Alaris P5000 User manual
IVAC
P5000
SYRINGE
PUMPS
TECHNICAL
Pub.
No.
5000PB00004
P5 - PCAM
This
manual
ALARIS
performance
modification.
ALARIS
ISO9001:94
has
cannot
of
MEDICAL
and
EN46001:1993.
SERVICE
been
accept
parts
SYSTEMS,
prepared
or
MANUAL
issue
any
liability
equipment
THE
5
for
use
for
resulting
CRESCENT
by
qualified
any
breakdown
complies
from
service
personnel
or
deterioration
unauthorised
with
the
requirements
only.
repair
in
or
of
Printed
Technical
in
England
Service
(February
Manual
P5000
1998)
Pub.
No.
(c)
5000PB00004
ALARIS
ISS.5 © ALARIS
Medical
Medica!
Systems,
Systems
1998
INDEX
TO
THE
SERVICE
MANUAL
1.0
1.1
1.2
1.3
1.4
1.5
2.0
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
3.0
GENERAL
Introduction.
Registration
General
Installation.
INFORMATION
for
Precautions.
Warranty.
RS232
Host
Pcam
Protocol
Drug
Status
Communications
RS232
RS485
PRODUCT
COMMUNICATIONS
Command
Information
Data.
Data.
Data.
Interface
Interface
FEATURES,
Updates.
INTERFACE
Protocol.
Set
Protocol.
Set
CRC
Checksums.
Specification.
Specification.
UPDATES
AND
ENHANCEMENTS
3.1
3.2
3.3
3.4
4.0
4.1
4.2
Summary
Summary
Summary
Engineering
CIRCUIT
Power
4.1.1
4.1.2
4.1.3
4.1.4
4.1.5
4.1.6
4.1.7
4.1.8
4.1.9
Control
Guide
Guide
Guide
DESCRIPTION
Supply
Mains
Rectification.
Battery
AC
Power
Audible
Motor
Supply
PCA
Keyswitch.
PCB
to
to
to
Updates
PCB.
Input
(AC
Charging.
Present
Alarm.
Supply
Voltage
Switch.
Software
Software
Build
and
Revision - 5000EL00041.
Revision - 5000EL00057.
Revision - 5000ME00020.
Interchangability.
Power).
Signal.
Current.
Detection.
4.2.1 5 Volt
4.2.2
4.2.3
Technical
Microcontroller,
Power
Service
Regulation.
Program
Supply
Manual
Supervisor.
P5000
Pub.
No.
5000PB00004
Memory
and
ISS. 5 ©
RAM.
ALARIS
Medical
Systems
4.2.4
4.2.5
4.2.6
4.2.7
4.2.8
4.2.9
4.2.10
4.2.11
4.2.12
4.2.13
4.2.14
4.2.15
4.2.16
4.2.17
4.2.18
4.2.19
4.2.20
4.2.21
4.2.22
Input
Output
Real
Pumping
System
AC/DC
Motor
Port
Expansion.
Port
Time
Clock.
Pressure
Integrity
Input.
Drive
Watchdog.
Linear
Near
Syringe
Travel
End
of
Plunger
Transmission
Audible
Visual
Keypad
LCD
Syringe
Interfaces.
CCFL
Alarm
Indicator
Read.
Display
Size
Power
Expansion.
Measurement.
Checks.
and
Speed
Control.
Monitor.
Infusion
Detection.
Detection.
Disengaged
Drive.
Drives.
Drive.
Measurement.
Supply
Inverter.
Detection.
4.3
4.4
4.5
Display
4.3.1
4.3.2
4.3.3
4.3.4
4.3.5
4.3.6
Flexible
4.4.1
4.4.2
4.4.3
4.44
4.4.5
Dual
4.5.1
4.5.2
4.5.3
4.5.4
PCB
LCD
Display
LCD
Graphics
LCD
Bias
Visual
Indicators.
Drivers.
Voltages.
Keypad.
Cold
Cathode
Circuit
Motor
End
Linear
Transmission
Plunger
RS232/Nursecall/Respiration
Printer/Smart
RS232
Respiration
Nursecall
Optical
of
Infusion
Speed
Encoders.
Optical
Disengaged
Detect
Card
Communication
Alarm
Interface.
Controller
and
Fluorescent
Optical
Optical
Switch.
Switch.
Switch.
Interface.
Interface.
Input.
RAM.
Lamp
(CCFL)
Mircoswitch.
Alarm
Interface
Backlight.
PCB
Technical
Service
Manual
P5000
Pub.
No.
5000PB00004
ISS. 5 ©
ALARIS
Medical
Systems
ELECTRICAL
PARTS
LISTS
SCHEMATICS,
COMPONENT
LOCATIONS
AND
5.1
5.2
5.3
5.4
Electrical
Wiring
Power
5.3.1
5.3.2
5.3.3
5.3.4
5.3.4
5.3.5
5.3.6
5.3.7
5.3.8
Control
5.4.1
5.4.2
5.4.3
5.4.4
5.4.5
5.4.6
5.4.7
5.4.8
5.4.9
5.4.10
Block
Diagram.
Supply
Component
PSU
BOM
BOM
Power
PSU
Component
BOM
BOM
Board.
Component
Control
Control
Control
Component
Control
Control
Control
Component
Control
Diagram.
Board
Location.
Schematic.
240/220v
120/110v
Supply
Board
Board
Schematic.
Location.
240/220v
120/110v
Board
BOM
Board
Board
Board
Location.
Schematic
(Mk
(Mk
Location.
Board
BOM
Board
BOM
Schematic
(Mk
(Mk
Location.
(Mk
Board
1).
2).
2).
3).
3).
(Mk
(Mk
(Mk
(Mk
(Mk
1).
1).
2).
2).
2).
(Mk
(Mk
1).
2).
9.5
5.6
Display
5.5.1
Board.
Display
RS232/485
5.6.1
5.6.2
5.6.3
5.6.4
Technical
Component
RS232/485
BOM
BOM
Service
Board
Board.
Layout.
Board
RS232
Board.
RS232/485
Manual
P5000
Schematic.
Schematic.
Board.
Pub.
No.
5000PB00004
ISS. 5 ©
ALARIS
Medical
Systems
5.7
Flexible
Circuit
Assembly.
6.1
5.7.1
5.7.2
5.7.3
5.7.4
5.7.5
5.7.6
Circuit
Bill
of
Circuit
Bill
of
Circuit
Bill
of
MECHANICAL
Pump
Pump
Pump
Pump
Pump
Pump
Pump
Pump
Pump
Pump
Syringe
Syringe
Syringe
Syringe
Syringe
Syringe
Syringe
Syringe
Syringe
Syringe
Diagram.
Materials.
Diagram.
Materials.
Diagram.
Materials.
ASSEMBLY
Assembly
Assembly
Assembly
Assembly
Assembly
Assembly
Assembly
Assembly
Assembly
Assembly
DRAWINGS
Sht
1.
Sht
2.
Sht
3.
Sht
4.
Sht
5.
Sht
6.
Sht
7.
Sht
8.
Sht
9.
BOM.
AND
PARTS
LISTS
6.2
7.1
7.2
7.3
7.4
7.5
7.6
7.7
7.8
7.9
7.10
7.11
7.12
Transmission
Transmission
Transmission
Transmission
Transmission
Transmission
Transmission
Transmission
Transmission
Transmission
Transmission
DISASSEMBLY,
Fitting
Fitting
Fitting
Fitting
Fitting
Fitting
Fitting
Fitting
Fitting
Fitting
Fitting
Fitting
Instructions
Instructions
Instructions
Instructions
Instructions
Instructions
Instructions
Instructions
Instructions
Instructions
Instructions
Instructions
General
General
General
General
General
General
General
General
General
General
General
COMPONENT
for
Case
Motor
Control
Linear
Spares
Power
Battery
Mains
Cover
Cover
Handset
Assembly
Assembly
Assembly
Assembly
Assembly
Assembly
Assembly
Assembly
Assembly
Assembly
Assembly
Front
Panel.
Upper
Gearbox
Board
Grid
Kit
Lower
PCB
P5000.
Fuse
P5000.
Lock
Connector
Sht
1.
Sht
2.
Sht
3.
Sht
4.
Sht
5.
Sht
6.
Sht
7.
Sht
8.
Sht
9.
Sht
10.
BOM.
REPLACEMENT
P5000.
Assembly.
Assembly
P5000.
Case
Assembly
P5000.
P5000.
P5000.
P5000.
P5000.
P5000.
AND
ASSEMBLY
Technical
Service
Manual
P5000
Pub.
No.
5000P800004
ISS. 5 ©
ALARIS
Medical
Systems
7.13
7.14
Fitting
Fitting
Instructions
Instructions
Transmission
Display
Board.
Assembly.
8.0
8.1
8.2
8.3
8.4
8.5
TROUBLESHOOTING
Safety
Pump
Pump
Pump
8.4.1
8.4.2
Self
8.5.1
8.5.2
8.5.3
8.5.4
8.5.5
8.5.6
8.5.7
8.5.8
8.5.9
8.5.10
8.5.11
8.5.12
8.5.13
8.5.14
8.5.15
First - Warnings.
Dropped
Exposed
will
not
operate
Pump
Pump
Test
Internal
Audible
Display
Switch
LED
Declutch
Near
Linear
Plunger
Motor
Cover
Syringe
Pumping
Handswitch
Keyswitch
will
will
Functions.
Voltage
Alarm
Test
Test.
Test.
End
Grid
Detect
Encoder
Detect
size
or
Damaged.
to
Fluids.
from
not
operate
not
operate
Test.
Test.
(Including
Test.
of
Infusion
Test.
Test.
Test.
Test.
Measurement
Pressure
Detection
Detection
battery
from
from
Test.
and/or
Battery.
AC
Backlight).
Test.
Measurement
Test.
Test.
from
Mains.
System
AC
Test.
Mains.
(
し
8.6
8.7
False
8.6.1
8.6.2
8.6.3
Alarms.
Low
AC
Drive
8.6.4 Line
8.6.5
8.6.6
8.6.7
8.6.8
8.6.9
8.6.10
Malfunction
8.7.1
8.7.2
8.7.3
8.7.4
8.7.5
Technical
Syringe
Plunger
Syringe
Respiration
Cover
Handset
Malfunction
Malfunction
Malfunction
Malfunction
Malfunction
Service
Battery
Power
Fail
Disengaged
Occlusion
Empty
Location
Location
Alarm
Opened
Removed
Codes.
Code 1 or 2 -
Code
Code 5 -
Code
Code 8 -
Manual
P5000
False
False
False
or
Near
False
False
False
6,7
Pub.
Alarm.
Alarm.
False
Alarm.
End
Alarm.
Alarm.
False
Alarm.
False
3,4
or 9 -
RAM.
or
Cover
No.
5000PB00004
Alarm.
of
Syringe
Alarm.
Alarm.
Grid
Speed.
Motor
Control.
15 - Watchdog.
Detect.
ISS. 5 ©
False
ALARIS
Alarm.
Medical
Systems
8.7.6
8.7.7
8.7.8
8.7.9
8.7.10
8.7.11
8.7.12
8.7.13
8.7.14
8.7.15
8.7.16
8.7.17
8.7.18
8.7.19
8.7.20
8.7.21
8.7.22
8.7.23
8.7.24
Malfunction
Malfunction
Malfunction
Malfunction
Malfunction
Malfunction
Malfunction
Malfunction
Malfunction
Malfunction
Malfunction
Malfunction
Malfunction
Malfunction
Malfunction
Malfunction
Malfunction
Malfunction
Malfunction
Code
Code
Code
Code
Code
Code
Code
Code
code
Code
code
Code
Code
Code
Code
Code
Code
Code
Code
10 - VREF.
11 - Beam.
12 - AMP.
13 - Motor
14 - Motor
16 - Plunger
17,24
18 - Soft
20 - Handswitch.
21 - CRC.
22 - Stack.
23 - Opto.
32 - Software
33 - RAM.
34 - Soft
35 - Mircocontroller.
36 - Address
37 - Soft
38 - Trap
Off
Failed.
On
Failed.
Stuck.
or
25 - Hardware.
Fault.
Flow
Fault.
Error.
Fauit.
Function.
Control.
(
A
8.8
8.9
8.10
9.0
9.1
9.2
9.3
9.4
9.5
9.6
9.7
9.8
9.9
9.10
9.11
10.
Pump
Power-up
Pump
TEST
Syringe
Procedure
Syringe
Review
Occlusion
Occlusion
Review
Linear
Battery
Syringe
Calibration
OPTION
delivery
continuous
runs
AND
Type
for
Size
of
Syringe
Calibration.
Test
Occlusion
Speed.
Charging.
Constants
after
KITS
rates
suspected
alarm,
normally
and
CALIBRATION
Selection.
setting
up
Measurement
Size
and
Limits
Calibration.
for
Linear
replacing
excessive/variable/low.
abnormal
resets
the
after a time.
NEOI
position.
Detection
Calibration.
for
the
lvac
Performance
internal
RAM
display.
System
Pcam.
Testing.
or
RAM
Calibration.
©
battery.
10.1
10.2
10.3
10.4
RS232/Nursecall
B.Braun
Janpol
RS232/485
Technical
Perfusor
Option.
Upgrade
Service
Manual
Upgrade
Option
Option.
P5000
Pub.
Option.
Kit.
No.
5000PB00004
ISS. 5 ©
ALARIS
Medical
Systems
11.
SUMMARY
CODES
OF
ENGINEERING
ACCESS
CODES
AND
ERROR
11.1
11.2
12.0
13.0
13.1
13.2
13.3
13.4
13.5
13.6
13.7
13.8
13.9
13.10
13.11
13.12
13.13
13.14
13.15
13.16
13.17
13.18
13.19
Access
Error
SPARE
TECHNICAL
Technical
Software
Codes.
Codes.
PARTS
INFORMATION
Bulletin
Upgrade
Recommended
Spares
Spares
Spares
Spares
Spares
Spares
Fitting
Technical
Alternative
Flexible
Pcam
Revised
Fluid
Upgrade
Upgrade
Upgrade
Upgrade
Upgrade
Upgrade
Instructions
Bulletin
Routing
Circuit
Loading
Syringe
Sealing
Enhancements.
Recommendation
Technical
Technical
Bulletin
Bulletin
LISTING
Reset
for
Pcam
Upgrade
Clock
Cover
Accuracy
Spring
Display
Backlight
Control
Cases
P5000.
Keyswitch
V2R6
Added
Dose
Size
of
Software.
for
P1-3 & P5
to
Clarification.
Calibration
DC/AC
Syringe
Transmission
BULLETINS
Resistor
Handset
Pull-up
(Software
Connector
Modification.
Mechanism.
Temperature
Ground
PCB
Connection
P5000.
Upgrade
Flexible
Beam
Assembly.
P5000.
Inverter.
Plunger
Detect
Tight
P5
Control
V2R5).
Assembly.
Compensation
Modification.
P5000.
Circuit.
Problems.
when
declutched.
Board.
Modification.
Technical
Service
Manual
P5000
Pub.
No.
5000PB00004
ISS. 5 ©
ALARIS
Medical
Systems
1.0
GENERAL
INFORMATION
1.1
The
administered
activating a hand
parameters,
between
to
automatic
Introduction
IVAC
the
patient
PCAM
dose
including
doses,
controlled
loading
syringe
of
operated
the
number
dose
Similarly a continuous
the
patients
In
addition
each
patients
allows
requested,
The
IVAC
syringes
Ensure
studying
demands
the
later
the
PCAM
and
that
the
system
treatment
analysis
total
dose
syringe
any
suitable
you
are
operators
servicing.
pump
analgesic
button.
the
size
of
doses
operation
which
background
for
analgesia
will
automatically
and
their
of
the
delivered
pump
standard
fully
familiar
manual
is
as
and
The
of
each
allowed
the
system
will
be
delivered
infusion
can
also
individual
frequency
etc..
allows
extension
with
prior
designed
when
clinician
the
can
individual
during a period
allows
on
which
be
selected.
record
valuable
demands
with
the
to
which
use
line.
this
attempting
to
provide a small
patient
select
dose,
demands
limits
the
minimum
etc..
the
clinician
the
onset
is
delivered
irrespective
information
for
analgesia.
analgesia
of
standard
equipment
any
on
various
In
parallel
to
set
of
treatment.
is
disposable
by
carefully
repairs
self
it
by
time
an
of
about
This
being
or
As
part
of
changes
Where
part
status
revision
are
the
number
of
status
changes
equipment
a_
policy
introduced
changes
of
the
unit.
which
are
documented
of
do
the
equipment,
Software
of
the
do
not
continuous
from
time
not
result
these
changes
resident
affect
software
the
individually
improvement,
to
time.
in
the
need
changes
can
be
of
overall
specification
in
the
product
for a change
are
documented
identified
the
equipment.
schematics
enhancements
in
the
model
via
via
the
version
Other
or
operation
individual
attached.
the
of
and
and
build
and
the
Technical
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P5000
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Medical
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Registration
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Updates
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1.3
General
Precautions
Please
carefully
An
removed.
This
emissions
are
remove
appropriate
If
the
read
prior
electrical
Refer
instrument
and
encountered.
the
means.
instrument
temperature,
service
This
for
inspection
equipment
precautions
attempting
to
the
general
to
using
shock
all
is
protected
is
designed
source
is
or
otherwise
contains
for
the
repair
precautions
this
equipment.
hazard
servicing
exists
to
against
to
Should
of
dropped,
false
the
interference,
subjected
suspected
by a qualified
static-sensitive
protection
and
service
if
the
qualified
the
fail
safe
alarm
to
to
service
of
static
the
equipment.
described
instrument
service
effects
if
unreasonable
conditions
or,
personnel
of
high
regulate
excessive
have
been
engineer.
components.
sensitive
in
the
operators
casing
only.
energy
levels
be
encountered
the
infusion
moisture,
damaged,
components
manual
is
opened
radio
frequency
of
interference
by
another
humidity
or
remove
Observe
or
either,
high
it
from
strict
when
Technical
Service
Manual
P5000
Pub
No.
5000PB00004
Iss. 5 ©
ALARIS
Medical
Systems
1.4
Installation
Please
refer
procedure
The
operational
Directions
for
for
to
the
Directions
the
equipment.
and
alarm
Use
perform a functional
tests
for
Use
described
check
for
in
full
details
the
installation
of
the
equipment.
of
the
procedure
installation
of
the
Technical
Service
Manual
P5000
Pub
No.
5000PB00004
Iss. 5 ©
ALARIS
Medical
Systems
1.5
Warranty
ALARIS
that
(A)
from
period
(B)
under
delivery
If
any
purchaser
determine
at
ALARIS’s
requiring
prepaid.
purchaser's
In
no
damages
warranty
arising
-has
Medical
:
Each
defects
of
one
Each
normal
by
product
service
Loss
event
shall
in
been
new
in
new
ALARIS
should
appropriate
risk.
shall
in
connection
connection
repaired
representative
its
stability
accident,
removed,
instructions
or
or
which
or
which
furnished
Systems
instrument
material
year
accessory
use
and
requires
from
service
to
the
and
the
is
first
service
communicate
repair
expense,
should
or
ALARIS
subject
be
damage
be
with
not
apply
or
altered
reliability,
with
by
has
has
by
to,
the
anyone
in
or
which
had
been
ALARIS.
(hereinafter
(pump,
workmanship
date
free
controller
of
delivery
from
for a period
purchaser.
during
directly
facility.
returned
in
return
liable
the
and
purchase
Repair
to
the
promptly,
shipment
for
any
purchase
ALARIS
other
any
way
so
has
been
the
serial
used
otherwise
referred
or
peripheral
under
by
ALARIS
defects
the
terms
in
of
ninety
applicable
with
the
or
replacement
of
properly
incidental,
or
use
shall
not
or
use
of
than
an
as , in
ALARIS’s
subject
or
lot
than
to
as
“ALARIS”)
normal
use
to
the
material
(90)
days
warranty
local
the
warranty.
packed,
to
ALARIS
indirect
of
any
ALARIS
be
responsible
any
ALARIS
authorised
judgement,
to
misuse
number
altered,
in
accordance
warrants
instrument)
and
service
first
purchaser.
and
workmanship
from
the
period,
ALARIS
will
shall
or
centre
be
carried
The
and
postage
be
consequential
product.
for,
any
product
ALARIS
to
or
negligence
effaced
with
is
free
for
a
date
of
the
to
out
product
at
the
This
loss
which
service
affect
or
or
the
This
warranty
other
nor
liability
See
ALARIS
obligations
authorises
in
packing
DISCLAIMS
INCLUDING
OF
FITNESS
Technical
is
in
lieu
of
liabilities
any
representative
connection
inserts
with the
for
international
ALL
ANY
WARRANTY
FOR A PARTICULAR
Service
Manual
of
P5000
all
other
on
sale
OTHER
Pub
warranties,
ALARIS’s
or
of
ALARIS
other
part,
person
warranty.
WARRANTIES,
OF
MERCHANTABILITY
PURPOSE
No.
5000PB00004
express
and
ALARIS
to
assume
products.
EXPRESS
OR
APPLICATION.
Iss. 5 ©
ALARIS
or
implied,
neither
OR
OF
Medical
for
it
OR
FUNCTION
Systems
and
of
all
assumes
any
other
IMPLIED,
ET
2.0
RS232
COMMUNICATIONS
INTERFACE
2.1
Host
host
consisting
normally
Host
(decimal:
valid
represent
or
COMMAND
HOST
commands
device - typically a computer.
commands
in
the
‘I’
and
P#1
P#2
P#3
P#4
P#5
P#6
P#10
P#11
P#12
P#13
P#14
P#20
L#0 - 25
0,EL
?
0,EO
O,EF
?
?
COMMAND
of 6 bytes
occur
the
within
255,
hexadecimal:
range 0 to
the
command
second
Request
Request
Request
Request
Request
Request
Request
Request
Request
Request
Request
Request
Request
Set
in
range 0 to
Event
latest
text.
returned
a
64
Event
oldest
invalid
event
Event
forward
text
PROTOCOL
are
used
100ms.
begin
is
DESCRIPTION
pump
latest - set
event
The
byte
oldest - set
event
data)
text
forward - move
and
to
of
data
with a sequence
127
and
itself:
either a binary
general
protocol
protocol
protocol
protocol
protocol
modified
drug 1 data
drug 2 data
drug 3 data
drug 4 data
drug 5 data
PCAM
identity
127)
and
event
as
an
message
in
and
read
initiate
after
ff).
254
the
configuration | Oxff,Oxff,Oxff,0x01,0x50,0x00
A
B
C
D
E
protocol
status
to n (n
pointer
read
text
ASCII
pointer
log
read
the
communication
The
which
The
fourth
(broadcast
first
is
number
valid | Oxff,Oxff,Oxff,0x01,0x49,0x02
to
the
event
will
be
string
block.
to
(maybe
the
index
event
computer
it
waits
of
three
byte
an
ASCII
or
(Oxff 3 times,
eg.
between
issues a host
for a reply.
host
is
the
pump
identity).
character,
another
ASCII
EXAMPLE
001, 2 byte
header
PCAM
The
identity
The
last
for
character.
BYTES
pump
command
bytes
two
example
command)
Oxff,0xff,0xff,0x01,0x50,0x01
Oxff,0xff,0xff,0x01,0x50,0x02
Oxff, Oxff,
Oxff,0xff,0xff,0x01
Oxff,0xff,0xff,0x01,0x50,0x05
Oxff,Oxff,Oxff,0x01,0x50,0x06
Oxff,0xff,0xff,0x01,0x50,0x0a
Oxff,Oxff,Oxff,0x01,0x50,0x0b
Oxff,0xff,0xff,0x01,0x50,0x0c
Oxff,0xff,0xff,0x01,0x50,0x0d
Oxff,0xff,0xff,0x01,0x50,0x0e
Oxff,0xff,0xff,0x01,0x50,0x14
(where
Oxff,0xff,0xff,0x01,0x45,0x4C
in
Oxff,0xff,0xff,0x01,0x45,0x4F
Oxff,0xff,0xff,0x01,0x45,0x46
Oxff,0x01,0x50,0x03
,0x50,0x04
new
identity
is
and
reply
‘Oxff
number,
bytes
identity
002)
a
will
‘P’
Technical
Service
Manual
P5000
Pub
No.
5000PB00004
Iss. 5 ©
ALARIS
Medical
Systems
2.1
0,EB
HD
vp
HOST
?
COMMAND
Event
backward
text
Handset
text
“TOTAL = xxxx
The
ASCII
message
Volume
text
“VOLUME
xx.x
back - move
and
demands - returns
text
will
string
block.
infused - return
=
mg”
PROTOCOL
index
read
the
GOOD
be
returned
in a 64
xx.x
ml
byte
MASS
(cont)
Oxff,0xff,0xff,0x01,0x45,0x42
event
the | Oxff,Oxff,Oxff,0x01,0x48,0x44
=
xxxx”.
as
an
the
=
Oxff,0xff,0xff,0x01,0x56,0x49
2.2
The
The
configuration, 1 status, 6 protocol,
The
followed
reflecting
‘host
On
has
that
early
The
PCAM
pump
data
information
command
receipt
invalid
in
the
(which
following
BYTE
0
1
2
3
4
5
INFORMATION
information
is
communicated
set
by a 2
the
of
data)
case
DESCRIPTION
Header
Identity
'p'
Info
Active
Active
byte
host
command
‘P’
is
data
using a computer a 65th
and
of
RS485
could
data
(ASCII)
lead
is
CONFIGURATION
number
set
0
protocol
language
SET
sets
are
sent
as
64
byte
includes a start
command
responded
is
present
transmission
to
sent
in
eg
respond
which
to
to
the
last
response
‘C’
0:
English
1:
French
PROTOCOL
only
on
blocks.
and 5 drug
byte
(0x01),
sequence
requested
by
‘p’.
byte
extend
data
the
to
DATA
the
transmit
byte
host
(INFORMATION
receipt
There
data
sets.
the
the
information.
will
normally
data
set
being
command
of a valid
are
13
information
pump
ASCII
status
received
EXAMPLE
long
‘P’0.
0x01
0x01
0x70
0x00
0x02
0x00
'p'
be
enough
is
not
SET
host
command.
sets:
identity
and a number
Note
received
with
number
that
(this
to
ensure
dropped
an
error).
0)
VALID
-
0x00..0x7f
-
-
0x00..0x05
0x00..0x01
1
the
too
RANGE
Technical
Service
Manual
P5000
Pub
No.
5000PB00004
Iss. 5 ©
ALARIS
Medical
Systems
2.2
PCAM
INFORMATION
SET
PROTOCOL
ET,
10
11..12
13..14
15
16..61
62
63
Options
Bit
Bit
Bit
Bit
Bit
Bit
Bit
Bit
Options
Bit
Bit
Bit
Bit
Bit
Bits
Options
Bit
Bit
Bit
Bit
Bits
Syringe
Null
Syringe
(non-zero)
Syringe
(BD-Plastipak,
Maximum
Not
CRC
CRC
0: 0
0:
Modify
1:
Modified
2:
Extended
3:
Sleep
4:
Continuous
5:
Chirp
6:
Nurse
7:
Comms.
0:
Backgrounds
1:
Loading
2:
Max
3:
Max
(must
4:
Dose
5..7:
0:
Volume
1:
Icons
Handset
2:
3:
4-7:
range
type
type
used
High 8 bits
Low 8 bits
protocols
after 2 mins
low
call
1:
mass
period
set
rate
Not
used
2:
dose
displayed
mode
Not
used
locked
default
IVAC,
protocol
protocol
callback
alarms
enabled
enabled
allowed
allowed
identical
variable
(see
(see
event
allowed
allowed
mode
0:
Universal
1:
Braun
2:
Janpol
No
(0x0000),
0x0000..0x000A
Terumo,
in
use
below)
below)
No
set
No
No
No
print
No
No
No
No
to
bit
0
No
No
Yes
A
0
0 0
Perfusor
etc).
eg.
D
0
No
No
No
No
2)
No
Yes
B
1
1
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
1
Yes
Yes
Yes
Yes
Yes
1
C
0
1
Yes
Oxbd
Oxf
0x00
0x00
0x00 0x00
0x00,
0x00,
0x00
0x00
0x03
0x00,
etc
0x12
0x34
0x00..0xff
0x00..0xff
0x00.
.Oxff
0x00..0x02
0x00,0x00
or
0x00,0x01
0x00,0x00
0x00,0x0A
0x01..0x05
0x00..0xff
0x00..0xff
Technical
Service
Manual
P5000
Pub
No.
5000PB00004
Iss. 5 ©
ALARIS
Medical
Systems
2.3
This
PCAM
PROTOCOL
data
is
sent
protocols
DATA
in
response
A,
B,
INFORMATION
to
C,
D, E and
host
the
SETS 1 TO
commands
variable
6
‘P’1
to
protocol
respectively.
‘P’6
and
represents
BYTE
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
Header
Identity
‘p
Info
Protocol
Not
Not
Not
Drug
Selects 1 of 5 drugs
Drug
In
1.00mg
PCA
In
1.00mg
Lockout
In
minutes
Occlusion
Level
Continuous
In
1.00mg/h
DESCRIPTION
number
(ASCII)
set
1..5
eg
with
true:
Oxff,
used
used
used
name
concentration
ug
eg.
dose
ug
eg.
minutes
0x0004 = 4
ug/h
index
0x000003E8
0x000003E8
period
eg.
level
dose
eg.
0x000003E8
protocol
valid
range
false:
=
=
0x0005 = 5
rate
B
-
0x00
=
EXAMPLE
0x01
0x01
0x70
0x01
Oxff
0x00
0x00
0x00
0x00
0x00
0x00
0x03
0x00
0x00
0x03
OxE8
0x00
0x00
0x03
OxE8
0x00
0x00
0x00
0x05
0x00
0x00
0x00
0x04
0x00
0x00
0x03
OxE8
VALID
-
0x00..0x7f
-
-
0x00
or
-
-
-
0..5
(decimal)
0x00000000..
0x00000005
0..99900
0x00000001..
0x0001863C
0..99900
0x00000001..
0x0001863C
0..180
0x00000000..
0x000000b4
0..10
0x00000000..
0x0000000A
0..99900
0x00000000..
0x0001863C
(decimal)
(decimal)
RANGE
Oxff
(decimal)
(decimal)
(decimal)
Technical
Service
Manual
P5000
Pub
No.
5000PB00004
Iss. 5 ©
ALARIS
Medical
Systems
2.3
PROTOCOL
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48..61 | Not
62
63
Loading
In
ug
1.00mg
Max
In
ug eg.
50mg
Note:
Max
In
hours
hours
PCA
In
minutes
5
minutes
Note:
(typ.
used
CRC
CRC
DATA
dose
eg.
mass
0x00000000 = OFF
period
eg.
delivery
0x0000 = max
100mi/h)
high 8 bits
low 8 bits
INFORMATION
0x000003E8
0x0000C350
0x00000004 = 4
period
eg.
0x00000005
rate
(see
below)
(see
below)
=
=
SETS 1 TO 6 (cont)
0x00
0x00
0x03
OxE8
0x00
0x00
0xC3
0x50
0x00
0x00
0x00
0x04
0x00
0x00
=
0x00
0x05
0x00
0x12
0x34
0..99900
0x00000000..
0x0001863C
0..999000
0x00000000..
0x000F3E58
1..8
0x00000001..
0x00000008
0..60
0x00000000..
0x0000003c
-
0x00..0xff
0x00.
(decimal)
(decimal)
(decimal)
(decimal)
.Oxff
2.4
DRUG
This
data
PCAM
BYTE
0
1
2
3
4
5
6
7
8
9
10
11
12
13
DATA
is
sent
drugs 1 to 5 and
Header
Identity
'p'
Info
Drug
INFORMATION
in
DESCRIPTION
number
(ASCII)
set
10..14
name
character
character
character
character
character
character
character
character
character
character
response
the
full
1
2
3
4
5
6
7
8
9
10
to
host
range
SETS
commands
6th
10
TO
15
‘P’10
drug
selection.
EXAMPLE
0x01
0x01
0x70
0x0a
0x44
0x52
0x55
0x47
0x20
0x31
0x20
0x20
0x20
0x20
to
(‘D’)
(‘R’)
(‘U’)
(‘GC’)
(‘
‘)
(‘1’)
(*
9)
(* 9)
(*
9
(*
9
‘P’15
and
VALID
-
0x00..0x7f
-
0x0a..0xe
0x20..0x5b
represents
RANGE
Technical
Service
Manual
P5000
Pub
No.
5000PB00004
Iss. 5 O
ALARIS
Medical
Systems
2.4
DRUG
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48..61
62
63
DATA
Drug
Not
Minimum
In
0.5mg/ml
Maximum
In
2.0mg/ml
Minimum
In
5
minutes
Maximum
In
10
Minimum
In
10ug
Maximum
In
2.0mg
Maximum
In
2.0mg/h
Maximum
In
| Not
CRC
CRC
INFORMATION
name
used
drug
ug/ml
ug/ml
minutes
minutes
ug
ug
ug/h
ug
eg.
drug
eg.
lockout
lockout
minutes
PCA
eg.
0x0000000a
PCA
eg.
0x000007D0
continuous
eg.
loading
eg.
0x00002710
used
high 8 bits
low 8 bits
string
concentration
0x000001F4
concentration
0x000007D0
eg.
0x00000005
eg.0x0000000A
bolus
bolus
0x000007D0
SETS
terminator
=
=
=
=
dose
=
dose
=
dose
=
dose
10
TO
15
(cont)
0x00
0x00
0x00
0x00
0x01
OxF4
0x00
0x00
0x07
0xD0
0x00
0x00
0x00
0x05
0x00
0x00
0x00
Ox0A
0x00
0x00
0x00
0x0a
0x00
0x00
0x07
OxDO
0x00
0x00
0x07
OxDO
0x00
0x00
0x27
0x10
0x00
0x12
0x34
-
-
0..99900
0x00000001..
0x0001863C
Min..99900
(decimal)
Min
conc..
0x0001863C
0..180
Min..180
0..99900
0x00000001..
0x0001836C
Min..99900
(decimal)
Min
0x0001836C
0..99900
0..99900
-
-
-
(decimal)
dose..
(decimal)
(decimal)
(decimal)
(decimal)
(decimal)
Technical
Service
Manual
P5000
Pub
No.
5000PB00004
Iss. 5 O
ALARIS
Medical
Systems
2.5
STATUS
This
data
current
the
Learn
is
PCAM
mode.
DATA
sent
in
status.
INFORMATION
response
The
to
data
host
in
SET
this
20
command
set
is
READ
‘P’20
ONLY
and
and
represents
is
not
set
the
in
BYTE
0
1
2
3
4
5
6
7
8
9
10 | General
11
12
13
14
15
Header
Identity
'p'
Info
Software
Software
byte
low
Alarm
Bit
Bits
Bit
Bit
Bit
Bit
Bit
Bit
Bit
Bit
Bits
PCA
Bit
Bit
Bit
Bit
Bit
Bit
Bit
Bit 7 drive
Volume
In
0.1ml
eg.
number
(ASCII)
set
20
version
CRC
byte
status
0:
active
1..4:
5:
ac
6:
in
7:
intermittent
0:
hand
1:
battery
2:
near
3:
cover
4:
drive
5..7:
status
0:
syringe
1:
pca
2:
loading
3:
background
4:
pca
5:
lockout
6:
clin.
0x0000000A = 1.0ml
alarm
not
alarm
low
battery
status
switch
end
open
declutched
not
started
dose
bolus/continuous
engagement
infused
units
DESCRIPTION
character
character
character
checksum
used
active
period
tone
in
operation
of
syringe No
used
confirmed
infusion
active
period
from
active
only
active
Oml
active
pulse
to
1
2
3
0
No
No
No
No
Yes
0
No
Yes
No
Yes
Yes
No
Yes
No
No
No
No
No
No
No
No
9999.0ml
high
1
Yes
Yes
Yes
1
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
EXAMPLE
0x01
0x01
0x70
0x14
0x31
Ox52
0x34
(‘1’) | -
(‘R’) | -
(‘4’) | -
0xa2
0x31
0x00
0x11
0x00
0x00
0x00
0x00
Ox0a
VALID
RANGE
-
0x00..0x7f
-
-
-
-
0x00..0xff
0x00..0xff
0x00.
.Oxff
0x00000000..
0x00018696
Technical
Service
Manual
P5000
Pub
No.
5000PB00004
iss. 5 ©
ALARIS
Medical
Systems
2.5
STATUS
16
17
18
19
20
21
22
23
24
25
26
27
28
29 high
30
31..61 | Not
62
63
DATA
Mass
In
0.1ug
eg.
0x00002710 = 1.0mg
Good
Total
Syringe
Syringe
Occlusion
Occlusion
Syringe
used 0x00
CRC
CRC
INFORMATION
infused
units
from
demands
demands
cal.
base
cal.
per
19mm
cal.
base
cal.
bits
byte
type
and
size
8 x type + size
eg
BD
Plastipak
high 8 bits
low 8 bits
0.1ug
high
low
high
low
value
value:
high
low
per
4kgf
low
SET
to
9999mg
byte
byte
byte
byte
offset
Okgf
byte
byte
byte
50ml
20(cont)
0x00
0x00
0x03
Oxe8
0x00
0x01
0x00
0x01
0x40
0x61
0x00
0x02
0x00
0x60
0x02
0x12
0x34
0x00000000..
0x05F5B9F0
0x0000..0x270
f
0x0000..0x270
f
0x00.
0x00..0xff
0x0000..Oxffff
0x0000..Oxffff
0x00.
-
-
-
.Oxff
.Oxff
Technical
Service
Manual
P5000
Pub
No.
5000PB00004
Iss. 5 ©
ALARIS
Medical
Systems
2.6
COMMUNICATIONS
The
information
with
the
last
data
set
before
correct
received
data
data
in
the
two
bytes
transmission
reception
and
then
SET
CRC
data
sets
reserved
from
by
calculating
comparing
CHECKSUMS
above
for a 16
the
PCAM.
the
with
the 2 byte
is
communicated
bit
CRC
This
CRC
on
CRC
which
CRC
the
value.
in
48
is
performed
can
be
first
46
bytes
used
bytes
blocks
on the
to
verify
of
the
The
‘PASCAL’
must
byte,
the
by
CRC
be
passed
function
the 2 CRC
uses
subroutine
zero
at
the
to
the
the
result
bytes
procedure
{
CRC - Generator
const
g =
var
i:
byte;
begin
for i := 1 to 8 do
begin
if
begin
if
end
else
begin
if
end;
x
:=x
end;
end;
a
standard
to
generate
start.
crc16( ) function
sent
$1021;
(r
and
(x
(x
The
word r can
from
crc16(x:
$8000) = 0
and
$80) = O
else r :=
and
$80) = 0
else r :=
shl
1;
function
the
generator
the
in
be
PCAM.
byte;
polynomial = 11021
then
then r := r shi
(r
then r :=
(r
shl
polynomial
CRC
compared
var
is
x.
shl
is
shown
called
On
r:
word);
1)
xor
(r
shi
1)
xor g xor
once
completion
to
1
1;
1)
xorg
0x11021.
below.
with
the
hex = x16+x12+x5+1}
1;
16
The
each
of
bit
A
result
received
the
46
value
produced
suitable
word
calls
r
data
to
Technical
Service
Manual
P5000
Pub
No.
5000PB00004
Iss. 5 ©
ALARIS
Medical
Systems
2.7
RS232
INTERFACE
SPECIFICATION
CONNECTOR
RX/TX
TX
OUTPUT
RX
INPUT
RX
INPUT
RX
INPUT
ISOLATION
VOLTAGE
VOLTAGE
THRESHOLDS
RESISTANCE
SOCKET/PUMP
RS232
RANGE
RANGE
SPECIFICATION
9-pin D Type
PCAM)
EIA
RS232-C
Min.
-5V
(mark),
(mark),
-7V
Typ.
load)
-15V
to
+15V
Low:
High:
3k
4kV
3.0V
ohm
(dc,
0.6V
min
or
min
max
ac
(Male
standard
max
+5V
+7V
peak)
Connector
(space)
(space)
(3kohm
on
BAUD
BIT
Pin 2 -
Pin 3 -
Pin 5 -
RATE
FORMAT
RXD
TXD
GND
WIRING
DIAGRAM
(PCAM
PCAM
Pin 2 (RXD)
Pin 3 (TXD)
Pin 5 (GND)
9600
RX - receive
TX - transmit
OV
TO 9 PIN
baud
1
start, 8 data,
Ground
COMMS.
Pin 7 (RTS)
Pin 8 (CTS)
Pin 4 (DTR)
odd
parity, 1 stop
data
data
CONNECTIONS)
PC 9 PIN
Pin 3 (TXD)
Pin 2 (RXD)
Pin 5 (GND)
Technical
Service
Manual
P5000
Pub
No.
5000PB00004
Pin 6 (DSR)
Iss. 5 ©
ALARIS
Medical
Systems
2.7
RS232
INTERFACE
SPECIFICATION
(cont)
WIRING
2.8
RS485
CONNECTOR
RX/TX
DIFFERENTIAL
VOLTAGE
INTERFACE
DIAGRAM
PCAM
Pin 2 (RXD)
Pin 3 (TXD)
Pin 5 (GND) - ㅡ
DRIVER
(PCAM
SPECIFICATION
O/P
TO
25
—————————
ㅡ
9-pin D Type
EIA
2V
to
PIN
RS485
5V
COMMS.
PC
25
PIN
Pin 2 (TXD)
Pin 3 (RXD)
Pin 7 (GND)
Pin 4 (RTS)
Pin 5 (CTS)
Pin
20
(DTR)
Pin 6 (DSR)
(Male
standard
CONNECTIONS).
Connector
on
PCAM)
DRIVER
VOLTAGE
BUS
VOLTAGE
RX
RECOMMENDED
TERMINATION
ISOLATION
BAUD
BIT
Pin 2 -
Pin
Pin 5 -
COMMON
COMMON
INPUT
RATE
FORMAT
DATA+
3-
DATA-
GND
RESISTANCE
SOCKET/PUMP
MODE
MODE
O/P | 3V
(max)
-7V
to
12kohm
220ohm
capacitor
4kV
(dc,
9600 baud
1
start, 8 data,
Balanced
Balanced
OV
Ground
+12V
min
resistor
at
each
or
ac
data
data
in
series
end
of
peak)
odd
parity, 1 stop
positive
negative
with
the
1000pF
bus
Technical
Service
Manual
P5000
Pub
No.
5000PB00004
Iss. 5 ©
ALARIS
Medical
Systems
2.8
RS485
INTERFACE
SPECIFICATION
(cont)
220R
1000pF
GROUND
PIN2
PIN 3 一 一 一
PIN 5 一 一 一 一
PCAM
PCAM
ALM
RXD2/data+
TXD2/data-
PWR1
GND
RXD1
RTS1
CTS1
TXD1
WIRING
—
1
9-PIN
INPUT
(+10V)
DIAGRAM
DATA
DATA
一
INTERFACE
(active
(PCAM
+
-
PIN2
PIN
3
PIN 5 一 一 一
PCAM
RS485 - INTERFACE
low)
—
2
NUMBER
TO
一
PIN
1 -
2
3
4
5
6
7
8
9
RS485
PIN2
PIN
3
PIN
5
PCAM
PIN-OUT
RS232
RS485
RS232
RS485
-
Ground
-
-
-
-
BUS).
—
'n'
PRINTER
CONNECTIONS
receive
data
transmit
data
input
+
-
220R
1000pF
or
output
or
The
respiration
to
occur
connect
The
with
contacts
transistor
the
infusion
ALARM’
transistor
if
the
the
alarm
pin 5 connected
can
is
transistor
is
started
displayed.
is
Technical
alarm
input
PCAM
input
be
off
or
is
10mA.
Service
RESPIRATION
input
allows
is
set
active. A common
to a respiration
pin
should
connected
the
switched
the
device
Manual
be
to
the
relay
on
The
P5000 Pub
between
contacts
will
maximum
PCAM
monitor.
connected
interface
the
open
or
the
relay
stop
infusing
current
No.
5000PB00004
INTERFACE
infusion
to
ground;
interface
the
to
use
of
an
open
alternatively a set
PCAM
contacts
and
sink
Iss. 5 ©
be
stopped
this
interface
collector
pins 1 and
functions
close
alarm
into
ALARIS
with
an
Medical
and
an
alarm
would
transistor
5.
normally. _ If
and
the
‘RESPIRATION
open
Systems
be
drive
of
relay
When
the
PCAM
collector
to
2.8
RS485
INTERFACE
SPECIFICATION
(cont)
PCAM
ALM
The
system.
operation
relay
contacts
The
RXD2/data+
TXD2/data-
PWR1
GND
RXD1
RTS1
CTS1
TXD1
nurse
contacts
connector
9-PIN
INPUT
call
Inside
of
the
are
made
INTERFACE
(active
(+10V)
PCAM
interface
the
pump.
close
with
shell
is
PCAM
PCAM
If
the
activating
the
not
INTERFACE
low)
NURSE
allows
a
single
PCAM
Lemo
connected
PIN
NUMBER
CALL
connection
relay
alarms
the
nurse
connector
to
the
PIN-OUT
cm.
δι»
NOMI
(O
INTERFACE
contact
or
call
interface.
Alarm
connected
Ground
to a conventional
is
the
power
circuit.
pins - they
PRINTER
CONNECTIONS
input - active
to
pin
5
nurse
open
The
during
is
switched
two
are
not
nurse
polarised.
if
call
normal
off
the
call
NURSE
MATING
RELAY
PCAM
PCAM
PCAM
CALL
CONNECTOR
CONTACT
normal
alarming
power
running
off
NURSE
CALL
SPECIFICATION
SPECIFICATION
R/A
PLUG
302
CNAD25)
0000EL00257
30V
dc, 1 amp
Relay
Relay
Relay
LEMO
contacts
contacts
contacts
(FHG
IVAC
open
closed
closed
Part
circuit
OB
no.
circuit
circuit
Technical
Service
Manual
P5000
Pub
No.
5000PB00004
Iss. 5 ©
ALARIS
Medical
Systems
3.0
PRODUCT
FEATURES,
UPDATES
AND
ENHANCEMENTS
Product
and
The
updates
revision
software
described
The
following
have
been
pumps.
and
status
of
status
in
this
service
sub-sections
introduced
enhancements
the
resident
may
be
interrogated
manual.
describe
during
ongoing
are
software
the
development
generally
of
the
equipment.
by
following
updates
identified
the
self
and
enhancements
of
our
range
by
the
test
procedure
of
version
that
syringe
Technical
Service
Manual
P5000
Pub.
No.
5000PB00004
Iss. 5 ©
ALARIS
Medical
Systems
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