Alaris MedSystem III 2860, MedSystem III 2863 User manual

..

MedSystem

III™

For

most

Troubleshooting

common

errors.

Tip

Sheet

Error

Codes

(6,3):

(16,X):

fere

SO

人

(31,3):

1.

Check

disconnected.

2.

Use a known

to

Air-in-line

Air-in-line

1.

Clean

2.

Replace

1.

Reseat

2.

Check

3.

Check

4.

Replace

5.

Replace

Opto

Top
Fuse.
Battery.

Troubleshooting

see

if

any

Air-in-Line

good

Air-in-Line

sensors

sensors*.

Module

Opto

are

defective.

and

Module*.

Board.

Power

MEA*.

Supply*.

do

CID/LIP

Steps

Sensors

Sensor

Replace

have

become

to

find

out

which

defective

calibration.

Xz

(33,3)

(40,X):

(95,X):

Chana

O-A
3

る

(259):

(263):

A

1.

Reseat

2.

Replace

1.

Reseat

2.

Replace

1.

Check

Top

Top

to

disconnected.

2,

Replace
causes

1.

Clean

2.

Switch

with

the

channel

drive

Drive

channel

4.

Do

Pressure

Giso

Check

Board

MEA*.

Board.

Power

see

the

Supply",

if

any

Air-in-Line

pump

and

module

Module

replace

MEA*.

calibration.

Lihumim

and

EPOM.

Air-in-Line

Sensor*

to

go

into

do

FSOD

with

another

replace

Drive

bet

Sensors

on

whichever

alarm

when

calibration.

channel.

Module”.

have

become

channel

started.

if

error

If

error

moves

stays

with

in

same

(272):

1.

Do

CID/LIP

calibration.

(278):

(276);

(289)/(290)

(292)

uN

1.

2.

1.

1.

2.

1.

(293)

ON

Clean

Switch

with
channel

Do

FSOD

Clean

Do

FSOD

Switch

with

channel

Reset

1.

Reset

and

drive

Drive

replace

Encoder

drive

Drive

replace

faults.

faults.

.

Lubricate

module

Module

channel,

with

replace

MEA*.

calibration.

Disk.

Make

calibration.

module

Module

with

replace

MEA*.

do

another

Drive

sure

another

Drive

FSOD

channel.

calibration.

Module.

dust

cover

channel.

Module”.

0000

If

error

If

error

is

properly

If

error

If

error

moves

stays

in

installed.

moves

stays

with

in

same

with

same

(301)/(24)

(302)/(47)

1.

.

>

.

.

.

BOND

(305)/(88)

(303)/(67)

1.

2.

一

(311)

Replace

Reseat
Check

Check

Replace

Replace

Replace

.

Reseat

.

Check

.

Check

.

Replace

AWN

.

Reseat

.

Check

.

Check

.

Replace

BONS

MEA*.

Top

Board.

Fuse.

Battery.

Power

Power

MEA*.

Top

Board.
Fuse.
Battery.

MEA*.

Top

Board.

Fuse.

Battery.

Power

Supply

Supply

Supply

Board”,

Board".

Board".

(313)

1.

Replace

Air-in-Line

Sensor

*.

(314)

(315)

(326)

sofico

5,0

*

Follow

MK

1.

1.

2.

level

Replace

Replace

1.

Do

FSOD.

Replace

of

testing

Air-in-Line

Air-in-Line

MEA*.

Guide

Sensor*.

Sensor”.

Lines

in

Service

Bulletin

404A.

il

¡IVAC

#TO*CAL

\

SYSTEMS

Inquiries

fluid

the

1.

.

.

have

been

made

side

occlusion

subject,

but

SOLUTION

Viscous

algorithm

but

instead

solutions

written

certain

factors

of a 20

Suggestions:

alarms.

intended

VISCOSITY

obviously

into

can

and

knowledge

If

this

MOTOR

It is

possible

become

would

A

occupied.

this

observe

and B are

channel

Suggestions:
of

999

for a period

that

stiff

as

selected.

The

that

This

over

in

any

that

result

is

associated

issue

of 4 to 5 hours - this

DISPOSABLE

The

pumping

inserted.
will

have

lubricant
will

also

Suggestions:

for

whatever

manufacturing

CALIBRATION

Annual

systems. A variety

failing

to

Suggestions:

chamber

The

amount

an

impact

was

applied

degrade

the

Once

reason, I recommend

problem

calibration

perform

the

Calibrate

Medsystem

as

to

the

The

quick

a

as

requires

the

FSOD

complicate

regarding

appears

to

be

extended

mechanical

typically,

is

for a single

On

the

that

ch.

average - ch. C is

with

is

easily

is

sealed

of

energy

on

FSOD.

in

the

piston

you

have

take

is

recommended

of

symptoms

An

manufacturing
mobility.

determined

action

calibration.

the

instrument.

UM

possible

following

reference

system

the

flow.

the

cause,

periods

assembly.

C has

nuisance

overcome

by a silicone

required

example

FSOD

causes

information

guide.

more

effort

is

designed

These

the

use

suggest a 20dpm

of

infusion,

longer

FSOD

by

is

normally

piston

by

the

of

of

the

that

you

install a new

to

return

to

including

the set

account

nuisances

and

suggested

is

in

moving

to

factors

of

the

confirm

non-use,

If

we

ch. A is

chosen

periods

simply

motor

this

the

of

alarms.

running

done

sleeve

to

would

cassette.

piston

cassette,

for

for

any

FSOD

remedies

not

an

all

inclusive

through

compensate

include

set

the

motor

analyze

selected,

only

non-use

by

biomed.

in

which

drive

be

in

for

using a 60

key.

be

used.

and

channel

for

after

chs. A and B are

and

the

instrument

the

the

piston

cases

where

Contamination,

portion

of

//

the
it

analysis.

wear

or

drift

alarms

could

May

8,

for

nuisance

study

the

set.

fluid

viscosity

drop

drive

belt

utilization
two

lines

quite

often

at a rate

plastic

piston

up

and

insufficient

spills,

cassette

appears

in

to

the

result

1996

on

The

set

may

we

chs.

it

is

is

down

etc...,

is

stiff

be

a

sensor

from

NOTE - In

Box

Gites

Office

85335

hit

Corporate

Р.О.

Web.

CONTAMINATION
Spills,

the

moving
Suggestions:

the

important

danny

leaking

FSOD

parts.

recommended

any

Wateridge

10221

a

Diego.

San

ae

com

system.

Encourage

case

that

California

nef

sets

and

The

increased

cleaning

where

the

set

San

a

Circle

92186-5335

other

As

the

the

procedure

the

be

returned

Diego.

(619)

m

forms
solution

load

institution

of

contamination

begins

on

the

motor

to

for

MSIL,

administration

to

IVAC-Creedmoor

California

92124-1579

458-7000

will

have a negative

to

dry,

friction

triggers

FSOD

maintain a cleaning

hospitals

set

is

found

for

develops

alarms.

regimen

that

do,

to

be

analysis.

between

as

benefit

leaking,

Lee

Sr.

greatly.

it

Wengronowitz

Support

Tech.

impact

outlined

is

on

the

in

vitally

Spec.

om

ire

©

ALARIS

MEDICAL

MEMO

Date

11-19-98

To:

Technical

Cc:

Rob

SYSTEMS

Support

Pecsar,

Tam

Tran

From:

Subject:

1.

At

password.

can

The
file.

installed

2.

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ALARIS

MEDICAL

SYSTEMS

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[end]

MEDICAL

‘By

File

the

‘Show

‘OK’

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right

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that

View.

'By

the

‘OK

the

the

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(Version

2.00)

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Instruction

Page 3 of

3

Ни.

al

IVAC

MEDICAL

SYSTEMS

NOTIFICATION

‘

OF

PRACTICES

TO

REDUCE

THE

OCCURRENCE

THE

Attention:

IVAC
alarms

e

9

s

Medical

can

Fully

extending

as

illustrated

Turing

Stopping

Removing

IVAC®

Sales

be

reduced

the

the

the

OF

MEDSYSTEM

Force

Systems,

in

Figure 1 below.

pump

channel

cassette

with

the

cassette

on

Inc.

the

before

before

from

PUMP

has

determined

following

slide

clamp

inserting

removing
the

pump

INCORRECT

LATCH

III™

that

practices:

when

the

cassette

the

cassette

before

CASSETTE

SLIDE

CLOSED

INFUSION

the

occurrence

removing

into

from

turning

the

<>

Em

the

the

pump

of

the

cassette

pump.

pump.

off.

ALARMS

PUMP

pump

latch

from

the

FOR

closed

pump

7

To

address a pump

+

Using
as

illustrated

e

{f

the

pumping

qualified

If

you

require

Corporate

only

service

STAT

latch

closed

your

finger,

in

Figure 2 below.

latch

jaw

personnel.

further

line

information

using

alarm,

push

is

visibly

our

down

toll

free

Figure

the

procedure

the

closed

broken,

PUMPING

press

LATCH

Figure

regarding

number

1

pumping

JAW

2

this

(800)

below

the

should

latch

“SERVICE”

notification,
547-7828.

be

followed:

jaw

until

softkey

please

it

snaps

and

call

open

contact

IVAC's

Corporate

PO. Box

35335

Web

Site:

Office @ 10221

dl

San

http:/

/www.ivac.com/

Wateridge

Di

Circle 8 San

California

92186-5335 @ 1819)

-wac/

Diego.

California

92121-1579

453-7000

MedSystem

III

P/N

2860505
2860521

2860539
2860554

143816
2860588
2860596

2860604

2860620

144980

143013

142595
142593
142594

136615

143028
143210

.

160653

2860703

2860530

2860729

2860745
2860752
2860760

145799

2860802
2860516

2860950

2860828

2860836

2860844
2860851

2860869

2860877

2860885

2860893
2860919

Description

Top
Lower

Lower
Main

Main

Graphic
Pad

Dust

Display,

Power

Power

Main
Main
Main

MEA

Audio/Connector
Audio/Connector

3A

Kit,Battery

NiCad

‘Assy,Memory,

-
Drive

Kit,

SPARE PARTS

Label

Kit

FuseKit,(5pcs)

Drive

Motor

Valve/Actuator

Air-In-Line

Air-In-Line

Air-In-Line

Slide

Serv

Serv
Serv

Chassis

Knob

Slide

Kit,Pressure

Kit(2ea)

Housing

Housing

Housing

Housing

Label

Cap

Kitf,(5ea=1Pump)

Module

PCBAKit

PCBAKit

Electronics
Electronics

Electronics

kit

2863/5

Pack

Housing

Module

Belts,

15/pkg

Kit

Sensor

Sensor

Sensor

Links(15pes=5Pumps)

Pump

Assy,

Pump

Assy,
Assy,Module,Opto

Mount

Assembly

Assembly

Knob

Connector,

Transducer

Kit

Clip(2es)

Partial

Partial
Kit

Assembly

Assembly

(2860/3)

(2865)

|

(Reconditioned)

(2863/5)

Assy

Assy
Assy

PCB
PCB

2860,
2860,

Kit
Kit

2860,

2863/5
2860

(ASIC)
With

5.0

With

3.5

Software
Software

Assy

Assy

Kit

Battery,

Backup

Kit

Kit@sets=1Pump)

Kit

2860

Kit,2863/5

Screws(soscrews=30sets=10Pumps)

Shaft

Seal(15pes)

Shaft

(2sets-1Pump)

Service

Kit,

Kit

RepairGsets=1Pump)

LIST

(ASIC)
(ASIC)

Qty!

2
2

2
2

2
2
2

2

2

1

1

1
1

1

1

1
1

2

„5

1

2

2

1

2

2

2

1

1

2

2

2

5

2

2

2

2
2

Revised

Unit

Price

15.48

26.24

12.41

167.71

167.71

20.25

14.51

89.10

46125

250.00

486.48

589.36

634.82

689.38

507.04

210.33

221.25

36.54

90.00

32.46

60.14

500.00

34.88

252.15

143.01

184.20

148.20

23.97

115.00

80.46

141.21

100.81

80.26

105.84

16.29

55.67

121.00

11

May

00

138356

2860794

"860968
2861065
2861089
2861123
2861131
2863079
2861461
2860525

2860526

2861107

2861115

143572

2863087

2861462

2863012

2863277

140155

145265

15370

2860529

2863277

140799

8631A

141585
136983
143010
143817

2863351

143553

Tape,

Pressuer

Pump

Pole

Clip,

Locking

Universal

LCD
Cap,

Calibration

FMS2.2c,

For

Latch

Clamp

Adapter,

AC

Pole

Backlight

Slide,

Service

use

with

pump

Kit

Chass

AC

Adapter

Knob

Device

FMS2.2c,Service

For

use

with

pump

FMS,
For

FMS,

For

Service

use

with

Service

use

with

Kit,

pump

Kit,

pump

FMS2.24Service

For

use

with

pump

Kit

Communication

Adaptor

Manual

Manual,

Kit,

Kit,

5.08-A

Communication

2.1

2.2
Syringe

Die

MSIII

Front

Front

Quick
Carrying

9D

Service,

Maintenance,

DFU,

2863

DFU,

286X

Upgrade

FMS

Manual

FMS

Manual

Holder

cast

Chassis

Operating

Panel,
Panel,

Ref

Case

FEM

Key

Key

Guide

Trasducer

Mount

Gpes)

Clamp

Assembly

Assy(Not

Kit,

With

software

software

software

software

software

versions

Kit,

W/o

versions

With

Cablesq.1p(Not

versions

W/o

Cables.1p(Wot

versions

Kit

with

versions

Cable

to

25

Technical

Field

For

use

with

(For

use

with

Kit(ASIC

Protocol

Inst.

Lbl.

Pad

(2860/3)

Pad

(2865)

5.0

Cover

Screws(4osccows=20sets=10Pumps)

in

any Service

Cables@.1p(Wot

4.0

or

Cables¢.1j(Not

4.0

or

3.3 & 3.5.

3.3 & 3.5.

Cables

4.0

or

pump

software

pump

software

Pumps

Model

Agreement)

greater.

greater.

in

any Service

in

any

and

DLE

greater

version

version

2863)

in

any

Service

in

any

Service

Agreement)

Service

Agreement)

3.5.)

4.0 & greater.)

Agrmnt)

Agrmní)

Manual

gor

front

of

pump)

0.70

29.32

17.87

27.33

150.00

200.00

61.29

58.50

241.52

225.00

95.00

225.00

95.00

400.00

136.74

10.00

85.00

25.00

25.00

25.00

95.00

25.00

25.00

25.00

13.50

157.50

10.12

105.00

105.00

9.92

125.00

MEDICAL

SYSTEMS

Technical

IVAC®

MedSystem

Service

Manual

III“

Infusion

System

This

of

the

device

is

following

protected

U.S.

Patents:

under

one

or

more

4,814,685
4,818,190

4,832,299

4,850,817

_

4,856,340
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Copyright O 1999

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is

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5,053,747
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IVAC®

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MedSystem

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Multi-Channel

Technical

Service

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and

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2863

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MedSystem

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is

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trademark

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formerly

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MedSystem

111%

Technical

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Manual

Copyright O 1999

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document

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authorization

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does

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:

Chapter

1:

INTRODUCTION

MAIN

TABLE

OF

CONTENTS

Chapter

contents.

Chapter

Chapter

for

the

Chapter

Chapter Three

after

Chapter

Chapter
operating

Chapter

Chapter
optimum

Chapter

One

contains

2:

PRINCIPLES

Two

MedSystem

3:

SYSTEM

repair

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4:

MAINTENANCE

Four

efficiently

5:

CALIBRATION

Five

performance.

6:

TROUBLESHOOTING

general

provides

III.

an

overview

FUNCTIONAL

describes

calibration,

provides

contains

the

and

procedures

and

to

references

information

OF

OPERATION

functional

annually

detect

the

for

about

of

the

system

TESTS

tests

recommended

as

part

of

for

properly

need

for

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MedSystem

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details

preventive

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repair

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adjustment.

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adjusting

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prior

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and about

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using

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instrument

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keep

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maintain

Chapter
possible
procedures

Chapter

Chapter

reassembling

and

Six

contains

malfunctions.

in

the

event

7:

REPAIR

Seven

contains

the

instrument,

subassemblies.

troubleshooting

References

of a malfunction.

detailed

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are

for

step-by-step

procedures

included

removing

to

to

help

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procedures

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installing

isolate

service

replaceable

and

identify

personnel

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causes

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proper

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components

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Technical

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Appendix

This

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Appendix

This

appendix

depicting

Appendix

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Appendix

This

appendix

useful

troubleshooting.

Appendix

in

MAIN

A:

TECHNICAL

contains

B:

REQUIRED

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special

C:

RECOMMENDED

lists

D:

BATTERY

provides

performing

E:

ILLUSTRATED

TABLE

the

EQUIPMENT

listing

tooling

and

recommended

HISTORY

details

battery

OF

CONTENTS

SPECIFICATIONS

physical,

electrical,

AND SUPPLIES

of

required

equipment.

SPARE PARTS

spare

parts,

LOG

about

the

Battery

operating

PARTS

time

functional

LIST

and

equipment

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well

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checks,

(Continued)

mechanical

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the

order

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specifications

supplies,

numbers

which

contains

annual

of

as

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each.

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and

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appendix

each.

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manual.

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F:

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provides a list

G:

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H:

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I:

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ABBREVIATIONS

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TERMS

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SUMMARY

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TABLE

INTRODUCTION

1.0

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1.1

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1-5
1-5

MedSystem

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1-1

Introduction

1-2

MedSystem

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Technical

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Chapter

1

Introduction

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Technical

B - Required
C - Recommended
D - Battery
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Illustrated

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G - Glossary

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Introduction

1.4

1.5

Customizing

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το

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MedSystem

HI

Technical

Service

Manual

2-3

Principles

The

main

sette

contains

brane

sealed

stroke

section

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collar

securely

chassis

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optics

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different

instrument
cally

of

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functional

an

elastomeric

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volume

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instrument

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in

sensor.

provide a code

cassette

chassis,

occludes

the

tubing

components

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piston

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engages

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and

lower
To

detect

senses

types.

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when

of

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membrane

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for

sensing

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which

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microliters.

tubing

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identification

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cassette

slide

link

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cassette

cassette

between

are

two

pressure.

the

plastic

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collar.

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instrument

placement,

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be

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slide

clamp

to

close

is

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shown

rigid

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piston

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sensed

and

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optomodule

optics

future

applications

latches

the

pump

from

in

Figure

plastic

pumping

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parts.

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inserted.

in

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of

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cassette

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instrument.

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for

identify-

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the

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physical

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maim

interface

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boards:

board.
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to

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consists

top

board.

the

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battery

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configuration

microprocessor

electronics

and

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power

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three

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via

the

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monitoring

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mother

printed

to

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power

top

board.

of

the

motor

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supply

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electronics

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systems.

circuit

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printed

memory

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board

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watchdog

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interface

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assembly

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board,

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board

assembly

battery

circuits

2860,

board,

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the

the

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connects

diagram

are

circuits

the

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and

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in

Figure

included

for the

user

consists

the

top

memory

2863,

the

connects

directly

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in

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the

2-4

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In

both

models,

also

connect

the

main

housing.

communications,
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by

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ponents

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pump

side

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cam

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for

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for

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latch

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valve

of

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instrument.

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pump

patient

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drive

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latch

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fluid

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delivery.

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actuators

of

mechanism. A functional

actuators

bearings

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current

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encoder

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drive

module

in

the

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cassette

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motor

module

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cam

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adjusted

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pump

mounted

powered

compressing

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piston

the

valve

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pump

to

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pump

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in

the

housing

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shaft

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latch

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to

module

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position

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is

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MedSystem

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HI

Technical

and

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scaling

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of

components

may

be

different

than

actual

configuration.

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is

for

clarity.

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of

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turned

at

the

nal
During

slot
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against
closing

sis

patient.

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together
fluid

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valve

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closes
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closed.

chamber

installation

on

beginning

from

the

installation

in

the

side

that

in,
pump
slide

clamp

the

off

also

unclamps

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in

with

delivery.

begins

is

closed

retracting

the inlet

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(see

prepares

and a cassette

of

the

fill

encoder,

allows

(see

front

of

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slide

engages a slot

the

tab

pushes

latch.

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cassette

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engage
chassis.
the

tubing

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to

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fluid

pathway.

the

patient-side

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optomodule

the

air

sensor's

by

positioning

and

the

the

piston

valve

and

ensure

is

Figure

then

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delivered

2-6B).

the

is

not

installed,

stroke.

the

Figure

2-5), a tab

link.

in

the

the

slide

piston

holders

forces

the

Pushing

is

then

detect

detection

inlet

valve

(see

Figure 2-6A).

opens

fiuid

pathway

by

system

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home

pump

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back

latch

movable

of the

link,

is

now

in

the

valve

the

tubing,

secured

cassette

of

the

valves

is

opened.

the

outlet

between

advancing

for

fluid

delivery.

the

cam

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position,

to

easily

on

the

cassette

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slide

which,

held

in

firmly

chassis

actuators

cassette

allowing

in

the

air-in-line

placement

fluid,

signals

to

fill

the

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pumping

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valve.

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piston

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rotated

which

capture

slide

of

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pump

link.

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closes

by

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to

hold

the

against

slide

clamp

fluid.to

sensor

and

pump

that

pumping

chamber

and closing

container

toward

the

to

the

"home"

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indicated

the

cassette

clamp

latch

cassette

the
pump
cassette

the

cassette

in

toward

be

delivered

by

latch

the

channel

chamber.

chamber

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filled,

and

patient

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instrument

position

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piston.

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slide

movable

latch.

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body

valve

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to

the

the

operator.

closure.

is

ready

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is

then

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cam

of

valves

is

always

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of

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on

clamp

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on

firmly

area,

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for

outlet

filled

is

the

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ing:

stroke,

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grammed
and
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turned

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pulse
voltage

13V

controlled

stroke.

tains

rate

from

the

(1)

sensing

(2)

sensing

the

home

in a volume

that

by

measured

the

appropriate

on.

controller

width

circuit. A drive

is

used

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fluid

delivery

experienced

is

regulated

encoder.

whether

the

incremental

position.

resolution

accumulates

the

user,

is

encoder

motor

performs

is

loaded

for

logic

signal

during

into a programmable

rates

greater

circuits;

is

referred

rate

infusions.

by

varying

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encoder

the

pump

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delivery

of

encoder

converted

counts, a feedback

pulse

these

calculations

voltage

than

using

to

at

the

programmed

the

on

the

channel

motion

stroke

0.5

microliters.

counts

to

required

width

of

5V

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275

ml/h.

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optical

as

DEL.

used

duty

cycle

cam

shaft

is

in

the

during

is

divided

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for

each

encoder

control

which

is

every

interval

for a rate

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encoder

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closed-loop

value

of

the

motor,

has

several

fill

stroke

fluid

delivery,

into

160

microprocessor

channel.

algorithm

the

three

timer

and

signal

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counts.

duration

seconds.

that

of

275

pump

that

system

despite

the

based

functions,

or

in

the

delivery

and

(3)

increments,

reads

infusion

From

the

in

the

software

that

the

motor

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calculated

controls

ml/h

filling

marks

the

or

less,

phases

the

accurately

varying

loads

on

feed-

includ-

determin-

which

a

rate,

pro-

required

deter-

is

drive

and

are

delivery

main-

that

are

MedSystem I Technical

Service

Manual

2-7

Principles

of

Operation

Figure

2-5.

PUMP

STATIONARY.

PUMP

MOVING

SUDE

Cassette

SHAFT

LINK

AW

LATCH

JAW

Installation

A.

CHASSIS

INSERT

:

.

CASSETTE.

CASSETTE

CASSETTE

SLIDE

PISTON

CLAMP

2-8

MedSystem

Il

Technical

C.

Service

Manual

CASSETTE

ENGAGED.

2
~

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Principles

of

Operation

Figure

2-6.

Pumping

CHASSIS

RIGID

PLASTIC

OF

CASSETTE

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OUTLET
ACTUATOR

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MedSystem

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Technical

Service

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2-9

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of

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2.2

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Figures

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unless

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tions,

trollers,
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address
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two

and

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MHz

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programmable

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interrupt

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external

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lines.

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the

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logic

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connected

on

the

microprocessor

decode

bus and

generate

circuits

four

the

the

in

to

addresses.

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block

bus.

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include.a

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system

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the

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address

in

the

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components

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reload

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decode

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gate

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both

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mounted

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management

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the

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microprocessor

programmable

four

control

accessed

arrays.

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models,

unit,

direct

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external

MHz

20

address

logic

lines.

the

Z180

gate

arrays

memory

and

on

the

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many

serial

memory

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crystal.

system

lines,

bus

device

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via

are

and

input/output

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ory,

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calculation.

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data

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program

redundancy

alarm.

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engines

to

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one

megabyte

instrument

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paths

in

hardware

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on

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retain

information

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data

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hardware

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detect

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referred

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or

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to

to

56

2863,

ensure

as a shadow

board

when

stored

check

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in

memory

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engines

in

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alarm.

are

messages

self-test,

contents.

using

kilobytes

kilobytes

an

additional

safe

that

plugs

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instrument

is

checked

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of

used

to

received

and

to

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memory

of

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operation

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into

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is

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of

data

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eight-bit

detect

ensure

corruption

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the

memory

management

for

program

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of

of

random

kilobytes

software

both

models,

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turned

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software

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serial

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of

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the

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output
as

output

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lines

for

ports,

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three
interfacing
and

the

third

Service

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to

the

is

integrated

circuits

microprocessor.

used

as

an

input

ICs)

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port.

provide

of

the

digital

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input

and

are

used

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the

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or

monitoring

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provides

battery

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when

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two

digital

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time

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instrument

gate

lines.

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and

arrays

date

is

provide

information.

turned

off,

input

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Principles

and

output

IC

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powered

of

ports

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for

controlling

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backup

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interface

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the

communication

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interface

required

audio/connector

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the

IC

containing

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the

using
models,

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encoder

and

for

is

decoded

quadrature

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the

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for

each

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three

2860,

three

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one

independent

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controlling

by a Hewlett-Packard

decoding

Model

binary

2863,

up/down

pumping

uses

between

chip

has

for

RS-232

PCBA.

Width

Generator

pulses

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pulses

programmable

incremental

motor

and a 12-bit

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counter

channel.

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the

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the

microprocessor

an

on-board

charge

communications.

for

controlling

programmable

for

controlling

counters

counter

is

motion

actuation.

the

counters

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configured

provided

data

In

the

Model

HCTL2000

binary

to

determine

Converter

up/down

and

port

CMOS

pump

The

RS-232

motors

configured

motors

for

IC.

are

each

for

determining

2860,

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counter.

for

the

encoder

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on

the

microprocessor.

levels

that

generates

signals

are

generated

generated

are

in a one-shot

in a one-shot

pumping

channel.

the

quadrature

integrated

quadrature

count.

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and

RS-232

the

+10V

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using

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in

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volume

encoder

circuit

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to

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microprocessor,

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off,

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software

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90

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rising

test.

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go

high

again.

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off

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instrument.

elements

in

reset,

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to

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pulse

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keypad

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signal

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2863,

reset,

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gered,
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keypad

During a watchdog
normal

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the
tinuous
generated

to

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reset

input

200

milliseconds

edge

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the

system

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six

of the

2863,

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turns

on

both

models,

instrument.

power-off

conditions.

software

asserting

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the

the

microprocessor

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controls

operation,

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watchdog

audio

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the

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reset

line

keypad

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the

logic

the

power

power-down.

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tone

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supply

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to

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power-off

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audio

the

volume

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the

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front

can

2860)

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high

2863),
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in

holding

once

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otherwise,

of the

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producing a watchdog

output

line

normal

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from

When

ports

and

shuts

holds

that

power-down

signal

high.

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panel

can

operation

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the

MEA.

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logic

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instrument

and

frequency

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watchdog

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in

Gate

volume.

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off

the

of

performed

the

signal

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the

high;

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the

system

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milliseconds

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output

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alarm.

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reset,

power

the

and

to

output

shuts

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by

instrument

when

an

ON/OFF

via

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disconnects

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watchdog

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and,

the

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microprocessor

circuit

watchdog

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tone

line

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to

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blanks

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ports

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address

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reset.

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the

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tone.

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signal

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off

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the

the

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2-16

MedSystem

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Technical

Service

Manual

Principles

of

Operation

2.4

User

A.
The

control

keys.

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whether a function

9a).

Interface

Keypad

keypad

When a key

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circuit

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interrupts

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decoder

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microprocessor

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whether

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output

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the

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conductive

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outputs

circuit

2860)

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or

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to

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supply

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2863)

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on a separate

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voltage

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Technical

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Manual

2-17

Principles

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the

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and

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Select

models,

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Principles

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Manual

2-21

Principles

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2.5

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phototransistors

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home

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Instructions

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2-22

MedSystem

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Technical

Service

Manual

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MedSystem

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Chapter

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automat-

3-4

_

MedSystem

3.

Start

all

blinks

HI

Technical

channels

during

Service

(at

any

operation.

Manual

rate).

Verify

the

green

LED

on

each

channel

System

Functional

4.

Attach
times

when

shaped

wiggle

5.

Verify

illuminated.
AC

power

Tests

the

AC

the

light

on

the

connector.

that

the

If

is

connected.

adapter

connector

the

green

they

to

side

LEDs

are

blinking,

the

pump.

is

properly

connector

for

panel

each

then

Verify

channel

that

installed.

is

lit

key

the

instrument

the

instrument

Verify

and

does

(A,

that

the

not

blink

B,

and

is

not

recognizing

beeps
green

C)

if

you

are

steadily

three

plug-

that

3.3

Cassette

This

test

verifies

the

latching

B,

(A,

1.

With
ment.

Turn

2.

3.

Verify

position

Press

A
will

Install a primed

push

are

Again

message

Push

the
sette

ily

installed, a Check

Press

status

mechanisms.

and

C).

the

instrument

on

the

that

at

the

two-tone

appear

the

no.

air

press

the

recess

installation

and

smoothly.

the

line.

and

Sensor

the

proper

instrument.

the

pump

the

top

of

channel

select

advisory
in

the

prompt

cassette

cassette

bubbles.

Push

cassette

below

slide

the

START/STOP

slide

slide

the

and

If

Air

START/STOP

Test

functioning

Repeat

off,

latch

the

will

clamp

clamp

clamp

cassette.

fluid

the

Sensor

the

remove

mechanism

stroke

key

(A,

sound,

line

into

the

into

in

will

in

Three

in

the

air-in-line

advisory

key.

The

of

the

cassette

following

any

cassettes

(nearest

B, or

C),

and

the

near

the

appropriate

place

procedures

of

each

to

the

and

then

highlighted

bottom

channel

(see

Figure

key. A two-tone

appear

(see

sensor

sensor

message

at

Figure

beeps

pathway.

detects

will

the

3-2B),

will

be

Infusing

and

latch

for

that

are

installed

channel
chassis).

press

returns

the

message

of

the

screen.

(A,

B, or

3-2A).

sound

bottom

sound

will

of

the

and

seat

to

indicate

The

cassette

air

when a cassette

displayed.

will

appear

sensors,

all

three

channels

in

the

to

the

START/STOP

Install

C),

but

Ensure

be

that

emitted,

page.

the

tubing

correct

should

on

the

as

well

as

instru-

Home

key.

Cassette

do

not

there

and

the

collar

in

cas-

latch

eas-

is

channel

While

repeating

stop

10.

Remove

the

alarm

and

the

and

the
the

press

channel

four-beep

is

pumping,

audio

display

will

cassette.

by

pressing

the

CANCEL

pull

out

alarm

and

the

indicate a Cassette

The

the

channel

alarm

display

select

softkey.

the

cassette

red

Not

should

key

(A,

MedSystem

LEDs

Latched

read

B,

slide

clamp.

will

blink.

alarm.

Cassette

or

C)

for

III

Technical

You

Infusion

Removed.

the

channel

Service

Manual

will

will

hear

a

Reset

in

use,

3-5

System

Functional

Tests

Figure

A.

3-2.

Cassette

TERRE

CASSETTE”

BUDE

CLAMP

SLIDE

CLAMP

Installation

TUBING
COLAR

NOT

IN

PLACE

===>

B.

SLIDE

CLAMP

IN

preve

PLACE

3.4

Patient-side

This

test

verifies

between
three

the

channels,

1. . Connect a set

2.

Ensure

3.

Install

4.

Press

for

5.

Set
ume

6.

Ensure

STOP

7..

Fold
When

alarm

Occluded.

ble

8.

Release

the

the

the

the

remaining

key

and

the

for

four-beep

the

instrument

A,

the

instrument

primed

appropriate

channel

infusion

that

the

and

pinch

patient-side

the

The

the

tubing

Occlusion

proper

B,

and

to a fluid

to

rate

to

roller

verify

the

test

red

alarm

functioning

and

the

C.

container

is

turned

set.

channel

be

tested.

for

the

100

milliliters.

clamp
that

fluid

patient-side

occlusion

channel

LED

and

in

will

sound.

press

and

Detector

of

patient.

key

selected

is

the

the

Repeat

-

and

on.

(A,

test

open

and

is

flowing.

tubing

is

detected,

will

also

key

for

START/STOP

Test

the

alarm

the

prime.

B,

just

or

C)

channel

caps

below

show

the

test

Ensure

the

which

following

there

to

select

to

125

are

removed.

the

Standard

the

message

channel

key

to

detects

the

ml/h,

occlusion

steps

for

each

are

no

air

programming

and

set

Press

the

instrument.

Display

Patient

will

blink,

reset

the

will

Side

and

alarm.

.

'

of

the

bubbles.

page

the

vol-

START/

show

an

an

audi-

-

3-6

MedSystem

Ill

Technical

Service

Manual

System

Functional

Tests

3.5

NOTE: A more

ing

the

instrument

nominal

set

the
outlet

alarm.
sette.

occlusion

which

patient

contains

two

feet,

Next,

The

channel

side.

slowly

Fluid-side

This

test

verifies

between

each

1.

2.

3.

4.

5.

the

instrument

of

the

three

Install a primed
Start

the

selected

Close

occlusion

The

also

channel

Open

the

roller

should

Standard
the

message

will

the

roller

accurate

in
pressure

no

Set

two

should

patient-side

the

Controller

filters

the

infusion

inches

raise

the

sound

Occlusion

the

proper

and

channels,

set

in

the

channel

clamp

be

detected

Display

Fluid

blink,

and

clamp

occlusion

Pressure

of

three

feet

or

check

above

tubing

valves,

rate

for 1 ml/h,

the

cassette.

outlet

an

alarm

Detector

functioning
the

fluid

container.

A,

B,

and

C.

selected

at

125

ml/h.

between

screen

Side

an

and

the

within
will

show

Occluded.

audible

press

the

test

Device

of

water

and

and

The

three

feet,

within

Test

of

the

alarm

Repeat

channel.

instrument

two

minutes.

an

alarm

The

red

four-beep

START/STOP

alarm

can

Type,

(see

Directions

which

raise

channel

eight

10

seconds.

that

the

and

the

for

LED

will

key

be

performed
which

has

macro

the

patient-side

should

inches

detects

following

fluid

container.

the

channel

in

the

key

sound.

to

reset

by

configur-

has

an

absolute

for

Use).

Use

bore

tubing

tubing

not

sound

above

the

cas-

occlusions

procedure

The

under

for

the

test

the

test

alarm.

a

on

an

for

and

3.6

3.7

Air-in-line

This

test

Repeat

1.

the

Disconnect

ble

into

NOTE:

old

value

example,

ble.

To

in

the

2.

Press

pumped

the

channel

alarm

Volume

Accuracy
ered

over a known

value.

(class

Measured

seconds

one-second

To

A)

Detector

verifies

following

the

tubing

The

of

if

the

determine

instrument

the

START/STOP

through

will

sound

Accuracy

of

fluid

ensure

must

be

manually

or

greater

error

Test

the

proper

procedure

the

drip

chamber

via

the

injected

the

under

air

air

detector

threshold

the

threshold

(see

Directions

the

cassette,

test

with

and

the

Test

delivery

time

accurate

used

with a stopwatch

to

by

the

is

period

measurements

to

collect

minimize

operator

functioning

for

from

upstream

bubble

plus

is

500

of the

each

the

y-site.

size

should

one

microliters,

value,

for

key

on

the

selected

the

Standard

the

message,

red

LEDs

will

determined

and

comparing

during

the

fluid.

with a precision

measurement

results

in

alarm

of

the

channels,

solution

milliliter

check

bottle,

be

approximately

to

then

the

Clinical

Use).

cassette.

Display

Air

In

Line.

blink.

by

measuring

this

measurement

this

The

infusion

errors.

an

error

which

fill
inject a 2-milliliter

detects

A,

B,

and

or

inject a large

twice

the

cassette

air

ina

C.

air

the

trap.
air

Configuration

When

should

An

the

test, a volumetric

time

of

the

show

audible

volume

interval,

0.1

second,

bubble

an

alarm

four-beep

of

fluid

to

the

expected

glass

which

must

During a 180-second

of

0.6%.

line.

air

bub-

thresh-

For

bub-

settings

is

for

deliv-

burette

is

be

180

test,

a

MedSystem

HI

Technical

Service

Manual

3-

7

System

The
time
reading

AAMI

Functional

expected

interval.

proposed

the

burette.

volume
The

infusion

Tests

is

calculated

volume

See

Table

from

collected

3-1 for

device

standard.

WARNING

the

should

the

test

programmed

be

large

enough

parameters

rate

and

the

measured

to

minimize

recommended

errors

by

the

in

Proper

for

accurate

Negative

heights,

Checking

conditions

275

valving

passa

Table

NOTES:

1. _ Interpolation

2.

the

of

ml/h.

These

mechanism

----

3-1.

Rate

(mi/h)

5

10 10 60 10

50

100

250

500

999

time

shail

be

lfihe

flow

the

next

lower

burette

of

25

operation

input

viscous

spring

negative

conditions

was

na

Volume

shall

be

the

collection

rate

to

be

rate.

mi,

with

of

the

fluid

delivery

pressures

solutions,

function

head

is

accomplished

height

are

recommended

disassembled.

Accuracy

Minimum

lection

to

the

tested

For

example,

the

Col- | Nominal

Volume

(mi).

10

25

25

50

50

50

next

lower

volume

falls

between

to

resulting

valve

actuator

when
occur

or

syringe

(at

least

Test

Parameters

specified

divided

collection

test

by

two

at

150

time being

return

using

negative

as a result

use.

by

testing

-2.5

feet)

for

annual

Collec-

tion

Time

(min.)

120

30

15
12

6

3

flow

rate's

the

flow

rate.

specified

ml/h,

rates,

choose

10

springs

of

is

input

negative

volume

and a rate

functional

Burette

.

collection

choose

a.collection

minutes.

volume,

the

essential

pressures.

head

accuracy,

greater

(min.)

10

25

25
50

50

50

collection
volume

than

tests,

Size

and

collection

of

volume

25

using

or

if

the

for

ml

in

a

3-8

A.

Test

1.

2.

3.

MedSystem

Equipment

Obtain a new
least

half

full.

Connect

marked

Install

springs,

the

in

0.1-milliliter

the

cassette

adjust

cassette.

Hi

Technical

Service

Setup

set

and

connect

Prime

apparatus

the

as

into

the

fluid

Manual

it

to a 500-milliliter

set

and

eliminate

shown

increments

the

level

in

channel

in

the

all

air.

Figure

(class

being

3-3.

A glassware).

tested.

container

container

which

Use a volumetric

If

to

at

testing

least

valve

2.5

feet

is at

burette

actuator

below

the

System

Functional

Tests

Figure

FLU

ENO

MEMO

OF

FUND

START

READ

GF

3-3.

Test

LEVEL

AT

OF

AY

WENISCUS

LEVEL
AT

MEMSOUS

TEST

BOTTOM

AT _

OF

TEST 一 一 一 一

BOTTOM

0

Equipment

—

0

—

5

—

—

s

[~

해

-
as

ーー

Setup

SOS

η]

©

11

©5

KST

©

11

ТР

sumos

ー

(HALF

FULL

「

=

mw

s00-m

AT

continen

BEGINNING

OF

TEST)

FROM

HEAD

HEIGHT

ORIP

CHAMBER

E.

B.

Calculations

Vm = Volume

R=

Rate

T=

Time

Ve

=

volume

Ve

=

ReT/3600

Yo

Error = 100*(Vm - Ve)/Ve

C.

Procedure

1.

Set

ume

the
Open

.

convenient

Simultaneously
When

stop

Read

Read

Calculate

error.

measured

(mlh)

interval

expected

the rate

remaining

infusion

the

to

does

the

stopcock

level.

the

infusion

infusion

the

fluid

the

stopwatch

the

For

Device

(ml) = (Initial

measured

the

greater

not

Record

start

and

level

volume

(seconds)

(ml)

desired

to

time

specifications,

value

than

switch
the

syringe

this

the

infusion

is

near

stopwatch.

at

the

bottom

time

and

delivered,

fluid

for

the

the

expected

to a keep

and

level.

Close

and

nominal

of

record

the

volume

see

Appendix

level - Final

channel

volume

vein

open

adjust

the

the

the

bottom

the

stopcock.

stopwatch.

collection

meniscus

value.

expected,

A.

fluid

being

(e.g.,

(KVO)

time,

and

level)

tested.

record

and

Set

the

100

ml)

to

ensure

rate

during

of the

meniscus

simultaneously

the

testing.

this

value.

percent

vol-

to

of

a

MedSystem

HI

Technical

Service

Manual

3-9

System

Functional

Example:

Rate = 500
Initial
Measured

Final

fluid

time = 350

fluid

level = 0.9

Tests

ml/h

level = 50.0

sec.

ml

ml

3.8

Ve = ReT/3600 = 500+350/3600 = 48.61
Vm=

30.0 - 0.9

%

Error = 100(Vm - Ve)/Ve

=

100°(49.1 - 48.61)/48.61

=

1.0%

Battery

Perform

1.

Ensure
performing

2.

Turn

adapter.

А, В,

NOTE:
battery

3.

Assure

Operating

the

that the

the

and C (a

operating

that a Low

operating

4.

5.

6.

_

The

above

Assure

after

Assure

before
Recharge

Battery

that a Battery

the

that

the

test.

=49.1ml

following

this

procedures

instrument

procedure.

instrument

Run

the

instrument

total

Key

presses

time.

Battery

time.

onset

of

the

the

Battery

instrument

the

instrument

History

Log

Time

to

test

has

been

on

with

an

AC

at

125

of

375

mi/h).

and

alarms

Therefore,

Depleted

Low

Depleted

shuts

for

automatically

during

advisory

alarm

Battery

alarm

off.

14

hours.

ml/h

minimize

advisory.

ml

battery

charged

adapter

does

connected.

concurrently

the

test

these

not

does

not

continues

records

the

life.

for

14

period

occur

occur

time

continuous

Disconnect

on

all

can

events

for

for

for

at

during

at

least

at

least

least

intervals

hours

three

channels:

result

in

this

5.5

30

five

minutes

required

prior

the

AC

reduced

test.

hours

of

minutes

by

to

the

3.9

3-10

Watchdog

Manually

More
Press

Test.

MedSystem

test

Options

this

key

HI

Technical

Audio

the

button

and-follow

Service

Test

Watchdog

several

the

Manual

Alarm

directions

Audio

times

until a softkey

on

from

the

screen

the

Standard

labeled

for

Display.

Demo

completing

WD

the

Press

the

appears.

Watchdog

4

MAINTENANCE

40
41

4.2.

Figure
Figure
Figure
Figure
Figure

TABLE

OF

Maihntenance...........................

Cleaning
Annual

4-1.
4-2.

4-3.
4-4.
4-5.

Lower
Contaminant
Contaminant
Contaminant
Contaminant

Procedure

Mainmtenanceg

Housing

Rernoval
Removal
Removal
Removal
Removal

に に に

from

from
from

from

に に

ーー

LIST

OF

for

Pumping

Slide

Air-in-line
Optomoduie.
Valve

CONTENTS

elele

4..

FIGURES

Mechanism

Link

and

Pump

Sensor

............................

Actuators.

Access

Latch

Mechanisms

Tubing

Recess

.................,.......

ee

k

eee

ee

k

...............

......

............

Page

4-3
4-3
4-7

4-4
4-5
4-5
4-6
4-7

MedSystem

III

Technical

Service

Manual

41

Maintenance

4-2

MedSystem

III

Technical

Service

Manual

Chapter

4

Maintenance

4.0

4.1

Maintenance

The

MedSystem
However,
mance
regimes

should

Cleaning

annual

and

to

detect

are

typically

consider

Procedure

Before

and

from

|

DO

NOT

|

CLAVE

ment.

à

the

instrument

|

prevent

|

MedSystem

should

$

damage

Ill

Infusion

preventive

the

need

established

local

experiences

cleaning,

the

instrument.

STEAM

THE

INSTRUMENT.

DO

NOT

fluids

be

that

from

III

performed

could

System

maintenance

for

repair

by

unplug

allow

is

kept

is

the

STERILIZE,

fluids

in

possibly

designed

before

cause

is

designed

or

your

and

usage

WARNING

AC

CAUTION

DO

to

enter

an

upright

leaking

to

be

cleaning

fluid

to

for

reliable,

is

required

adjustment.

institutional

patterns.

adapter

ETO

NOT

the

position

splash-proof

enter

to

maintain

Preventive

policies.

from

the

STERILIZE,

IMMERSE

instrument.

when

into

the

to

ensure

the

case

interior.

long-term

optimum

maintenance

These

AC

wall

OR

the

Ensure

cleaning
instrument.
only.

that

there

policies

outlet

AUTO-

instru-

Inspection

is

operation.

perfor-

that

to

The

no

The

steps

A.

Cleaning

Never

.

DO

-

agents

à

specified

manuals.

;

can

apply

which

Solutions

NOT

damage

alcohol

follow should

use

organic

for

cleaning.

external

Prolonged

surfaces

plastic

parts.

WARNING

to a cassette

be

used

CAUTION

solvents,

Isopropyl

only,

or

repeated

Refer

intended

to

keep

ammonia,

alcohol

as

to

for

the

instrument

may

directed

exposure

warning

MedSystem

patient

or

ammonium-based

be

in

the

to

isopropyl

in

Appendix

III

Technical

use.

clean.

used

for

MedSystem

Service

wiping

III

alcohol

H-1.

Manual

43

Maintenance

Figure

Refer

to

Departments

agents.

B.

Instrument

Routinely
with

warm
fectant
the

disinfectant

the

housing

C.

Lower
To

access

ing

the

(see

Figure

mechanism

spray

with

contaminated
time.

Thoroughly

air.

4-1.

Lower

the

Environmental

in

your

facility

Exterior

clean

the

exterior

water

and a mild,

or a detergent

(i.e.,

or

detergent

exterior.

Housing

these

four

and

Pumping

components,

black

release

4-1). A small

and

linkages.

an

acceptable

mechanisms,

dry

the

Housing

Removal

Services,

for

surfaces

Central

further

information

of

nonabrasive,

commercially

with

water.

Isopropyl

Mechanism

first

remove

tabs

in

the

upper

soft-bristled

If

the

slide

cleaning

let

cleaning

mechanisms

for

brush

link

solution

solutions

after

Pumping

Service,

the

instrument.

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available

dishwashing

alcohol

the

lower

corners.

helps

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or

pump

(see

latch

Figure

permeate

cleaning, using

Mechanism

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on

appropriate

Use a cloth

standard

may

plastic
Next,

housing

pull

cleaning

mechanisms

4-2).

To

for

clean

Access

Control

cleaning

dampened

hospital

liquid).

be

used

to

by

depress-

straight

the

down

pump

stick,

loosen

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severely

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pressurized

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Dilute

wipe

latch

D.

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The

air-in-line

tions.

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swab moistened

lint-free

swab.

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sensor

the

tubing

with

RELEASE

tubing

recess

isopropyl

recess

(see

alcohol.

TABS

must

Figure

be

free

of

debris,

4-3)

with a nonabrasive

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alcohol

with a dry,

dried

cloth,

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or

4-4

MedSystem

Il!

Technical

Service

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Maintenance

Figure

4-2.

Contaminant

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from

Slide

SUDE

Link

LINK

and

Pump

ASSEMBLY

Latch

Mechanisms

Figure

4-3.

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TUBING

AIRAN-LINE

SENSOR

MODULE

from

RECESS

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1

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MedSystem

HI

Technical

Service

Manual

45

Maintenance

E.

Optomodule

WARNING

Figure

free-flow

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Figure

4-4.

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When

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optomodule

4-4),

DO

NOT

to

valve

condition

Wipe

the

use

isopropyl

Removal

the

optomodule,

actuators.

could

with

water

surfaces

alcohol

from

use

EXTREME

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valve

result.

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dry

with a lint-free

actuators

diluted

CAUTION

to

clean

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(see

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EXTREME

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tion.

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Service

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CAUTION

solvents,

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Figure

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keep

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4-5).

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possibly

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with a dry

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removed.

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from

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to

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to

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the

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After

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ing

the

tips

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broken

and

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NOTE: A broken

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MedSystem

IH

Technical

Service

Manual

4-7

Maintenance

42

Annual

It is

recommended

maintenance
which

Maintenance

follow.

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is

no

NOTE:

solutions,

The

and

|

Functional

annual

mance

|

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patient

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following

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tests

maintenance

is

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defects

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defects.

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could

should

the

sensors.

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determined

in

the

order

CAUTION

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specifications

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be

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before

at

that

the

calibration

the

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before

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on

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instrument.

in

sections A through

to

ensure

case

interior.

to

completion

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instrument.

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remove

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perfor-

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intact.

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cracks.

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is

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bulged

visible.

4-8

MedSystem

ili

Technical

Service

Manual

Maintenance

5.

>

6.

7.

Front
+
0:

+

Lower

+

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Text

on

crooked).

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clamp

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links

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latch
latch

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actuator

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instrument

the

pumping mechanisms

sensor

sensor
are

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assemblies

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transducers

attached.

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free

clips

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are

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to a table,

modules

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seated.

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evenly

of

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intact.

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top.

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springs seated

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and

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following:

properly.

snap.

properly.

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B.

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If

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Refer

Attach

1.
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2.

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other

interpreting

D.

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A

lithium

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sensors

the

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to

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FMS

the

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to

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store

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or

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Memory

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communications

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the

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event

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to a file.

to

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up

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refer

maintenance

dry

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manual

cable

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6,

Troubleshooting,

and

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replaced

History

D).

to

section

calibration.

for

complete

from

the

PC

from

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for

watchdogs,

powers

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every

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page

4.1.

Always

procedures.

This

instructions.

to

the

instrument

the

Main

Menu,

faults

for

details

RTC

when

the

five

years.

(date

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in

The

the

clean

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or

on

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top

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MedSystem

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Technical

Service

Manual

4-9

Maintenance

The

soft-key

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for

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instructions

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by

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battery.

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key

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to

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on

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viewing
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available

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from

number
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F.

Calibration
Annual

sensor

occlusion,

©

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instrument.

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software

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either

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that

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calibration

systems.

the

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tests are

specifications.

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number

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sensors

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pages 4 and 5 that

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read

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serial

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sensor

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versions

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4- 1 1

5

TABLE

CALIBRATION

5.0

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OF

CONTENTS

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Page

5-3
5-3

MedSystem

III

Technical

Service

Manual

5-1

Calibration

NOTES:

5-2

MedSystem

III

Technical

Service

Manual

Chapter

5

Calibration

5.0

Introduction

Differences

nents,

These
and

fluid-side

Software

required
if

memory

calibration

Refer

bration

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circuit

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instrument

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cassette

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certain

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for

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components

Maintenance

version

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the

latch

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Refer

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to

chapter 6 for

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transducers,

calibration

closure,

calibrations.

as a part

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software.

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mechanical

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preventive

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systems.

occlusions,

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maintenance,

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for cali-

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MedSystem

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Technical

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5-3

Troubleshooting

6-2

MedSystem

II

Technical

Service

Manual

Chapter

6

Troubleshooting

6.0

6.1

introduction

General

Before
recommended
information.

1.

2.

3.

beginning

Operation
Infusion

Operation

Software

The

following

Principles

System

to

Guidelines

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.

of

the

System

of

Field

Directions

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replacing
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in

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modular

Appendix

ment

for

NOTE:

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Technical

lem

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Engineering

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the

questionable

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the

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further

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be

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bulletins

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Department

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any

troubleshooting

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chapters

of

(Chapter

of

The

to

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personnel

MedSystem

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Maintenance

for

Operation

III

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Use

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(Chapter

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5)

7)

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parts

the

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potential

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sales

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instruments

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DFU).)

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3)

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6.2.1

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the

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6-3

Troubleshooting

6.2.3

6.2.4

6.2.5

operation.

sory,

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Appendix E for

prior

conditions

1.

AC

Adapter:

AC

power

Housing

to

dimpled.

Cable

insulation

Instrument

Pole

DNO...

Clamp:

are

quickly

or a watchdog.

likely a defect

likely

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can

troubleshooting,

exist.

and

ground

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repeats

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be

determined

free

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in

in

names

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by

self-test

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hardware.

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defect.

by

inspecting

of

parts

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frayed

intact

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and

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but

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lay

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side

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listed

that

the

bulged

test-

of

dia-

fol-

or

Housing

Instrument
Clamp

e...

Clutch

Rubber

0.0

Loose

U

Shake

DM

Main

Housing:

There
Labels

ee

Main

housing

Connector

ee

Battery

Main

housing

Hee

Front

Panel:

Keypad

ee

Text

on

crooked).

LCD

is

6.

Lower

is

not

broken

front-to-back

rotates

operates

pads

properly

and

are

intact,

Parts:

the

instrument

are

no

significant

are

intact.

is

intact

dust

caps

pack

is

flush

is

flush

is

not

damaged

LCD

is

evenly

free

of

cracks.

Housing:

or

cracked.

indexing

around

is

adjusted

to

ensure

cosmetic

and

are

intact

with

top

with

or

delaminated.

aligned

is

the

bracket.

properly.

there

defects.

free

of

cracks.

and

free

of

case

chassis,

and

with

firm.

are

no

of

cracks.

and

sealing

sealing

keypad

loose

internal

gasket

gasket

window

parts.

is

not

is

not

(i.e.,

LCD

visible.

visible.

is

not

_

64

MedSystem

Housing

III

Technical

is

securely

Service

Manual

attached.

Troubleshooting

Housing
Lower

Chassis

7.

is

intact

housing

mounts

Mechanisms

First

clamp

that

the

pumping

tions

exist.

Air-in-line

6 0

Air-in-line

0

Slide

links
Pump
Pump

9 6 υ

Valve

9

Valve

9

Pressure

Power-up

Turn

to

Troubleshooting

If

the

sheet.

Retrieve

The

documenting

significant

customizing

to

retrieve,

details

Reproduce

latch
latch
actuator

actuator

transducers

the

Instrument

on

the

instrument

NOTE:

performing

ment.

instrument

and

Examine

instrument

normal

events

of

display,

on

operating

the

and

free

of

cracks.

clips

are

intact.

are

intact.

and

Sensors:

instrument

sensor

sensor
are

clean

assemblies

assemblies

tips

seals

Table

[f

possible,

any

does

stores

encountered

operational p arameters.

and

and

to a table,

mechanisms

modules

tubing

and

are
open

are

not

are

are

by

pressing

are

are

attached

recess

move

freely.

intact

and

damaged.

not

damaged

seated

6-2.

retrieve

troubleshooting

turn

the

information

operation.

the

on,

record

Event

This

Event

Log

that

during

print

the

Event

remove

on

top.

is

thoroughly

and

close

and

their

the

ON

Log

that

requires

the

is

includes

operation,

Field

Log.

FMS

Problem

lower

housing,

Ensure

securely.

cleaned.

springs

seated

with a firm

and

are

seated

tape

covers

key.

If

it

(see step

PCBA

operating

useful

for

watchdogs,

service,

Maintenance

Refer

and

rotate

the

following

condi-

properly.

snap.

properly.

intact.

does

not turn

C)

before

replace-

parameters

troubleshooting

faults,

calibration,

Software

to

the

FMS

on,

on a data

and

and

is

Manual

so

refer

other

and

used

for

6.3

K

possible,

curred.

al

tests

Suggested

simulate

When

described

settings

hour.

References

Use

the

reference

propriate

troubleshooting

Troubleshooting

Troubleshooting

false

alarms,

other

types

and

titles.

tables

advisories,

of

functional

the

operating

the

operating

in

Chapter

are a rate

guides

in

table.

References

are

provided

performance

problems.

conditions

conditions

3,

and

of

125

the

following

for

that

The

are

operate

ml A for

isolating

is

not

following

at

the

not

known,

the

instrument.

one

section

the

causes

within

list

provides

MedSystem

time

the

problem

perform

hour

and

(6.3)

to

of

watchdogs,

specification,

HI

Technical

the

999

mi/h

determine

and

the

table

Service

Manual

oc-

function-

for

one

the

ap-

faults,

several

numbers

6-5

Troubleshooting

6.3.1

Table

6-1
6-2

6-3

6-4

6-5

6-6

6-7

6-8
6-9
6-10

6-11

6-12
6-13

6-14

6-15
6-16

.

Reference
lists

are

either

ing

power-up

Directions

Watchdogs

+.

Event
tory

analyses

*

For

failures

・

For

watchdogs

+ - For

general

Title

External
Fails

Normal

Watchdogs

Quick

Communications

NiCd

System

Calibration
User

Interface

Cassette

Encoder

Drive

Air-in-line

Patient-side

Fiuid-side
Instrument

lists

are

provided

obtained

on

the

User

For

Use).

codes 0 to

and

during

after

watchdog

Power

Power-up

after

Reference

Battery

System

Problems

Faults

Problems

Problems

and

Latch

Faults

Errors

Sensor

Occlusion

Occlusion

Won't

in

from

the

Information

255

are

watchdogs.

are

not

described

power-up,

power-up,

categories,

Problems

Power-up

Watchdog

Inoperable

Sensor

Problems

Detector

Detector

Shut

Off

the

following

Event

Line

refer

refer

refer

List

Problems

Log,

of

Most

in

detail

to

Table

to

Table
to

Problems

Problems

sections.

using

the

Event

FMS,

Instrument

watchdog

in

this

6-2.

6-3.

Table

6-4.

codes

or

they

Information

codes

manual.

are for

used

are

displayed

use

in

these

page

in

dur-

(see

fac-

6.3.2

Faults

Code

256
257
258

259

260

261
262

263

264-269
270

272

273

274

275
276

277
278

279

280

281

282

Description

System
Drug

Drug

Motion

Encoder
Data
Data

Pressure

Display

Pressure,

Cassette

Motion

Pump

Pump
Fluid-side

Pump
Drive

System

Pressure
Encoder

Pump

error
name
calculation

range
range

out

sensor

error

error

error

calibration

Module

sensor

calibration

sensor

motion

does

not

occlusion

motion

system

error

sensor

error

motion

of

range

error

error

'

required

LED

failure

error

required

error

error

(Rev.

home

calibration

hindered

error

(Vers.

hindered

3.2a

error

3.2a

only)

only)

required

ーー

Refer:

6-7.1
6-9.9
6-9.9

6-11

6-11

6-9.9
6-9.9

6-8.1

6-9.5

6-14.3

6-8.1

6-11
6-12.4

6-12.5
6-8.1

6-12.6
6-12.8

6-7.2

6-14.3
6-11

6-12.7

Tabl

6-6

MedSystem

Ill

Technical

Service

Manual

Troubleshooting

6.3.2

Faults

Code

283
286

287
288-

289
290
291
292
293
294

295
296

297

298

299

300

301

302

303

304

305
306
307

308

309

310

311
312
313
314

315
316
317
318

(continued)

Description

Pump
Air

Air
Air

Encoder
Encoder
System
Latch
Cassette
Air

Air

Encoder

Drive

Drive
Drive

EPROM
Timebase

Voltage
Voltage

EPROM

Voltage

System
System

System
System

Parameter

Power
Parameter
System
System
System

.

System
System
System

sensor

sensor
sensor

sensor

sensor

319 Systern
320
321

322
323
324
325

System
System

System

System

System
System

Reference

motion

out

system

system

System

System

hindered

error

error

error

error

error

error

(Rev.

of

order

sensor

3.2a

error

only)

error

error

error

error

error

error

error

System

error

System

error

System

error

System

error

System

error

System
error
error 6-3

error

error

error

error

error

error

:

error
error

Range

error

Failure

Range

error
Inconsistency
Inconsistency
Inconsistency

Inconsistency

Inconsistency

Inconsistency

Inconsistency

inconsistency
Inconsistency
Inconsistency
Inconsistency
inconsistency
inconsistency

Table

6-12.7
6-13.4

6-13.4
6-13.4
6-11
6-11
6-7.3
6-10.3
6-10.6
6-13.4

6-13.4
6-11

6-12.8

6-12.8
6-12.8

6-3
6-3

6-3
6-3

6-3

6-3
6-3

6-3
6-3

6-7.6

6-7.5

6-7.6

6-7.6

6-7.6
6-7.6
6-7.6
6-7.6
6-7.6
6-7.6

6-7.6

6-7.6

6-7.6
6-7.6
6-7.6
6-7.6

6.3.3

Significant

Code

514
528

529

530-531

532

533
534

Events

Description
Keypad

error

Communications

Initialization

Normai

use

Parameters

Initialization
Power

system

:

error

:

configured

failure

Reference

Table
Table

Section

Section

Section

Section
Table

MedSystem

III

6-9.2

6-53

.

6.4.2

6.4.1

6.4.5

6.4.2

6-7.4

Technical

Service

Manual

6-7

Troubleshooting

6.3.3

6.3.4

Significant

Events

Code

536-543
553-560

561

568
569-574
575
576
577

578
579
580
582-583
592
593

594-604

Alarms,

Advisories,

Description

Air

in

line

Air

in

lower

tubing

Cassette

Cassette
Cassette

Check

Faulty

Fluid-side

Install
Patient-side

Pump

Power
Push

jammed

not
removed

air

sensor

cassette

occluded

cassette

latch

closed

system

slide

clamp

(continued)

Description
Parameters

Normal
Parameters
Event

use

Log

related

configured

configured

Calibration
Cassette & latch
Cassette & latch
Fluid-side
Fluid-side
Pressure
Pressure

Parameters

Software

Event
Parameters

occlusion

occlusion
calibration
calibration

configured

version

Log

related

configured

and

Notifications

latched

occluded

failure

in

calibration

calibration

changed

-

Reference

Tabie

„Table

6-13

Directions

Table

Table
Table

Tables

Table

6-12.3

6-10.2
6-10.4

6-10.6

Table

Table

Table

Table

6-10.5

Table

For

6-13.1,2

6-15

6-14

6-10.3

6-7.4
6-10.1

Reference

Section

Section

Section

Section

Section

Table

Table
Table
Table

Tabie

Table

Section

Section

Section

Use

6.4.5

6.4.1

6.4.5

6.4.3

6.4.4
6-8.3
6-8.3
6-8.5
6-8.5

6-8.2

6-8.2

6.4.5

6.4.3

6.4.5

6.3.5

6.3.6

6-8

Performance

Description

Air-in-line

Battery

Fluid-side

Ground

Leakage
Patient-side

Volume

Other

detection

operating

occlusion

continuity

current

occlusion

accuracy

Conditions

Description

Audio

Calibration
Cassette
Communications
Fails

Instrument

Keypad

MedSystem

out

installation

normal

will

HI

Technical

Out

of

Specification

time

detection

of

limits

power-up

not

shut

Service

detection

off

Manual

Reference

Table
Tabie

Tabie

Table

Table
Table
Table

6-13.3

6-6

6-15.2

6-1.3
6-1.2
6-14.1,2
6-12.2

Reference

Table
Table

Table
Table
Table
Table

Table

6-9.3,4

6-8.2-5
6-12.1
6-5
6-2
6-16

6-9.1

Troubleshooting

6.3.6

Description

“LED

6.4

6.4.1

Other

LCD

LED
Pump

Pump

Pump

Pump

Event

Operating

530
If

rections
Volume
For

setup
531
This

the

Conditions

and
(Display

shutoff:

does

(without

shutoff:

shutoff:

Codes

Setup

setup

is

For

and

Use).

line

Device

code

selected

external

Module)

low

not

home

Code

not

Watchdog

Events

Line

Enabled

enabled,

Use). This

Rate

If

setup

does

not

Type

is

logged

Device

(continued)

power

power

275

fault)

in

use

demo

Recorded

or

Disabled:

then

the

setup

feature

or

Volume

is

disabled,

appear

Changed:

whenever

Type.

on

During

line

allows

and

Time

then

only

the

pump

the

Device

Reference

Table
Table
Table
Directions

Table

Directions

Directions

6-9.6 - 8
6-1.1
6-9.5

6-11.9

Normal

appears

the

(for

Volume
channel

user

more

Type

on

to

Rate
page.

is

For

Use

For

Use

For

Use

Use

the

pump

program

information,

changed.

channel

an

infusion,

infusions

Secondary

page

see the

can

be

data

(see

Di-

using

either

Directions

set,

and

the

indicates

6.4.2

Device

Type

General

Neonatal

Controlier

Operating
General
Operating

553 - 560
Whenever

with

prior

purpose

pressure

room

purpose

room

Time

the

each

parameter

to

the

change,

Code

553
554
555

556

557
558

559

560

Initialization

529

RAM

initialization:

Il

ii

and

user

Date

Changed

changes

change.

and

the

Secondary

the

time, day,

The

first

code

second

code

Parameter

Time

changed:

Time

changed:

Day

changed:

Day

changed:

Month
Month

Year

Year

changed:
changed:

changed:

changed:

Data

Oo
=

& D
BR

a

month,

or

indicates

indicates

the

Setting

previous
current

previous

current

previous

current

previous

current

year,

two

what

the

setting

value

value

value

value

value

value

value

vaiue

codes

parameter

after the

are

associated

setting

change.

was

Shorting
is

generally

the

rupted.

two

pads

on

performed

the

when

top

interconnect

an

instrument

board

is

initializes

reassembled,

MedSystem

the

or

when

HI

Technical

RAMspace.

memory

Service

Manual

This

is

cor-

6-9

Troubleshooting

533

Partial

Certain
eters

32,

and

RAM

data

are

reset

infusion

structures

initialization:

in

RAM

using

FMS.

Fault

parameter

(e.g.,

space

are

resets

volume

initialized

are

indicated

remaining

when

faults

or

infusion

by a secondary

and

rate)

resets

by a 1.

data

param-

value

of

6.4.3

6.4.4

6.4.5

Event

568

A

come

particular

593
This

Log

Event

data

integrity

corrupted,

Event

Event

code

indicates

Calibration
Calibration

bers

569

through

channel.

Thus,

tries.

Code

575
576

577
578
579
580

Parameters

Certain

instrament
MedSystem
ing

event

codes

tions

For

Use

command

manual

was

Related

Log

entry

corrupted:

check

Log

cleared:

is

documented

complete

Configured

this

code

Log

entry

the

574

indicate

is

performed

Event

calibration

Cassette
Cassette

Fluid-side
Fluid-side
Patient-side
Patient-side

functions

representative

is

not

describe

Manual

listed,

what

for

then

published.

on

each

replaces

when

in

Log

the

the

this

has

was

Event

initial

occurred.

cleared

Log

that a calibration

of

an

librati

may

or

by

parameters

additional

the

parameter

t

of

and

latch

and

latch

occlusion,

occlusion,

occlusion,
occlusion,

have

been

the

customer

information

Event

by

instrument

Log

code.

with

the

codes

step

It is

FMS.

was

will

Limi

sensor,
sensor,

Step
Step

Step
Step

1

2
calibration
calibration

customized

through

are

customized.

on

configuring parameters.

could

not be

set

entry.

not

Should

possible

in

the

following

performed

result

1

2

the

in

zero

slope

either

use

of

Refer

with

by an

FMS

FMS.

to

the

data

be-

to

recover

list.

Num-

the

for a particular

18

Event

the

at

Log

en-

authorized

The

follow-

FMS

Direc-

If

a

the

time

this

6-10

Code

532

536

537
538

539
540
541

542

543

561

582

583

594

595

596

MedSystem

III

Technical

Parameters

Maximum

Pressure

Maximum
Maximum

KVO
Air-in-line
Device

High

ALL

ON/OFF

Audio

MaxFSO
CtrAir

CirAir
CirAir

Service

Manual

pressure

increment

volume

rate

rate

sensitivity

Type

resolution

{for

software

mode

enabled

key

volume

function

function

function
function

limit

remaining

change

rate

versions

or

holding

ramping

enabled

rate

range

enabled

maximum

lockout

enabled

prior

disabled

time

to

or

or

disabled

number

enabled

or

disabled

to

3.1

turn

pump

disabled

or

disabled

series)

off

*

Troubleshooting

Code

598
604

Secondary

lected
arately.

Device

General

Neonatal

.

Controller

Operating
General
Operating

data,

Device

Type

purpose

pressure

room

purpose

room

which

Type.

Il

II

Parameter

Clear

Secondary

Fractional

is

dependent

The

parameters

nt.

VR,

scrolling

on

n

the

for

= ©

Who

each

breakpoint

software

Dat

if

off

>5

Device

min

version

Type

must

in

use,

indicates

be

customized

the

sep-

se-

.

MedSystem

II

Technical

Service

Manual

6-11