Ag Leader Intellislope Operation Manual Ver.5.2

4 (1)

IntellislopeTM Tile Plow Control

System

Operator Manual

Firmware Version 5.2

PN 4003501-ENG_C

COPYRIGHT © 2014

AG LEADER TECHNOLOGY

Ames, Iowa

All Rights Reserved

Table of Contents

 

Installation

 

Components and Identification .................................................................................

1

Display ................................................................................................................

1

Plow Harness ......................................................................................................

1

Water Management Module................................................................................

2

GPS ...............................................................................................................

3

GPS Receiver Configuration ...............................................................................

3

Check Intellislope Unlock .........................................................................................

3

Create Survey Configuration

 

About Surveying .......................................................................................................

5

Configuration Wizard ................................................................................................

5

Create Tile Configuration

 

Configuration Wizard ................................................................................................

7

Setup Tile Controller

 

Configuration Setup..................................................................................................

9

Implement Offsets ....................................................................................................

9

Water Management ................................................................................................

10

Ongoing Pitch Zero Adjustment..............................................................................

11

Rule of Adjustments ..........................................................................................

12

Hydraulic Pressure and Hose Hookup ...................................................................

13

Roll Calibration .......................................................................................................

14

Pitch Calibration .....................................................................................................

14

Look-Ahead Distance .............................................................................................

15

Antenna Offsets......................................................................................................

15

Survey

 

About Surveying .....................................................................................................

17

Surveying With a Vehicle (Not Plow)......................................................................

17

Surveying with Plow ...............................................................................................

18

Managing Surveys..................................................................................................

20

AutoTile

 

Operating Modes ....................................................................................................

21

ONTENTSC OF ABLET

iii

Installing with AutoTile ...........................................................................................

21

Target Profile Design .............................................................................................

22

Switch Start Button ................................................................................................

22

Reverse Outlet Command .....................................................................................

23

Adjusting Profile to allow Tiling ..............................................................................

24

Tile Type ................................................................................................................

25

Select Tile Product.................................................................................................

25

Creating Tile Products ......................................................................................

25

Start Depth Message .............................................................................................

26

AutoTile in Process ................................................................................................

27

Grade Control

 

About Grade Control..............................................................................................

31

Running Grade Control..........................................................................................

31

Pitch Control

 

About Pitch Control................................................................................................

35

Running Pitch Control............................................................................................

35

Diagnostics

 

Devices ..................................................................................................................

37

GPS .......................................................................................................................

37

Lessons Learned and Pitfalls to Avoid...................................................................

38

Extreme Soil Conditions ...................................................................................

38

Tractor Effects ..................................................................................................

38

Low Hydraulic Pressure....................................................................................

39

Failure to Float the Three-point Hitch or Wheel Frame ....................................

39

Operating Too Shallow .....................................................................................

39

Driving Too Fast ...............................................................................................

39

Obstructions .....................................................................................................

39

Detuned Configuration Parameters ..................................................................

39

GPS Interruptions .............................................................................................

40

Defective Components .....................................................................................

40

iv

Firmware Version 5.2

INSTALLATION

COMPONENTS AND IDENTIFICATION

DISPLAY

The AgLeader Integra display will mount in the cab. Use the

provided cables in the cable kit to install power direct to the battery terminals, routing them out of the way, and clear of moving parts. Use the provided zip ties, to secure the cables. If you have excess cabling, coil excess cables in an area that will not get caught on moving parts. A RAM mount is provided to mount the display in the cab, and allows for flexibility to install where windows and gauges are not obstructed.

Locate the 4001979-3 cable, and route this toward the back of the tractor. For most front wheel assist tractors this should reach to the plow harness that is installed on the tile plow. If you need additional length, extension cables are available

from your dealer in 6 and 12 ft lengths for 4-Wheel drive tractors.

PLOW HARNESS

GPS Antenna Location

Module Location

Cable Routing

Pitch Valves

Wheel Depth Valves

Tractor Connection

Figure 1

Locate cable PN 4003415. This will be mounted on the plow, with the single round cable connector at the hitch. There are 2 weather pack connectors that will connect to the Proportional valve. If you cannot route the cables to make these ends work, extensions can be ordered by your dealer to make the

1

connections. Route the cable as shown below to ensure that moving parts do not pinch cables, extensions, or adapters.

WATER MANAGEMENT MODULE

The module was designed to be oriented so the cable

connections face the tractor. This is so the sensors are oriented correctly, and work as they were designed. Use the provided Module adapter plate and hardware to secure the module to the plow in the location as shown on the previous page. The label should also face Up when installing.

Make sure that you color match the connections from the Harness to the module and you don’t force the connections, this can damage electrical pins. The round connections on the harness will be used to power the GPS receiver. The 2 large, and 1 small square connections will connect to the module. The Brown connector will be used for the GPS signal input.

2

Firmware Version 5.2

INSTALLATION

LED (A) and (B)

Off - CAN BUS is idle

Flashing Green - CAN BUS communicating

Blinking Yellow – Active BUS error when other devices are transmitting/receiving

Solid Yellow – Passive BUS error when no other devices are acknowledging

Solid Red – BUS Off

LED (C)

Off – no power

Solid Red – Low voltage

Solid Green – Good power

GPS

Make sure the GPS receiver is mounted over the top of the cutting shear as shown in Figure 1 on

.page 1. There will be 2 cables that will connect the GPS receiver to the module, one will be specific to your specific GPS receiver.

Double check to make sure that all connections are made and snug, and all cables are secured and not routed in areas that will be pinched.

GPS RECEIVER CONFIGURATION

For Intellislope to receive GPS information from the receiver, the receiver needs to be sending out NMEA GGA, VTG, and GSA sentences. NMEA is a standardized output that virtually every GPS receiver supports. There are different BAUD rates, hertz, and types of messages that the GPS receiver can send out. Your receiver must be configured to send out the message at either 19,200 BAUD or 38,400 BAUD. The receiver must also be configured to run at 5 or 10 Hz for GGA and VTG, and 1 Hz for GSA. The only sentences Intellislope needs are GGA, VTG, and GSA. Please turn off all other messages.

If your GPS antenna has an internal roll correction applied when transmitting the Lat/Long data, you must 0 out the antenna height while connected to the WMC module. The WMC module has its own Roll correction sensor to compensate for the side roll of the plow. If the GPS receiver is sending this message as well, the value will be 2 times greater than it should be resulting in degraded performance.

CHECK INTELLISLOPE UNLOCK

Features

Press: Home button > Setup (wrench) button > Display button > Features tab

3

Console Setup

General Display

Features

Advanced

 

Feature

 

Status

Feature Description:

Automatic Swath Control

Enabled

Enables Intellislope tile mode.

 

Multiple Product

 

Off

 

Norac UC5 Interface

 

Enabled

 

Fan Frame - Feed Gate Control

Off

 

ISOBUS Virtual Terminal

Enabled

 

HARDI Sprayer

 

Off

 

Intellislope Tiling

 

Enabled

 

Unlock

The Features Tab is where you can enter unlock codes. Unlock codes are unique to the serial number of each display and the feature registration number. You must supply these numbers to your dealer when

purchasing any unlock codes. Press to enter

the unlock code and Press to enable the feature.

4

Firmware Version 5.2

CREATE SURVEY CONFIGURATION

ABOUT SURVEYING

requires driving over the path where tile will be placed

required by AutoTile but not by Grade Control or Pitch Control

can be done right before laying tile or well in advance, provided your RTK base station has been surveyed in, and is placed in the same location for surveying and installation.

can be done using tiling equipment (using the tiling configuration) or a separate vehicle (using the surveying configuration)

can use either Versa or Ag Leader Integra display (tiling requires an Ag Leader Integra display)

CONFIGURATION WIZARD

Configuration

Surveying

Press: Home button > Setup (wrench) button > Configuration (tractor) button > Configuration tab > Add

(+) button > Surveying button

A wizard will then guide you through the process of creating a configuration using the following steps:

1. Select Vehicle

Select an existing vehicle from the drop-down menu or create a new vehicle.

Press and create a new vehicle with the Vehicle Setup Wizard.

-Vehicle Wizard - input the following information:

a.vehicle type

b.make and model

c.distance from rear axle to rear drawbar, rear lift arms, front lift arms (not necessary for surveying operation but can be useful if vehicle is used for other operations)

d.vehicle name

Press to edit offsets listed on screen:

-Antenna Location from Rear Axle

-Antenna Location from Centerline

-Antenna Height from Ground (Very important that this measurement is correct for accurate tile placement)

-Rear Drawbar

-Rear Lift Arms

-Front Lift Arms

Press to continue.

2. Select Speed Source

Select Primary and Backup Source (Display GPS, Auxiliary Device, GPS via WM Control)

5

3. Enter Configuration Name

A suggested name for the configuration appears. If desired, Press to enter a different name for your configuration. Press when complete.

Configuration Setup

Configuration

Product

Equipment

Surveying

Equipment

Name

 

 

Quad 500

Vehicle

Quad 500

 

 

Coverage

Tiling

JD 8310R, SoilMax GoldDigger

The complete configuration should now appear on the Configuration Setup screen and is now able to be selected when starting a new field operation.

6

Firmware Version 5.2

CREATE TILE CONFIGURATION

CONFIGURATION WIZARD

Configuration

Tiling

Press: Home button > Setup (wrench) button > Configuration (tractor) button > Configuration tab > Add

(+) button > Tiling button

A wizard will then guide you through the process of creating a configuration using the following steps:

1. Select Vehicle

Select an existing vehicle from the drop-down menu or create a new vehicle.

Press and create a new vehicle with the Vehicle Setup Wizard.

-Vehicle Wizard - input the following information:

a.vehicle type

b.make and model

c.distance from rear axle to rear drawbar, rear lift arms, front lift arms (not necessary for surveying operation but can be useful if vehicle is used for other operations)

d.vehicle name

Press to edit offsets listed on screen:

-Antenna Location from Rear Axle

-Antenna Location from Centerline

-Antenna Height from Ground (Very important that this measurement is correct for accurate tile placement)

-Rear Drawbar

-Rear Lift Arms

-Front Lift Arms

Press to continue.

2. Select Implement

Select an existing implement from the drop-down menu or create a new implement.

Press and create a new implement with the Implement Setup Wizard.

-Implement Wizard - input the following information:

a.make and model

b.implement attachment type (Rear Drawbar or Rear Lift Arms)

c.controller WM Control

d.GPS Antenna Offset

Antenna Location from Hitch Point

Antenna Location from Ground (measurement must be taken with the implement raised all the way up in transport position.)

Antenna to Plow Base (when collecting surveys with this configuration, the plow must be in the same position for each survey to collect accurate soil elevation)

7

Antenna to Tip (Horizontal: an example is if the plow tip is 24 inches ahead of antenna, you would enter 24 in front)

Antenna Location from Centerline e. implement name

Press to continue.

3. Select Speed Source

Select Primary and Backup Source (Display GPS, Auxiliary Device, GPS via WM Control)

4. Enter Configuration Name

A suggested name for the configuration appears. If desired, Press to enter a different name for your configuration. Press when complete.

The complete configuration should now appear on the Configuration Setup screen and is now able to be selected when starting a new Field Operation

8

Firmware Version 5.2

Ag Leader Intellislope Operation Manual Ver.5.2

SETUP TILE CONTROLLER

CONFIGURATION SETUP

Configuration

Select Your Specific

Configuration

Press: Home button > Setup (wrench) button > Configuration (tractor) button > Configuration tab > Your Specific Configuration > Setup (wrench) button

Note: Use the Manage Equipment button to view a list of specific vehicles and implements.

IMPLEMENT OFFSETS

Configuration Setup

Vehicle

JD 8530

Vehicle

 

 

 

 

Offsets

Implement: SoilMax Golddigger

Controller: tile

 

 

ul Swath:

32808 ft

Serial Number

Unassigned

 

Sections:

1

 

 

 

 

 

 

Speed

Input

Equipment

Offsets

Controller

Settings

Settings

 

 

 

Press

Vehicle Offsets

to adjust vehicle offsets.

Press:

Speed Input

to modify source of speed.

Press

Offsets

to adjust plow offsets

that were setup when creating configuration.

Antenna to Tip is the horizontal measurement of the tip to the Antenna. An example is if the tip is 24 inches front of the Antenna, you would enter 24 in. and Front (as shown).

9

Water Management

WATER MANAGEMENT

Select Your Specific

Configuration Configuration

Controller

 

Settings

Control

Press: Home button > Setup (wrench) button > Configuration (tractor) button > Configuration tab > Your Specific Configuration > Setup (wrench) button > Controller Settings button > Control tab

Pitch Plow

 

 

Verify

 

 

Control

 

 

 

 

 

 

Calibrate

Pitch Gain

0

 

Roll

 

 

Reset to

Calibrate

Pitch Zero

0

Pitch

Default

 

 

 

Pitch Plow check box: check this box only if the machine is a pitch plow (also called cantilever).

If this box is not checked, Pitch Gain, Pitch Zero, Suggested Calibration, and Start Compensation boxes will be grayed out and unavailable.

Suggested

350

Set as

Up Valve

0

This setting effects the operation of Intellislope and it

Calibration

Pitch Zero

Threshold

is crucial that it is set correctly. When check box is

 

 

 

 

checked, it indicates that the machine being

Compensation

0 %

 

Threshold

0

Start

 

 

Down Valve

 

 

GPS-Only

0

 

Look-Ahead

0 in

controlled is a pitch plow and the elevation of its

Gain

 

Distance

cutting edge is determined by the pitch of the plow.

 

 

 

 

 

 

 

This must be un-checked if the machine is not a pitch plow, such as a parallel linkage plow, trencher, scraper or pan, where the elevation of the cutting edge of the machine is directly effected by the

hydraulic cylinder displacement. In this case the GPS receiver must move with the cutting edge for proper control.

The following table summarizes the interaction between the pitch plow setting and adjustments on the Performance Setup screen

.

Adjustment

Pitch Plow Checked

Pitch Plow Un-checked

Comments

 

 

 

 

Pitch Gain

Yes

No effect

Pitch Gain only has effect

 

 

 

when the system is controlling

 

 

 

pitch, and thus only when

 

 

 

configured as a pitch plow.

 

 

 

 

Look Ahead Distance

Yes

No effect

Look Ahead Distance only has

 

 

 

effect when the system is

 

 

 

using pitch to control

 

 

 

elevation, and thus only has

 

 

 

effect when configured as a

 

 

 

pitch plow.

 

 

 

 

GPS-Only Gain

No effect

Yes

GPS-Only Gain only has effect

 

 

 

when the system is directly

 

 

 

controlling elevation in

 

 

 

systems where the hydraulic

 

 

 

cylinder directly controls

 

 

 

elevation (not a pitch plow).

 

 

 

 

10

Firmware Version 5.2

Loading...
+ 32 hidden pages