-dong,
Korea
(82)
031-206-6277
031-204-6279
DP
Culemborg
Netherlands
(31) 345 478
Jalan
(65) 6254
Singapore
Pemimpin
APS Industrial
0828
7018
avenue
Web site:
Ltd.
223-0059
7130
0049
Hawsung-si,
400
076
Building
de Brogny
www
.adixen.com
Korea
Benelux
SWEDEN
Adixen
Sensistor
76
Box SE-581
02 Linköping Sweden Tel.
46 (0)13 35 59 00
Fax. 46 (0)13 35 59
AB.
01
T
AIWAN
Alcatel
Vacuum Technology T No. 169-3, Sec.1, Song-Lin
Village, Hsin-Chu T Tel. Fax.(886) 3559
County
aïwan - R.O.C.
(886) 3 559
Kang-Leh
Hsin-Feng
9230
9231
UNITED
Alcatel 8 Bain Livingston - West EH54 7DQ - Scotland United Kingdom Tel. Fax. (44) 1 506 418
KINGDOM
Vacuum Technology
Square - Kirkton Campus
(44) 1 506 418
Lothian
000
002
USA
Alcatel
Vacuum 67, Sharp Street Hingham USA Tel.
(1) 781 331
Fax. (1) 781 331
- BP
2069 - 74009 Annecy cedex - FRANCE
-
MA
Products
02043
4200
4230
aïwan
Rd
304
UK Ltd
Installation
B
ASM
GRAPH
- ASM
GRAPH
D
GB 00214 -
Edition
05 -
June
08
Preliminary
remarks
ASM 142 - ASM 142 D
ASM
GRAPH
D+
Detailed contents
Throughout
“Summary of screen User’s
this
Manual.
User’s
Please
Manual, you could find this type of message
read it for further information.
C
140”: it
User’s
refers
to a specific chapter of the
Manual
B
100
-
Generalities
-
Pump
labels
-
Leak detector
-
Contact the
labels
manufacturer
in case of emergency
Safety
instr
uctions
B
110 Unpacking -
-
Unpacking
-
Precautionary measures
-
Supplies
-
Storage
-
Fixed mounting
- Transport
-
Precautionary measures
for the leak
for the leak
detector
detector
transportation
installation
Storage - T
ranspor
tation
B
200 Neutral gas purge and inlet vent
-
Products
-
Connection to the leak detector
-
Use
-
Gas characteristics
concerned
connection
B
201 Neutral gas purge installation
-
Object
-
Material
-
Installation
(accessory)
- ASM
142
B
210
B
211
B
300 Controlling the
Connecting
-
Purpose
-
Location
-
Prepare
-
The controls
- The
-
24 V DC Power supply
of the I/O interface
of the I/O interface
the
connector
(inputs)
signals (outputs)
wiring
the
detector
Connecting
to the installation: ASM Graph D+
the
detector
detector
to the installation
with the I/O interface
1/2
Installation
B
ASM
GRAPH
- ASM
GRAPH
D
GB 00214 -
Edition
05 -
June
08
B 310
ASM 142 - ASM 142 D
ASM
-
Purpose
-
Location
- RS
-
Commands
- RS
-
Connection checking of
GRAPH
Detailed
Controlling the detector with
of the
of the
232 interface
available for your leak detector
232 interface
D+
contents
PC computer
RS
232
inter
instructions
setting
RS
inter
face
232
a PC
computer through the RS 232 inter
face
inter
face
User’s
Manual
face
B 320
-
Purpose
-
Location
-
Connector description
-
Communication
-
Connection to the
-
Tickets
Connecting the detector directly to
of the printer
of the printer
available
mode
printer
inter
face
inter
face
description
a printer or
another device
B
2/2
400
-
Check power
-
Check the oil level of the rotary vane pump (ASM 142 - ASM 142 S)
-
Installation
voltage
Before
starting up the leak detector
B
100
GB 02451 -
Edition
03 -
June
08
Safety instructions
Indicates could result in property damage.
CAUTION
W
ARNING
W
ARNING
Generalities
Indicates could result immoderate or minor injury. It may also be against unsafe practices.
Indicates could result in death or
Indicated an imminently hazardous situation that, if not avoided, will result in death or
Our
products regulations. Any modification of the product made by the user is liable to lead into doubt the and safety of the product. responsability for
a potentially hazardous situation which, if not avoided,
a potentially hazardous situation which, if not avoided,
used
to alert
a potentially hazardous situation which, if not avoided,
severe
severe
are
designed
non-compliance
EMC (ElectroMagnetic
The
such
operations.
injury.
injury
(extreme
to comply with current
situations).
EEC
with the regulations, or even to put
Compatibility) performance
manufacturer
declines
any
The EMC condition that the installation In particular, in disturbed
use shielded cables
-
- stabilize the power supply line with supply
performance of the product is obtained on the
source
to a
environments,
and
connections
distance
complies
of 3 m from the product inlet.
with the
it is
EMC
essential
for interfaces,
meshing
from the power
rules.
to:
Before and follow the safety declaration booklet delivered with the produit.
• in
CAUTION
switching on the pump, the user should study the manual
instructions
The
leak
detectors
compliance
Risk
of toppling: altough the
with
must be
decree
88-1056 of 14 th November
regulations, it is important to take toppling during handling, installation and operation.
listed in this conformity
connected
to an
products
electrical
comply with
precautions
to avoid
installation
1988.
ECC
1/6
B
100
Safety
instr
uctions
GB 02451 -
Edition
03 -
June
08
CAUTION
Certain needed recommend
detectors for pump operation is in
are fitted with oil pumps: the oil load
separate cans.
We also
that the user drains the pump before re-shipping
the equipment.
CAUTION
CAUTION
When relevant, remove the protection which blocks the outlet of the pump, on the rear of the leak recommended connecting circuit for the oil seal pump. excess pressure
Storage without temperature factors
of the equipment: our equipment can be stored
special precautions
such atmosphere, parts
(elastomer seals,
as
possibl e (less
between 5°C and 40°C). For longer periods,
as humidity
etc., can
this outlet to a gas evacuation
This
circuit should have as little
than 0.3 bar).
for up to 3
content, temperature,
cause
damage to certain
lubricant, etc.).
detector.
months
(room
salty
«sensitive»
We
CAUTION
CAUTION
W
ARNING
CAUTION
2/6
CAUTION
Check detectors gases, condensable
the pumping
conditions
of the
are not equipped for pre-pumping of corrosive
vapours of liquids, even in small
quantities.
The
manufacturer can not take any responsability or apply any warranty on a leak presence detectors
A helium leak environment must be taken by the user of the leak (especially
of
corrosive
are not
designed
detection
for the user and the equipment: all precautions
to eliminate the toxic or hazardous The
manufacturer
through the p
Ensure
that parts or detectors atmospheric
If the
detector
rotation of the
secondary
the
can handle a
has
umps
.
pressure.
rotates in an axis perpendicular to the axis of
secondary
pump.
detector
or dangerous
to pump dangerous
operation must be made in a safe
presence
substance
prior to the
no control over the
enclosures connected
pressure
pump, there is a risk of
detector:
which is
gases:
the leak
used
with a
all our leak
substances.
detector
of
chemicaly,
in that respect
test
operation).
types
of
aggressive,
gases passin
to the inlet of the
drop of 1 bar relative to
seizure
g
of
B
100
Safety
instr
uctions
GB 02451 -
Edition
03 -
June
08
W
ARNING
W
ARNING
W
ARNING
W
ARNING
W
ARNING
When the the mains plug. provoke an
When the main
device
electrical
is
switched
Residual
shock.
electrical
off, avoid touching the pins of
voltages due to filter
switch on the
capacitors
detector
is
set
can
to «0», the part supply between the power plug and the main switch remains energized. Risk
of
electrical shock
Disconnect
main
in
electrical
case
of contact.
cable before servicing.
Hazardous voltage enclosed. Voltage or current hazard Disconnect
and lockput power before servicing.
sufficient
Any intervention must be done by trained
When the leak (monitoring, with over 60 Electrical shock Wait 5
minutes
detector
is
switched
frequency converter)
VDC
and remain energized.
may result in
severe
after switching off before opening the leak
to
cause
shock.
personnel only
off, internal parts
contain
injury.
capacitors
.
charged
detector.
Other located hazardous pressurized servicing, the
pressure
hazardous
disconnect
regulator by turning the knob counter-clockwise.
energies:
Nitrogen purge,
energies. Release pressure
the gas line quick
Operating temperatures
connector
conditions
justifying
before
and turn of
may generate
par
ticular
f
attention on the part of the user (external
surfaces
> 70°C on exhaust connections). Contact Always
may
cause
use
gloves before servicing.
burns.
3/6
B
100
Safety
instr
uctions
GB 02451 -
Edition
03 -
June
08
Pump
labels
Located possible risk of injury due to any hand contact with hot surfaces.
states
It intervention.
on the rear of the pump, this label warns the
that
protective
gloves should be
used
before performing any
user
against
Located weight, the product should not be handled manually, but always through appropriate handling devices.
Located internal of contact. It advizes to or to properly
Leak detector
labels
4/6
intervention
Located disconnecting before working on the leak detector.
Located product has been
Located indicates that the
on the upper cover, this label indicates that due to its heavy
on the upper cover, this label indicates that
parts
are energized and could
disconnect
lock-out
on the pump.
near the main power switch, this label indicates that after
power supply, the operator should wait 5 minutes
near the main power switch, this label indicates that the
at the top of the frame, near the
and
customized
exhaust
port should not be blocked.
tag-out
in factory, according to
cause
the pump before any intervention
the
equipment
electrical
exhaust
some
of the
shocks
breaker before any
customer
port, this label
in case
order.
B
100
Safety
instr
uctions
GB 02451 -
Edition
03 -
June
08
Located detector
near the main power switch,
power voltage.
Located power cable should be
This
near the main power switch, this label indicates that the main
label indicates that the leak
disconnected
detector
these
labels indicate the leak
before maintenance.
is conformed to the R.O.H.S.
directives.
Located number of the leak
NOTICE
PUMP IS SHIPPED WITHOUT
OIL
INST
ALLED
consult
maintenance manual
CAUTION
Recto
ATTENTION
Located drained before leaving factory. It should be fill with oil before running.
POMPE LIVREE SANS HUILE
A L’INTERIEUR
consulter le manuel
ATTENTION
Verso
d’utilisation
near the main power switch, this label indicates the
detector
and its serial number.
par
t
on the cover, this label indicates that the product has been
5/6
B
100
Safety
instr
uctions
GB 02451 -
Edition
03 -
June
08
Located indicates that the leak be moved in all positions.
at the upper cover, this label
detector
could not
Located packaging box, this tilt indicator indicates that the box has been tipped.
inside (a) or outside (b) the
a
Contact
manufacturer in
emergency
of
6/6
the
case
In
case service back of the manual).
b
of
emergency
manager of your local
or equipment failure,
please contact
service center (see addresses
your
at the
B
110
Unpacking - Storage - Transpor
tation
GB 00215 -
Edition
04 -
June
08
Unpacking When the
Keep the packaging box for possible return. Check the packaging tilt indicator of the detector. Before
equipment
opening, check the name of the model and the serial number.
is received, unpack it carefully.
Precautionar
measures
for
y
the leak detector
transpor
tation
ASM 142
ASM 142 S -
ASM 142 D
Use
-
an hoist equipped with the leak packaging.
Note: If the operator doesn’t hoist, 2 people are to extract and carry the leak detector.
detector handles
necessar
Weight: A
Notch
for
handling hook
In the
event
shipper and notify the
800
of an anomaly, take the
slings
to extract it from its
use
an
y
manufacturer
attached to
necessary
if necessary.
action with the
l/4
B
110
Unpacking - Storage - Transpor
tation
I
II
I
II
GB 00215 -
Edition
04 -
June
08
2/4
ASM 142 Graph D+
Detector
handle
l
person
To
carry ASM Graph D+, 2 people are neither the cart handle, nor raise it by lower of the cart.
2 people to carry the ASM Graph D+
detector
handles: you
necessary.
Cart
Detector handle
l
person
Not to use
must
imperatively
handle
B
110
Unpacking - Storage - Transpor
tation
User’s
Manual ASM l42 / l42
D
x
x x
Condensed manual
ASM l42 / l42
D
x
x x
User’s
Manual ASM l42 S
x
Condensed
manual ASM l42 S
x
Oil + Funnel
x x
GB 00215 -
Edition
04 -
June
08
The
Supplies
following
Condensed manual
A calibration certificate of the internal calibrated leak
l
allen wrench # 5
l
screwdriver
l
vacuum
l
vacuum
Stikers
units
l
allen wrench #
l
LDS
probe
Manual
RS
(l)
If internal calibrated leak option
Storage
If one of
For prolonged storage, factors atmosphere,
Please
call your local
Before to change all the
starting up after storage for over six
The seals and ultraviolet light) in order to prevent hardening of the
parts
are supplied with your detector:
SUPPLIES
hose
connector
232 (option)
these parts
2,5
is
missing,
etc. may damage the
representative
seals (contact customer
kits
must
be kept away from heat and light (direct sunlight
ASM
contact the
such
as
detector
for further information.
ASM
142
x
x
x
x
x
x
142 S ASM
x(l)
x
x
x
x
x
x
x
x
manufacturer
temperature,
elements.
months,
service).
142 D
x
x
x
x
immediately.
humidity, saline
it is recommended
elastomers.
ASM
Graph D+
x
x
x
x
3/4
B
110
Unpacking - Storage - Transpor
tation
GB 00215 -
Edition
04 -
June
08
Fixed mounting
T
ransport
The
ASM l42
can be fixed on a support: a threaded hole is available on the bottom of the unit to place a screw to keep it working
Before any oil split (only ASM
Don’t move leak
surface such
(30 + x) mm< L < (45 + x) mm
as a bench (except ASM Graph D+).
M8
screw
expedition, we advise you to drain the primary pump to avoid
detector
l42 - ASM l42
when AMP pump is running.
S).
secure
x
to
a
L
We advise for any wedge the
detector
transport
to
use
the original packaging and to
carefully into the box.
Precautionar
measures
for the
y
leak
Only for ASM Graph D+ The
cart is equipped with 4 pivoting
wheets
with brake.
detector installation
4/4
It is forbidden to place the cart on a sloping
precautions
take
for its translation stop.
surface
(> l %) without
B
200
Inlet vent Neutral gas purge
ASM 192 T2
ASM Graph D+
ASM 102 S
GB 00019 -
Edition
05 -
June
08
Connection
Products
Neutral gas
ASM
ASM 192
Neutral gas
concerned
to the
leak
detector
purge
182/192
ASM 142 D
ASM 122
purge
Inlet
TD+
T2D+
vent
Neutral gas purge and inlet vent connection
ASM 182 / 192
ASM
182 / 192 TD+
ASM 192 T2D+
ASM
142
ASM 142 D
ASM 142
S
ASM 122 D
ASM
1002
(1)
Requires (2) Male (3) Male
connector connector
Model : Male
If no purge
detector, the neutral gas purge is to the ambiant air and air flow inside the leak detector.
Even
connector
The
inlet vent
if the leak
to leak detector.
air.
male
D
connected
by the operator (
If no inlet vent
ambiant
T
(1)
a special inlet vent kit installation ( A
delivered with the leak detector. not delivered with the leak detector.
connector R
system
is
connected
detector
delivered with the leak
status
(open or C
system
500).
is
1/4
BSPT.
to
does not
closed)
connected,
connector
use
the neutral gas purge, the
detector
depends on the
the inlet vent is
(2)
(MDP 5006 HDS)(3)
(2)
700
).
B
210 / B
which is
connected
maintened
should always be
parameters set
connected
211
to
an
to the
1/2
B
200
GB 00019 -
Edition
05 -
June
08
Neutral gas purge and inlet vent connection
Use
Neutral gas
purge
Inlet
vent
Gas
characteristics
T
ype
2/2
Quality/purity
Use pressure
Purge
flow
Used to limit the leak Used to
the
pumps
Make high
stabilization of the helium background noise.
As a
function
CAUTION
accelerate
after detecting a significant leak.
sensitivity testing
supplement
C
560 (except ASM 142 S/ASM 102 S).
In
case
of a big flow of Helium into the leak
leak
detected),
back to normal Helium background value) is 10
detector
internal pollution.
the cleanup of the helium background noise in
easier due to the decreasing and
to the neutral gas purge,
use
the “Depollution”
detector
the recovery time (time for the display to go
when the neutral gas purge is obturated than when it is open. In usual average
test conditions,
there is however no major
difference.
Used to
the leak
Make high
stabilization of the helium background noise.
Allows to regulate the gas flow inside the leak detector, leak
detector
Nitrogen is typically the neutral gas the condition that it is poor in helium Take
accelerate
detector
sensitivity testing
the cleanup of the helium background noise in
after detecting a significant leak.
easier due to the decreasing and
in stand-by.
used
but you can
(concentration
use
≤ 1 ppm).
care with the ambiant air: it should not be polluted with helium.
According to the installation or item to
test. The
gas should be clean,
dry, without dust, no toxic.
0.3 ± 0.1 bar relative (≈ 20 psia/5 psig).
If the inlet vent
closed,
stay
ASM 122 D - ASM 142 D: ≤ 5 sccm
ASM 182 TD+: ≤ 50 sccm
pressure
is too high, the inlet valve will always
off even if the inlet valve is
"ON".
(very
times
longer
any gas on
big
B
201
GB 02660 -
Edition
02 -
June
08
Neutral gas purge installation ASM
Object
Material
Installation
This accessory detector
Accessory
N2 port N2 vent line
142
allows to
connect
a neutral gas purge.
16
to the standard air inlet of the
Filter
to be
removed
(accessor
N2 vent line connected
to the filter port
y)
A
700
1/1
B
210
GB 00217 -
Edition
03 -
June
08
Connecting
the detector to the
installation
Main power cable
Main power
COR ZERO
INLET
10
3
2
10
10
1
1
-1
10
-2
10
-3
10
mbar
AUTO CAL ZERO
10
-2
10
-3
10
-4
10
-5
10
-6
TEST
10
-7
10
-8
HIGH
10
-9
-10
10
SNIF
-11
10
VENT
-12
10
mbar
.l/s
CYCLE
Remote
control
(accessories).
C
400
B
320
(option)
Controlling the
computer
through the
Refer
to the
delivered with your
RS
detector
RS
232
User’s
with a
232
inter
Manual
detector
PC
face:
.
switch
Inlet port DN 25
PC
(option)
B
310
LDS
Primary purge (ASM 142 only)
Exhaust connector
External control
system
(I/O
Inter
face)
B
300
(option)
Probe
pump
B
200
A
700
1/1
B
211
GB 03844 -
Edition
01 -
June
08
Connecting
the detector to the
installation: ASM graph D+
B
210
210
700
Holes
1/1
Main power cable
Main power switch
Bottle
B
handle for cart fixation
A
Sniffing
star
t/stop
Zero function start
GB 00298 -
Edition
03 -
June
08
B
300
I/O
detector
connector
with a
B
210
Purpose of the
Location of the
Prepare the
connector wiring
(Sub D.
25
connector)
The
I/O
inter
face
I/O
inter
face
pin
male
controls
(inputs)
Controlling the detector with the
controls
21.
cap.
makes
points of
are pins
Autocalibration
Vent mode selection
it possible to control the leak
12
to
use
a shielded cable which is grounded on the
sequence
start
inter
The PLC
The located on the back of the leak detector.
It is connector
22 Cycle 23 Calibration 24 Zero 25
face
I/O interface
or any other external control device.
I/O interface is available on a Sub D. 25 pin
The common the and
recommended
Inlet
vent
Female
Dry contacts:
The
signals
(outputs)
Direct current: 60 V Alternative current: 40 V Closed contact:
4 -
17
6 -
19
5 -
18
7 -
20
8 -
9 2 -15 1 -
14 3 - 16 Corrected
Nota :
- 2 -
1 12 = 21 =
3 = internal ground common (external common (external
Sniffer
Detector
Defect
Cycle start
Detector
Analog
0 - 8 VDC tracer gas analogic output
-
60 W or 2 A max
-
125 VA or 2 A max
mode
(LDS)
ready to
ready to
output 0 -
Mantissa
ground) ground)
test.
test.
10
VDC corrected Exponent Helium sign
Helium signal
Good part (PASS)
Bad part (FAIL)
al
300
1/2
GB 00298 -
Edition
03 -
June
08
B
300
I/O
24 V DC Power supply
Controlling the detector with the inter
Pin No
face
24 V DC power supply
10, 11, 13 If SW 1 on P0307 interface board is closed
(upper position)
+24V DC
supplied by leak detector
(maximum current
350 mA)
If SW1 is open (lower position)
12, 21
(+) point for
customer external
power
supply
If SW1 on P0307 interface board is closed
(24 V)
(upper position)
Ground
If SW1 is open (lower position)
(-)
point for
customer
external power supply
SW1
+ 24 V
detector
F1
350 mA
J3.10
J3.11
GND
J3.13
J3.21
2/2
J3.12
B
310
GB 01368 -
Edition
04 -
June
08
Purpose
computer
of the PC
inter
Location
RS
232
inter
RS
232
inter
instr
Commands
available for your
leak
RS
232
detector
inter
face
of
the
face
face
uctions
face
setting
Controlling the detector with a
RS
computer through the
The RS with a
It is a Sub D 9 pin Male connector.
A specific manual available with the It is delivery with your leak detector.
Only the detector
See
232 interface
PC
compatible computer.
Connect
describes RS
commands
are available.
details in the
RS
(1x
ASM 142 S
and ASM 102 S)
makes
232
which correspond to the
232
2x
NEXT
for
it possible to control the leak detector
the
detector
to the operator all the commands
manufacturer
User’s
manual.
Mode
Handshake
232 interface
to the installation
protocol.
PC
fonctions
Adjustment
Adjustment
B
210/211
of your leak
C
110
Connection
of
RS
checking
232 interface
You can start up an detector. Leak detector (depending on wiring connectors.
stationary,
autotest
in order to check the
connect
recommended)
the both ends of
connection
RS
232 cable
on each of Sub 9 pins
PC/leak
1/2
B
310
GB 01368 -
Edition
04 -
June
08
........
RS232 12345
Controlling the detector with a
RS
computer through the
Procedure 1 -
2x
232 interface
PC
Mode =
autotest
NEXT
(1x
for
ASM 142
2
- The
first line of
F1 on
and ASM 102 S)
........
... ... ...
RS232 *****
S
LCD screen
is:
5 stars
3 -
Following different
autotest
If the
the
F4
autotest
tests,
is
accomplished,
the
is
started
stars
the first line
and
F1
flash on
are replaced by numbers.
LCD screen
become:
2/2
... ... ...
B
320
r
or
another device
GB
00216
- Edition 02 - September
04
Purpose of the
Location of the
Connector
description
printer
inter
printer
inter
face
face
Connecting the detector directly to a print
The Printer interface makes it possible to connect the leak detector a
printer, an external
It
is a Sub D 9 pin Male
1 2 3 4 5
9
6 7 8
Pin # Function Communication
1
2 Rx Bauds
3 Tx Bits
4 NA Parity
5 Ground Stop bit
6
7
8 CTS
Exter
loudspeaker
Headphone
RTS
loudspeaker
nal
or
a headphone.
connector.
Mode
Parity control
protocol
Asynchronous
9600
8
None
1
None
B
210/211
e
to
Communication
mode
description
Connection
to the printer
9
Configuration tickets are sent
Internal use only. Don’t connect it
1 5 1
6 9 6
Leak detector
Headphone
out.
and
loudspeaker
C
Printer serial
9
port
410
5
1/5
B
320
r
or
another device
GB
00216
- Edition 02 - September
04
Memo function must be active C
550
Connecting the detector directly to a print
Ticket Example Print
Configuration
Internal with internal
Internal with external
Calibration checking internal
T
est
Tickets
calibration
calibration
with
leak
leak
leak
available
Only
1
2
3
5
6
Automatic print after an internal
leak: refer to C
Automatic print after
refer to C
Automatic print at the test end: refer to C 211 / 212
302
available
301
a calibration
calibration
for Customer
checking with internal
Ser
with inter
vice
nal/exter
leak:
e
nal
2/5
B
320
r
or
another device
GB
00216
- Edition 02 - September
04
ASM1002 CONFIGURATION TICKET VERSION: L DATE:Jan/01/2003 TIME:00:00:07
SET-POINT audio level: digital
voice level: hard vacuum alarm: hard vacuum sniffing alarm: fixed sniffing
reject point:
sniffer
probe clogged bargraph depollution function: pollution reject point: antipollution GL function: on pollution reject point: memo. function active: no memo. display timer: no memo. timer value(min:s): 00: cycle
end function: roughing roughing timer value(min:s): 00: test timer value(min:s): 00: start.timer value(min:s): 00: background suppression activation: trigger: reject GL setpoint (mbar) Normal setpoint (mbar)
SPECTRO automatic calibration: off calibration every: every:
filament in use: electronic zero: acceleration voltage(V): electronic current(mA): sensitivity coefficient:
calibrated leak
He
location:
internal value: unit: mbar.l/sec year: loss per year(%): temperature(C): temp.coefficient(%/C):
Connecting the detector directly to a print
Configuration ticket
1
125v1.0 r00
S MENUS
reject point:
zoom on reject point: no
overlap
operato
MENUS
check: operato
fixed
reject:
off
operato
timer: on
1.0E-
1.0E-
1.0E-
1.0E-
3.0E-
point
1.0E+02
1.0E-01
0050 cycles
0010 ho
urs
110 217
0.0
01.00
1.0E-
2003
2.00
3.00
07
04 06
05
04
10
10 10 05
07
20
e
AINTENANCE MENUS
M
vac.mnt.periodicity(ho
high high vac. filament#1
3 3
filament#2 customed mnt.period.(cycles): customed mnt.due in(cycles): bicolore remote: ye primary primary
mnt.due in(hours):
running time(hours): running time(hours):
pump1 used: ye pump2 used: no
urs):
12000 12000
5.0E+
5.0E+
0
0 05 05
s s
OTHER
MENUS
election:
test mode s inlet
vent mode: chambe
inlet
vent delay(sec):
inlet
vent open timer us: no
inlet
vent timer value(min/sec): 00: hard vacuum hard vacuum cor.coefficient: sniffing
r
correction: off sniffing cor.coefficient: unit: mbar.l/sec display language: englis user interface: password value:
normal
correction: off
1.00E+
1.00E+
5555
0
09
00
00
#4
r
h
r
TYPICAL VACUUM VALUES Pu_gf:
1.00000
:1.00000
Pu_n
Mu_gf :
1.0E+06
Mu_n :00001.0
ld:
00015.0
Mu_r
DATE
AND TIME VALUE
r
last stop: Jan/01/ last start: Jan/01/ last calib.ok: Jan/01/
S
2003 00:00:00 2003 00:00:02
2003 00:00:00
2
detector counter (h:m:s):
00000:00:50
3/5
B
320
r
or
another device
GB
00216
- Edition 02 - September
04
Calibration ticket
internal
Calibration ticket
external
4/5
with
calibrated leak
2
with
calibrated leak
3
Connecting the detector directly to a print
DATE:Jan/01/2003 TIME:00:03:17 ASM1002 CALIBRATION unit:
CALIBRATED LEAK PARAMETERS: location:
internal value: unit: mbar.l/sec
alibration
c loss per calibration temperature temperature coefficient (%/C): TARGET PARAMETERS: current target value: ELECTRONIC ZERO: done: PEAK SEARCH : search ye
IGNAL RECORDS (no calibrated):
S global: background: CALIBRATION INFORMATIONS: total result:
year:
year
(%):
internal temperature (C):
time(sec):
gas:
mbar.l/sec
1.0E-
2003
(C):
3.00
1.2E-07
1.3E-
7.1E-11
COMPLETED
H
e
07
2.00 20
25
yes
s
07
74
CURRENT DATE:Jan/01/2003 TIME:00:03:00 Fil:1 Ie=
DATE:Jan/01/2003 TIME:00:05:03 ASM1002 CALIBRATION Unit :
CALIBRATED LEAK PARAMETERS: location: value: unit: mbar.l/sec
alibration
c loss per calibration temperature temperature coefficient (%/C): TARGET PARAMETERS: current target value: ELECTRONIC ZERO: done: PEAK SEARCH : search no
IGNAL RECORDS(no calibrated):
S global: background: CALIBRATION INFORMATIONS: total result:
ASM1002 CALIBRATION:
0.6 Vacc=232 Coef_sens:
external
year:
year
(%):
external temperature (C):
time(sec):
(C):
00.86
gas: He
mbar.l/sec
COMPLETED
1.0E-
2003
2.00
3.00
22
1.1E-05
no
2.0E-
05
3.0E-09
64
05
20
CURRENT DATE:Jan/01/2003 TIME:00:05:02 Fil:1 Ie=
ASM1002 CALIBRATION:
0.6 Vacc=232 Coef_sens:
00.52
e
B
320
r
or
another device
GB
00216
- Edition 02 - September
04
Calibration checking ticket
with internal
T
est
ticket
leak
5
6
Connecting the detector directly to a print
CALIBRATION INFORMATIONS: DATE|Jan/01/2003 TIME|01:19:23
internal temperature(C)|
current current coef.sens| global rate| background rate| calibrated leak-rate| target value| percent allowance (+/-)| RESULT(%)| -0
DATE:Jan/01/2003 HOUR CASE 00:28:26 00:28:55 00:29:40
00:29:45
DATE:Jan/01/2003 HOUR CASE 01:02:31 01:02:32 01:02:33
01:02:36
15
start
GL NR
stop
NR
start
GL NR
stop
NR
PRESSURE
3.8E+01
1.2E-02
6.3E-05
5.8E-05
PRESSURE
6.5E+01
4.6E+01
5.9E-02
9.9E-05
Memo function C
LEAKRAT
3.4E-
1.4E-09
9.1E-06
1.1E-05
LEAKRATE
4.8E-11
4.8E-11
.8E+00
1.3E-05
FAIL
00.78
1.10E-
5.22E-
1.10E-
1.10E-
11
E
24
07 11 07 07
550
Leak
value
Leak
value
T
est
result if
function
active
e
Memo
5/5
B
400
GB 00218
-
Edition 05
- June
08
Check
Check
power voltage
the oil level
the rotary vane pump
Before
Please acquaint oneself
and
The
performance of the
reliability) depends on:
-
the
vacuum
-
the
frequency
-
the helium calibration.
Check that the power voltage is compatible with the power configuration of the leak detector: check the indications of the label located close to the power switch.
of
The
pump has been drained: a label affixed on the cover of the unit
indicates this and the filling oil is supplied.
starting up the leak detector
with
the safety instructions sheet (
the installation sheet (
connections
and quality of maintenance
detector
B
110)
(pumping speed, accuracy and
Main power
B
100)
switch
(ASM
142 -
ASM 142 S)
PUMP IS SHIPPED
consult
NOTICE
OIL
INST
maintenance manual
CAUTION
WITHOUT
ALLED
POMPE LIVREE SANS HUILE
consulter le manuel
Recto Verso
Maintenance
of the primary pump
A
TTENTION
A L’INTERIEUR
d’utilisation
A
TTENTION
E
750
The
pump will be damaged if it runs without
(> 5 mn).
The
oil required for the first Replacement The
pumps have been The technical characteristics guaranteed only with the
Installation
Position
the unit so there is no possible risk of it falling or tilting.
of oil is the
use
user’s
responsability.
tested
with A200
of the pump are
recommended
is supplied with the detector.
oil.
oil.
oil.
1/1
Operation
C
ASM
GRAPH
- ASM
GRAPH
D
l/4
GB 00219 -
Edition
04 -
June
08
Preliminary
remarks
C
100
ASM 142 - ASM 142 D
ASM
GRAPH
D+
Detailed contents
Throughout
“Summary of screen User’s
-
Parameters
this
Manual.
User’s
Please
configuration
User’s
Manual
Manual, you could find this type of message
C
140”: it
refers
to a specific chapter of the
read it for further information.
Factory
configuration of the leak
detector
parameters
C 110
Operating
-
General
-
Graphic interface option
-
Control
keys
-
Menu
selection access keys
-
Parameter
-
Description
-
Values adjustment
function
of
keys
access key
with the control
panel
principle
of
the control panel
C 120
-
Levels
-
Parameters setting interface
Setting
and
maintenance part
and application depending on level and display of the user
presentation
of
the control panel
4
C 130
-
To access
-
Change
to level
password
4
Access to level
C
140
-
Other
menu
-
Spectro menu
- Set
point
-
Maintenance
menu
menu
Summary
C 200
-
Starting up after an unused/storage period
-
Starting up the leak
-
Switching off the leak
-
Recommended
detector
detector
procedure
Star
ting up /
Switching
off
- Password
of screens
the leak detector
Operation
C
ASM
GRAPH
- ASM
GRAPH
D
2/4
GB 00219 -
Edition
04 -
June
08
C
210 How to
ASM 142 - ASM 142 D
ASM
Detailed
-
How to
-
Hard
-
Sniffing
GRAPH
use
your leak
vacuum test
test
mode
D+
contents
detector?
mode
User’s
Manual
use
the leak
detector:
2 methods
C
211 Operation of the leak detector
-
Hard
vacuum test
-
Sniffing
-
Sniffer probe clogged reject point
-
Adjust vacuum/sniffing alarm reject point
test
C
300 Calibration of the leak detector
C
301
-
Purpose
-
When should an internal calibration be performed?
-
Internal calibrated
-
Internal calibration with the internal He calibrated leak
-
Internal calibration with an external calibrated leak
of the internal calibration
leak
Basic
internal calibration of the leak detector
C
302 Advanced internal calibration of the leak detector
-
Introduction
-
Activation/deactivation of the internal calibration
-
Checking
function
C
303
-
Purpose
-
External
-
Digital and analog display
-
External
-
Checking function with an external calibrated leak
of the external calibration
calibrated
calibration procedure
leak
External
calibration of the leak detector
C
304
-
Definition
-
Activate/Deactivate the correction factor VACUUM/SNIF COR Adjustment
-
General
notes (vacuum
or sniffing
test
mode)
Correction
factor
C
305 Calibrated leak
-
Different types of calibrated
-
Programming
the calibrated leak parameters
leaks
values
programming
Operation
C
ASM
GRAPH
- ASM
GRAPH
D
3/4
GB 00219 -
Edition
04 -
June
08
ASM 142 - ASM 142 D
ASM
Detailed
GRAPH
D+
contents
User’s
Manual
C
306 Adaptor for calibrated leak in sniffing mode
-
How to
use
the
-
Notes
adaptor?
C
400
-
Remote
-
Remote
-
Remote
- Use
control control control
and display
inter
face connecting choice
Remote
control
C
410
-
Level adjustment
-
Accessories
-
Configuration
Headphone
and loudspeaker
C
430 3
-
Purpose
-
Gas
selection
-
Calibration in Hydrogen or Helium 3
masses
option
C
440 Control panel with graphic interface
-
Graphic interface
-
Leak detector
-
Automatic standby
-
Use caution
-
Control panel
-
Change of
-
Operating principle of the standard interface
-
Operating principle of the graphic interface
-
Selection
-
Graphic interface description
-
Graphic interface
-
Memorized graph
-
Animated
of the graphic interface
purpose
software version
screen
inter
face
inter
face
setting
synoptic
use
mode
C
450
C
500 Inlet vent
-
Choices
-
Air vent
-
Air vent
-
Air vent
proposed to the operator
purpose Opening/Closing
adjustment
Long distance
sniffer probe and Helium spray gun
4/4
Operation
C
C
510
ASM 142 - ASM 142 D
D
Detailed contents
User’s
Manual
Bargraph zoom
GB 00219 -
Edition
04 -
June
08
ASM ASM
-
Purpose
-
Activate/deactivate the bargraph
-
Analog display
-
Zero function & Bargraph
GRAPH GRAPH
- ASM D+
zoom
GRAPH
zoom
C
520 Audio alarm / Digital voice
-
Audio alarm definition
-
Digital voice definition
-
General
-
Sound level
-
Adjustment
C
530
-
Purpose
-
Activate/Deactivate the Cycle
of the cycle
end
end
Cycle
end
C
540 Zero function
-
Purpose
-
Activate the zero
-
Deactivate
-
Activation/Deactivation of the background
-
Display
the zero
function
function
C
550 Memo function
-
Purpose
-
Activate/Deactivate the memo
function
C
560 Helium pollution prevention
-
Purpose
-
Activate/Deactivate the Helium pollution prevention
C
570 Date -
-
Adjustment
procedure
Time - Language
- Unit
C
580
-
Fault
-
Faults
-
Infor
- List
and infor
mation
of
messages
mation
Fault / information indicator and display
C
100
1/2
GB 00220
-
Edition 03
-
September
04
Test
mode
Normal C
210
User
interface level
2
C
120
T
imer
00:10
Factory configuration of
Parameters
configuration
Parameters
Sniffer probe clogged threshold
Autocalibration Activation Auto-checking Auto-checking
every … every
...
the leak detector parameters
The
following list parameters. When the leak memorized
We advice you to note in the parameter values
1.10
and
indicates
detector
values
the factory
is
switched
are kept for the next start-up.
“Customer
modified for your application.
Configuration
Factory
-
7
mbar.l/s
On
Customer
modification
Operator
hours
cycles
10
100
configuration
off, all
set parameters
modification“
of the leak detector
are
column,
C
211
C
302
the
-
External External
calibrated leak in test calibrated leak in sniffing
GL correction GL correction value Sniffing correction Sniffing correction value
Calibrated leak parameters
Password
Audio alarm Voice synthesis Reject Reject
Detector
point in hard vacuum point in sniffing
Inlet vent Inlet vent activation Delay Open timer use
7
1.10
5.10
See
calibrated
1.10
1.10
mbar.l/s
-
6
mbar.l/s
Off
1
Off
1
calibration
certificate of
the
inter
nal
leak
delivered with
the
detector
5555
3 4
-
8
mbar.l/s
-
6
mbar.l/s
Off
Operator
0
No
.
C
C
C
C
C
303
304
305
130
520
C
500
Depollution Depollution reject point
1.10
On
-
5
mbar.l/s
C
560
2/2
C
100
GB 00220
-
Edition 03
-
September
04
Bargraph zoom
No
C
510
order
Maintenance required
1.10 6 cycles
D
100
Factory configuration of
Parameters
Memo function Display timer Display timer value
Cycle end Roughing timer Roughing
timer value Measure timer value
Background suppression T
rigger
Date - T
ime
Language - Unit
the leak detector parameters
Configuration
Factory
No No
00:10
Operator
Yes 00:10 00:10
Operator
Reject
point
Factor
y
leaving
Requested
the
customer
in
Customer
modification
C
550
C
530
C
540
C
570
Gas for 3
masses
option
He
C
430
C
110
Operating
principle of the control
panel
1/3
AUTO CA L SNIFFER ZERO
AUTO CA L ZERO
GB
01361
- Edition 03 - September
04
or
General
Graphic
inter
face
If a key (sensing switch) is or not
If
authorized, a
brief audio signal is
your control panel is
equipped
depressed
Operator
interface A
when its function is not
emitted.
with
a graphic
interface, please
500
available
refer
option
Control
or
or
AUTO CAL MUTE
CYCLE SNIFFER
keys
CYCLE
SNIFFER
to the sheet C 440 which completed this
The
LED
indicator is ON when the control
ON).
key is activated (ex.: Sniffer
The
LED
indicator is OFF when the control
key is
deactivated
(ex.: Sniffer OFF).
sheet.
Menu
selection
access
keys
F1
F3
NEXT
-
+
SET POINTS SPE CTRO M AINTE NAN CE OTHER
RESET
The
LED
indicator comes ON after It Then the the
activates the
alphanumeric display.
menu.
corresponding
menu is shown
Pressing the second time
corresponding deactivates
the menu. The
Menu selection key
is then turned OFF and the previous screen is
F2
F4
displayed
LEAK RATE
-12
-11
-10
10
10
10
-3
-2
-1
10
10
10
INLET
PRESSURE
AUTO CAL SNIFFER ZERO
again.
mbar.l/
s
3
/s
Pa.m
Torr.l/s
COR
-9
-8
-7
-6
10
10
10
10
1
2
3
1 10
10
10
mbar
a
hP Torr
-5
-4
-3
-2
10
10
10
10
STDBY
EVAC
TEST
CYCLE
SET POINTS SPE CTRO MAI NTENA NCE OTHER
depressing
on
LED
indicator
the key
a
LEAK RATE
-12
10
AUTO CAL SNIFFER ZERO
.
mbar.l/
s
3
/s
Pa.m
Torr.l/ s
COR
-11
-10
-9
-8
-7
-6
-5
-4
10
10
10
10
10
-3
10
10
10
10
10
-2
STDBY
EVAC
TEST
CYCLE
or
(standard)
F
-3
-2
10
10
-5
-4
10
10
AUTO CA L MUTE
CYCLE SNIFFER
or
F1
F3
NEXT
SET POINTS SPECTRO MAINTENANCE OT HER
-1
10
Pa
F3
SPECTRO
-3
10
mbar
SET POINT S
SPECTRO
MAIN
TENANCE
OTHER
mbar.l/
Pa.m3/
s
LEAK RATE
-10
-9
10
10
AUTO CAL ZERO
To
rr.l/
COR
-8
-7
-6
-5
-4
10
10
-3
10
10
10
10
10 10
WARNING
STDBY TEST
F2
F4
RESET
SET POINTS
SPECTRO
F
2
F
4
Menu selection access
-1
SNI
FFER
(option/accessory)
MAINTENANCE OTHER
keys
2/3
C
110
GB
01361
- Edition 03 - September
04
Parameter
function
Standard
To
access to the
parameter
up to 4 function keys
display ( , , and parameter
key can be activated at
Note: In the user’s
The
LED
indicator is ON when
corresponding
function key is the modification of the displayed on the line is
Press the function key: the
will flash: the modification can performed.
It
is possible to reset the previous value by RESET
key or the active menu
key.
Once the
pressing the function key validates it: the ON and stops
parameter
LED
flashing.
is
indicator
Operating
keys
control panel
to be
available
Press = press on the 1st line red
2nd line,
manual,
the
available:
parameter
authorized.
LED
indicator
escape and pressing
selection
modified,
again
remains
principle of the control
changed,
on the
F4
). Only
a time.
all the functions are
be
there
are
alphanumeric
one
Similarly:
3rd line ;
Control panel with graphic
(option/accessor
No function keys : to access to parameter parameter
to be
changed,
value. Only one
value can be activated at
value
F4
4th line
explained
with to
The value
parameter corresponding parameter for
modification.
Press on the value: a arrow
the modification can be
PRESSURE UNIT: mbar ZERO ROUGHING: yes
TEST MODE: normal
START TEMPO: 00:10
It
is possible to
escape previous value by pressing the active menu selection key.
Once the
pressing the red value it: the arrow
parameter
disappears.
panel
inter
y)
press on
parameter
a time.
F4
function
is red when
is
available
appears
per
for
med.
and reset
RESET
is
modified,
again validates
face
the
keys.
the
the
key
the
.
or
C
110
Operating
principle of the control
panel
3/3
GB
01361
- Edition 03 - September
04
Description of
access keys
Values
with the control
adjustment
panel
Procedure
NEXT
RESET
Next menu or next step of Next
PARAMETER WARNING/ERROR when an error is
Resets original parameter
value is validated) and deactivates
DIGIT,
message
detected.
parameter
a function,
display on the LCD
value (before
parameter key.
+
-
YES, or or mode.
NO, value, or sensitive test
ON,
or OPEN, or active, or
increase
audio volume, or select more sensitive test
or OFF, or CLOSE, or
decrease
audio volume, or select less
mode.
deactive,
In many menus, some values can be adjusted (reject point, timer,
...).
Please follow the
procedure described
below.
Press function key of the desired line (where value needs to be
For each
parameter,
adjusted).
use modification keys in order to adjust the value and go to the parameter.
Repeat the same
After the last modified function key to validate the
operation
parameter,
as
needed.
press
changes.
the
next
again the
a new
the
increase value,
or
decrease
password,
-
or
+
NEXT
10
/
C
120
presentation
of the control panel
GB 00966 -
Edition
06 -
June
08
Setting
and
maintenance
part
User
part
selected
for production types of applications.
production types of applications.
applications.
This
level is generally
selected
for
R&D
applications.
Setting and
maintenance
part
The
control panel can be divided into two different sections.
The section
located on the right of the control panel is dedicated to
the user.
The section
setting
and
located on the left of the control panel dedicated to the
maintenance (adjustments, functions, menu access,
etc.).
Operation
F1
F3
F2
F4
LEAK RATE
-12
10
COR
-11
-10
10
10
10
-9
mbar
.l/
s
Pa.m3/s
T
orr
.l/s
-8
-7
-6
-5
10
10
10
-4
10
10
1
2
-3
-2
-1
10
AUTO CAL
1
10
SNIFFER
10
NEXT
-
SET
POIN TS SPECTRO MAINTENANCE OTHER
+
RESET
INLET PRESSURE
3
10
10
10
mbar
hPa
STDBY
EVAC TEST
T
orr
ZERO
-3
10
CYCLE
10
-2
part
Setting
and
maintenance
Levels
Description
part
The detector
offers 4 user interface
accomodate any application requirements.
levels
for this
section
to
Level
Level
1
level has very limited information on the
alphanumeric display
This
2
level allows the operator to visualize some
parameters
(LCD). This
level is generally
without the possibility of making any
No
access
to control keys
(Cycle key included)
This
changes. Same
as Level 1 , this level is
Level
3
Same
as level parameters. This
level is generally
2
but with possibility to
selected
Level
4
This
level allows
generally
used
access
for
settings
to all the
Note: When switching from level level, the switch can be performed without using the password.
usually selected
set
some
for maintenance
parameters
all the parameters.
4
to any other
for
and is
Access keys
to all the control
C
120
readY For cYcle INlet: vent off
test mode:high sens
test mode:high sens
... off
value: 1.00e+00
test mode:high sens INlet: ... date: Jan/03/2004 tIme: 09:02:48
GB 00966 -
Edition
06 -
June
08
Which is your user
To change
2/3
interface
level?
If this
screen
If this
screen
If this
screen
If this
screen
user interface
level
Setting and
maintenance
of the control panel
In order to find out what is the sequence
appears, your
appears, your
appears, your
appears, your
described below:
access
access
access
access
level is
level is
level is
level is 4 .
2x
current
.
1
.
2
.
3
part presentation
interface level, follow the
One of the 4 next
appears
ð
ð
ð
ð
vacuum cor.: off
veNt settING: vacuum cor.:
Adjustment
ò
screens
C
110
C
120
presentation
of the control panel
3/3
GB 00966 -
Edition
06 -
June
08
ASM 142
S
ASM 102
S
Setting and
maintenance
Parameters
application
on level and display
the user
setting and
depending
of
interface
Function
RS
User
Password
Test
Sniffer probe clogged threshold C 211
Hard vacuum/Sniffing reject point
Auto-calibration (setting)
External
Correction factor
Calibrated leak
Inlet
Bargraph zoom
(with its
232
interface C 120
mode
calibration
vent
associated
(requires
the
parameters)
RS
232
User’s
Manual
C
130
C
210
C
211
C
302
C
303
C
304
C
305
C
500
remote
control accessory) C 510
User
Interface Detector
Level
required for setting
parameters
Level
Level
1
2
ü ü ü ü
Audio alarm C 520
Digital voice
Cycle end
Zero function
Memo function
Helium pollution prevention (depollution)
Date - Time - Language - Unit
Gas line
3
masses
option
Maintenance required
Filament
information
Calibration mode
C
520
C
530
C
540
C
550
C
560
C
570
C
420
C
430
D 200
E
400
C
300
part
ASM
142
ASM
142 D ASM Graph ASM ASM ASM
Level
3
ü ü ü
ü ü ü
ü ü ü
ü ü ü ü ü
ü ü ü ü ü
ASM
Level
ASM
4
ASM ASM 192 T2D+
ü
ü ü ü ü
ü ü ü ü
ü ü ü ü
ü ü ü ü
ü ü ü ü
ü ü ü ü
ü ü ü ü
ü ü
ü ü
ü ü
ü ü
ü ü ü ü
ü
ü ü ü
ü ü ü ü
ü ü ü ü
ü ü
122 D
182
192 T
192 T2
182
192
ü
ü
(*)
D+
TD+
(*) only ASM 182 TD+
4/3
C
130
GB 00223 -
Edition
06 -
Juin
08
Access
A help for control panel utilization/access.
Operating principle of the control panel
Setting
and Access depending on authorization
maintenance
to
parameters
To access
part
presentation
and
parameters
to level
4
active
Notes:
This
C
C
4
- Password
110
Access
to level 4 - Password
Summary
120
Complete displays list with way and
of screens
associated
to level
of the control panel
procedure allows the operator (with level
sheet
1
access
, 2 or
3
C
130
C
140
)
to
access
temporary to level
isn’t kept in memory and the unit will go back to its
level
afterwards. If the operator wants to maintain the level
must
change
level“).
the user interface level
Level
Level
Level
4
to adjust a function but the level
previous
(see “To
1 2
change
Adjustment
user interface
for each figure
C
110
3
4
interface
4
, he
after the 4th
4
.
Adjustment
Change
password
The
operator has now reached the level
The
software will automatically come out of level 4 and go back to
the previous
used
level.
3x
figure
C
110
1/1
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