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s1300 Robot
User’s Guide
P/N: 06561-000, Rev B
December 2011
The information contained herein is the property of Adept Technology, Inc., and shall not be reproduced
in whole or in part without prior written approval of Adept Technology, Inc. The information herein is subject to change without notice and should not be construed as a commitment by Adept Technology, Inc. This
manual is periodically reviewed and revised.
Adept Technology, Inc., assumes no responsibility for any errors or omissions in this document. Critical
evaluation of this manual by the user is welcomed. Your comments assist us in preparation of future documentation. Please email your comments to: techpubs@adept.com.
Copyright
The Adept logo, AdeptVision, AIM, HexSight, and HexaVision
Adept SmartController CX are trademarks of Adept Technology, Inc.
Any trademarks from other companies used in this publication
2006, 2011 by Adept Technology, Inc. All rights reserved.
are registered trademarks of Adept Technology, Inc.
The Adept Viper s1300 is a high-performance, six-axis robot designed specifically for
assembly applications. The speed and precision of the Adept Viper robots also make them
ideal for material handling, packaging, machine tending, and many other operations
requiring fast and precise automation.
Tool mounting
flange
Second arm
Introduction1
3rd-axis motor cover (rear side)
4th axis (J4)
(+)
4th-axis cover
6th axis (J6)
2nd-axis motor cover (rear side)
(+)
(-)
(+)
Base
(-)
(+)
(-)
(-)
1st axis (J1)
(-)
5th axis (J5)
Figure 1-1. Robot Axis Identification
(+)
(-)
(+)
3rd axis (J3)
First arm
2nd axis (J2)
Adept Viper s1300 Robot User’s Guide, Rev B9
Chapter 1 - Introduction
R
ON
SmartServoIEEE-1394
1234
SF ES HD
SW1
1.11.22.1 2.2
OK
123
XDIO
LANHPE
OFF
XSYS
CAMERA
Eth 10/100
XUSR
Device Net
XFP
RS-232/TERM
RS-232-1
XMCP
BELT ENCODER
SmartController CX
-+ -+
RS-422/485
XDC1 XDC2
24V 5A
*S/N 3562-XXXXX*
RS-232-2
Adept SmartController CX™
The SmartController CX is the foundation of Adept’s family of high-performance
distributed motion controllers. The SmartController CX is designed for use with Adept
Cobra s600 and s800 robots, Adept Python Modules, Adept Viper robots, Adept Quattro
robots, and the Adept sMI6 Module for the SmartMotion product.
The SmartController CX supports a conveyor tracking option. It offers scalability and
support for IEEE 1394-based digital I/O and general motion expansion modules. The
IEEE 1394 interface is the backbone of Adept SmartServo, Adept's distributed controls
architecture supporting Adept products. The controller also includes Fast Ethernet and
DeviceNet.
Figure 1-2. Adept SmartController CX
Adept PA-4™ CAT-3 Power Chassis
The PA-4 CAT-3 includes AC-DC power conversion electronics that support a range of
Adept power amplifiers and robot control modules. In addition, the PA-4 CAT-3 includes
dual (redundant) high-power AC contactors. The PA-4 is configured with J Amplifier
modules to support the Adept Viper s1300 robot systems.
The J and K amplifiers in the Adept Viper s1300 robot system are controlled by the sDAI
(100 W) distributed control module. The sDAI module resides in the PA-4 chassis and
contains a RISC microprocessor and interface circuitry that close the servo loops for highperformance robot motion. The sDAI is connected to a host Adept SmartController via the
SmartServo interface (based on IEEE 1394).
10Adept Viper s1300 Robot User’s Guide, Rev B
Dangers, Warnings, Cautions, and Notes
1.2Dangers, Warnings, Cautions, and Notes
There are six levels of special alert notation used in Adept manuals. In descending order
of importance, they are:
DANGER: This indicates an imminently hazardous
electrical situation which, if not avoided, will result in
death or serious injury.
DANGER: This indicates an imminently hazardous
situation which, if not avoided, will result in death or
serious injury.
WAR NI NG : This indicates a potentially hazardous
electrical situation which, if not avoided, could result in
injury or major damage to the equipment.
WAR NI NG : This indicates a potentially hazardous
situation which, if not avoided, could result in injury or
major damage to the equipment.
CAUTION: This indicates a situation which, if not avoided,
could result in damage to the equipment.
NOTE: Notes provide supplementary information, emphasize a point or
procedure, or give a tip for easier operation.
Adept Viper s1300 Robot User’ s Gu ide, Re v B 11
Chapter 1 - Introduction
1.3Safety Precautions
DANGER: The Adept Viper s1300 robot can cause serious
injury or death, or damage to itself and other equipment, if
the following safety precautions are not observed:
• All personnel who install, operate, teach, program, or maintain the system must
read this guide, read the Adept Robot Safety Guide, and complete a training
course for their responsibilities in regard to the robot.
• All personnel who design the robot system must read this guide, read the Adept
Robot Safety Guide, and must comply with all local and national safety
regulations for the location in which the robot is installed.
• The robot system must not be used for purposes other than described in Section
1.6. Contact Adept if you are not sure of the suitability for your application.
• The user is responsible for providing safety barriers around the robot to prevent
anyone from accidentally coming into contact with the robot when it is in motion.
• Power to the robot and its power supply must be locked out and tagged out before
any maintenance is performed.
1.4What to Do in an Emergency Situation
Press any E-Stop button (a red push-button on a yellow background/field) and then
follow the internal procedures of your company or organization for an emergency
situation. If a fire occurs, use CO
to extinguish the fire.
2
1.5Additional Safety Information
Adept provides other sources for more safety information:
Manufacturer’s Declaration of Compliance (MDOC)
This lists all standards with which each robot complies. See “Manufacturer’s
Declaration” on page 13.
Adept Robot Safety Guide
The Adept Robot Safety Guide provides detailed information on safety for Adept robots.
It also gives resources for more information on relevant standards.
It ships with each robot manual, and is also available from the Adept Document Library.
See “Adept Document Library” on page 15.
12Adept Viper s1300 Robot User’s Guide, Rev B
1.6Intended Use of the Robots
The Adept Viper robots are intended for use in parts assembly and material handling for
payloads less than 10 kg. See Chapter 2 for complete information on tooling and
payloads.
1.7Installation Overview
The system installation process is summarized in the following table. Refer also to the
system cable diagram in Figure 3-1 on page 33.
NOTE: For dual-robot installations, see the Adept Viper Dual Robot
Configuration Procedure, which is available in the Adept Document
Library.
Table 1-1. Installation Overview
Task to be PerformedReference Location
1. Mount the robot on a flat, secure mounting surface.See Section 2.4 on page 22.
Intended Use of the Robots
2. Install the SmartController, Front Panel, and Adept
ACE™ software.
3. Install the PA-4 power chassis.See Section 3.5 on page 35.
4. Install the Arm Power/Signal cable between the
PA-4 and the robot.
5. Install the IEEE 1394 and XSYS cables between
the PA-4 and SmartController.
6. Connect AC power to PA-4 power chassis.See Section 3.6 on page 37.
7. Start the Adept ACE software, connect to the
controller, and turn on power to the system.
1.8Manufacturer’s Declaration
The Manufacturer’s Declaration of Incorporation and Conformity lists all standards for
which the Adept Viper robot system complies. It can be found on the Adept Web site, in
the Download Center of the Support section.
Each Manufacturer's Declaration is supplied in PDF format and stored on the website in a
ZIP archive. To access the PDF document:
1. Click on the appropriate .zip file. You are prompted to Open or Save the file.
2. Click Open to open the file and display the archive contents.
3. Double-click on a .pdf file to open it.
Adept Viper s1300 Robot User’ s Gu ide, Re v B 13
Chapter 1 - Introduction
1.9How Can I Get Help?
Refer to the How to Get Help Resource Guide (Adept P/N 00961-00700) for details on
getting assistance with your Adept software and hardware. Additionally, you can access
information sources on Adept’s corporate web site:
The Download Center (ID # 500080) provides Adept WEEE/RoHS Policy. The
Contact area of the web site gives locations of WEEE drop-off sites.
14Adept Viper s1300 Robot User’s Guide, Rev B
How Can I Get Help?
Related Manuals
This manual covers the installation, operation, and maintenance of an Adept Viper s1300
robot system. There are additional manuals that cover programming the system,
reconfiguring installed components, and adding other optional components. See Ta bl e
1-2. These manuals are available on the Adept Document Library CD-ROM shipped with
each system.
Table 1-2. Related Manuals
Manual TitleDescription
Adept Robot Safety GuideContains general safety information for all Adept robots.
Adept SmartController
User’s Guide
Contains complete information on the installation and
operation of the Adept SmartController and the optional sDIO
product.
Adept PA-4 Power Chassis
User’s Guide
Contains complete information on the installation and
operation of the PA-4 Power Chassis.
Adept ACE User’s GuideDescribes installation of Adept ACE software.
Adept Viper Dual Robot
Configuration Procedure
Instructions for Adept
Utility Programs
Contains cable diagrams and configuration procedures for a
dual-robot system.
Describes the utility programs used for advanced system
configurations, system upgrades, file copying, and other
system configuration procedures.
+
V+ Operating System User’s
Guide
Describes the V
operations, monitor commands, and monitor command
operating system, including disk file
programs.
+
V+ Language User’s GuideDescribes the V
language and programming of an Adept
control system.
Adept Document Library
The Adept Document Library (ADL) contains documentation for Adept products. You
can access the ADL from:
• the Adept Software CD shipped with your system
• the Adept Web site. Select Document Library from the Adept home page. To go
directly to the Adept Document Library, type the following URL into your
browser:
To locate information on a specific topic, use the Document Library search engine on the
ADL main page. To view a list of available product documentation, select the Document
Titles option.
Adept Viper s1300 Robot User’ s Gu ide, Re v B 15
Chapter 1 - Introduction
16Adept Viper s1300 Robot User’s Guide, Rev B
Robot Installation2
2.1Unpacking and Inspecting the Adept Equipment
Before Unpacking
Carefully inspect all shipping crates for evidence of damage during transit. Pay special
attention to tilt and shock indication labels on the exteriors of the containers, if installed. If
any damage is indicated, request that the carrier’s agent be present at the time the
container is unpacked.
Upon Unpacking
Before signing the carrier’s delivery sheet, please compare the actual items received (not
just the packing slip) with your equipment purchase order and verify that all items are
present and that the shipment is correct and free of visible damage.
If the items received do not match the packing slip, or are damaged, do not sign the
receipt. Contact Adept as soon as possible.
If the items received do not match your order, please contact Adept immediately.
Inspect each item for external damage as it is removed from its container. If any damage is
evident, contact Adept (see Section 1.9 on page 14).
Retain all containers and packaging materials. These items may be necessary to settle
claims or, at a later date, to relocate equipment.
Adept Viper s1300 Robot User’s Guide, Rev B17
Chapter 2 - Robot Installation
2.2Environmental and Facility Requirements
The Adept robot system installation must meet the operating environment requirements
shown in Table 2-1.
Table 2-1. Robot System Operating Environment Requirements
ItemCondition
Flatness of the mounting
surface
Installation type Floor-mount or Overhead-mount
Ambient temperature During operation: 0 to 40°C
HumidityDuring operation: 90% or less (No dew condensation allowed.)
VibrationDuring operation: 4.9 m/s
Safe Installation
Environment
0.1/500 mm
During storage and transportation: -10 to 60°C
During storage and transportation: 75% or less (No dew
condensation allowed.)
2
(0.5G) or less
During storage and transportation: 29.4 m/s
The robot should not be installed in an environment where:
• there are flammable gases or liquids,
• there are any acidic, alkaline or other corrosive gases,
• there is sulfuric or other types of cutting or grinding oil
mist, or
• there are any large-sized inverters, high output/high
frequency transmitters, large contactors, welders, or other
sources of electrical noise.
• there are any shavings from metal processing or other
conductive material flying about,
• it may be directly exposed to water, oil, or cutting chips.
2
(3G) or less
Working space, etc.• Sufficient service space must be available for inspection and
disassembly.
• Keep wiring space (230 mm or more) behind the robot, and
fasten the wiring to the mounting face or beam so that the
weight of the cables will not be directly applied to the
connectors.
Installation conditions Grounding resistance: 100 milliohms or less
See Figure 2-3 on page 23.
18Adept Viper s1300 Robot User’s Guide, Rev B
2.3Transporting the Robot
Precautions in Transporting Robot
• The robot weighs approximately 78 kg. Use a crane suitable for the robot weight.
• Have at least two workers handle this job.
• Workers should wear helmets, safety shoes, and gloves during transport.
• Do not hold the first arm, elbow, either side of the 2nd arm, 2nd-axis cover, or
3rd-axis cover, or apply force to any of them. See Figure 1-1 on page 9.
CAUTION: Pass the hoisting wires through the specified
eyebolts as illustrated below. Passing them through other
sections may drop the robot unit, resulting in injuries to
personnel or damage to the robot.
Transporting the Robot
Wire
(Belt sling)
Waste Cloth
Eyebolts
Robot Mounting
Bolts
Figure 2-1. Robot in Hoisting Sling
Adept Viper s1300 Robot User’ s Gu ide, Re v B 19
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