Adept Cobra
s600/s800 Robot
User's Guide
Adept Cobra
s600/s800 Robot
User's Guide
P/N: 03017-000, Rev L1
May, 2013
5960 Inglewood Drive •Pleasanton,CA 94588 •USA •Phone 925.245.3400 •Fax925.960.0452 Otto-Hahn-Strasse 23 •44227 Dortmund •Germany•Phone +49.231.75.89.40 •Fax+49.231.75.89.450
Block5000 Ang Mo Kio Avenue 5 •#05-12 Techplace II•Singapore 569870 •Phone +65.6755 2258 •Fax+65.6755 0598
Copyright Notice
The information contained herein is the property of Adept Technology, Inc., and shall not be reproduced in whole or in part without prior written approval of Adept Technology, Inc. The information herein is subject to change without notice and should not be construed as a commitment by Adept Technology, Inc. The documentation is periodically reviewed and revised.
Adept Technology, Inc., assumes no responsibility for any errors or omissions in the documentation. Critical evaluation of the documentation by the user is welcomed. Your comments assist us in preparation of future documentation. Please submit your comments to: techpubs@adept.com.
Copyright © 2003-2013 by Adept Technology, Inc. All rights reserved.
Adept, the Adept logo, the Adept Technology logo, AdeptVision, AIM, Blox, Bloxview, FireBlox, Fireview, Meta Controls, MetaControls, Metawire, Soft Machines, and Visual Machines are registered trademarks of Adept Technology, Inc.
Brain on Board is a registered trademark of Adept Technology, Inc. in Germany.
Adept ACE, Adept AIB, Adept Cobra s600, Adept Cobra s800, Adept eAIB, Adept SmartController CX, Adept SmartController EX, Adept T2, Adept T20, eV+, and V+ are trademarks of Adept Technology, Inc.
Any trademarks from other companies used in this publication are the property of those respective companies.
Created in the United States of America
Table of Contents
Chapter 1: Introduction |
9 |
|
1.1 |
Product Description |
9 |
Adept Cobra s600/s800™ Robots |
9 |
|
AIB™, eAIB™ (Amplifiers in Base) |
10 |
|
Adept SmartController™ |
11 |
|
1.2 |
Dangers, Warnings, Cautions, and Notes |
12 |
1.3 |
Safety Precautions |
13 |
1.4 |
What to Do in an Emergency Situation |
13 |
1.5 |
Additional Safety Information |
13 |
Manufacturer’s Declaration of Conformity (MDOC) |
13 |
|
Adept Robot Safety Guide |
14 |
|
1.6 |
Intended Use of the Robots |
14 |
1.7 |
Installation Overview |
14 |
1.8 |
Manufacturer’s Declaration |
15 |
1.9 |
How Can I Get Help? |
15 |
RelatedManuals |
15 |
|
Adept Document Library |
16 |
Chapter 2: Robot Installation |
17 |
|
2.1 |
Transport and Storage |
17 |
2.2 |
Unpacking and Inspecting the Adept Equipment |
18 |
Before Unpacking |
18 |
|
Upon Unpacking |
18 |
|
2.3 |
Repacking for Relocation |
18 |
2.4 |
Environmental and Facility Requirements |
18 |
2.5 |
Mounting the Robot |
19 |
Mounting Surface |
19 |
|
Robot Mounting Procedure |
20 |
|
2.6 |
Description of Connectors on Robot Interface Panel |
21 |
Chapter 3: System Installation |
25 |
|
3.1 |
System Cable Diagram |
25 |
3.2 |
Cable and Parts List |
26 |
3.3 |
Installing the SmartController |
26 |
3.4 |
Connecting User-Supplied PC to SmartController |
27 |
Adept Cobra s600/s800 Robot, User’s Guide, Rev L1
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Table of Contents
PC Requirements |
27 |
|
3.5 |
Installing Adept ACE Software |
27 |
3.6 |
Cable Connections from Robot to SmartController |
27 |
3.7 |
Connecting 24 VDC Power to Robot |
28 |
Specifications for 24 VDC Power |
28 |
|
Details for 24 VDC Mating Connector |
29 |
|
Procedure for Creating 24 VDC Cable |
30 |
|
Installing 24 VDC Robot Cable |
30 |
|
3.8 |
Connecting 200-240 VAC Power to Robot |
31 |
Specifications for AC Power |
32 |
|
Details for AC Mating Connector |
34 |
|
Creating the 200-240 VAC Cable |
34 |
|
Installing AC Power Cable to Robot |
35 |
|
3.9 |
Grounding the Adept Robot System |
35 |
Grounding the Robot Base |
35 |
|
Grounding Robot-MountedEquipment |
36 |
|
3.10 |
Installing User-Supplied Safety Equipment |
36 |
Chapter 4: System Operation |
37 |
|
4.1 |
Robot Status LED Description |
37 |
4.2 |
Status Panel Fault Codes |
37 |
4.3 |
Brakes |
39 |
Programmable E-StopDelay |
39 |
|
Brake Release Button |
39 |
|
4.4 |
Front Panel |
40 |
4.5 |
Connecting Digital I/O to the System |
41 |
Using DigitalI/Oon Robot XIOConnector |
43 |
|
OptionalI/OProducts |
44 |
|
XIOInput Signals |
44 |
|
XIOOutput Signals |
46 |
|
XIOBreakout Cable |
48 |
|
4.6 |
Starting the System for the First Time |
50 |
Verifying Installation |
50 |
|
Turning on Power |
51 |
|
Starting Adept ACE |
52 |
|
Enabling High Power |
52 |
|
Verifying E-StopFunctions |
52 |
|
Verify Robot Motions |
53 |
|
4.7 |
Learning to Program the Adept Cobra s-Series Robot |
53 |
Chapter 5: Maintenance |
55 |
5.1 Field-replaceable Parts |
55 |
Adept Cobra s600/s800 Robot, User’s Guide, Rev L1
Page 6 of 128
Table of Contents
5.2 |
Periodic Maintenance Schedule |
55 |
5.3 |
Checking Safety Systems |
56 |
5.4 |
Checking Robot Mounting Bolts |
56 |
5.5 |
Checking for Oil Leakage |
56 |
5.6 |
Lubricating Joint 3 |
57 |
Lubrication Procedure |
57 |
|
5.7 |
Replacing the AIB or eAIB Chassis |
60 |
Removing the AIBor eAIBChassis |
60 |
|
Installing a New AIBor eAIBChassis |
62 |
|
5.8 |
Commissioning a System with an eAIB |
64 |
Safety Commissioning Utilities |
64 |
|
E-StopConfiguration Utility |
66 |
|
E-StopVerification Utility |
66 |
|
Teach Restrict Configuration Utility |
67 |
|
Teach Restrict Verification Utility |
67 |
|
5.9 |
Replacing the Encoder Battery Pack |
68 |
Battery Replacement Time Periods |
69 |
|
Battery Replacement Procedure |
69 |
Chapter 6: Optional Equipment Installation |
71 |
|
6.1 |
Installing End-Effectors |
71 |
6.2 |
Removing and Installing the Tool Flange |
71 |
Removing the Flange |
71 |
|
Installing the Flange |
72 |
|
6.3 |
User Connections on Robot |
72 |
User Air Lines |
72 |
|
User ElectricalLines |
73 |
|
6.4 |
Internal User Connectors |
73 |
SOLNDConnector |
75 |
|
OP3/4 Connector |
75 |
|
EOAPWR Connector |
76 |
|
InternalUser Connector Output Specifications |
76 |
|
ESTOPConnector |
77 |
|
6.5 |
Mounting Locations for External Equipment |
79 |
6.6 |
Installing the Robot Solenoid Kit |
79 |
Tools Required |
81 |
|
Procedure |
81 |
|
6.7 |
Installing the Camera Bracket Kit |
85 |
Tools Required |
85 |
|
Procedure |
85 |
|
6.8 |
DeviceNet Communication Link |
86 |
RecommendedVendors for Mating Cables andConnectors |
88 |
Adept Cobra s600/s800 Robot, User’s Guide, Rev L1
Page 7 of 128
Table of Contents
6.9 Installing Adjustable Hardstops |
88 |
Joint 1 Adjustable Hardstops |
89 |
Joint 2 Adjustable Hardstops |
93 |
Chapter 7: Technical Specifications |
101 |
|
7.1 |
Dimension Drawings |
101 |
7.2 |
Cobra s600/s800 Robot Internal E-STOP Connections |
107 |
7.3 |
XSYS/XSYSTEM Connector |
107 |
7.4 |
XSLV Connector |
108 |
7.5 |
Robot Specifications |
108 |
Chapter 8: IP-65 Option |
111 |
|
8.1 |
Cobra s800 IP-65 Classification |
111 |
8.2 |
Installing Cable Seal Assembly |
111 |
Cable SealIdentification |
111 |
|
Installation Procedure |
112 |
|
8.3 |
Robot Outer Link Cover Removal and Reinstallation |
113 |
Cover RemovalProcedure |
114 |
|
Cover Reinstallation Procedure |
115 |
|
8.4 |
Customer Requirements |
116 |
Sealing the ToolFlange |
116 |
|
Pressurizing the Robot |
116 |
|
8.5 |
User Connectors |
117 |
User ElectricalandDeviceNet |
117 |
|
User Air Lines |
118 |
|
Robot SolenoidOption |
119 |
|
8.6 |
Maintenance |
119 |
IP-65 Bellows Replacement |
119 |
|
8.7 |
Dimension Drawing for Cable Seal Assembly |
121 |
Chapter 9: Cleanroom Robots |
123 |
|
Cleanroom Specifications |
123 |
|
9.1 |
Connections |
124 |
9.2 |
Requirements |
124 |
9.3 |
Exclusions and Incompatibilities |
124 |
9.4 |
Cleanroom Maintenance |
125 |
Bellows Replacement |
125 |
|
Lubrication |
125 |
Adept Cobra s600/s800 Robot, User’s Guide, Rev L1
Page 8 of 128
The Adept Cobra s600 and s800 robots are four-axis SCARA robots (Selective Compliance Assembly Robot Arm). See the following figure. Joints 1, 2, and 4 are rotational; Joint 3 is translational. For a description of the robot joint locations, see Robot Joint Motions on page 10.
The Adept Cobra s600 and s800 robots require an Adept SmartController™ motion controller. The robots are programmed and controlled using the SmartController, running on the Adept SmartServo distributed motion control platform. Mechanical specifications for the Adept Cobra s600 and s800 robots are provided in Robot Specifications on page 108.
NOTE: The descriptions and instructions in this manual apply to both the Cobra s600 and the Cobra s800, except for instances where there is a difference, as in dimension and work envelope drawings. In those cases the information is presented for both robots.
Figure 1-1. Adept Cobra s800 Robot
Adept Cobra s600/s800 Robot, User’s Guide, Rev L1
Page 9 of 128
Chapter 1: Introduction
JOINT 2
JOINT 1
|
JOINT 3 |
|
OUTER |
INNER |
LINK |
|
|
LINK |
JOINT 4 |
Figure 1-2. Robot Joint Motions
The amplifiers for the Adept Cobra s600 and s800 robots are embedded in the base of the robot. There are two versions offered: the AIB and the eAIB. Both provide power amplifiers and full servo control.
Adept AIB and eAIB feature:
•On-board digital I/O
•Low EMI for use with noise sensitive equipment
•No external fan for quiet robot operation
•8 kHz servo rate to deliver low positional errors and superior path following
•Sine wave commutation to lower cogging torque and improve path following
•Digital feed forward design to maximize efficiency, torque, and velocity
•Temperature sensors on all amplifiers and motors for maximum reliability and easy troubleshooting
Adept eAIB only:
•Hardware-based E-Stop and Teach Restrict controls
For improved safety relative to European standards implemented in 2012
The two amplifiers look very similar, and both fit either Cobra model.
Adept Cobra s600/s800 Robot, User’s Guide, Rev L1
Page 10 of 128
Chapter 1: Introduction
Figure 1-3. Amplifier on Robot, AIB, s600 Shown
The SmartController is the foundation of Adept’s family of high-performance distributed motion controllers. The SmartController is designed for use with:
•Adept Cobra s-Series robots
•Adept Quattro robots
•Adept Viper s-Series robots
•Adept Python linear modules
•Adept MotionBlox-10
•Adept sMI6 (SmartMotion)
The SmartController supports a conveyor tracking option, as well as other options. There are two models available: the SmartController CX, which uses the V+ Operating System, and the SmartController EX, which uses the eV+ Operating System. Both models offer scalability and support for IEEE 1394-based digital I/O and general motion expansion modules. The IEEE 1394 interface is the backbone of Adept SmartServo, Adept's distributed controls architecture supporting Adept products. The SmartController also includes Fast Ethernet and DeviceNet. See the following figure.
Adept Cobra s600/s800 Robot, User’s Guide, Rev L1
Page 11 of 128
Chapter 1: Introduction
Figure 1-4. Adept SmartController EX, CX
sDIO™ Module
The sDIO module provides 32 optical isolated digital inputs and 32 optical isolated outputs and also includes an IEEE 1394 interface.
There are six levels of special alert notation used in Adept manuals. In descending order of importance, they are:
DANGER: This indicates an imminently hazardous electrical situation which, if not avoided, will result in death or serious injury.
DANGER: This indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING: This indicates a potentially hazardous electrical situation which, if not avoided, could result in injury or major damage to the equipment.
WARNING: This indicates a potentially hazardous situation which, if not avoided, could result in injury or major damage to the equipment.
Adept Cobra s600/s800 Robot, User’s Guide, Rev L1
Page 12 of 128
Chapter 1: Introduction
CAUTION: This indicates a situation which, if not avoided, could result in damage to the equipment.
NOTE: Notes provide supplementary information, emphasize a point or procedure, or give a tip for easier operation.
DANGER: An Adept Cobra s600/s800 robot can cause serious injury or death, or damage to itself and other equipment, if the following safety precautions are not observed.
•All personnel who install, operate, teach, program, or maintain the system must read this guide, read the Adept Robot Safety Guide, and complete a training course for their responsibilities in regard to the robot.
•All personnel who design the robot system must read this guide, read the Adept Robot Safety Guide, and must comply with all local and national safety regulations for the location in which the robot is installed.
•The robot system must not be used for purposes other than described in Intended Use of the Robots on page 14. Contact Adept if you are not sure of the suitability for your application.
•The user is responsible for providing safety barriers around the robot to prevent anyone from accidentally coming into contact with the robot when it is in motion.
•Power to the robot and its power supply must be locked out and tagged out before any maintenance is performed.
Press any E-Stop button (a red push-button on a yellow background/field) and then follow the internal procedures of your company or organization for an emergency situation. If a fire occurs, use CO2 to extinguish the fire.
Adept provides other sources for more safety information:
This lists all standards with which each robot complies. For details, see Manufacturer’s Declaration on page 15.
Adept Cobra s600/s800 Robot, User’s Guide, Rev L1
Page 13 of 128
Chapter 1: Introduction
The Adept Robot Safety Guide provides detailed information on safety for Adept robots. It also gives resources for more information on relevant standards.
It ships with each robot manual, and is also available from the Adept Document Library. For details, see Adept Document Library on page 16.
The Adept Cobra s600 and s800 robots are intended for use in parts assembly and material handling for payloads less than 5.5 kg (12.1 lb). See Robot Specifications on page 108 for complete information on the robot specifications. Refer to the Adept Robot Safety Guide for details on the intended use of Adept robots.
The system installation process is summarized in the following table. Also, refer to Robot Installation on page 17 and System Installation on page 25.
NOTE: For dual-robot installations, see theAdept Dual-Robot Configuration Procedure, which is available in the Adept Document Library.
Table 1-1. Installation Overview
Task to be Performed |
Reference Location |
|
|
Mount the robot on a flat, secure mounting surface. |
See Mounting the Robot on page 19. |
|
|
Install the SmartController, Front Panel, pendant, |
See Installing the SmartController on |
and Adept ACE™ software. |
page 26. |
|
|
Install the IEEE 1394 and XSYS cables between the |
See Cable Connections from Robot to |
robot and SmartController. |
SmartController on page 27. |
|
|
Create a 24 VDC cable and connect it between the |
See Installing the SmartController on |
SmartController and the user-supplied 24 VDC |
page 26. |
power supply. |
|
|
|
Create a 24 VDC cable and connect it between the |
See Connecting 24 VDC Power to |
robot and the user-supplied 24 VDC power supply. |
Robot on page 28. |
|
|
Create a 200-240 VAC cable and connect it between |
See Connecting 200-240 VAC Power to |
the robot and the facility AC power source. |
Robot on page 31. |
|
|
Install user-supplied safety barriers in the workcell. |
See Installing User-Supplied Safety |
|
Equipment on page 36. |
|
|
Learn about connecting digital I/O through the XIO |
See Using Digital I/O on Robot XIO |
connector on the robot. |
Connector on page 43. |
|
|
Learn about starting the system for the first time. |
See Starting the System for the First |
|
Time on page 50. |
|
|
Learn about installing optional equipment, |
See Installing End-Effectors on page 71. |
|
|
Adept Cobra s600/s800 Robot, User’s Guide, Rev L1
Page 14 of 128
Chapter 1: Introduction
Task to be Performed |
Reference Location |
including end-effectors, user air and electrical lines, external equipment, solenoids, etc.
The Manufacturer’s Declaration of Incorporation and Conformity for Adept robot systems can be found on the Adept website, in the Download Center of the Support section.
http://www.adept.com/support/downloads/file-search
NOTE: The Download Center requires that you are logged in for access. If you are not logged in, you will be redirected to the Adept website Login page, and then automatically returned to the Download Center when you have completed the login process.
1.From the Download Types drop-down list, select Manufacturer Declarations
2.From the Product drop-down list, select your Adept robot product category (such as Adept Cobra Robots, Adept Viper robots, etc.).
3.Click Begin Search. The list of available documents is shown in the Search Results area, which opens at the bottom of the page. You may need to scroll down to see it.
4.Use the Description column to locate the document for your Adept robot, and then click the corresponding Download ID number to access the Download Details page.
5.On the Download Details page, click Download to open or save the file.
Refer to the How to Get Help Resource Guide (Adept P/N 00961-00700) for details on getting assistance with your Adept software and hardware. Additionally, you can access information sources on Adept’s corporate website:
http://www.adept.com
•For Contact information: http://www.adept.com/contact/americas
•For Product Support information: http://www.adept.com/support/service-and-support/main
•For user discussions, support, and programming examples: http://www.adept.com/forum/
This manual covers the installation, operation, and maintenance of an Adept Cobra s600/s800 robot system. For additional manuals covering programming the system, reconfiguring installed components, and adding optional components, see the following table.
Adept Cobra s600/s800 Robot, User’s Guide, Rev L1
Page 15 of 128
Chapter 1: Introduction
|
Table 1-2. Related Manuals |
Manual Title |
Description |
|
|
Adept Robot Safety Guide |
Contains safety information for Adept robots. |
|
|
Adept SmartController User's |
Contains information on the installation and operation of |
Guide |
the Adept SmartController and the optional sDIO product. |
|
|
Adept T2 Pendant User's |
Describes the use of the optional Adept manual control |
Guide |
pendant. |
|
|
Adept ACE User’s Guide |
Instruction for the use of the Adept ACE software. |
|
|
Adept Dual-Robot |
Contains cable diagrams and configuration procedures for a |
Configuration Procedure |
dual-robot system. |
|
|
Adept IO Blox User’s Guide |
Describes the IO Blox product. |
|
|
The Adept Document Library (ADL) contains documentation for Adept products. You can access the ADL from the Adept website. Select:
Support > Document Library
from the Adept home page. To go directly to the Adept Document Library, type the following URL into your browser:
http://www.adept.com/Main/KE/DATA/adept_search.htm
To locate information on a specific topic, use the Document Library search engine on the ADL main page. To view a list of available product documentation, use the menu links located above the search field.
Adept Cobra s600/s800 Robot, User’s Guide, Rev L1
Page 16 of 128
This equipment must be shipped and stored in a temperature-controlled environment, within the range –25 C to +55 C. The recommended humidity range is 5 to 90 percent, noncondensing. It should be shipped and stored in the Adept-supplied packaging, which is designed to prevent damage from normal shock and vibration. You should protect the package from excessive shock and vibration.
Use a forklift, pallet jack, or similar device to transport the packaged equipment (see the following figure).
The robots must always be stored and shipped in an upright position in a clean, dry area that is free from condensation. Do not lay the crate on its side or any other position: this could damage the robot.
The s600 robot weighs 41 kg (90 lb) and the s800 weighs 43 kg (95 lb) with no options installed.
Eyebolt for lifting robot after robot has been unbolted from the transportation pallet.
Place forklift or pallet-jack here.
Figure 2-1. Cobra s600 Robot on a Transportation Pallet
Adept Cobra s600/s800 Robot, User’s Guide, Rev L1
Page 17 of 128
Chapter 2: Robot Installation
Carefully inspect all shipping crates for evidence of damage during transit. Pay special attention to any tilt and shock indication labels on the exteriors of the containers. If any damage is indicated, request that the carrier’s agent be present at the time the container is unpacked.
Before signing the carrier’s delivery sheet, please compare the actual items received (not just the packing slip) with your equipment purchase order and verify that all items are present and that the shipment is correct and free of visible damage.
•If the items received do not match the packing slip, or are damaged, do not sign the receipt. Contact Adept as soon as possible.
•If the items received do not match your order, please contact Adept immediately.
Inspect each item for external damage as it is removed from its container. If any damage is evident, contact Adept. See How Can I Get Help? on page 15.
Retain all containers and packaging materials. These items may be necessary to settle claims or, at a later date, to relocate equipment.
If the robot or other equipment needs to be relocated, reverse the steps in the installation procedures that follow this chapter. Reuse all original packing containers and materials and follow all safety notes used for installation. Improper packaging for shipment will void your warranty. Specify this to the carrier if the robot is to be shipped.
CAUTION: Before unbolting the robot from the mounting surface, fold the outer arm against the Joint 2 hardstops to help centralize the center of gravity. The robot must always be shipped in an upright orientation.
The Adept robot system installation must meet the operating environment requirements shown in the following table.
Table 2-1. Robot System Operating Environment Requirements
Ambient temperature |
5 to 40° C (41 to 104° F) |
|
|
Humidity |
5 to 90%, non-condensing |
|
|
Adept Cobra s600/s800 Robot, User’s Guide, Rev L1
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Chapter 2: Robot Installation
Altitude |
up to 2000 m (6500 ft) |
|
|
Pollution degree |
2 |
|
|
Robot protection class |
IP 20 (NEMA Type 1) |
|
|
NOTE: For robot dimensions, see Dimension Drawings on page 101.
WARNING: Only qualified service personnel may install or service the robot system.
The Adept Cobra s600 and s800 robots are designed to be mounted on a smooth, flat, level tabletop. The mounting structure must be rigid enough to prevent vibration and flexing during robot operation. Adept recommends a 25 mm (1 in.) thick steel plate mounted to a rigid tube frame. Excessive vibration or mounting flexure will degrade robot performance. The following figure shows the mounting hole pattern for the Adept Cobra s600 and s800 robots.
NOTE: On the under side of the base there is a hole and a slot that can be used as locating points for user-installed dowel pins in the mounting surface; see the following figure. Using locating pins could improve the ability to remove and reinstall the robot in the same position.
Adept Cobra s600/s800 Robot, User’s Guide, Rev L1
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Chapter 2: Robot Installation
4X Ø 14 THRU
160
+0.015 |
|
|
2X R4 0 |
6 |
80 |
10
45
160 200
50
Ø 8 |
+0.015 |
6 |
|
|
|
0 |
90 |
234 |
|
|
|
UNITS IN MM |
||
|
|
|
|
|
|
|
|
338 |
|
Figure 2-2. Mounting Hole Pattern for Robot
1.Using the dimensions shown in the previous figure, drill and tap the mounting surface for four M12 - 1.75 x 36 mm (or 7/16 - 14 UNC x 1.50 in.) machine bolts (bolts are usersupplied).
2.While the robot is still bolted to the transportation pallet, connect the hydraulic lift to the eyebolt at the top of the inner link (see Figure 2-1). Take up any slack, but do not lift the robot at this time.
WARNING: Do not attempt to lift the robot at any points other than the eyebolt provided. Do not attempt to extend the inner or outer links of the robot until the robot has been secured in position. Failure to comply could result in the robot falling and causing either personnel injury or equipment damage.
3.Remove the four bolts securing the robot base to the pallet. Retain these bolts for possible later relocation of the equipment.
4.Lift the robot and position it directly over the mounting surface.
5.Slowly lower the robot while aligning the base and the tapped mounting holes in the mounting surface.
Adept Cobra s600/s800 Robot, User’s Guide, Rev L1
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Chapter 2: Robot Installation
NOTE: The base casting of the robot is aluminum and can easily be dented if bumped against a harder surface.
6.Verify that the robot is mounted squarely (can not rock back and forth) before tightening the mounting bolts.
7.Install the user-supplied mounting bolts and washers. Tighten bolts to the torque specified in the following table.
WARNING: The center of mass of the robot may cause the robot to fall over if the robot is not secured with the mounting bolts.
NOTE: Check the tightness of the mounting bolts one week after initial installation, and then recheck every 6 months. See Maintenance on page 55 for periodic maintenance.
Table 2-2. Mounting Bolt Torque Specifications
Standard |
Size |
Specification |
Torque |
|
|
|
|
Metric |
M12 x P1.75 |
ISO Property Class 8.8 |
85 N·m |
|
|
|
|
SAE |
7/16-14 UNC |
SAE J429 Grade 5 or |
65 ft-lb |
|
|
ASTM A449 |
|
|
|
|
|
Adept Cobra s600/s800 Robot, User’s Guide, Rev L1
Page 21 of 128
Chapter 2: Robot Installation
Figure 2-3. Robot Interface Panels - AIB and eAIB
The following connections are the same for both the AIB and the eAIB:
24 VDC—for connecting user-supplied 24 VDC power to the robot. The mating connector is provided.
Ground Point—for connecting cable shield from user-supplied 24 VDC cable.
200/240 VAC—for connecting 200-240 VAC, single-phase, input power to the robot. The mating connector is provided.
SmartServo x2 (IEEE 1394) — for connecting the IEEE 1394 cable from the controller (SmartServo 1.1) to the robot. The other robot connector can be used to connect to a second robot or another 1394-based motion axis.
XIO (DB26, high density, female) — for user I/O signals for peripheral devices. This connector provides 8 outputs and 12 inputs. For connector pin allocations for inputs and outputs, see Using Digital I/O on Robot XIO Connector on page 43. That section also contains signal nubmer to access these I/O signals via V+/eV+.
The following connections are different on the AIB and the eAIB:
XSYSTEM (eAIB only) — includes the functions of the XPANEL and XSLV on the AIB. This requires either the eAIB XSLV Adapter cable, to connect to the XSYS cable, or an eAIB XSYS cable, which replaces the XSYS cable. See Cable Connections from Robot to SmartController on page 27.
XPANEL (DB26, high density, male; AIB only) — used only with Cobra i-series robots, for connecting the front panel and MCP circuit.
XSLV (DB-9, female; AIB only) — for connecting the supplied XSYS cable from the controller XSYS connector.
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Chapter 2: Robot Installation
XBELTIO (eAIB only) — adds two belt encoders, EXPIO at the back of the robot (which is not available on an AIB), and an RS-232 interface.
RS-232 (DB-9, male; AIB only) — used only with Cobra i-series robots, for connecting a system terminal.
Ethernet x2 (eAIB only) — these are not used with the SmartController CX, and are not currently used with the SmartController EX.
Adept Cobra s600/s800 Robot, User’s Guide, Rev L1
Page 23 of 128
Adept
SmartController
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CAMERA |
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SmartServo |
IEEE-1394 |
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OK |
HPE |
LAN |
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Device Net |
Eth 10/100 |
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SW1 |
1.1 |
1.2 |
2.1 |
2.2 |
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BELT ENCODER |
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SF |
ES |
HD |
1 2 3 4 |
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ON |
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OFF |
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1 |
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XDIO |
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XUSR |
XSYS |
XFP |
Terminator
Installed
User-Supplied Ground Wire
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Controller (XFP) to |
to PC |
Front Panel (XFP) |
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Ethernet |
STOP |
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Front Panel |
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Controller (XMCP) |
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to Pendant |
User-Supplied PC running
Adept ACE software
IEEE 1394 Cable
Controller SmartServo (Port 1.1) to
AIB/eAIB SmartServo Adept Cobra s600/s800 Robot
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*S/N 3562-XXXXX* |
RS-232/TERM |
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RS-422/485 |
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CX |
XSYS/eAIB XSYS Cable |
RS-232-1 |
RS-232-2 |
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SmartController |
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XMCP |
XDC1 XDC2 |
Controller (XSYS) to |
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24V |
5A |
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AIB/eAIB (XSLV/XSYSTEM) |
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24 VDC Power to Controller (XDC1)
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GND |
XSLV |
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AC INPUT |
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(200-240 VAC 1Φ) XIO |
XPANEL RS-232 |
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User-Supplied |
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Pendant |
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Ground Wire on |
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Robot Base |
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24 VDC Power |
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24 VDC Power |
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Figure 3-1. System Cable Diagram for Adept Cobra s600/s800 Robots - AIB Shown
NOTE: For additional system grounding information, see Installing 24 VDC Robot Cable on page 30.
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Page 25 of 128
Chapter 3: System Installation
Table 3-1. Cable and Parts List
Part Description |
Notes |
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IEEE 1394 Cable, 4.5 M |
Standard cable—supplied |
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with system |
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XSYS Cable, AIB only, 4.5 M |
Standard cable—supplied |
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with AIB system |
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eAIB XSYS Cable, 4.5 M |
Standard cable--supplied |
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with eAIB system |
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eAIB XSLV Adapter Cable, 250 mm |
Standard for AIB-eAIB |
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upgrade |
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Front Panel Cable |
Supplied with Front Panel |
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T1/T2 Pendant Adapter Cable, 2 M |
Supplied with Adept T2™ |
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pendant option |
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Power Cable Kit, contains 24 VDC |
Available as option |
and AC power cables |
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XIO Breakout Cable, 12 inputs/ |
Available as option—see |
8 outputs, 5 M |
XIO Breakout Cable on |
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page 48. |
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Y Cable, for XSYS cable connections |
Available as option -- see |
to dual robots - attaches at the |
the Dual Robot Configuration |
controller only for an eAIB system |
Guide. |
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Refer to the Adept SmartController User's Guide for complete information on installing the Adept SmartController. This list summarizes the main steps.
1. Mount the SmartController and Front Panel.
WARNING: Ensure that the front panel is located outside of the workcell and outside of the work envelope.
2.Connect the Front Panel to the SmartController.
3.Connect the optional pendant to the SmartController.
4.Connect user-supplied 24 VDC power to the SmartController.
Instructions for creating the 24 VDC cable, and power specification, are covered in the
Adept SmartController User's Guide.
5.Install a user-supplied ground wire between the SmartController and ground.
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Page 26 of 128
Chapter 3: System Installation
The SmartController for Adept Cobra s600/s800 robots must be connected to a user-supplied PC for setup, control, and programming. The user loads the Adept ACE software onto the PC and connects it to the SmartController via an Ethernet cable.
The Adept ACE CD-ROM will display a ReadMe file when inserted in your PC. This contains hardware and software requirements for running Adept ACE software.
NOTE: The specifications are also listed in the ACE PackXpert Datasheet, available on the Adept corporate website.
You install Adept ACE from the Adept Software CD-ROM. Adept ACE needs Microsoft .NET Framework. The Adept ACE Setup Wizard scans your PC for .NET, and installs it automatically if it is not already installed.
1.Insert the CD-ROM into the CD-ROM drive of your PC.
If Autoplay is enabled, the Adept software CD-ROM menu is displayed. If Autoplay is disabled, you will need to manually start the CD-ROM.
NOTE: The online document that describes the installation process opens in the background when you select one of software installation steps below.
2.Especially if you are upgrading your Adept ACE software installation: from the Adept ACE software CD-ROM menu, click Read Important Information.
3.From the Adept ACE software CD-ROM menu, select:
Install the Adept ACE Software
The Adept ACE Setup wizard opens.
4.Follow the online instructions as you step through the installation process.
5.When the installation is complete, click Finish.
6.After closing the Adept ACE Setup wizard, click Exit on the CD-ROM menu to close the menu.
NOTE: You will have to restart the PC after installing Adept ACE software.
The following cables are shipped in the cable/accessories box.
•Locate the IEEE 1394 cable (length 4.5 M).
•For an AIB system, locate the XSYS cable.
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Chapter 3: System Installation
•For an eAIB system, locate the eAIB XSYS cable or eAIB XSLV Adapter cable, which can be used with an existing XSYS cable.
Install one end of the IEEE 1394 cable into the SmartServo port 1.1 connector on the SmartController, and the other end into a SmartServo connector on the AIB or eAIB interface panel. See Figure 3-1.
AIB only:
•Install the XSYS cable between the robot interface panel XSLV safety interlock connector and XSYS connector on the SmartController, and tighten the latching screws.
eAIB only:
•For a new SmartController system with an eAIB, the system will be supplied with a 15 ft (4.5 m) cable with connectors for XSYS (DB9) on one end and XSYSTEM (DB44) on the other. Connect the XSYSTEM end to the eAIB, and the XSYS end to the SmartController.
•For a field upgrade from an old AIB, if you already have the old XSYS (DB9-DB9) cable routed and all you want to do is adapt your new eAIB to plug into the old cable, use the eAIB XSLV Adapter cable. This is a 1 ft (250 mm) long adapter that essentially turns the XSYSTEM into the old XSLV connector. Connect the XSYSTEM end to the eAIB, and the XSLV end to the old XSYS cable.
Table 3-2. Specifications for 24 VDC User-Supplied Power Supply
Customer-Supplied Power Supply |
24 VDC (± 10%), 150 W (6 A) |
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(21.6 V < Vin < 26.4 V) |
Circuit Protectiona |
Output must be less than 300 W peak |
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8 Amp in-line fuse |
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Power Cabling |
1.5 – 1.85 mm² (16-14 AWG) |
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Shield Termination |
Braided shield connected to frame ground |
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terminal at both ends of cable. See Figure |
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3-2. |
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aUser-supplied 24 V power supply must incorporate overload protection to limit peak power to less than 300 W, or 8 A in-line fuse protection must be added to the 24 V power source. (In case of multiple robots on a common 24 V supply, each robot must be fused individually.)
NOTE: Fuse information is located on the AIB/eAIB electronics.
The power requirements for the user-supplied power supply will vary depending on the configuration of the robot and connected devices. Adept recommends a 24 V, 6 A power supply to allow for startup current draw and load from connected user devices, such as
Adept Cobra s600/s800 Robot, User’s Guide, Rev L1
Page 28 of 128
Chapter 3: System Installation
solenoids and digital I/O loads. If multiple robots are sharing a 24 V power supply, increase the supply capacity by 3 A for each additional robot.
CAUTION: Make sure you select a 24 VDC power supply that meets the specifications in the previous table. Using an under-rated supply can cause system problems and prevent your equipment from operating correctly. See the following table for recommended power supplies.
Table 3-3. Recommended 24 VDC Power Supplies
Vendor Name |
Model |
Ratings |
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XP Power |
JPM160PS24 |
24 VDC, 6.7 A, 160 W |
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Astrodyne |
SP-150-24 |
24 VDC, 6.3 A, 150 W |
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Mean Well |
SP-150-24 |
24 VDC, 6.3 A, 150 W |
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The 24 VDC mating connector and two pins are supplied with each system. They are shipped in the cable/accessories box.
Table 3-4. 24 VDC Mating Connector Specs |
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Connector Details |
Connector receptacle, 2 position, type: |
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Molex Saber, 18 A, 2-Pin |
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Molex P/N 44441-2002 |
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Digi-Key P/N WM18463-ND |
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Pin Details |
Molex connector crimp terminal, |
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female, 14-18 AWG |
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Molex P/N 43375-0001 |
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Digi-Key P/N WM18493-ND |
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Recommended crimping tool, Molex Hand |
Molex P/N 63811-0400 |
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Crimpers |
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Digi-Key P/N WM9907-ND |
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Adept Cobra s600/s800 Robot, User’s Guide, Rev L1
Page 29 of 128
Chapter 3: System Installation
NOTE: The 24 VDC cable is not supplied with the system, but is available in the optional Power Cable kit. See Table 3-1.
1.Locate the connector and pins shown in Table 3-4.
2.Use 14-16 AWG wire to create the 24 VDC cable. Select the wire length to safely reach from the user-supplied 24 VDC power supply to the robot base.
NOTE: You also must create a separate 24 VDC cable for the SmartController. That cable uses a different style of connector. See the Adept SmartController User's Guide.
3.Crimp the pins onto the wires using the crimping tool.
4.Insert the pins into the connector. Confirm that the 24 V and 24 V return wires are in the correct terminals in the plug.
5.Prepare the opposite end of the cable for connection to the user-supplied 24 VDC power supply.
1.Connect one end of the shielded 24 VDC cable to your user-supplied 24 VDC power supply. The cable shield should be connected to frame ground on the power supply. Do not turn on the 24 VDC power until instructed to do so in Turning on Power on page 51. See the following figure.
2.Plug the mating connector end of the 24 VDC cable into the 24 VDC connector on the interface panel on the back of the robot. The cable shield should be connected to the ground point on the interface panel.
Adept Cobra s600/s800 Robot, User’s Guide, Rev L1
Page 30 of 128