Actron 9640A User Manual

User’s Manual
9640A
Enhanced Scan T ool
Professional
Scan Tool Information
Complete the following list using the function “Tool Information” on page 3-4. Provide this information when contacting customer support.
Serial No: SW ID: HW Ver: Boot Ver: Prod ID: Board ID: Burn Date: Burn Loc:
Copyr igh t In fo rm a tio n
Copyright © 2003 Actron Manufacturing, Inc.
All rights reserved.
The information, specifications and illustrations in this
manual are b ased o n the latest i nf orma tion ava i lable at the
time of printing.
to make changes at any time without notice.
Actron Manufacturing
reserves the right
Safety
!
Table of Contents Section 1 –––––––––– Using this Manual Section 2 –––––––––––– Getting Started Section 3 ––––––––Using The Scan Tool Section 4 ––– Global OBD II Diagnostics Section 5 –––––––––––– GM Diagnostics Section 6 –––––––––––Ford Diagnostics
ToC
1
2
3
4
5
6
Section 7 ––––––––Chrysler Diagnostics Section 8 ––––– Help & Troubleshooting Appendix A ––––– Data Link Connectors Appendix B –––––––––––––––– Glossary
7
8
A
B

Safety Precautions

For your safety , read this manual thoroughly before oper ating your Professional Enhanced Scan Tool. Always r efer to and foll ow safety messag es and test pro­cedures provided by the manufacturer of the vehi cle or equipment being tested .
Y our scan t ool is intend ed for us e by properl y trained, sk illed pr ofessiona l auto­motive techni cians. The safety mes sages presented b elow and throughou t this user’s manual are reminders to the operator to exercise extreme care when using this test instrument.

Read All Instructions

Read, understa nd and fol low al l safet y mes sages and i nstru ctions in thi s man­ual and on the test equipment. Safety messag es in this secti on of the manual contain a signal word with a three-part message and, in some instances, an icon. The signal word indicates the level of the hazard in a situation.

Safety Messages

Safety messages are provided t o help prevent personal injury and equipment damage. All safety messages are introduced by a signal word indicating the hazard level. The types of safety messages are:
DANGER
!
WARNING
!
Indicates an imminently hazardous situation which, if not avoided, will r esult in deat h or serious i njury to the o perator or to bystanders.
Indicates a potential ly hazardous situation which, if not avoided, could resul t in deat h or serio us injur y to the oper­ator or to bystanders.
!
Indicates a potential ly hazardous situation which, if not
!
CAUTION
IMPORTANT
Safety messages contain three different type styles.
• Normal type states the hazard.
Bold type states how to avoid the hazard.
Italic
An icon, when present, gives a graphical description of the potential hazard.
Example
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Safety – i
avoided, may resul t in mod erate or m inor inj ury to the oper­ator or to bystanders.
Indicates a situation which, if not avoided, may result in damage to the test equipment or vehi cle.
type states th e possible consequences of not avoidi ng the hazard.
:
Engine systems can malfunction expelling fuel, oil vapors, hot steam, hot toxic exhaust gases, acid, refrigerant and other debris.
Wear safety goggles and protective gloves, user and bystander . Ever yday eyeglasses onl y have impact resistant lenses, they are NOT safety glasses.
Engine systems that malfunction can cause injury.
Safety Precautions
!

Important Safe ty Instru ct ion s

Risk of electric shoc k.
• Do not exceed volt age limits between inputs as indicated in the “Specifi cations” on page 3-2.
• Use extre me caution when worki ng with circuit s that have greater than 60 volts DC or 24 volts AC.
Electric shock can cause injury .
Risk of explosion.
• Wear safety goggles and protective clothing, user and bystan der. Everyday eyeglasses only have impact resis­tant lenses, they are NOT safety glasses.
• Do not use this system in environments where explosive vapor may collect, such as i n below-ground pits , confined areas, or area s that are less than 18 inches above t he floor .
• Use this equipment in locations with mechanical ventila­tion providing at least four air changes per hour.
• Flammable fuel and vapors can ignite.
• Do not smoke, stri ke a match, or cause a spark in the vicin­ity of the battery. Battery gases can ignite.
• Avoid making accidental connection between battery ter­minals. Do not place uninsula ted m etal tools on the bat­tery.
• When removing battery cabl es, remove ground cable firs t.
• Avoid sparks when connecting or disconnecting power leads to battery.
• Be sure ignition is OFF, headlight s and other accessori es are OFF and vehicle doors are closed before disconnect­ing battery cables. Thi s also helps prevent damage to on-board computer systems.
• Always disconnect batt ery ground connections before servicing electrical system components.
Explosion can cause injury.
WAR NI NG
!
Risk of poisoning.
• Use this equipment in locations with mechanical ventila­tion providing at least four air changes per hour. Engine exhaust contains odorless lethal gas.
• Route exhaust outside while testing with engine running.
Poisoning can result in death or serious injury.
!
WARNING
Battery acid is a highl y corrosive sulfuric acid.
• Wear safety goggles and protective gloves, user and bystan der. Everyday eyeglasses only have impact resis­tant lenses, they are NOT safety glasses.
• Make sure someone can hear you or is close enough to provide aid when working near a battery.
• Have plenty of fresh wat er and soap nearby . If battery aci d contacts skin, clothing, or eyes, flush exposed area with soap and water for 10 minutes.
• Seek medical help.
• Do not touch eyes while working near battery.
Battery acid can burn eyes and skin.
Risk of fire.
• Wear safety goggles and protective clothing, user and bystan der. Everyday eyeglasses only have impact resis­tant lenses, they are NOT safety glasses.
Safety – ii • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
Safety Precautions
• Do not position head directly over or in front of throttle body. Do not pour gasoline down throttle body when cranking or ru nning engi ne, when wor king wit h fuel deliv­ery systems or any open fuel line. Engine backfire can occur when air cleaner is out of positi on.
• Do not use fuel injector cleaning solvents when perform­ing diagnostic testi ng.
• Keep cigarett es, sp a rks, op en f lame and o ther sources of ignition away from vehicl e.
• Keep a dry chemical (Class B) fire extinguisher rated for gasoline, chemical and electrical fires in work area.
Fire can cause death or serious injury .
Risk of flying particles.
Wear safety goggl es while using elect rical equipment . Elec­trical equipment or rotating engine parts can cause flying particles.
Flying particles can cause eye injury.
Risk of burns.
Batteries can produce a short-circuit current high enough to weld je w e lr y to me tal . Re move jew e lr y su ch a s ri n g s, bracelets and watches before working near batteri es.
Short circuits can cause injury.
WARNING
!
Risk of burns.
Do not remove radiator cap unless engine is cold. Pres­surized engine cool ant may be hot.
Do not touch hot exhaust systems, ma nifolds, engines, radiators, sampl e probe, etc.
• Wear insulated gloves when handling hot engine compo­nents.
• Tester leads can become hot after extended testing in close proximity to manifolds etc.
Hot components can cause injury.
Risk of expelling fue l, oil vapors, hot steam, hot toxic exhaus t gases, acid, refri gerant and other debris.
• Wear safety goggles and protective clothing, user and bystan der. Everyday eyeglasses only have impact resis­tant lenses, they are NOT safety glasses.
• Engine systems can malfunction expelling fuel, oil vapors, hot st eam, hot toxi c exhaust gas es, aci d, ref riger­ant and other debris.
Fuel, oil vapors, hot steam, hot toxic exhaust gases, acid, refrigerant and other debris can cause serious injury.
The engine compartment contains electrical connections and hot or moving parts.
• Keep yourself, test le ads, clothing and other obj ect s clear of electrical connections and hot or moving engine parts.
• Do not wear watches, rings, or loo se fitting cl othing when working in an engine compartment.
• Do not place test equipment or tools on fenders or other places in the engine compartment.
• Barriers are recommended to help identify dan ger zones in test area.
• Prevent personnel f rom walking through immediate test area.
Contact with electrical connections and hot or moving parts can cause injury.
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Safety – iii
!
Safety Precautions
!
WARNING
!
PR N DL 2
!
CAUTION
!
CAUTION
DANGER
!
Risk of injury.
• This equipment should be oper ated by qualified person­nel only.
• Use this equipment onl y as described in this manual. Use only the manufacturer’s recommended attachments.
• Do not operate equipment with a damaged cord or if the equipment has been dropped or damaged, until it has been examined by a qualified service representative.
Operation of this equipment by anyone other than qualified personnel may result in injury.
Risk of unexpected vehicle movement.
• Block drive wheels before performing a test with engine running.
• Unless instruct ed otherwise, set parking bra ke and pu t gear selector in neut ral for standar d transmissions or park for automatic transmissions.
• If vehicle has an aut omatic p ar king br ake r elease, discon­nect release mech anism for testing and reconnect when testing is completed.
• Do not leave a running engine unattended.
A moving vehicle can cause injury.
Risk of equipment or circ uit damage.
• Unless specific ally directed by the manufacturer, make sure the ignition i s OFF before connect ing or disconnec t­ing connectors or any vehi cle electrical terminals.
• Do not create a short between bat tery terminals with a jumper wire or tools.
Improper equipment use can cause equipment or circuit dam­age.
Misdiagnosis may lead to incorrect or improper repair and/or adjustment.
Do not rely on errati c, questionable, or ob viously erroneous test informati on or result s. If test in formation or re sults ar e erratic, questionable, or obviously erroneous, make sure that all connectio ns and da ta e ntr y infor mation are corr ect and that the test proc edure was perform ed correctly . If test information or resul ts ar e sti ll su spicious , do not use them for diagnosis.
Improper repair and/or adjustment may cause vehicle or equip­ment damage or unsafe operation.
Some vehicles are equi pped wit h air bags. You must follow vehicle service manual’s warnings when working around the air bag components or wiring. If the service manual’s instruc­tions are not follo wed, the air bag may open up unexpectedly, resulting in perso nal injury. Note that the air bag can still open up several minutes af ter the ignition key is off (or even if the vehicle battery is disconnected) because of a speci al energy reserve module.
Safety – iv • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
Table of Contents
Safety Precautions Section 1 – Using This Manual
Section 2 – Getting Started
Vehicle Service Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Introduction to On-Board Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Diagnostic Link Connectors (DLC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
OBD II (J1962) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Ford Historic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
GM Historic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Chrysler Historic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Diagnostic Trouble Codes (DTCs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Section 3 – Using The Scan Tool
The Scan Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Keyboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Scan Tool Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Connecting The Scan Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Vehicle Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Keep Current Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Changing the Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
User Responses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Viewing Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
ToC
Section 4 – Global OBD II Diagnostics
Manual Info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
I/M Readiness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Read Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Pending Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
ToC
Erase Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
View Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
View Freeze Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
O2 Monitor Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Non-Continuous Test s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
On-Board Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Record Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Vehicle Info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Modules Present . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Review Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Playback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Print Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Printing Data (except Playback) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Printing Playback Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Code Lookup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
Section 5 – GM Diagnostics
GM Historic (OBD I) Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Manual Info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Read Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Erase Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
View Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Record Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Review Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Field Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Code Lookup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Print Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
GM Enhan c ed (O BD II) Diagn ostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Manual Info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
I/M Readiness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Read Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Pending Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Erase Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
View Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
View Freeze Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
O2 Monitor Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Non-Continuous Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
On-Board Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Record Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Vehicle Info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Review Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Print Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Code Lookup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
ii
Section 6 – Ford Diagnostics
Ford Historic Self-Test Routines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Manual Info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6-1
Read KOEO Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6-1
Read KOER Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6-3
Review Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6-5
Erase Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6-6
Wiggle Test (EEC-IV Vehicles) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6-7
Output Switch Test (EEC-IV Vehicles) . . . . . . . . . . . . . . . . . . . . . . . . .. 6-8
Cylinder (Cyl) Balance Test (EEC-IV Vehicles) . . . . . . . . . . . . . . . . . . .. 6-9
IVSC-Speed Ctrl (EEC-IV Vehicles) . . . . . . . . . . . . . . . . . . . . . . . . . .. 6-11
STAR Test Mode (EEC-IV, MECS and MCU Vehicles) . . . . . . . . . . .. 6-12
Code Lookup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6-14
Print Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6-14
DCL Data Functions (EEC-IV Vehicles) . . . . . . . . . . . . . . . . . . . . . . .. 6-15
Ford Enhanced (OBD II) Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
Manual Info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6-18
I/M Readiness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6-18
Read MIL DTC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6-18
Read All DTC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6-19
Pending Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6-19
Erase Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6-19
View Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6-19
View Freeze Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6-20
Quick Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6-21
Quick Tests (7.3L Powerstroke Diesel Only) . . . . . . . . . . . . . . . . . . . .. 6-24
O2 Monitor Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6-26
Non-Continuous Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6-26
On-Board Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6-26
Record Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6-27
Vehicle Info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6-27
Review Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6-27
Print Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6-27
Code Lookup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6-27
ToC
iii
Section 7 – Chrysler Diagnostics
Manual Info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Read Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Read Temporary Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Erase Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
ToC
View Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Record Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
Switch Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
Actuator Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
Idle Speed Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
Sensor Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
Controller Info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
Reset EMR Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
Set Basic Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
Review DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11
Print Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
Code Lookup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
Section 8 – Help & Troubleshooting
How to Use On-Line Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Scan Tool Does Not Power Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Using Non-OBD II Adapter Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Using J1962 (OBD II) or Chrysler LH Adapter Cable . . . . . . . . . . . . . . . 8-1
Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Vehicle Communication Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Operating Error or Erroneous Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Battery Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Tool Self-Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Display Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Keyboard Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Memory Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
Printer Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
Program Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Appendix A – Data Link Connectors Appendix B – Glossary
iv
Section 1 – Using This Manual
This manual cont ains in struct ions f or use and se tup of your sc an too l. A tabl e of contents and gl ossary are provided to make this manual eas y to use.
Some of the inf ormation sh own in text or illust rations is obtaine d using optional equipment. A
This section contains a list of conventions use d.

Safety Messages

Refer to “Safety Precautions” on page i.

Check Note

A check note provi des additional i nformation abou t the subject in t he preceding paragraph.
Example
Make sure the printer is turned on, on- line and connected.

Equipm ent Tips and Lists

Equipment tips and list s provide informat ion that applies to specifi c equipment. Each tip is introduced by this icon
Example
Observe all vehicle and/or equipment manufacturer’s cautions and warn-
ings when testing with the scan tool.

Equipment Damage

Situations aris e during t esti ng that coul d damag e the vehic le or the test equip­ment. The word IMPORTANT signals these situat ions.
Example
Sales Representa tive can determine option availabi li ty.
:
for easy identification.
:
:
1
IMPORTANT
Failure to follow these instructions could damage the scan tool.

Functions and Selections

Diagnostic and tool functions performed by the scan too l ar e highlighted in bold.
Example
The View Data function al lows you to view the vehicle’s Parameter Identifica­tion (PID) data in real time.
:

Menus

The menus on the scan tool display ar e refere nced in the pr ocedu res and are highlighted in
Example
When the
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 1 – 1
bold-italic
text.
:
OBDII Function List
menu displays, the scan tool is ready for use.
Using This Manual

Questions and Responses

Messages and user responses are CAPITALIZED.
The Scan Tool displays the Pending DTCs or a message stating SYSTEM PASS: NO FAULT DETECTED.

Manual References

1
Used to reference other sections of the manual. Reference s include the “Title” and page number (secti on-page).
For more information on DTCs, refer to “Diagnostic Link Connectors (DLC)” on page 2-3.

Screens

Certain Help mess ages, information, and dat a that are displayed on the scan tool are also shown in graphical text boxes. The screens are presented as examples and may change as the software is updated.
Example
Example
Example
:
:
:
Main Menu | ` Vehicle Diagnosis
Tool Setup [ Tool Self-Tests ~
1 – 2 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
Section 2 – Getting Started
The Professional Enhanced Scan Tool was developed by experts in the auto­motive servi ce industr y to help diagnose ve hicles and assist i n troubl eshooting procedures. The tool monit ors vehicle e vents an d retrieves co des from t he vehi­cle computer’s memory to pinpoint problem areas.
All information, il lustrations and specifications contained in this manual are based on the latest information available from indust ry sources at the time of publication. No warranty (expressed or implied) can be made for its accur acy or completeness , nor is any r esponsibilit y assumed by th e manufacturer or any­one connected with it for loss or damages suffered through reli ance on any information conta ined i n t his manual o r misuse of acco mpan yin g produc t. The manufacturer res erves the right to make changes at any time to this manual or accompanyin g product without obligation to notify any person or organization of such changes.

V EHICLE SERVICE INFORMATION

The following is a list of publi shers who have manuals containing el ectronic engine control diagnost ic informat ion. Some m anuals may be availabl e at auto parts stor es or your local public library. For others, you need to write for avail­ability and pricing, specifying the make, model and year of your vehicle.
2
Chilton Book Company
Chilton Wa y Radnor, PA 19089
Haynes Publications
861 Lawrence Drive Newbury Park, CA 91320
Cordura Publications
Mitchell Manual s, Inc. Post Office Box 26260 San Diego, CA 92126
Motor ís t Au to R ep a i r M a nu a l
Hearst Company 250 W. 55th Street New York, NY 10019
General Motors Corporation:
Buick, Cadillac, Chevrolet, GEO, GMC, Oldsmobile, & Pontiac
Helm Incorporated Post Office Box 07130 Detroit, MI 48207
Saturn:
Adistra Corporation c/o Saturn Publicat ions 101 Union St. Post Office Box 100 0 Plymouth, MI 48170
Ford Motor Company:
Ford, Lincoln, & Mercury
Ford Publication Depar tment Helm Incorporated Post Office Box 07150 Detroit, MI 48207
Chrysler Corporation:
Chrysler, Plymouth, & Dodge
Chrysler Motors Service Training 26001 Lawrence Avenue Center Line, MI 48015

INTRODUCTION TO ON-BOARD DIAGNOSTICS

Suitable manuals have titl es such as:
•“Electronic Engine Controls”
•“Fuel Injection and Feedback Carburetors”
•“Fuel Injection and Electronic Engine Controls”
•“Emissions Control Manual”
... or sim ila r titl es
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 2 – 1
Getting Started
The original on-board diagnostics (OBD I) lacked consistency in communica­tion and interfac e while allowin g different interpr etations am ongst vehicle m an­ufacturers. For d and Chr ysler used different types of engine cont rol comput ers and data link conn ectors, and GM varied the tr ouble codes and communicat ion protocols from year-to-year.
The tables belo w highl ight changes for GM, Ford, and Chrysl er. If this seems confusing; d on’t worry. Your tool makes it easy. Based on the VI N information selected during Scan Tool setup, the processor is aut omatically recogni zed. All you have to do is choose the correct adapter cable and jumper wires (if nec­essary). Details on adapter cables and jumper wires may be found in “Diag-
nostic Link Connectors (DLC)” on page 2-3.
GM On-Board Diagnostics
2
System Years Description
Most vehicles u sed the 12 -pin AL DL (Asse m bly Li ne Data Li nk)
OBD I Control Module
OBD II Control Modul e
*
OBD II system used in certain 1994-1995 vehicles equipped with a 2.2L, 2.3L, 3.8L, 4.3L or 5.7L engines.
1981–199 5
1994*-Presen t Complies with OBD I I regulation s and us e s the J1 962 DLC.
located under the d ash on the driver side. S om e 94 -95 vehicles used the 16-pin O B D II (J19 62) da ta link c onn ect or (DL C ), but use the Historical application software. Refer to the vehicle’s Vehicle Emission Control Information label.
Ford On-Board Diagnostics
System Long Na me Years Description
MCU
Microproc essor C o ntrol Unit 1980 –1991
EEC-IV
* EEC-V OBD II system used in 1994-1995 vehicles equipped with a 3.8L or 4.6L engine.
Elec tronic Engine Control, Fourth gene ration
Mazda Electronic Control
MECS
System Elec tronic Engine Control,
EEC-V
Fifth generation Powertrain E lectron ic Co n-
PTEC
troller
1984 –1995
1988 –1995 1994* – present 2000 – presen t
Used in police vehicles, contai ning carbureted engines. Uses the MCU DLC.
Most Ford ve hicles e quipped with North Am erican engines. Uses the EEC- IV DLC.
Vehicles equ ipped with Mazda-sourced en gin es. Uses MECS 6- pin and 17-pin DLCs.
Complies with O B D II regulations an d uses the OBD II J1962 DLC.
Complies with O B D II regulations an d uses the OBD II J1962 DLC.
Chrysler On-Board Diagnostics
System Long Na me Years Description
Single Module Engine
SMEC
Controller Single Board Engine
SBEC
Controller
OBD II
OBD II Pow ert rain
PCM
Control Module Jeep/T ruck Engi ne
JTEC
Controller
* In 1989, the SBEC system was installed in selected vehicles with 3.0L V6 engines. ** Some vehicles in 1995 were equipped with the OBD II PCM.
1989–199 0
1989*–19 95
1995**– present
1996– present
Used a 6-pin Serial Communication Interface (SCI) DLC and has bidirectiona l cap ability.
Used two types of DLCs: a 6-pin SCI and a 6-pin LH series. The first to allow a tool to reset the EMR light on trucks.
Complies with O B D II regulations an d uses the O B D II J1962 DLC .
Complies with O B D II regulations an d uses the O B D II J1962 DLC . The JTEC system is used on light-duty trucks and Jeeps
2 – 2 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
Getting Started
OBD II stands for O n-Boar d Diagnos tics ver sion I I. OBD I I is a syste m tha t the Society of Autom otive Engineers (SAE) dev eloped to standardize automotive electronic diagnosis. Technicians now can use the same tool to test any OBD II compliant vehic les without special adapt ers. The SAE establish ed guidelines that provide:
• a universal diagnostic test connector, c alled the data link connector (DLC), with dedicated pin assi gnm ents.
• a standardized location for the DLC, visible under the dash on the driver’s side.
• a standa rdi zed list of diagnostic trouble codes (DTCs) used by all manufac­turers.
• a standardized list of parameter identification (PID) data used by all manu­facturers.
• the ability of the vehicle system to recor d a freeze frame of the operati ng con­ditions when a fault occurs.
• expanded diagnostic capabilities that records a code whenever a condition occurs that ef fects vehicle emissions.
• the ability to clear stored codes from vehicle memory with the scan tool.
In addition, SAE has published hundreds of pages of text defining a stan dard communications protocol that establishes the hardware, software, and cir cuit parameters of OBD II systems. Unfortunately , vehicle manufacturers have dif­ferent interpr etations of this standard comm unications prot ocol. As a result, the generic OBD II communic ations scheme us ed will vary, depending on t he vehi­cle.
SAE publishes r ecom m endations, not laws, bu t t he Environmental Protection Agency (EPA) and California Air Resources Board (CARB) made many of SAE’s recommenda ti ons legal requirements that vehicle manufacturers were required to phase in over a three-year period. Beginni ng in 1994, vehicle s with a new engine m anagement c omputer – about 1 0% of ea ch manufact urers fl eet – were supposed to comply with O BD II standards. For 1995, OBD II systems were to appear on about 40% of t he new vehic les sold in t he USA. Some of the 1994-1995 OBD II systems were not fully compliant, so the Government granted waivers to give manufacturers time to fine-tune their systems. Begin­ning in 1996, m ost of the new vehicles sold in the USA were fully OBD II com­pliant.
2

DIAGNOSTIC LINK CONNECTORS (DLC)

The Data Link Connector (DLC) allows the scan to ol to communicate wit h the vehicle’ s com puter(s). Before OBD II, manufactur ers used different data link connectors to communicate with the vehicle. The proper DLC adapter cable must be used to connect the tool to the ve hicle. Also , the vehi cle’s DLC may be found in several different places and have many different configurations. The following descri bes the DLCs used by Ford, GM and Chrysl er. The DLC lo cation and types for domestic vehicles can be looked up in the charts in “Appendix
A - Data Link Connectors".

OBD II (J1962)

Beginning in 1996, vehicl es sold in the United States use the J1962 (OBD II) DLC, a term taken from a physical and el ectrical speci fication number assigned by SAE (J1962). The DLC should be located under
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 2 – 3
Getting Started
the dashboard o n t he dri ver si de of the vehicl e. I f the DLC is n ot locat ed under the dashboard as stated, a decal describing its location should be attached to the dashboard in the area the DLC should have been located.
Because the OBD II J196 2 conn ector ha s power and ground , yo u only need a single cable conn ection to the tool for both power and tool communi cations. Attach the OBD II adapter cable to the extender cabl e, both supplied with the tool, to connect the t ool. Certain pins in the connector are reserved.
2

Ford Historic

IMPORTANT
EEC-IV/MCU
1 - Manufacturer Reserved 2 - J1850 Bus+ 3 - Manufacturer Reserved 4 - Chassis Ground 5 - Signal Groun d 6 - CAN High, J-2284 7 - K Line, I SO 914 1- 2 & IS O/ DIS 14 230- 4 8 - Manufacturer Reserved 9 - Manufacturer Reserved 10 - J1850 Bus 11 - Manufacturer Reserved 12 - Manufacturer Reserved
1
9
13 - Manufacturer Reserved 14 - CAN Low, J-2284 15 - L Line, I SO 91 41-2 & ISO /DIS 14 230- 4 16 - Battery Power
8
16
Ford used three types of DLCs with their historic (OBD I) systems. Refer to “Appendix A - Data Link Connectors" for the adapte r cable neede d for your vehicle.
Use the Battery Power cab le to provi de power to the sca n tool for all systems.
The EEC-IV/MCU DLC is a large si x-side d conn ector wi th a pi gtai l conne cto r . The pigtail connector is not used on MCU vehicles – leave the pigtail unat­tached. The EEC-IV/MCU cable adapter is included with the scan tool.
Cable Adapter
EEC-IV/MCU
To Scan Tool
Vehicle DLC
EEC-IV/MCU
STI Pigtail
EEC-IV
only
2 – 4 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
Getting Started
MECS
MECS vehicles (1988 –1995) use either a 6-pin (with pigtail) or a 17-pin DLC.
Use the MECS 6-pin adapte r cable k it (P/N 9603) fo r both con figur ation s. The MECS adapter cable ki t includes jumpe r wires to connect to the MECS 17- pin DLC. The MECS adapter cable kit is not included with this tool. It is available through your dealer. Us e the following diagram s to connect the adapter cable.
6-Pin MECS
17-Pin MECS
To
Scan Tool
Cable Adapter
6-Pin MECS
P/N 9603
To Scan
To ol
STI Pigtail
Adapter Cable
6-Pin MECS
P/N 9603
STI Pigtail
Vehicle DLC
6-Pin MECS
2
Pigtail
6
5
4
3
2
1
Clip to good
Vehicle ground
Vehicle DLC
17-Pin MECS
4
1
3
2
6
5
STO
Clip to good vehicle ground
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 2 – 5
Getting Started
IMPORTANT
2
MECS Ford Probe
Certain Ford Probes have a WHITE TACH CONNECTOR located very close to the 6-pi n Self-Test connec tor and bundled in the same wiring harness. This is NOT the STI (Self Test Input) Pigtail.
Connect the pigtail to the BLACK STI connector located fart her back on the wire harness. If the tool is connec ted to the WHITE Tach co nnector , serious damage will result and may void warranty. Refer to the illustration.
Cable Adapter
6-Pin MECS
P/N 9603
STI
Pigtail
Vehicle DLC
6-Pin MECS
To
Scan
Tool

GM Historic

Prior to1996, m ost GM vehicles us ed the 12-pin Assem bly Line Diagnosti c Link (ALDL) DLC. The GM ALDL ca ble kit incl udes th e ALDL adapter and cigar ette lighter power cable. This adapter cable is included with t he scan too. In 1994 and 1995, certain GM vehicles use the J1962 (OBD II) DLC, but are not OBD II compliant. Refer to “Appendix A - Data Link Connectors".
IMPORTANT
The ALDL DLCs are usually located unde r the dashboard on the driver’ s side.
On Corvettes & Fieros, the DLC may be located in the center console behind the ashtray . Refer to vehicle service manual for exact locati on. I t may be in full view, or it may be recessed behind a p anel. A n open­ing in the panel sho uld allow access to the recessed connect or.
Windshield
Wiper Motor
WHITE
Tach
Connector
6
5
4
3
2
1
6-Pin MECS
BLACK STI
Connector
6-Pin MECS
DO NOT USE!
Clip to good vehicle ground
Use the Battery Power cable to provide 12V to the tool.
ALDL
FGEHDJCKBLA
M
2 – 6 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
Getting Started

Chrysler Historic

Prior to 1996, most Chrys ler vehicl es use d either the SCI or LH DLC. Refer to “Appendix A - Data Link Connectors" for DLC type and lo cation. The SCI adapter cable is i ncluded with th e scan tool. The LH adapte r cab le (P/ N 9605) can be purchased from your dealer.
IMPORTANT
SCI
The SCI (serial communications interface) DLC is a 6-pin connector located in the engine compartment. The adapter cable to be used on these vehicl es is sup­plied with the tool. This ca ble is labeled CHRY on the 15 pin DB styl e connec tor an d SCI on the veh icle end.
Use the Battery Power cable to provide 12V to the tool when using the SCI adapter cable.
SCI
2
LH
The DLC is used on LH platform vehic les. The LH style DLC is a small, blue, rectangular 6-pin connec­tor located in the pas senger comp art ment belo w the dashboard to the right of the steering column.
The LH Adapter Cable (P/N 9605) is optional and must be purchased separately.

DIAGNOSTIC TROUBLE CODES (DTCS)

Diagnostic T rouble Codes (DTCs) consist of a five-digit alphanumeric code. The DTC format and gener al code typ es are shown bel ow . When the on-b oard computer recogni zes and identifi es a probl em, a DTC for t hat fault is stor ed in memory. These codes are intended to help you determine the root cause of a problem.
Bx - Body Cx - Chassis Px - Powert rain Ux - Network Comm.
x = 0, 1, 2 or 3
Example:
P0101 - Mass or Volume Air Flow Circuit Range/Performance Problem
Powertrain Codes P0xxx - Generic (SAE) P1xxx - Manufacturer Specific P2xxx - Generic (SAE) P30xx-P33xx - Manufacturer Specific P34xx-P39xx - Generic (SAE)
Chassis Codes C0xxx - Generic (SAE) C1xxx - Manufacturer Specific C2xxx - Manufacturer Specific C3xxx - Generic (SAE)
P 0 1 0 1
Body Codes B0xxx - Generic (SAE) B1xxx - Manufacturer Specific B2xxx - Manufacturer Specific B3xxx - Generic (SAE)
Network Communication Codes U0xxx - Generic (SAE) U1xxx - Manufacturer Specific U2xxx - Manufacturer Specific U3xxx - Generic (SAE)
Specific Fault Designation
Vehicle Specific System
LH (P/N 9605)
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 2 – 7
Getting Started
y
Within each general category, th e DTCs are assi gned to specific ranges that cover certain vehicle systems.
Lower Upper Assigned DTC Syste m
Fuel Air Metering Auxiliary Emission Controls
Fuel Air Metering Ignition System or Misfire Auxiliary Em is sion Contr o ls Vehicle Speed Idle Speed Con-
trol Auxiliary Inputs Computer and Auxiliary Out-
puts Transmission Hybrid Propulsion Manufacturer Control Fuel & Air
Meterin g, Auxil ia ry Emis sion Controls
Manufacturer Control Fuel & Air Metering
Manufacturer Control Ignition System or Misfire
Manufacturer Control Auxiliary emission Controls
2
P0000 P00FF P0100 P02FF
P0300 P03FF P0400 P04FF
P0500 P05FF P0600 P06FF
P0700 P09FF P0A00 P0AFF
P1000 P10FF
P1100 P12FF P1300 P13FF P1400 P14FF
J2012 and ISO 15031-6 are standards for all DTCs, established by the SAE, International Organization for S tandardization (ISO) and other governing bod­ies. Codes and the definitions assigned by this specification are known as Generic OBD II codes. OBD II requi res compliance of this standard, and has made it a standard for all cars , light t rucks , APVs, MPVs, an d SUVs so ld in t he U.S. Codes not reserved by the SAE are reserved for the manufacturer and referred to as Manuf acturer Specific.
Lower Upper Assigned DTC Syste m
Manufacturer Cntrl Veh.Spd.
P1500 P15FF
P1600 P16FF P1700 P19FF P2000 P22FF
P2300 P23FF P2400 P24FF P2500 P25FF
P2600 P26FF P2700 P27FF P2900 P32FF P3300 P33FF
P3400 P34FF U0000 U00FF U0100 U02FF
Idle Speed Cont rol Auxiliary Inputs
Manufacturer Control Auxiliar Inputs Auxiliar y Outputs
Manufacturer Control Trans­mission
Fuel Air Metering Auxiliary emission Controls
Ignition System or Misfire Auxiliary Emission Controls Auxiliary Inputs Computer and Aux iliary Out -
puts Transmission Fuel Air Metering Auxiliary
Emission Controls Ignition System or Cylinder Deactivation Network Electrical Network Communication
2 – 8 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
Section 3 – Using The Scan Tool

THE SCAN TOOL

B
Serial Port (DB9 Male Connector) – provides a serial RS232 connection for a prin ter
and for updating the soft ware.
C
DLC Port (DB15 Male Connector) – provides connection for vehicle interface.
D
12V Power Jack
E
LCD Display – backlit, 4 li ne x 20 character with contrast adjustment.
F
BACK
key – goes to the previous screen or level.
G
UP/DOWN LEFT/RIGHT
H
HELP
I
ENTER
J
FUNC
a
ON/OFF
b
Battery compartment cover.
B
arrows – scrolls UP or DOWN and moves the selection pointer (`).
key – accesses the Help Functi on.
arrows – selects responses and moves cursor (^) in code lookup.
key – selects displa yed items. key – returns back to a function li st or menu.
key – turns power ON/OFF when not connected to vehicle.
C
D
E
3
F
I
G
H
j
a
b
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 3 – 1
Using The Scan Too l

Specifications

Display: Backlit LCD, 4 line, 20 column, contrast adjust Operating Temperature: 0 to 50°C (32 to 122°F) Storage Temperature: -20 to 70°C (-4 to 158°F) Intern a l P o w e r: 6-AAA cells External Power: 6.5 to 15 .5 Volts
Most vehicle control modul es require at least 8.0 V to operate properly.
Power Dissipation: 3.5 Watts maximum Dimensions: Height
1.625" 5.25" 9.75" 41 mm 133 mm 248 mm
Weight: 3.16 lb s (1432 g)

Accessories

3
Stan dard 8 ft Extender Cable Battery Power Cable (includes cigarette lighter adapter)
– included with adapter cable kits – Battery Clip Adapter — Optional
Adapter Cables: Standard OBD II (J1962) cable — Included
GM ALDL cable kit — Included Ford EEC-IV/MCU cable kit — Included Chrysler SCI cable kit — Included 9605 Chrysler LH cable kit — Optional 9603 Ford Probe/MECS cable kit — Optional
Optional / Replacement Parts are available from the:
• dealer where you originally purchased your tool.
• manufactur er cont act cust omer se rvice at 1-800-228-7667 (8:00 – 6:00 EST Monday – Friday) or send an email to tech_support@actron.com.

Display

The scan tool uses a 4 line by 20 character, back-li t Liquid Crystal Display (LCD). The l arge viewing area di splays mess ages, ins tructio ns, and di agnostic informatio n. The contrast can be adjusted.
Seven charact ers help you nav igate and operate the scan too l:
|
appears in upper right corner o f dis­play to indicate Hel p is available.
`
identifies the selection.
[
indicates additional information is available on the ne xt screen.
]
indicates additional information is available on the previous screen.
«
identifies selected items in data lists.
~
Bell in lower right corner means the sound alert is on or active.
Low battery symbol will appear i n bottom rig ht-hand corner of the screen at power-up if the inte rnal batteries need replacement or are not installed.

Keyboard

The scan tool’ s software is designed for ease in operat ing and navigating through menus. Do not use s olvents such as alco hol to cl ean the keyp ad or dis­play . Use a mi ld nonabrasive de tergent and a soft cot ton cloth. Do not soak th e keypad as water might find its way inside the scan tool.
3 – 2 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
Width Length
Function List | ` 2)Read DTC(Codes) ]
3)Erase DTC(Codes) [
4)View Data ~
Using The Scan Tool

Power

Refer to “Scan Tool Does Not Power Up” on page 8-1 if you encounter
problems.
Internal Batteries
When the scan tool is no t connect ed to the ve hicle , the the scan tool . Press and hold do wn th e turn ON the scan tool.
To conserve battery power, the scan tool disab les the display’s back-lighting and turns OFF after a period of inactivity.
Each time the s can tool is p owere d up, t he v olt age of t he b atter ies i s checke d. If the voltag e is low, t he Low Battery Symbol ( batteries using the instructions provided in “Battery Replacement” on page 4-3.
ON/OFF
) displays on the screen. Replace
ON/OFF
key for at l east o ne se cond to
If the scan tool wi ll not be used for an extended period of time, rem ove the
batteries to prevent electrolyte leakage from damaging the battery com­partment.
Vehicle Power
When using the OB D II J1962 or Chry sler LH adapte r cabl es, th e powe r to t he tool comes from vehicle Dat a Link Connector (DLC). All other vehicles will require power connec tion to the cigarette light er, acces sory plug, or the vehicl e battery using battery clip adapters. If you are unsure of what DLC adapter to use, then refer to “Appendix A - Data Link Connectors".
Some vehicle ci garette lighters are not po wered when the ignit ion is i n the OFF position. Therefore, you may wish to use battery clip adapt ers.
Batter y Clip A da p ter (op t io na l)
key turns ON
3
Cigarette Lighter Adapter
AC Power Adapter
An AC power adapter (not incl uded) can be used to power the t ool when repro­gramming from a per sonal comput er or off-vehi cle reviewing of codes and print ­ing. 12V AC-DC converters are available at most PC and electronic stores.
The tool is equipped to accept any 110 Vac - 12 Vdc wall adapter wit h the following specificat ions:
• 300 mA minimum current unregulated wall power adapter.
• Adapter Dimensions: 5.5 mm Outside Diameter
• 2.5 mm Inside Diameter
• The Inside Tip is positive (+).
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 3 – 3
12 VGND
Using The Scan Too l

Scan Tool Setup

Tool Setup allows you to change the
measurement units and LCD contrast, turn beeper On/Off and display tool informatio n. The set tings remain until the internal batteries become dis­charged.
Measurement Units
T o ch ange t he measur ement unit s, use the
UP/DOWN
English/Metric and pre ss In the
select English or Metric and then press
ENTER
Press
3
Changing Display Contrast
The display contr ast can be adjusted from the play Contrast and press
Use the increase and decrease the contrast. Press return to the
Beeper
Beeper selection a llows the user to turn Off the tool ’s beeper. The bell symbol
~
will not appea r in t he lower right han d corner of th e displ ay wh en the be eper
is off.
Tool Information
This function allows you to view specific tool informati on that may be needed when contacting customer service.
Select Tool Information with th e
UP/DOWN
The information shown t o the right displays on the screen. Use the keys to view all the lines.
Press the the
Setup Tool
Write this inform ation in the space provi ded on the inside of the front cov er.
arrow keys to select
Measurement Units
. English is the default.
ENTER
ENTER
again to re tu rn to th e
Tool Setup
UP/DOWN
Setup Tool
arrow keys and press
BACK
menu. Sele ct Dis-
arrow keys to
to save the setting and to
or
menu.
menu.
UP/DOWN
ENTER
ENTER
ENTER
key to return to
.
menu,
Setup Tool
.
ENTER
arrow
Main Menu | ` Vehicle Diagnosis
Tool Setup [ Tool Self-Tests ~
Setup Tool ` 1)English/Metric
2)Display Contrast [
3)Beeper ~
menu.
] Increase Contrast [ Decrease Contrast
Press ENTER To Save ~
Tool Information: ` Serial No:10000085
SW ID: 945BH HW Ver: 0 Boot Ver: 0
.
Prod ID:3 Board ID: 10 Burn Date:03/07/02
Printer Interface
The scan tool is designed as a Data Terminal Equipment (DTE) dev ice with a DB9M (9-pin D-shape male) connector to interface with a compatibl e serial printer.
Compatible Printers
The printer must have a ser ial RS- 232 inte rface c ircui t and be comp at ible wit h the Epson FX format. The following printers are recommended:
3 – 4 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
Using The Scan Tool
Seiko DPU-414Kodak DICONIX 180si (seri al printer model)Lexmark Model 2480 with optional serial interface (p/n 12T0154)Panasonic KX-P1131 printer
Cabling
Type: A standard RS-232 type cable.Scan Tool end: DB9F (female) connector.Printer end:
• Use a DB9M (male) connec-t or for the Seiko and Kodak printers.
• Use a DB25 male connector f or the Lexmark and Panasonic printers.
• If the printer uses a di fferent connector, then an adapter or different RS-232 cable is required. Adapters are available at most local PC stores or electronics outlets.
Serial Port Settings
Default settings for the scan tool are: 9600 Baud, 8 Data Bits, No Parity
and 1 Stop Bit.
Ensure the settings on the scan tool and printer match .For the Lexmark and Panasonic printers, ensure the pri nter’s interface
selection is set to either “auto” or “serial”.
The printer and scan tool must have t he same comm unication sett ings. Y ou c an change the scan tool’s settings if necessary.
Changing the Printer Settings
Select either Print Codes from the
Main Menu Function List
or Print D ata from of the
and press
ENTER
DB9
DB25
3
Main Menu |
.
Vehicle Diagnosis
` Print Codes [
Tool Setup
Next, the tool will inform you of the printer setti ngs (Custom or Default), then ask if you wish to change them.
Select YES and press default values are desi gnated on the dis­play with the word (Default) next to the option.
Refer to the printer manu al for the settings. The changes made res ide in the tool even when the tool is turned of f.
Tool settings are as follows. Defaults are in [ . . . ]
ENTER
.The
Tool Set To Default | Printer Settings. Change Settings?
Yes <No>
Baud Rate: [9,6 00], 1200, 2400Stop Bits: [1 Bit], 2 bitsParity: [None], Odd, EvenPrinter Speed: [Fast], Slow
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 3 – 5
Using The Scan Too l
Press
ENTER
the screens. For the printer to work pro perly , the tool and the printer must be set to the same configur ati on. Change the settings accordingly.
To change the settings, press the and then
Use the return to the previous menu.
LEFT
ENTER
BACK
after s electin g each sett ing. Fol low the i nstructions displaye d on
arrow
.
key to
Select Baud Rate ` 9600(Defalut)
1200 [ 2400
Select Data Bits ` 8 (Default)
The new printer setti ngs are tested by pr inting t he ASCII character set. Press to continue .
Select Stop Bits
1 Bit(Default)
`2 Bits
Select Parity ` None (Default)
3
Make sure print er is turned ON, ONLINE and connected to the too l. Press the begin printing.
ENTER
key to
Odd Even
Printer ` Fast (Default)
Slow The ASCII Characte r Set Will Be Printed Once. Press ENTER to Cont.
Test Ends By Itself In Approximately 10 Seconds. Press ENT ER t o C ont .
If the printout is not OK, then retry or change settings. If it is, press and the data transmits and prints.
ENTER
Make Sure Device Is Turned On, Online & Connected To Tool. ENTER To Print
A printout of the test looks similar to the example shown.
3 – 6 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
-[ Print Test ]-
!"#$%&'()*+,-./01234 56789:;<=>?@ABCDEFGH IJKLMNOPQRSTUVWXYZ[\ ]^_`abcdefghijklmnop qrstuvwxyz{|}~
Using The Scan Tool
Diagnostic Connector

CONNECTING THE SCAN TOOL

To diagnose a vehicle, connect the DLC and power adapter (if applicable) to the scan tool. Refer to “Diagnostic Link Connectors (DLC)” on page 2-3 of Getting St arted.
If you just want to power up the tool to do its self-tests, code lookup, review or printing data from the last vehicle t ested, then you do not need to attach the cable to the Data Link Connector . The internal battery provides power fo r th is .
When the scan tool powers u p, a series of messages display on the screen beginning with a “Welcome” scr een and ending with a “Key Bu tton Help” scr een. If you wish to re vie w the key button def ­initions, pus h the press
ENTER

Veh icle Sel ectio n

When the tool powers up, the “Key Butt on Help” screen is fol lowed by a
Menu
screen.
Pick Vehicle Di agnosis to begin Vehi- cle Selection. I f there is a pr evious vehi ­cle present, the tool displays that vehicle. Y o u can choose the l ast vehicle selected or set up for a new vehicle. The tool retains all data retrieved from the last vehicle select ed until any of the fol ­lowing occurs:
A new vehicle is selected Internal AAA batteries are depleted or disconnect edTool is flash pro grammed to update softwareThe last vehicle selected is kept but you choose Erase Data
You can either keep the previously selected vehicle or change it. If chang­ing the vehi cle, press t he key and press press
ENTER

Keep Current Vehicle

The next screen asks if you want t o erase the stored data. The default is NO.
After pressing displays.
HELP
key; othe rwise,
to continue.
RIGHT
arrow
ENTER
. Otherwise,
to keep the current one.
ENTER
, the functi on li st
Main Menu | ` Vehicle Diagnosis
<KEEP> CHANGE
Welcome To The
Professional
Enhanced Scan Tool
SW ID: XXXX
3
Main
Tool Setup [ Tool Self-Tests ~
1995 Neon
C=2.0L SFI SOHC
Erase All Stored
Data For Selected
Vehicle?
YES <NO>
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 3 – 7
Using The Scan Too l

Chan ging the Vehicle

Changing vehicl es erases all data stored in the tool. The default is YES.
Press
ENTER
Four V ehicle Op tions are avai lable: General Motor s, Ford, Ch rysler and Glo bal OBD II. Global OBD II does not require additional information and takes you directly to th e function list . The other three requ ire additional inf ormation so that the tool can communicate with the vehicle. For example, selec t GENERAL MOTORS.
The menus provide a list of choices and reference the vehicle’s VIN where
3
applicable. The VI N is vis­ible fro m outsid e the vehi ­cle by looking thr ough the base of the front wind­shield at the top of the dashboard on the dr iver’s side. Because manufac­turers use diff erent VIN schemes, the tool will indicate which d igit of the VIN to loca t e fo r info r m a ­tion such as Year, Make and Engine.
Use
UP/DOWN
keys to move through the list.
If you make a mistake, press the return to the previous menu.
At the last screen, press
ENTER
BACK
.
to continue.
arrow
key to
Picking New Vehicle
Erases All Stored
Data. Continue?
<YES> NO
Select Manufacturer ` General Motors
Ford [ Chrysler
Select Vehicle Type ` Car
Truck Select Year VIN 10
T=1996 ]
` S=1995 [
R=1994
Select Make VIN 3
3=Oldsmobile ]
` 4=Buick [
6=Cadillac
Select Model
Park Avenue ]
` Regal [
Reviera
Select Engine VIN 8l ` L=3.8L SFI
M=3.1L SFI 4T60E M=3.1L SFI AUTO-3S
1995 Regal L=3.8L SFI
<KEEP> CHANGE
If a message displays , follow the instruc­tions then press
ENTER
.
Turn Key Off
For 10 Seconds
Then Turn Key On
Then Press ENTER
Vehicles manufactured from 2000 to present automatically use G lobal OBD
II Diagnostics even if GM, Ford or Chrysler was selected.
3 – 8 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
Using The Scan Tool

User Interface

The scan tool i s designed t o be as intuit ive as possi ble. All m enu and list s oper­ate the same way. Use the the display or move t he cursor ( to select the functi on or item. To return to previous screens , pr ess the key . This informat ion can be viewed on t he sca n tool by pressing the after powering up the scan tool.
If a list or message c ontains more than f our lin es, an arr ow icon di splays on t he last column o f the di splay to indi cate t he scr olli ng direct ion a vaila ble: up ( down (
[
play . When the bott om of the list i s reached , then on ly the of the list, only the
For example: to read DTCs stored i n the vehicle, move the cursor to Read Codes with th e and press choice, such as viewing data, use the
UP/DOWN
sor down to View Data and press
ENTER
). Use the
.

User Responses

The scan tool may ask a questi on which requires a YES or NO response — brackets ( To accept the default choice, press the
ENTER
press the ets to another re sponse and press
key. T o change the answer,
HELP
UP/DOWN
`
) to a selectable it em. Press t he
UP/DOWN
[
displays.
UP/DOWN
ENTER
<>
. To make a different
arrow keys to move the cur-
) enclose the defaul t one.
key to move the brack-
arrow keys to move line-by-line through the di s-
arrow keys
ENTER
arrow keys to m ove
UP/DOWN
ENTER
]
displays. At the top
Function List | ` 3)Erase DTC(Codes) ]
4)View Data [
5)View Freeze Data ~
View Instructions
For Creating Custom
Data List?
Yes <No> ~
.
through
BACK
HELP
]
key key
) or
3

Viewing Data

Viewing dat a allows you to obs erve sen­sor data and the oper ation of switche s, solenoids, a nd rel ays. As the compu ter monitors the vehicle, the parameter Identificati on (PID) data is transmitted to the scan tool.
For viewing options, select View Data from the
ENTER
.
Entire Data List
The Entire Data List shows all sup- ported parameter id entifica tion (PID) data for the v ehi cle be ing t est ed. When the scan tool makes a recording, the data from al l support ed PIDs are stor ed in the scan tool.
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 3 – 9
Function List |
3)Erase DTC(Codes) ]
` 4)View Data [
5)View Freeze Data ~
Function List
and press
Select Data To View ` Entire Data List
Custom Data List View Data Setup ~
Using The Scan Too l
Custom Data List
The Custom Data List allows you to select certai n PIDs from the Entire Data List, such as those PI Ds t hat pert ain to a specific driveability symptom or sys­tem. The scan tool asks if you want to view the instructions.
Once in the follow the i nst ructions des cribed below. A
«
symbol will be displ ayed next to all selected PIDs. Use the arrow keys to scroll through the list.
Custom Data List
UP/DOWN
menu,
View Instructions
For Creating Custom
Data List?
YES <NO> ~
Select Custom List
« MIL STATUS
ABSLT TPS(%) [
` ENGINE(RPM) ~
• Use the
UP
3
DOWN
RIGHT
ues are marked with
LEFT
ENTER
data pa r a m e ters . Once in the Custom Data List selection screens, follow the instructions described above to buil d a Custom Data List. Data parameter s or Parameter Identificat ion Data (PID) will follow in alphabeti cal order . Refer t o “Appendix C
- PID Lis t " for a complete list ing of all PIDs. When you are don e sele cting the PI Ds, pr ess the
PID values. Press the menu.
UP/DOWN
arrow: Moves the cursor up the data list.
arrow: Moves the cursor down the data list.
arrow: Selects or deselects a data param eter. All select ed data val-
arrow: Desele cts all marked data parameters.
key: S tarts p laying back data , recording da ta, or displayi ng selected
View Da ta Se t up
View Data Setup changes the numbe r
of lines sh own on the scr een. Sel ecti ng fewer lines provides faster update speeds. The default is four-line display.
arrow keys to move up and down through the list.
«
symbol.
BACK
key twice to return to the
ENTER
key to view selected
Select Data To View
Select Data To View
Entire Data List Custom Data List
` View Data Setup ~
3 – 10 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
Section 4 – Global OBD II Diagnostics
The first time the scan tool communi cates with the veh icle, th e communicatio n type is automat ical ly det ected, and is u sed u ntil th e sca n tool is tur ned OF F or another vehicle is diagnosed.
If an Error Message displays, make sure the OBD II connector is
securely attached, and the ignition key is ON. Cycle the ignition key to OFF for 10 sec onds, then ON. This may b e required t o reset the computer . If required, select Y ES t o try again. I f the problem s till exist s, refer to “Error Messages” on page 8-2.
On the initial link to the vehicle, the scan tool checks the status of the
I/M Monitors and conveys it to the operator, no matter which function is selected.

MANUAL INFO

The Manual Info function, the last one in the f unction list, inst ructs the user what section of t he manu al to u se. Thi s se ction covers Global OBD II Diagnos tics .

I/M READINESS

The I/M Readiness (Inspe cti on and Maintenance) function displays the st ate of the vehicle ’s OBD II Moni tors. Monitor s are test s designed t o verify t he oper­ation of emis sion related systems o r components and detect out-of-range val­ues. The vehicle may have to be operated under certain driving conditions to initiate a moni t or . I f the vehi cle l ose s elect ric al power or code s ar e erase d, the monitors may be cleared. This function can be performed with the key ON — engine OFF (KOEO) or key ON — engine Running (KOER).
The abbreviation s and names fo r the OBD II Moni tors suppor ted by this tool are shown in the following lis t. They are required by the U.S. Environmental Pro­tection Agency (EPA). Not all monitors are supported by all vehicles.
Abbreviated Name
Misfire Monitor ..............................Misfire Monitor
Fuel System Mon .........................Fuel System Monitor
Com Component..........................Comprehensive Component s Monitor
Catalyst Mon ................................Catalyst Monitor
Htd Catalyst..................................Heated Catalyst Monitor
Evap System Mon.......... ..............Evaporative System Monitor
Sec Air System............... .............Secondary Air System Monit or
A/C Refrig Mon.............................Air Conditioning Refrigerant Monitor
Oxygen Sens Mon................. .. ....Oxygen Sensor Monitor
Oxygen Sens Htr.............. .. .........Oxygen Heater Sensor Monitor
EGR System Mon ................ .... ....Exhaust Gas Recirc ulati on Syst em Moni tor
The vehicle may support two types of I/M Readiness:
SINCE DTCs CLEARED
DTCs were last erased.
THIS DRIVING CYCLE
of the current drive cycle.
If the monitors ar e not supported for only shows monitors for
Expanded Name
shows the status of the monitors since the
shows the status of the monitors since the start
THIS DRIVING CYCLE
SINCE DTCs CLEARED
with no header on line 1.
, then the scan tool
4
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 4 – 1
Global OBD II Diagnos t ic s
Select I/M Readiness from the
Function List
The scan tool displays a message stat­ing whether the I/M Readi ness monitors are completed.
menu and press
OBDII
ENTER
OBDII Function List |
.
` 1)I/M Readiness
2)Read Codes [
3)Pending Codes ~
Use the supported, t hen use the types.
4
4
• A status of “OK” means that the re quired driv ing c onditi ons f or that monito r
• A status of “Inc” means tha t the required driving conditions for that monitor
• A status of “N/A” mean s the vehicle does not support that monitor.
When done, press the

READ CODES

The Read Codes function retrieves Diagnos tic Trou ble Codes (DTCs) from th e vehicle’ s compute r modul e(s). Thi s funct ion can be per f ormed with the KOEO or KOER.
These codes cause t he c omputer t o illuminate the Malfunction Indicator Lamp (MIL) when an emissi on-related or driveability faul t occurs. The MIL is also known as the “service engine soon” or “check engine” lamp.
Select Read Codes and press The Scan Tool retrieves the DTCs stored in the veh icl e’s computer mod­ule(s).
On-Board Readiness | Tests Are Complete
Not All Supported On-Board Readiness Tests Are Complete.
Use [ To View Test~
DOWN
arrow key to view the monitor stat uses. If both monitor types are
LEFT/RIGHT
Use [ To View ~
arrow keys to toggle between monitor
THIS DRIVING CYCLE Misfire Monitor n/a Fuel System Mon ok [ Catalyst Mon inc ~
have been met and the monitor passed. have not been met or the monit or did not pass.
BACK
key to retur n to th e
ENTER
Misfire Monitor ok Fuel System Mon ok [ Catalyst Mon inc~
.
OBDII Function List |
1)I/M Readiness
` 2)Read Codes [
3)Pending Codes ~
SINCE DTCS CLEARED
OBDII Function List
.
The Scan Tool displays the DTCs or a message st ating SYSTEM PASS: NO CODES FOUND. Scroll down to view the DTCs or press the to the
OBDII Function List.
System Pass: No Faults Detected.
DTCs Found: 1 Use [ To View DTCs
BACK
key to retur n
Write Down Codes
~
4 – 2 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
For Reference ~
Global OBD II Diagnos t ic s
Write down th e DTCs for ref erence and then press
OBD II Function List
BACK
to retur n to the

PENDING CODES

Pending Codes are also referred as “continuous monitor” and “ma tur ing
codes”. An intermittent fault causes the computer to store a code in memory. If the fau lt does n ot occur within 40 warm-up cyc les, th e code c lears from m em­ory. If the fault occurs a specif ic number of times , the code mature s into a DTC the MIL illuminates or blinks. This function can be performed with the KOEO or KOER.
Select Pendi n g Code s and press the
ENTER
key.
P0107 Mod$10 1/1
.
MAP/BARO Circuit Low Input [
~
OBDII Function List |
1)I/M Readiness
2)Read Codes [
` 3)Pending Codes ~
The Scan Tool displays the Pending DTCs or a message stating SYSTEM PASS: NO FAULT DETECTED.
System Pass: No Faults Detected.
DTCs Found: 2 Use [ To View DTCs
Write Down Codes
~
DOWN
Use the DTCs or press the to the
OBDII Function List.
these tests indicate a fault, the DTCs display in the same fo rmat as Read Codes. Use the to view the pending DTC(s).
Press
BACK
arrow key to view the
BACK
key to return
If any of
UP/DOWN
to retur n to the
arrow ke ys
OBDII Function List
Reference ~
P0115 Mod$10 1/2 Engine Coolant Temp Circuit Malfunction [
~
.

ERASE CODES

The Erase Codes functi on deletes the DTCs from the vehicle’s compute r mem­ory. It may also erase Freeze Frame, O2 Sensor Dat a, System Monitors, and On-Board Monitor test results. Per form this function o nly after the syst ems have been checked completely and DTCs have been documented. This functi on should be performed with KOEO — Do not START engine.
After servici ng the vehicle, delete the stored DTCs and verify no codes have been reset. If DTCs re turn, the probl em has not been cor recte d or other fault s are present.
In addition to clearing DTCs, the Erase Codes function may also erase
Freeze Frame, O2 Sensor Dat a, System Monito rs, and On-Board Monitor test results.
4
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 4 – 3
Global OBD II Diagnos t ic s
Select Erase Codes and press the
ENTER
key .
OBDII Function List | ` 4)Erase Codes ]
5)View Data [
6)View Freeze Data ~
4
4

VIEW DATA

A message appears ask ing if you are sure. Press the keys to mo ve th e bra c k ets to the desired response and press
Selecting NO displays a COMMAND CANCELLED message prompt ing you to press
Selecting YES displ ays a screen prompting you to turn ignition KOEO, press
ENTER
The Scan Tool sends the erase com­mand. Press return to th e
The View Dat a function allows you to view the vehicle’s Parameter Identifica­tion (PID) data in real tim e. As the comput er monit ors the vehicl e, the informa­tion is simultaneously transmitted to the scan tool. Apart from Read Codes, View Data is the most useful diagnosti c function for isolati ng the cause of a vehi­cle operation pro blem. Viewing data i s also used for observing se nsor data and the status of switches, solenoids, and rel a ys.
Select View Data from the
Function List
LEFT/RIGHT
ENTER
to continue back to the
key to continue.
ENTER
OBDII Function List
to continue and
and press
arrow
ENTER
OBDII
ENTER
.
.
.
Erase Diagnostic
Results and Codes?
Are You Sure?
Yes <No> ~
OBDII Function List
.
Command Sent
Press ENTER To Cont~
OBDII Function List |
4)Erase Codes ]
`5)View Data [
6)View Freeze Data ~
The scan tool asks the vehi cle to pro-
vide the global PIDs i t supports.
Validating PID Map
PID23of99
Please Wait
After gener ati ng the PID list, the scan tool displays a m enu wit h display options. Use t he option and press “Viewing Data” on page 3-9 to setup the data list.
4 – 4 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
UP/DOWN
ENTER
to select an
. Refer to
Select Data To View ` Entire Data List
Custom Data List View Data Setup ~
Global OBD II Diagnos t ic s
After making a sel ection, press tiple PIDs may be sent if t he vehi cle i s equipped with mor e than one c omput er module — Powertrain Control Module (PCM), Transmissio n Control Module (TCM), etc. The scan tool i dentifies them by their identification names (ID) assigned by the manufacturer (i.e. $40 or $1F).
If the Scan Tool receives multiple responses for a PID, such as MIL STA­TUS, it displays the PID and with the computer module ID blinking in paren­theses.
ENTER
to est ablish a communi cation l ink. Mul -
MIL STATUS($10) ON MIL STATUS($1A) OFF ENGINE(RPM)($10) 256[ ENGINE(RPM)($1A) 261~
If one or more control mod ules stops responding, the tool displays a mes­sage that it is not responding.
If you choose to continue, dashes will replace the data in the right-hand col­umn. If NO is selected, then the scan tool attempt s to re establish communi­cation with that module.
Press
FUNC
to return to the
OBDII Function List
Module $1F is not Responding. Continue Without it?
Yes <No> ~
.

VIEW FREEZE DATA

When an emission-rel ated fault occur s, certain v ehicle conditio ns are recorded by the on-board computer. This information is referred to as a Freeze Frame data. The inf ormati on is a “ snapsh ot” of the operati ng condi tion s at the tim e of a fault. This data can be overwritten by faults with a higher priority.
If codes were era sed, then freeze fram e data may not be stored i n vehicle
memory.
Select View Freeze Data from the
OBDII Function List
ENTER
The scan tool links to the vehicle, veri­fies the PIDs an d displays the d ata. Use the through the list.
.
UP/DOWN
and press
arrow keys to move
OBDII Function List |
4)Erase Codes ]
5)View Data [
`
6)View Freeze Data ~
TROUB CODE P0443 ABSLT TPS(%) 36.5 CALC LOAD(%) 95.0[ COOLANT (oF) 120~
4
If more than one computer module responds with freeze frame data, then the frame number and module display on the first line. Press the key to change modules.
When done, press the return to the
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 4 – 5
OBDII Function List
LEFT/RIGHT
BACK
key to
Frame 1 Mod $1A TROUB CODE P0443 ABSLT TPS(%) 36.5[ CALC LOAD(%) 95.0~
.
Global OBD II Diagnos t ic s

O2 MONITOR TEST

The O2 Monitor Test is NOT AN ON-DEMAND TEST.
NOT tested when sel ected via the menu. The O2 sensors ar e tested when engine operating conditions are within specified limits.
OBD II regulations require that applicable vehic les monitor and test the oxygen (O2) sensors to determine prob lems related to fuel and emissions. The
O2 Monitor T est
O2 sensors are located before (upstream) and after (downstream) the cata­lyst(s). The sens ors are named (xy) for their positi on relative to both the cylinde r banks and the catalysts.
• The O2 sensor f or cyl inder bank 1 ha s the pre fix cylinder bank 2 has the prefix
• The O2 sensor upst ream of the catalyst (clos est to the engine) has the suf fix x
1
while the O2 sensor downs tream of the cat a lyst has suff ix x2. If the vehi­cle contai ns m ore catalysts, the O2 sensor downstream of the second cat­alyst has the suffix x has the suffix x4.
• For example,
The following O2 sensor tests are available:
4
4
1) Rich to Lean sensor threshold voltage
2) Lean to Rich sensor threshold voltage
3) Low sensor voltage for switch time
4) High sensor voltage for switch time
5) Rich to Lean sensor switch time
6) Lean to Rich sensor switch time
7) Minimum sensor voltage test cycle
8) Maximum sensor voltage test cycle
9) Time between sensor transitions
10) Sensor Period
O2 Monitor T est
Select
Function List
O2 sensors are
allows r etrieval of comp leted O2 sensor s monitor test r esults .
1
y while the O2 sen sor for
O2S 21
and press
2
y.
3
and the O2 sensor downstream of the next catalyst is the upstre am O2 sens or f or cylinder bank 2.
from th e OBDII
ENTER
.
OBDII Function List | ` 7)O2 Monitor Test ]
8)Non-Contin Tests [
9)On-Board Systems
~
Select the desired test from the menu and press sor tests t ogether makes the data eas­ier to compare.
ENTER
. Grouping O2 sen-
02 Sensor Tests ` 1)RICH-LN Thresh
2)LN-RICH Thresh
3)Lo V For Switch
[ ~
The O2 sensors located upst ream (before the catalyst) may perf orm dif-
ferently than the ones located downstream (aft er t he catalyst).
Oxygen sensor tests not supported by the vehicl e display th ree dashes as the value.
Press the Sensor Tests menu or press return to th e
4 – 6 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
BACK
key to return to the O2
OBDII Function List.
ENTER
Low Volts For Switch O2S 11(V) 1.15 O2S 12(V) ---[ O2S 21(V) 1.28
to
~
Global OBD II Diagnos t ic s

NON-CONTINUOUS TES TS

The
Non-Contin (Non-Continuous) Test s
sion-related powertrain components and systems that are not continuously monitored. Th e ing the vehic le’ s memor y. Test result s d o not nec essar ily indi cate a f aulty com­ponent or system.
The scan tool asks the vehicle for any available non-continuous test IDs, and then displays them in a l ist. Th e vehicle manufacturer is respo nsible fo r assign­ing the test and component IDs.
Select
Non-Contin Tests
OBDII Function List and press
ENTER
.
Non-Contin T est
from the
function i s useful after servicing or aft er eras-
obtains test results for emis-
OBDII Function List |
7)O2 Monitor Test ]
` 8)Non-Contin Tests [
9)On-Board Systems
~
A list of tests applicable to the vehicle are displayed. Select a test and press
ENTER
.
Non-Cont Tests Avail ` $01
$05 [ $10
The scan tool displays the test ID, sys­tem or component (ID), test measure­ment (MEAS), specifica ti on value (SPEC) and status (STS).
TEST $01 ID MEAS SPEC STS 74 8861 C000min Low [
76 3876 FFFFmax OK~
Refer to the appropriate vehicle service manual for test IDs and definitions.
Test results requested by the scan tool may also inclu de test limits. Only one test limit i s included in the respons e message and d isplayed on the s creen. The test limit could be ei ther a minimum or a maximum test limit.
The Test Measurement and Specification values are hexadecimal numbers (i.e., $1A, $FE, $11). The status i s cal culated by the scan tool using the mea­surement and specif ication data. Status is either LOW, HIGH, or OK.
Press the
ENTER
BACK
key to return to the Non-Cont Test s Avail menu or press t he
key to return to the OBDII Function List.

ON-BOARD SYSTEMS

This test allows the scan tool to control the operation of vehicle components, tests or s ystems. Some manufa cturers d o not a llow tools to cont rol vehi cle sys­tems. A vehicl e not suppo rtin g an on -board s ystem is id entifi ed by a message displayed when selected.
Refer to the appropriate vehicle service manual for on-board systems
instructions.
4
~
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 4 – 7
Global OBD II Diagnos t ic s
Select
On-Board Systems
OBDII Function List and press
ENTER
A list of on-board systems and compo­nents available for testing display on the screen.
.
from the
OBDII Function List | ` 10)Record Data ]
11)Vehicle Info [
12)Modules Present ~
Select a tes t and press sible for determining the criteria to automatically stop the test. Refer to the appropriat e vehicle service manual.

RECORD DATA

The driven. This func tion is mainly used for diagnosing intermi ttent driveabili ty prob­lems that cannot be isol ated by any other method.
4
4
Select Function List and press low all instruc ti ons on the display.
The scan tool asks the vehi cle to pro-
vide the global PIDs i t supports.
The scan tool can maintain only one recordi ng per group. Be sure to tho r-
oughly review the old recording before erasing it.
If a recording currently exists in mem­ory , a mes sage prompti ng you to er ase the data is displayed.
Record Data
Two people should be in the vehicle when driving — one to drive and the other to attend to the equipment.
Record Data
ENTER
function records PIDs while the vehicle is parked or being
from the OBDII
to activate t he test. The manuf acturer is respon-
ENTER
. Fol-
OBDII Function List | ` 10)Record Data ]
11)Vehicle Info [
12)Modules Present ~
Validating PID Map
PID23of99
Please Wait
Cannot Record. Old Recording Filled Up Memory. Erase Old?
YES <No>
~
After t he list is generate d, the scan tool p rompts you to selec t the type of data to view. Refer to “ Lists.
4 – 8 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
Viewing Data
” on page 3-9 to setup Entire or Cust om Data
Global OBD II Diagnos t ic s
On the next screen, sel ect a triggering method. technician to use the
ger On Codes
when a DTC is indicated by the vehicle .
Once the trigger method is selected, the scan tool will begin recording data. When the tri gger event (either a DTC or a Press of the time is recorded and data fr om the last five frames is saved. Data will continue to be saved until either the record memory is full or the technician presses
ENTER
Press cle. If five frames. When done, press
Manual T rigger
.
ENTER
Manual T ri gger
and the scan tool establishes a c ommunication li nk with the vehi-
allows the
ENTER
key .
automatically triggers
is selected, the s can tool in itialize s by recordi ng the fir st
ENTER
Pick Trigger Method `1)Manual Trigger
Trig-
2)Trigger On Codes
ENTER
.
key) occur s, the
** INITIALIZING **
**Ready To Record**
Press ENTER Anytime
PRETRIG FRAME:-5
BACK To Exit ~
If
Trigger On Codes
then the sca n tool triggers when a DTC is stored in the vehicle.
Press the the OBDII Function List.
BACK
was selected,
key twi c e to return to
To Start Recording. Stops Automatically
Waiting For Trouble
Code To Trigger The
Start of Recording
BACK To Exit
~
The scan tool can maintain only one rec ording at a time. Be sure to thor-
oughly review the old recording before erasing it.
The scan tool rec ording time varies. A recording consists of 5 frames of data prior to the trigger and several frames after the trigger. The amount of PIDs recorded determi ne the number of frames.
After a recording, the Scan Tool dis­plays a prompt to pl ayback the record­ing. Answer NO to return to the OBDII Function List.
Answer YES to display recorded data. Refer to description of this function.
“Playback
” on page4-11 for
**Recording Data*
FRAME: 14 of 29
Press ENTER to Stop
Playback Data?
<YES> NO ~
4
~
~

V EHICLE INFO

The
Vehicle Info
number and the cal ibrati on ID(s) which uniquely i dentif ies the sof tware ve rsion in the vehicle control module(s).
This function appl ies to model year 2000 and newer OBD II compliant vehi cles. The scan tool cannot veri fy if the dat a retur ned is cor rect for the scann ed vehi­cle. This information is provided by the vehicle manufacturer.
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 4 – 9
function enables the scan tool to request the vehicle’s VIN
Global OBD II Diagnos t ic s
Calibration Verification Numbers (CVNs) are calculated values required by OBD II regul ations. CVNs ar e reported to determi ne if emi ssion-relat ed calibra­tions have been al tered. Multip le CVNs may be repor ted for a con trol modu le.
The calculation may take several minutes the first time the CVNs are
requested.
Vehicle Info
Select
Function List
from the OBDII
and press
ENTER
.
OBDII Function List |
10)Record Data ]
` 11)Vehicle Info [
12)Modules Present
~
The Scan Tool displays the VIN, Calibration I D , and CVNs if supported by the vehi cle. In the fol lowing example, MOD $10 returned data. Scroll down to view the informati on. The CVNs are shown as hexadecim al number.
Cal ID # 1 MOD $10 GXAG20w.HEX ]
4
4
If the mes sage INVALID d isplays on the screen, t hen the dat a retu rned is i ncor­rect, or not format ted in accordance with the OBD II specificati on. Press the
BACK
or
ENTER

MODULES PRESENT

The Scan Tool displays the vehicle’s module IDs and communication type. Select
Modules Present
OBDII Function List and press
ENTER
After viewing the list, press return to the OBDII Function List.
.

REVIEW DATA

The
Review Data
Scan Tool’s mem ory. The scan to ol does n ot requ ire powe r f rom the v ehicl e to perform this function. Internal battery power can be used.
Select
Review Data
Function List and press
The scan tool di splays the Review Data screen with nine types of data to review.
VIN # 1 MOD $10 1F1FS11P0S2100001
Cal Ver # 1 MOD $10
D4 5B 01 5D ]
[
~
key to return to the OBDII Function List.
from the
OBDII Function List |
10)Record Data ]
ENTER
function allows you to review the information stored in the
from the OBDII
ENTER
to
.
11)Vehicle Info [
` 12)Modules Present
OBDII Function List | ` 13)Review Data ]
14)Print Data [
15)Code Lookup
[ ~
~
~
~
1) I/M Readiness
2) DTC (Codes)
3) Pending Codes
4) Freeze Frame
5) O2 Monitor
4 – 10 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
6) Non-Continuous
7) Playback
8) Vehicle Info
9) Modules Present
Global OBD II Diagnos t ic s
Most of the functions displayed on the Review Data screen are self explana­tory. Only one function, prompts and instr uctions provided by the scan tool .
If data does not exist for the function you selected to review (f or example
Vehicle Info
to run the function first.
), a message informs you

Playback

, needs detailed instructions. Follow the
No Data Stored In
Tool. Use VEHICLE
INFO Before
Reviewing.
~
Playback
The
Playback
back a recording. This function is very similar to enc e is that viewing of PIDs, while viewing of previousl y recorded PIDs.
To play back you r vehicle’s recorded PIDs, select Data list. Press the
The scan tool displ ay s a NO RECORDING PRES ENT message if a recording does not exist . Other wise, pr ess tool plays back the how the data was recorded.
The Playback lines of data an d one l ine f or the f rame number and timestamp (in seconds).
Negative frames and timestamps indi­cate data record ed before the trigger event. Positive f rames and timest amps indicate data recorded after the trigger event.
Use the The end of the list is reached when only the
Use the The
RIGHT
earliest frame when the f inal frame i s reached. Th e to the previous frame, again “wrapping around” to the final frame.
function is used to play
View Data
View Data
UP/DOWN
LEFT/RIGHT
arrow key advances to the next fr am e, “wrapping around” to the
. The only dif fer -
is a real time
Playback
ENTER
Entire Data List
is composed of three
arrow keys to view the record ed PID dat a of each frame.
arrow keys to scroll back and forth through the frames.
is a
key to continue.
ENTER
Review Data `7)Playback ]
8)Vehicle Info
9)Modules Present
Playback
to play back the recording. The scan
or the
Custom Data List
from the Review
, depending on
MIL STATUS($10) ON MIL STATUS($1A) ON ABSLT TPS(%)($10) 35[ FRAME: 1 TM: 4.4
]
(up) icon is visible.
LEFT
arrow key goes back
Different vehicles com municate at differe nt speeds and support a different
number of PIDs. There fore, the maximum number of frames that can be recorde d will vary.
Some vehicles wait a long period of ti me to store a trouble co de afte r the
driveabilit y problem occur s. If you select ed “T rigger On Codes” when you made your recording , you might not see any drastic cha nge in data param­eters before and after the trigger point. In cases like this, the user can manually trigger the recording when the symptom is observed.
When done, pres s List.
BACK
to retur n to Review Data or to t he OBDII Function
~
4
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• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 4 – 11
Global OBD II Diagnos t ic s

PRINT DATA

This function allows you to print the diagnostic information stored in the Scan Tool.
The scan tool’ s internal battery power can be used to print data.
Select
ENTER
of the printer settings (Custom or Default), then asks if you wish to change them.
T o change the sett ings, refer to “
Interface Scan Tool
If the printout is OK, select YES and press the printer man ual if the printout is not
4
4
OK.
Print Data
key . The scan tool inf orms you
” on page3-4 of
ENTER
and press the
Printer
Using The
. Select NO and press the
. Refer to th e se t tin g s in
OBDII Function List |
13)Review Data ]
` 14)Print Data [
15)Code Lookup
Tool Set To Default|
Printer Settings.
Change Settings?
YES <NO> ~
ENTER
key to begin printing.
Is Printout OK?
<YES> NO ~
~

Printing Data (except Playback)

Next, selec t the data to be print ed and press
ENTER
the menu of those funct ions that store data and can be print ed.
. The scan tool displays
Select Print Data ` 1)I/M Readiness
2)Read Codes [
3)Pending Codes
~
Make sure the printer is turned on, on-line and connected.
When the selected data does not exist in the scan tool’s memory, a message informs you to run the function.
If the sel ected data i s stored in the scan tool, the d ata automatical ly transmits t o the printer.
ENTER
Press Print Data screen. Either select another item to print or press return to th e OBDII Function List.
to retur n to the Select
BACK
to
Press ENTER To Cont.
4 – 12 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
Transmitting
To Printer
--Please Wait--
~
All Data Has Been Sent To Printer
~
Global OBD II Diagnos t ic s

Printing Playback Data

When printing playback data, the Start Frame and End Frame need to be defined.
After select ing
ENTER
shows the earlies t possibl e frame. Use the
UP/DOWN
the frame number and then press
ENTER
Playback
, the Start Frame screen
arrow keys to change
.
and pressing
Start Frame: -5 Use Scroll Wheel To Change Frame Number Press ENTER to Cont.
~
Next, the End Frame scr een displays the latest possible frame. Use the
UP/DOWN
frame number and then press
The Scan T ool st arts transm itting to the printer, frame-by-frame. After all the frames have been sent , press to return to the Select Print Data screen.
Press the
A printout of the recording might look similar to th e one shown at the right.
arrow keys to change the
ENTER
ENTER
BACK
key to return to the OBDII Function List.
End Frame: 19 Use Scroll Wheel To Change Frame Number
.
Press ENTER to Cont.
Sending Frame -2
To Printer
---(Recorded Data)--- BATTERY(V) 12.0
COOLANT(F) 80 ENGINE RPM 0 LOOP STATUS OPEN Frame:-1 Time:-1.1
BATTERY(V) 16.0 COOLANT(F) 90 ENGINE RPM 1000 LOOP STATUS CLSD
Frame: 0 Time: 0.0 BATTERY(V) 16.0 COOLANT(F) 90 ENGINE RPM 1000
~
4
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• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 4 – 13
Global OBD II Diagnos t ic s

CODE LOOKUP

Code Lookup
(DTCs) store d in the Sca n T oo l. The scan tool d oes not requ ire power f rom the vehicle to perform this function. Internal battery power can be used.
T o look up DTC def initions, select
Lookup
is used to look up definitions of Diagnostic Troub le Codes
from the OBDII Function List.
Code
OBDII Function List |
13)Review Data ]
14)Print Data [
15)Code Lookup ~
When entering codes, all characters must be entered. Onl y one character can be changed at a time.
Lookup Code: P0000
Use Arrow Keys ^ To Select Or Press ENTER To Lookup
Use Use the
4
4
Press Use the
play the previous or next DTC. The DTCs for th e code type se lected (i.e. , P , B, C, or U) are listed i n numerical order . To enter another DTC number, press the again to return to t he OBDII Function
List.
If the DTC definition does not exist for the vehicl e, t hen a m essage, NO DTC DEFINITION FOUND, displays on the screen.
LEFT/RIGHT
ENTER
UP/DOWN
BACK
key . Press the
arrow keys to scroll to the desired character.
UP/DOWN
when done.
arrow keys to dis-
arrow keys to change the selected character.
P0622
Generator F-Term. ]
Field F Control [
BACK
key
P1C95
No DTC Definition ]
Found. See [
Service Manual
~
~
~
If the DTC is manufact urer specif ic, the system the DTC is assigned to dis­plays. You need to refer to an appropri­ate service manual for the exact definition.
4 – 14 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
P1605
Computer and ]
Auxiliary Outputs. [
See Service Manual
~
Section 5 – GM Diagnostics
If the Scan Tool displays an
adapters are securely at tached an d the ignition key is ON. Cycle t he igni­tion key to OFF f or 10 seconds, then ON. A ttempt the test selec ted again. If the problem remains, refer to “
Error Message
Error Messages
, make sure the cables and
” on page 8-2.

GM HISTORIC (OBD I) DIAGNOSTICS

Some 1994 and 1995 v ehicles use the 16- pin OBD II connector, but are not
OBD II compliant. They sti ll use the OBD I application software. Ref er to “
Appendix A - Data Link Connector s
".

Manual Info

The
Manual Info
This section cover s
function inst ructs t he user what sec tion of th e manual to use.
GM Historic (OBD I) Diagnostics
.

Read Codes

The
Read Codes
Codes (DTCs) from the co ntrol module(s ). This can be per formed with key ON engine OFF (KOEO) or key ON eng ine RUNNING (KOER). T wo types of codes were used by GM in the Historic Syst em : Cur rent codes and History codes. Prior to 1986, all codes were ref erred as Current Codes. From 1986 through 1995, both codes were used as the PCM was able to di fferentiate them.
The tool automatically displays the type of codes that pertain to the vehicle under test. The DTC types are defined as follows:
History Codes
the trouble origi nall y occurr ed, and wi ll remain t here even i f the tr ouble ha s been corrected. If no trouble after 50 engine warm-up cycles, the DTC erases.
Current Codes
a trouble condition is active and cannot be erased. The problem must be repaired to remove the DTC.
function is used to ret rieve all stored Diagnostic Trouble
— intermittent codes placed in th e vehicle ’s memory when
— codes transmitted through the PCM’ s data stream when
On some vehicles, all codes ar e Current Codes, because the PCM cannot
distinguish Curr ent Codes from History Codes. The only way to determine this is to erase the code and t hen dri ve the vehicle to see if the code returns.
Perform the following:
1) Set Parking Brake
2) Turn Key On-Engine Off or Running.
3) Put Transmission In Park Or Neutral.
5
Read Codes
Select
tion List
will retrieve the DTCs.
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 5 – 1
and press
from the GM Func-
ENTER
. The tool
GM Function List
` 1)Read Codes
2)Erase Codes
3)View Data
|
[ ~
GM Historic (OBD I) Diagnostics
One of two screens display s: If the dia gnostic c hecks a re worki ng correct ly and no DTCs have been stored in veh ic le’s memory, a SYSTEM PASS message displays. If not , the tool displays a screen indicat ing the number DTCs.

Erase Codes

5
System Pass: No Faults Detected.
Codes Found: 1 Use To View Codes
Write Down Codes
Use the through the c odes. Not e the codes and press tion List.
UP/DOWN
FUNC
arrow keys to scroll
to return to th e GM Func-
~
For Reference
Current Code P0325
Ign System Problem
Elec Spark Control
ESC Failure
The
Erase Codes
ory. Perform this function with KOEO or KOER. This function should be per­formed only after the systems have b een ch ecke d compl etel y and DTCs have been documented .
After ser vicing the vehicle, erase the stored DTCs, perform a road test, and then verify no new co des have been stored. If DTCs re turn, the problem has not been corrected or other faults are present.
function deletes the DTCs from the v ehicle’s com puter mem-
Some codes can only be removed by repairing the faults that caused
them. Theref ore, the se codes wil l remai n in the vehicle’s memory unt il th e condition is repaired.
Not all trouble codes can be automatically erased using the scan tool.
Some vehicles require a manual erasing procedure. If possible, the tool performs the appropriate
Erase Codes
procedure for your vehicle.
~
~
Erase Codes
Select
ENTER
A message appears ask ing if you are sure. Press brackets to the desired response and press
Selecting NO and pressing returns you to the GM Function List.
Selecting YES displ ays a screen prompting you to turn i gnition O N. Turn ignition key O N. Engi ne can be off or running. Press
key .
LEFT/RIGHT
ENTER
.
ENTER
and press the
to move the
ENTER
to continue.
GM Function List
1)Read Codes
` 2)Erase Codes
3)View Data
Erase Codes?
Are You Sure?
Yes <No>
Turn Ign Key On
Engine Can Be Off
Or Running.
|
[ ~
Press ENTER To Cont
5 – 2 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
GM Historic (OBD I) Diagnostics
A message confirming that the
Codes
command was successful dis­plays. Press Function List.
ENTER
to return to theGM
Erase
Erase Codes Command Sent. Perform READ CODES Function To Verify Erase.
Manual Erase Methods
Alternate Method 1:
1) Turn Ignition Key Off.
2) Locate Fuse Box and Remove ECM Fuse.
3) Wait 20 seconds.
4) Replace the Fuse.
Alternate Method 2:
1) Turn Ignition Key Off.
2) Remove Power from Scan Tool.
3) Disconnect Scan Tool fr om Vehicle.
4) Remove Negative (-) Battery Cable. Wait 30 seconds, then replace the cable.
The computer has a “l earning” ability to compensate for minor variations
in engine operati on. Whenever powe r is removed from the PCM, the com­puter must “relearn” various functions. Vehicle performance may be noticeably dif ferent until this is ac complished. This is a tempora ry situation and is normal. The “learning” process takes place during warm engine driving.

View Data

The
View Data
fication Data (PIDs) in real time. As the PCM monitors PIDs, they are simulta­neously trans mitted to the scan tool. The PIDs ar e continuous ly updated at the PCM’s rate.
In addition to readi ng codes, for isolati ng the cause of a vehicle operation probl em. Viewing d ata is al so used for observing sen sor data and the ON/OFF state of switches, solenoids, and relays.
View Data
WARNING
!
WARNING
!
Select
View D ata
tion List and press
Group screen does not ap pear, sk ip the Multiple Group sec ti on and continue.
function allows the user to view the vehicle Parameter Identi-
View Data
can be performed with the ignition key On-Engine Off or Running.
Never operate the tool while dri ving. Have another per son assist with the operation of the tool.
from the GM Func-
ENTER
. If a Select
is the most useful diagn ostic function
GM Function List |
1)Read Codes
2)Erase Codes [
` 3)View Data ~
5
Multiple Group Vehicles
Some vehicles display a Select G roup screen for vi ewing data. In thes e cases, only one group of dat a can be viewed at a time.
Select Group |
Engine Group 1 Engine Group 2
` Engine Group 3 ~
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 5 – 3
GM Historic (OBD I) Diagnostics
Select the type of data to view. Refer to “
Viewing Data
or Custom Data Lists. After maki ng a selecti on, press
to establi sh a comm unication link.
” on page 3-9 for Entire
ENTER
Select Data To View|
1)Entire Data List
` 2)Custom Data List
~

Record Data

5
WARNING
!
WARNING
!
Use the through the PIDs.
A Vehicle Data List header marks the beginning.
Change the selec tion of Custom Dat a Li st par ameters at an y time by pr essin g the
The while the vehicl e is parked or being dr iven. This functi on is mainly used for di ag­nosing inter m it tent driveability proble ms that cannot be isolated by any other method. The tool recor ds dat a based on tim e (5 fr ames prio r to the star t of th e recording, and for a duration af ter). The ti me after depen ds on the vehicl e data rate. The analyzing dat a leading up to the problem, durin g the problem, and possibly af ter the problem, depending on duration.
Select
tion List
instruct ions on the display.
UP/DOWN
BACK
key. This returns to the Custom Data List selecti on screen.
Record Dat a
Record Dat a
Record Data
and press
arrow keys to scroll
Custom Data List Codes Present Yes 1ST GEAR SW ON [ A/F RATIO 18.8~
function reco rds vehicle PIDs (Parameter Iden tification Data)
function a llows diagnos is of an inter mitt ent pr oblem by
from the GM Func-
ENTER
. Follow all
GM Function List | ` 4)Record Data ]
5)Review Data [
6)Field Service ~
The tool can maint ain onl y one re cordin g at a time. Be sure to thoroug hly
review the old recording before erasing it.
Never operate the tool while drivi ng. Have another person assist with the operation of the tool.
This function c an be performed wi th the ign ition key On-Engi ne Off or Running. If a recording curr ently exists in memory ,
a message to Erase Old Recording is displayed. The tool stores only one recording at a time, so be sur e to review it before erasing it.
Multiple Group Vehicles
Some vehicles display a Select Group screen for recording data. In these cases, only one gro up of data can be recorded at a time. Recording another group of data over wri tes the present one.
In the next screen, select a method to trigger a recor ding. begin recordi ng when the pressed. recording when a DTC is stored in the PCM.
Trigger On Codes
Manual Trigger
ENTER
will begin
key
Cannot Record. Old Recording Filled Up Memory. Erase Old?
<YES> NO ~
Pick Trigger Method
will
` 1)Manual Trigger
2)Trigger On Codes ~
5 – 4 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
GM Historic (OBD I) Diagnostics
Select a met hod and p ress with the PCM.
Manual Trigger
If
ENTER
Codes
to begin rec ording.
will not show this scr een.
is selected, pr ess
ENTER
. The tool will esta blish a communication lin k
Trigger On
**Ready To Record** Press ENTER Anytime To Start Recording.
~
The function runs autom atically and stops when the tool’s memory is filled.
**Recording Data**
Stops Automatically When Memory is Full.
When done, the tool prompts you to “PLAY THE RECORDING?” Select to review the dat a now o r
Data
.
NO
to review i t l ater u sing t he ne xt fu nction ,

Review Data

The
Review Data
such as Diagnostic Trouble Codes (DTCs) and playback recorded data.
Select
Review Data
GM Function List
DTC (Codes)
The
DTC (Codes)
after performing the
DTC (Codes)
Select
Data
screen and press
function allows you t o review recorded data stored in the tool
from the
and press
ENTER
GM Function List |
.
4)Record Data ]
` 5)Review Data [
6)Field Service ~
function is used to review DTCs stored in the tools memory
Read Codes
.
Review Data |
from the
ENTER
Review
.
` 1)DTC (Codes)
2)Playback ~
~
YES
Review
5
Codes will be noted as History or Cur ­rent. U se than one DTC exists. Press return to Review Data or return to the GM Function List.
UP/DOWN
arrow keys if mo re
BACK
FUNC
to
History Code P0054 Low Fuel Pump
to
Voltage
~
Playback
The
Playback
tion is very similar to time viewing of PIDs, while
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 5 – 5
function is used to pl ayback a
View Data
. The only diffe rence is that
Playback
is a viewing of previ ously recorded PI Ds.
Record Data
recording. This func-
View Data
is a real
GM Historic (OBD I) Diagnostics
Select
Playback
screen and press
from th e Review Data
ENTER
:
Review Data |
1)DTC (Codes)
` 2)Playback
~
If a recording does not exist in the tool memory, then the tool wil l di splay
a “NO RECORDING PRESENT” message. Perform “ page 5-4.
Select which list to pl ayback. Refer to “
Viewing Data
The Scan Tool
Data Lists.
” on page 3-9 of
for Enti re or Custom
Using
Playback Data As |
1)Entire Data List
` 2)Custom Data List
~
The Playback screen has a V ehi cle Dat a Lis t header t o mark t he beg inning of the data l ist. The re corded PI Ds ar e disp layed ne xt. Li ne 4 displ ays the Fra me number and Time in seconds.
Record Data
” on
5
After reaching the last time interval recorded. The
Some vehicles will wait 3 to 4 minutes after the driveability problem first

Field Service

• Use the scroll through the data line by line. The end of the list is reached when the
• The used to increase or dec rease the Frame/Time index. Time 0.0 is the trigger point, when the user pressed sign (–) occurs before the trigger point.
• The tool rec ording ti me varies. A recordin g consists of 5 frame s of data prior to the trigger and several frames after the trigger. The number of PIDs recorded will deter m ine the number of frames.
change from data recorded after trigger to data recorded before. This is normal. The interval s in ei ther direction.
occurs before st oring a trouble code in the vehicle’s on-board computer . If you sel ect ed might not se e any drast ic chang e i n dat a p arameter s be fore an d aft er the trigger point. In cases like this, it is better to manually trigger the start of the recordin g when the driveability symptom is first observed.
T o change the selec tions of Custom Dat a List p arameters, p ress the This will return to the Custom Data List selection di splay screens. When done, press
List.
Field Service
read DTCs. So me GM se rvice manua ls may re fer to this mode as the Fi eld Ser­vice Mode Check. This mode works on vehicles equipped with a 12-pin ALDL connector wi th a wire present in Pin-B, Diag nostic or T e st Enable. The scan tool enters this mode by grounding Pin-B: shorting Pin-B to Pin -A (ground).
UP/DOWN
DOWN
arrow icon is not visible.
LEFT/RIGHT
BACK
to return to Review Data or
is a special d iagnostic mode to monito r fuel system operati on and
arrow keys to
arrow keys are
LEFT/RIGHT
Trigger On Codes
Vehicle Data List | CODES PRESENT YES CALC LOAD(%) 7.0[ FRAME: 1 Time: 4.4 ~
ENTER
arrows may be used to scroll through all time
when you made your recording, you
. A time interval with a minus
Time
display will
FUNC
to return to the GM Function
BACK
key.
5 – 6 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
GM Historic (OBD I) Diagnostics
Field Service
(KOEO) or with the Key On-Engine Runni ng (KOER).
Mode can be operated with the ignition Key On-Engine Off
Vehicles equipped with climate control computers do not use Field Ser-
vice Mode.
Some 1994 & 1995 vehicles equipped wit h a 12-pin ALDL connector with
pins A and B shorted will not cause the CHECK ENGINE light to flash codes.
Field Service
Select Function List and press
from the GM
ENTER
.
GM Function List |
4)Record Data ]
5)Review Data [
` 6)Field Service ~
Turn ignit ion Key On, but do not start engine. The Check En gine ligh t should flash. Select Y ES to con tinue. If the light does not illuminate, either the vehicle does not support this test mode, the lamp is burned-out or circuit problems exist.
*Test Availability* Does Your CHECK ENGINE Light Flash? <Yes> No ~
It is difficult to know exactly which GM vehicles use the Field Service
mode. It is possi ble t o hav e the Field Ser vice mod e f uncti on on t he Fu nc­tion List, and it not be applicable.
If Check Engine li ght operates, the Field Service screen is displayed. Pressing
ENTER
B On and Off.
Continue with either the KOEO procedure or KOER procedure. When done, press
While i n
will toggle t he short to Pins A &
FUNC
to retur n to the GM Function List.
cle’s memory.
Field Service
mode, no new trouble cod es are stored in the vehi -
KOEO Procedure
In the
KOEO Procedure
speed motor, and obtain DTCs using the CHECK ENGINE light.
1) Turn ignition Key ON but DO NOT Start Engine.
2) On scan tool, place Fiel d S ervice On.
3) The Check Engine light will begin to flash codes. Each DTC is displayed three (3) times . The DTCs are di splayed starti ng with the lowest numbered one. After all DTCs are displ aye d, th e sequenc e k eeps repeat ing u ntil the ignition key or Field Service mode is turned OFF.
— Count CHECK ENGINE Light Flashe s to obt ain tro uble codes . The fi rst
digit is sent first. A short pause separates digits whil e a long pause separates each DT C. All codes contain 2 digits.
, Field Service can check relays, solenoids an d the idle
Field Service: Off
Press ENTER To Turn Field Service On
5
|
~
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 5 – 7
GM Historic (OBD I) Diagnostics
— DTC 12 (No RPM reference pulse) sho uld display first si nce the engi ne
is not running. If not, problems exist in the PCM or Check Engine light circuitry.
Code 12 will look like:
FLASH-pause-FLASH-FLASH — long pause.
Code 23 will look like:
FLASH-FLASH-pause-FLASH-FLASH-FLASH — long pause.
4) When Field Service Mode is ON, most computer controlled Relays and Solenoids will be turned ON, exce pt for t he fuel pump relay and fuel i njec­tors. Toggle the Fi eld Service Mode On and Off.
Use a voltmeter to measure Relays and Solenoids input voltage to
verify On/Of f conditions. An ohmmeter could be used to check the continuity between the relay’s switch t erminals.
The Idle Air Control (IAC) valve is fully seated to the zero position by
the PCM.
The Exhaust Gas Recirculati on (EGR) solenoid is energized for 25
seconds.
KOER Procedure
With the engi ne running, the timing, che ck open loop/closed loop operation, and determine if the engine is running rich or lean.
1) Engage parking br ake and block drive wheels.
5
2) Verify engine is cold. If engine is
3) On scan tool, place Field Servi ce On.
4) Start engine and pla ce trans missio n in Park or Neut ral. The Check Engin e light will flash once.
5) Warm the engine by idling for 2 minutes at 2000 RPM.
6) Observe Check Engine light.
• If Check Engine light flashes 2.5 times a second, the on-board computer is operat ing in Open Loop.
• When the engine warms up to norm al operating temperature, the on-board computer is now operating in Closed Loop. The Check Engine light should flash once a second. The on-board computer is now operating in Closed Loop.
• If Check Engine light...
— flashes equally ON/OFF, then the fuel system is running normally. — is mostly ON, then the fuel system is running Rich. — is mostly OFF, then the fuel system is running Lean.
7) On some engines, the spark advance timing is fixed during Field Service Mode. This allows the technician to measure the engine base timi ng.
Field Servic e
hot
mode can be used t o measure base
or
warm
, allow it to co o l.

Code Looku p

Refer to “
Code Lookup
” on page4-14 of
Global OBD II Diagnostics
Enter only the code numbe rs. No system designation is used for historic
DTCs, they are either History or Current codes.
A “P” appears at the b eginni ng of t he DTC i f the vehicl e uses OB D II typ e
codes.

Print Data

Refer to
5 – 8 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
“Print Data
” on page4-12 of
Global OBD II Diagnostics.
.

GM Enhanced (OBD II) Diagnostics

GM ENHANCED (OBD II) DIAGNOSTICS
IMPORTANT
If an
securely attached, and the ignition key is ON. Cycle the ignition key to OFF for 10 sec onds, then ON. This may b e required t o reset the computer . If required, select Y ES t o try again. I f the problem s till exist s, refer to “
Messages
This system applie s to GM vehicles manufactured from 1996 to present. Some GM vehicles in 1994 and 1995 were equipped with this sy stem. Refer to “ vehicles manufact ured from 2000 to present automatically use Global OBD II Diagnostics.
Error Message
” on page 8-2.
displays, make sure the OBD II connector is
Appendix A - Data Link Connectors
On the initial link to t he vehic le, th e scan tool chec ks the st atus of th e
Monitors
selected.
and conveys it to the operator, no matter which function is
Specific GM Enhance d functions are defined in this section. Refer to “
tion 4 - Global OBD II Diagnostics
The first time the scan tool communi cates with the veh icle, th e communicatio n type is automat ical ly det ected, and is u sed u ntil th e sca n tool is tur ned OF F or another vehicle is diagnosed.

Manual Info

The
Manual Info
section of t he manual to use . This secti on covers
nostics
.
function, the last one in the funct ion list, inst ructs the user what

I/M Readiness

Refer to “
I/M Readiness
” on page 4-1 of
" for other functions.
GM Enhanced (OBD II) Diag-
Global OBD II Diagnostics
". GM
Error
I/M
Sec-
5
.

Read Codes

The
Read Codes
vehicle’ s computer modul e(s). This f uncti on can be per f ormed wit h the KOEO or KOER. These codes cause the computer to il luminate the Malfunction Indi­cator Lamp (MIL) when an emissi on-related or driveabil ity fault occurs. The MIL is also known as the “service engine soon” or “check engine” lamp .
For the Enhanced OBD I I system, GM added a thi rd code type, T ransient codes. The types are defined below:
History Codes
the trouble origi nall y occurr ed, and wi ll remain t here even i f the tr ouble ha s been corrected. If no trouble after 50 engine warm-up cycles, the DTC will be erased.
Current Codes
a trouble condition is active and cannot be erased. The problem must be repaired to remove the DTC.
Transient Codes
• but possibly not enough to cause a history code to be stored.
In GM Enhanced OBD II, if DTCs are present, then three conditions (or sta­tuses) accompany each DTC definition.
MIL
(Malfunction Indica tor Lamp) : REQUESTED or NOT REQUESTED
An emissions-related DTC is requesting the MIL (Check Engine/Se rvice Engine Soon) to be ON.
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 5 – 9
function re trieves Diagnost ic Troub le Codes (DTCs) f rom the
— intermittent codes placed in th e vehicle ’s memory when
— codes transmitted through the PCM’ s data stream when
— indicates the current code has been se t at least once
GM Enhanced (OBD II) Diagnostics
Since IGN
Provides the DTC status dur ing this power-up . P/F (Pass/Fail) ind icates the PCM detected the DTC that passed and failed at least once during this power-up cycl e. NOT RUN mean s t he PCM h as not t ested for t he c ondition that set the DTC during this power-up cycle.
Since Clear
Provides the DTC status since the last time the codes were erased. P/F indicates the PCM test that det ected the DTC passed and fail ed at least once since the las t for the condition that set the DTC since the last
Select
The Scan Tool displays the DTCs or a message st ating SYSTEM PASS: NO CODES FOUND. Scroll down to view the DTCs or press the to the GM Function List.
(ignition): PASS, FAIL , P/F, or NOT RUN
: PASS, FAIL, P/F, or NOT RUN
Erase Code
Read Codes
and press
. NOT RUN means the PCM has not te sted
ENTER
.
GM Function List |
Erase Code
.
1)I/M Readiness
` 2)Read Codes [
3)Pending Codes ~
BACK
key to retur n
5
Use the arrow keys to toggle the DTC definition and status screen.
Press

Pending Codes

Refer to

Erase Codes

Refer to

View Data

The tion (PID) data in real tim e. As the comput er monit ors the vehicl e, the informa­tion is simultaneously transmitted to the scan tool. Apart from
View Data
cle operation pro blem. Viewing data i s also used for observing se nsor data and the status of switches, solenoids, and rel a ys.
System Pass: No Faults Detected.
DTCs Found: 13 Use [ To View DTCs
~
UP/DOWN
Current Code P0201 Injector Circuit Open [ Cylinder 1
FUNC
“Pending Codes
“Erase Codes
View D a ta
is the most useful di agnostic function for isolating the cause of a vehi-
arrow keys to view the DTCs. Use the
Current Code P0201 MIL REQUESTED Since IGN FAIL [ Since Clear P/F
to return to th e GM Function List.
” on page 4-3 of
” on page4-3 of
function allows you to view the vehicle’s Parameter Identifica-
Global OBD II Diagnostics.
Global OBD II Diagnostics.
Write Down Codes For Reference ~
LEFT/RIGHT
Read Codes
,
5 – 10 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
GM Enhanced (OBD II) Diagnostics
Select
View D ata
tion List and press
from theGM Func-
ENTER
.
GM Function List |
4)Erase Codes ]
` 5)View Data [
6)View Freeze Data ~
GM arranges the PIDs in four groups:
Analog:
signals, such as measured volt­age from O2 sensors, tempera­ture sensors, and air f low sensors.
O2:
Misfire:
Digital:
viewing of analog se nsor
viewing oxygen sensor information.
viewing of cylinder misfire information.
viewing of switches, solenoids and relays.
Select Pid Group | ` Analog
O2 [ Misfire ~
Some GM trucks manufactured in 1996 – 1998 have only one PID gr oup.
For these vehicles, the selection menu does not appear.
After selecting a group, the scan tool asks the vehicle to provide the PIDs it supports for that group.
The scan tool di splays a menu with dis­play options. Use the select an option and press Refer to “ setup the data list.
After making a selectio n, press tiple PIDs may be sent if t he vehi cle i s equipped with mor e than one c omput er module — Powertrain Control Module (PCM), Transmissio n Control Module (TCM), etc. The scan tool i dentifies them by their identification names (ID) assigned by the manufacturer (i.e. $40 or $1F).
If the Scan Tool receives multiple responses for a PID, such as MIL STA­TUS, it displays the PID and with the computer module ID blinking in paren­theses.
Viewing Dat a
UP/DOWN
” on page 3-9 to
to
ENTER
ENTER
.
Validating PID Map
PID23of99
Please Wait
Select Data To View ` Entire Data List
Custom Data List View Data Setup ~
to establ ish a communicat ion lin k. Mul-
MIL STATUS($10) ON MIL STATUS($1A) OFF ENGINE(RPM)($10) 256[ ENGINE(RPM)($1A) 261~
5
If one or more modules stops responding, the scan tool displays a mes sage that the module is not res ponding and asks to cont inue wit hout i t. I f No i s sele cted, the Scan Tool attempts to reestablish communication with that module.
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 5 – 11
GM Enhanced (OBD II) Diagnostics
If one or more contr ol modules stops responding, the tool will display a mes­sage that it is not re sponding. If you choose to c ontinue, dash es will r eplace the module ID.
Press
FUNC
to return to th e GM Function List.

View Freeze Dat a

When an emi ssion-re lated f ault occ urs, cer tain v ehicle c ondition s are re corded by the on-board computer. This inform ati on is referred to as a Freeze Frame data. The in formati on is a “ snapsho t” of the operat in g condit ions at the t ime of a fault. This dat a can be overwritten by faults with a higher priority.
If codes were erased, then fre eze frame dat a may not be stored i n vehicl e
memory.
View Fr eeze Dat a
Select press
ENTER
than one Freeze Frames or Failure records. Use t he to select a DTC.
DTC Definition(s)
5
Pressing t he the DTC definit ion. Us e the arrow keys to view each DTC definition.
Pressing the exits to the Freeze Data for: screen. The cursor is positi oned in front of the last DTC definition viewed before exiting.
Fault Data
Select the Freeze Frame/Failure Record and press the display the PIDs recorded at the ti me of the fault.
Use the through the list. The arrow keys page up/down through the list.
When done, press the
. A vehicl e can store more
RIGHT
BACK
UP/DOWN
from the and
UP/DOWN
or
arrow keys to move
arrow keys
arrow key displays
UP/DOWN
LEFT
arrow key
ENTER
LEFT/RIGHT
key to
FUNC
key to return to the GM Function List.
Module $1F is not Responding. Continue Without it?
Yes <No> ~
Freeze Data for: ` P0107(Frz Frame)
P0405(Failure Rec) [ P1604(Failure Rec) ~
P0107 Mod$10 1 of 4 MAP/BARO Circuit Low Input [
~
FAIL REC DTC PO405 LOOP STATUS N/A CALC LOAD(%) 0.0[
o
ECT(
F) -40.0~

O2 Monitor Test

Refer to
“O2 Monitor Test
” on page 4-6 of
Global OBD II Diagnostics.

Non-Continuous Tests

Refer to
“Non-Continuous Tests
” on page 4-7 of
Global OBD II Di agnostics.

On-Board Systems

Refer to
5 – 12 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
“On-Board Systems
” on page 4-7 of
Global OBD II Diagnostics.
GM Enhanced (OBD II) Diagnostics

Record Data

Refer to the PIDs into four catego ri es:
“Record Data
Analog:
from O2 sensors, temperature sensors, and air flow sensors.
O2:
Misfire:
Digital:
viewing of analog sensor signals, such as measured voltage
viewing oxygen sensor information.
viewing of cylinder misfire information.
viewing of switches, solenoids and relays.
” on page 4-8 of
Global OBD II Diagnostics.
Some GM trucks manufactured in 1996 – 1998 have only one PID gr oup.
For these vehicles, the selection menu does not appear.

Veh icle Inf o

Refer to

Review Data

Refer to lowing stored infor m ati on can be reviewed for GM vehicles.
“Vehicle Info
“Review Data
1) I/M Readiness
2) DTC (Codes)
3) Pending Codes
4) Freeze Frame
” on page4-9 of
” on page4-10 of
Global OBD II Diagnostics.
Global OBD II Diagnostics
5) O2 Monitor Test
6) Non-Continuous
7) Playback
8) Vehicle Info
GM groups
. The fol-

Print Data

Refer to
“Print Data

Code Lookup

Refer to
“Code Lookup
” on page 4-12 of
” on page4-14 of
Global OBD II Diagnostics.
Global OBD II Diagnostics.
5
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 5 – 13
GM Enhanced (OBD II) Diagnostics
5
5 – 14 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
Section 6 – Ford Diagnostics

FORD HISTORIC SELF-TEST ROUTINES

Due to different processor calibrations, t he Ford Function List for a particular vehicle may or may not appear as shown. Based on the vehicle informati on entered at the V ehicle Se tup menu, the tool automatically rec ognizes the com­puter system inst alled.
If the function is not supported by the vehicle, than the scan tool does not display it.
Ford vehicles manufactured from 2000 to present automatica ll y use Global
OBD II Diagnostics.
Most Ford vehicles prior to 1996 use the EEC-IV system. Vehicl es wit h
Mazda-sourced engi ne s use t he Mazd a Elect ro nic Cont rol System (MECS) . Refer to “
If the Scan T ool displays an
is securely attached and the ignition key is ON. Cycle the ignition key to OFF for 10 seconds, then ON. This may be required because the Ford system allows only one Self-Test function to be performed for each Key ON. Attempt the test selected again and if the problem remains, refer to “
Error Messages

Manual Info

The This section cover s

Read KOEO Codes

The Continuous Mem ory self-t ests whi ch retr ieves KOEO an d Continuou s Memory DTCs from the PCM.
KOEO DTCs
dition is active . KOEO codes remain until the trouble condition becomes inactive – usually when the fault is repaired.
Continuous Memory DTCs
occurrence duri ng continuous self-test monitoring. They will remain there until the problem does not reoccur within 40 warm-up cycles, Fast KOEO codes have been read, or the Erase Codes function has been run. Contin­uous memory codes follow the KOEO cod es in t he data stream.
The DTCs are transmit ted i n two for mats; b oth transmi t the same i nformat ion:
Slow Codes
• faults with an analog voltmeter or the check engine light. Slow codes are transmitted with in 3 minutes.
Fast Codes
nostic tool. Retrievi ng Fast Cod es erases Continuo us Memory Codes, Slow Codes does not.
Select
Ford Function List
Appendix A - Data Link Connectors
Error Message
” on page8-2.
Manual Info
Read KOEO Codes
Read KOEO Codes
function inst ructs t he user what sec tion of th e manual to use.
Ford Historic Self-Test Routines
function acti vates the KOEO (K ey On Engine Of f) and
are transmit ted through the PCM data li nk when a troub le con-
are stored in vehicle’s memory at the time of
are regular service codes that allow the user to identify the
are transmitted within seconds and must be read with a diag-
Fast Codes
and press
do not apply to MECS vehicles.
from the
ENTER
".
, make sure the adapter cable
Ford Function List |
.
` 1)Read KOEO Codes
2)Read KOER Codes [
3)Review Codes
6
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 6 – 1
Ford Historic Self-Test Routines
Select
Fast Codes or Slow Codes
step-by-step.
1) Set Parking Brake.
2) Put Transmission In Park Or Neutral.
3) Turn A/C Off.
4) Sta rt En gi n e — Le t Idl e Un ti l Ho t.
5) Turn Ign Key Off.
6) Wait 10 Seconds. Turn Key On-Engine Off. Do Not Start Engine
!
CAUTION
While waiting for the codes to transmit, the PCM cycles the following system components On and Off:
• Electric radiator cooling fan
• Fuel pump
• Check engine l ight or Malfunction Indicator Light (MIL) – slow codes only .
• Idle speed control solenoid
After performing these steps, wait for the tool to retriev e DTCs. When the test is done, turn Ign Key OFF and press
ENTER
.
Avoi d Cooli ng Fan! I t May Turn On During Test.
and press
ENTER
. Follow the instructions
Procedure Runs Less Than 3 Minutes.
Time Remaining=1:56
Test Completed
Turn Ign Key Off.
Press ENTER To Cont
.
The KOEO codes transmit before the
6
Continuous Memo ry codes. Use the
DOWN
arrow key to begin viewing
codes.
Use to view Codes. Write Down Codes For Reference. [
~
If no prob lems exist, Code 1 1 or 1 1 1 wi ll be dis playe d .
KOEO Code 111 System Pass Code No Faults Detected [ During KOEO Test ~
If vehi cle prob lems exis t, codes are set.
UP/DOWN
Use codes. Wr ite do wn codes fo r refe rence.
arrow keys to view
KOEO Code 628 Excess Converter ] Clutch Slippage. [
~
Continuous Memory Codes (codes set previously under normal driving
condition s) are available after readi ng KO EO Codes. They are indicated as Memory Codes by the scan tool and are transmitted after KOEO Codes.
6 – 2 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
Ford Historic Self-Test Routines
After viewing and not ing the KOEO codes, use the Continuous Memory codes.
When done, press the Ford Function List.
DOWN
FUNC

Read KOER Codes

The
Read KOER Codes
ning) self-test which retrieves KOER DTCs that are present when the engine is running.When the trouble condi tion is inactiv e, the KOER Code will no longer be sent through t he data stream. This function al so performs a
ing Check
The DTCs are tran smitte d in t wo f ormats which t ransm it the same i nformat i on:
Slow Codes
• faults with an analog voltmeter or the check engine light. Slow codes are transmitted with in 3 minutes.
Fast Codes
nostic tool. MECS vehicles do not support Fast Codes.
WARNING
!
for EEC-IV vehicles manu factured from 1984 through 1991.
are regular service codes that allow the user to identify the
are transmitted within seconds and must be read with a diag-
Exhaust gases are harmfu l or le thal. Always Operate vehicle in a well-ventilated area.
arrow key to view
to return to
function activat es the KOER (Key-On-Engine-Run-
Memory Code 126 MAP Sensor Signal ] Voltage Higher or [ Lower Than Expected~
Computed Tim-
!
CAUTION
!
CAUTION
Select
Ford Function Li st
Read KOEO Codes
The KOER test is done with the engine running. Do not over-rev engine. Obser ve all safety precautions.
Avoid Cooling Fan! It May Turn On During Test.
from the
and press
ENTER
Ford Function List |
.
1)Read KOEO Codes
` 2)Read KOER Codes [
3)Review Codes ~
Fast or Slow Codes
Select
Fast Codes or Slow Codes
press
ENTER
Follow the instructions step-by-step. Failure to perform these st eps may set a false DTC in the PCM — observ e the display.
1) Set Parking Brake.
2) Transmission In Park Or Neut ral.
3) Turn A/C Off.
4) Start Engine — Let Idle Until Hot.
5) Turn Ign Key Off.
6) Wait 10 Seconds. Start Engi ne — Let Idle.
7) If Vehicle Has A Manual Transmi ssion, Release Clutch.
Press
.
ENTER
to acti va te the self-test.
and
Select Code Type ` 1)Fast Codes
2)Slow Codes
3)Computed Timing
The following actions do not apply to MECS vehicles.
For a 7.3L Diesel, depress the throttl e until test is done.
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 6 – 3
6
Ford Historic Self-Test Routines
If Applicable, set Octane Switch To Premium.
The tool will prompt the user to:
Work Steering WheelPump Brake Pedal & Cycle OD (overdrive) Cancel Switch.
Observe Screen for Prompt to Perform the next action.
Quickly Press And Release Throttle. One Time Only!
After performing these steps, wait for the tool to retriev e DTCs. When the test is done, turn Ign Key OFF and press
ENTER
Use the ing codes.
.
DOWN
arrow key t o b egin vi ew-
Turn Ign Key Off.
Press ENTER To Cont
Use to view Codes. Write Down Codes For Reference.
Test Completed
[ ~
If no problems exi st, Code 1 1 or 11 1 will be dis playe d .
6
If vehicle probl em s exist, codes are set.
UP/DOWN
Use codes. Write down codes for reference.
When done, press Ford Function List screen.
arrow keys to view
FUNC
to retur n to the
KOER Code 111 System Pass Code No Faults Detected During KOER Test
~
KOER Code 326 PFE/DPFE EGR Sensor] Below Min. Voltage [
~
[
Computed Timing Check (1984-1991 EEC-IV Vehicles)
This option of the “Base” engine tim ing (no compute r adjustment) and th e ability of the computer to control sp ark advance.
KOER Read Codes
function allows you to check both the
This does not apply to 7.3L diesel vehicles.
Connect a instruct ions. (For 2.3L dual plu g engines, use exhaust side plug. Refer to igni­tion system section in vehicle service manua l fo r specific instructions.)
Select
ENTER
Follow the instructions step-by-step. Failure to perform these steps may set a false DTC in the PCM — observe the display.
Timing Light
Computed Timing
.
to the vehicle in accordance with the manufacturer’s
and press
Select Code Type
1)Fast Codes
2)Slow Codes
` 3)Computed Timing
!
CAUTION
6 – 4 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
Avoi d Cooli ng Fan! I t May Turn On During Test.
Ford Historic Self-Test Routines
1) Set Parking Brake.
2) Transmission In Park Or Neut ral.
3) Turn A/C Off.
4) Start Engine — Let Idle Until Hot.
5) Turn Ign Key Off.
6) Wait 10 Seconds. Start Engi ne — Let Idle.
7) If Vehicle Has A Manual Transmi ssion, Release Clutch.
If a KOER code of 98 or 99 8 is detect ed, then the fault must be fixed before per­formin g th is function. Press the key to retur n to the Ford Func tion List.
BACK
Can't Run Timing Check. Code 98/998 Detected. Fix Fault & Redo Timing Check~
Otherwise, t he timing remains fixed for 90 seconds to allow you to measure i t with the Timing Light.
Timing Is Now Fixed At Base Timing Plus 20 Deg. (+/- 3 deg). Time Remaining=1:30 ~
Computed timing is equal to the base timing plus 20 degrees BTDC (Before T op Dead Center) wi th 3 de grees tol erance. The base timing value is printed on the Vehicle Emission Control Information (VECI) decal.
Press
ENTER
when done.

Review Codes

After reading DTCs, reviewin g the codes is possible, even af ter retur ning to the Ford Function L ist. The codes acquired during t he KOEO and KOER tests are stored in the Scan Tool’s memory. This is a safeguard to make sure that all codes have been viewed.
S
elect
Review Codes
Function List an d press
play the Review Codes screen.
Select the cod es to be viewed a nd press
ENTER
to scroll through the lists.
. Use the
from the Ford
ENTER
UP/DOWN
to dis-
arrow keys
Ford Function List |
1)Read KOEO Codes
2)Read KOER Codes [
` 3)Review Codes ~
Review Codes ` 1)KOEO Codes
2)KOER Codes [
3)IVSC KOEO Codes ~
6
If data does not exist, then a message displays inst ructing you to perform a function.
Press
FUNC
to return to the Ford Func-
tion List or
screen.
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 6 – 5
BACK
to the Review Codes
No Data Stored in Tool. Use Desired Function from Menu Before Reviewing. ~
Ford Historic Self-Test Routines

Erase Codes

The vehicle service manual may recommend erasing Continuous Memory Codes from vehic le’ s memor y, and then drive v ehicl e to dupl icate the malf unc­tion before beg inning a diagnostic test. If KOEO codes were read using Fast Codes, the memory codes have already been erased.
Only Contin uous Memory Codes can be eras ed from t he vehicl e without repai r­ing the fault. To remove KOEO and KOER Codes, the fault must be repaired since they only exist when a fault exists.
EEC-IV Erase Codes
Select
Erase Codes
Function List and press
ENTER
Press
from the Ford
after each message.
ENTER
.
Ford Function List |
3)Review Codes ]
` 4)Erase Codes [
5)Wiggle test ~
Only Memory Codes Are Erasable!
To Erase KOEO And KOER Codes, You Must Fix Cause of Code.
Press ENTER to Cont~
Follow all inst ructions on the display.
1) Turn Ign Key Off.
2) Transmission In Park Or Neutral.
6
3) Wait 10 Seconds.
4) Turn Ign Key On.
ENTER
Press codes. The procedure takes less 1 minute to run.
to begin erasing the
Press ENTER to Cont~
Erasing Codes Procedure Runs Less Than 1 Minute. Time Remaining=0:53 ~
Press
FUNC
to return to the Ford Func-
tion List.
MECS Erase Codes
Select
Erase Codes
Function List and press
from the Ford
ENTER
.
Ford Function List |
3)Review Codes ]
` 4)Erase Codes [
5)Wiggle test ~
ENTER
Press
6 – 6 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
after each message.
Ford Historic Self-Test Routines
Only Memory Codes Are Erasable!
To Erase KOEO And KOER Codes, You Must Fix Cause of Code.
Press ENTER to Cont~
!
CAUTION
Follow a ll in s tru c ti o ns on th e dis p la y.
1) Turn Ign Key Off.
2) Remove Negative (–) Batter y Cable.
3) Hold Down Break Pedal for 10 Seconds.
4) Reattach Negative (–) Batt ery Cable.
All continuous me mory codes sh oul d be erased. Press
Ford Function List.
Never Lay Tools On Vehicle Battery. Tools May Create Shorts And Cause Harm To User And Damage To Tools, Battery And Electrical System.
Press ENTER to Cont~
FUNC
to return to the

Wiggle Test (EEC-IV Vehicles)

The
Wiggle T est,
locate intermit tent electrical faults on EEC-IV vehicles. When the test is acti­vated, the to ol will beep and display a m essage when a fault is present. If the problem is fixed o r goe s away, the tone and message goes a way. Refer to the applicable vehicle service manual for circuit s that can be tested.
often referred to as the Continuous Monitor Test, is used to
If the Audio Alert was turned off in the tool Setup menu, it will be auto-
matically activated for the plete, the audio alert returns to its previous setting.
Wiggle Test
Select tion List and press
from the Ford Func-
ENTER
Wiggle Test
.
. Once the
Wiggle Test
Ford Function List |
3)Review Codes ]
4)Erase Codes [
` 5)Wiggle Test ~
is com-
6
Either a KOEO or KOER Wiggle T est can be run. If the vehicle problem occurs while driving, the KOER Wiggle Test is recommended. After selecting, press
ENTER
Follow the tool’s instructions.
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 6 – 7
.
1) Set Parking Brake.
2) Put Transmission In Park Or Neutral.
3) Turn A/C Off.
4) Turn Ign Key Off. Wait 10 Seconds.
5) KOEO: Turn Key On. Engine Off. Do Not Start Engine
6) KOER: Turn Key On. Engine On and let Idle.
Select Wiggle Test ` 1)KOEO Wiggle Test
2)KOER Wiggle Test ~
.
Ford Historic Self-Test Routines
Instruct ions are available for viewing. The default is YES. If NO is sele cted, the test will beg i n to in iti al ize.
If YES is selected, the following instructions will appear.
Gently tap and shake the sensor.Wiggle the sensor connec tors. Twist and shake the wiring between the sensor and the PCM.
Press
ENTER
sage display ed while fault exist s. Pre ss to in itialize .
After t he 10-s econ d ini tializ ation perio d, the tool is ready for the Locate the suspect sensor or circuit according to t he above instructions.
to continue. The nex t instruction states : Beeper sounds and mes-
Wiggle Test
View Instructions For Wiggle Test?
<YES> NO ~
ENTER
.
to Test and the test will begi n
Wiggle Test Running
Status:
*** Circuit OK ***
~
If a fault is detected, the tool will beep and displays a FAULT PRESENT mes­sage. A DTC(s) will be stored in the PCM and in the too l. When done, press to return to the Ford Function List.
6
Perform the “ wiggle test.
After maki ng all rep airs, perfor m “ ory.
Read KOEO Codes
FUNC
” on page 6-1 to retrieve t he DTC(s) set during
Erase Codes
Wiggle Test Running
Status:
***Fault Present***
” on page 6-6 to clear the mem-

Output Switch Test (EEC-IV Vehicles)

The
Output Sw (Switch) T est
to check the operat ion of the computer-controlled relays and solenoids on EEC-IV vehicles. The user can tro ubleshoot circuits using a voltmeter to mea­sure voltage at the relays and solenoids in both energiz ed and non-energized condition s. Al l measurements should be recorde d for reference.
, also known as the Outpu t St ate Check, is us ed
Fuel injectors are NOT energized during this test.On vehicles equipped with Integr ated Vehicle Sp eed Contro l (IVSC) , fail-
ure to discon nect th e vacu um supply ho se f rom the Speed Control Serv o energizes the Speed Control Solenoids.
Output Sw T est
Select Function List and press
Observe the screens and follow the instructions.
1) Set Parking Brake.
2) Put Transmission In Park Or Neutral.
3) Turn A/C Off.
4) Sta rt En gi n e — Le t Idl e Un ti l Ho t.
6 – 8 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
from the Ford
ENTER
.
Ford Function List
5)Wiggle test
` 6)Output Sw Test
7)DCL Data
~
| ] [ ~
Ford Historic Self-Test Routines
5) Turn Ign Key Off.
6) Wait 10 Seconds. Turn Key On-Engine Off. Do not Start Engine
!
CAUTION
Avoid Cooling Fan! It May Turn On During Test.
.
The test screen indicates the time remaining. Do not touch vehicle or tool keys during this time unt il the next screen appears.
Procedure Runs Less Than 3 Minutes.
Time Remaining=1:56
Depress the acceler ator pedal fully to turn ON relays and solenoid s. Do the same to turn them OFF. This can be repeated as many times as required to locate the fault.
Turn the ignition key Off and press
Relays & Solenoids Are *Off*. Depress & Release Throttle Fully To turn On.
FUNC
to return to the Ford Function List.

Cylinder (Cyl) Balance Test (EEC-IV Vehicles)

The
WARNING
!
!
CAUTION
Cyl Balance Tes t
Sequential Electronic Fuel Injection (SEFI or SFI) .
Cyl Balance Test
The cylinder may be ca used by low compre ssi on, poor valve se ating, foul ed sp ark plugs, damaged fue l injector s, and other cylinder faults . The PCM shuts off the fuel supply to each cyli nder and measures the RPM drop. The PCM then cal­culates varia ti ons between cylinders thus ident if ying the weak ones.
Exhaust gases are harmful or lethal. Always operate vehi­cle in a well-ventilated area.
The Cyl Balance Test is done with the engine runni ng not over-rev engine. Obs erve all safety precautions.
is only a pplicable to en gines equipped with EEC-IV
identifies a weak cyl inder(s) on EEC-IV vehicles. A weak
|
]
[
~
6
. Do
Select
Cyl Balance T e st
Function List and press
from the Ford
ENTER
.
Ford Function List |
6)Output Sw Test ]
7)DCL Data [
` 8)Cyl Balance Test~
!
CAUTION
Follow the instructions on the tool screen that prompt t he user to:
1) Set Parking Brake.
2) Put Transmission In Park Or Neutral.
3) Turn A/C Off.
4) Start Engine — Let Idle Until Hot.
5) Turn Ign Key Off.
6) Wait 10 Seconds. Start Engi ne — Let Idle.
7) If Vehicle Has A Manual Trans., Rel ease Clutch.
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 6 – 9
Keep hands and tools away from fan and engine during test.
Ford Historic Self-Test Routines
After pr essing inder ID. The PCM has 15 seconds to respond. If no ID was r eceived, the tool prompts the user to try again.
Once the ID is rec eived, a Read KOER Self-Test begin. Follow all user pr ompts:
ENTER
to continu e, the scan tool p rompts the PCM for the Cyl -
Work Steering WheelPump Brake Pedal & Cycle OD (overdrive) Cancel Switch.
Observe Screen for Prompt to Perform the next action.
Quickly Press And Release Throttle. One Time Only!
If no DTC is present, continue with the paragraph following the note below. If any DTC(s) are presen t, the
ance Test
screen to the right.
Select YES to review the DTC(s), then t urn engine off. Record them and make repairs bef ore repeating the
In the next step, Do Not cle or to ol key s whil e the tes t is runni ng. Allow engi ne to idle. Engine speed may drop or become uneven — th is is normal.
stops and the tool displays the
Cyl Bal-
Cyl Balance Test
touch any vehi-
Correct All Faults Rerun Test View Fault Codes?
<YES> NO
Running Test. Don
Test Under 5 Min. Time Remaining=4:45
.
t Move Throttle
~
~
With no DTCs present, the tool prompts the user to depress the Throttle Hal fway and release with in t he next 1. 5 minutes . Press
6
ENTER
the throttle.
If the t hrottle was mov ed, th e tool displ ays an err or message indicat ing that the test fai led d ue to thr ottl e mo vement. It p rompt s t he user t o ret est the vehicl e or return to th e Ford Function List.
to continue. Do not move
Fully Depress And. Release Throttle Once In Next 1.5 Min. Press ENTER to Cont.
~
Noise from the Throt tle Pos iti on Sensor may ca use t he test to abo rt eve n
though the throttle was not moved.
If the engine operates properly, the screen to the right displays. Press
ENTER
If a probl em exists with one or more cyl­inders, the tool displays a list of failed cy l­inder(s). Press
Refer to the applicable vehicle service manual for cylinder numbering sequence. Cylinder failure may be caused by faulty injectors, sparks plugs, or wiring.
to continue.
ENTER
to continue.
Stage 1 Completed. Code 90: Cylinder Balance Test Passed. Press ENTER To Cont
Stage 1 Completed. Failed Cylinders: 1 Press ENTER To Cont
~
6 – 10 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
Ford Historic Self-Test Routines
Turn the ign iti on key O ff and pr ess user to retest (up to t hree times). If required, rerun the test to doub le check the results, or to check for weaker or dead cylinders.
When done, press
FUNC
to return to th e
ENTER

IVSC-Speed Ctrl (EEC-IV Vehicles)

The IVSC-Speed Ctrl (Integrated Vehicle Speed Control) is Ford’s computer­ized cruise control system on EEC-IV vehicl es. It is contr olled by the PCM and contains a dedicated network of sensors, switches, and actua tors. Bot h KOEO and KOER Codes exist for this test. The tool provides the ability to diagnose problems by reading DTCs.
S
elect IVSC-Speed Ctrl from the
Function List
and press
ENTER
Ford
.
to contin ue — t he tool prompt s t he
Ford Function List
.
Ford Function List |
8)Cyl Balance Test ]
` 9)IVSC-Speed Ctrl [
10))STAR Test Mode ~
The sub-menu Select IVSC Test is dis- played.
Select IVSC Test ` 1)Read KOEO Codes
2)Read KOER Codes
Reading IVSC KOEO Codes
Select Read KOEO Codes from the sub-men u and pr ess instructions on the tool screen. These instructions will prompt the user to:
1) Set Parking Brake.
2) Put Transmission In Park Or Neutral.
3) Turn A/C Off.
4) Start Engine — Let Idle Until Hot.
5) Turn Ign Key Off.
6) Wait 10 Seconds. Turn Key On-En gine Off. Do Not Start Engine
!
CAUTION
Avoid Cooling Fan! It May Turn On During T est.
ENTER
During testing, it is VERY IMPORTANT that each required step be per-
formed when prompted by the scan tool. Failure to perform these steps may set DTC(s) in the PCM.
During this test, the too l pr om pts the user to perform the following steps:
Press speed control ON button.Press speed control OFF, RESUME, COAST, & ACCEL buttons.T ap brake and clutch pedals.
Once the codes have been read by the scan tool, turn the ignition key off. Press
ENTER
to view the KOEO failures.
IVSC KOEO Code Read Turn Ign Key Off.
|
~
. Follo w th e
6
.
Press ENTER To Cont
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 6 – 11
~
Ford Historic Self-Test Routines
Use the through the KOEO Code listing. Be sure to write down any codes for reference.
UP/DOWN
Reading IVSC KOER Cod e s
Select Read KOER Codes from the sub-menu and press codes, follow the i nstructions on the tool screen as fol lows:
1) Set Parking Brake.
2) Put Transmission In Park Or Neutral.
3) Turn A/C Off.
4) Sta rt En gi n e — Le t Idl e Un ti l Ho t.
5) Turn Ign Key Off.
6) Wait 10 Seconds. Start Engine — Let Idle.
During test ing, the tool wil l prompt the use r to press the vehi cle’s S peed Control ON Button.
WARNING
!
!
CAUTION
During testing, it is VERY IMPORTANT that each required step be per-
formed when prompted by the scan tool. Failure to perform these steps may set DTCs in the PCM. Be sure to observe the tool di splay f or indica­tions to perform these steps.
Do not touch the throttle pedal during testing. The user will be reminded
6
of this by the scan tool.
Once the codes have been read by the sc an tool, it will ins truct the user to tur n the ignition key off:
Use the
UP/DOWN
scroll through the KOER Codes. Be sure to write down any codes for ref­erence.
When done, pre ss
Ford Function List
arrow keys to scroll
IVSC KOEO Code 568 SCVAC Failure: Speed Control Vacuum Circuit Failure
ENTER
Exhaust gases are harmful or lethal. Always operat e vehi­cle in a well-ventilated area.
The Read KOER test is done with the engine running. Do not over-rev engi ne. Observe all safety precautions.
arrow keys to
IVSC KOER Code 37
. T o retrieve
~
Low RPM Decrease
FUNC
.
to return to the
Insufficient RPM Decrease.
[ ~

STAR Test Mode (EEC-IV, MECS and MCU Vehicles)

The STAR Test Mode can be used to re trieve DTCs from the PCM or other ST AR (Self-Test Automatic Readout) comp atible controllers inst alled in the vehicle. STAR T est Mode functions largel y the same way and serves th e same purpose as ru nning KOEO and KOER tests. It is gener ally used a s a last resor t to check for DTCs in sy st ems which may not be covere d by KOEO an d KOER testing (i.e. - Computer Ride Control suspension sys tems).
6 – 12 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
Ford Historic Self-Test Routines
Select STAR Test Mode from the
Function List
and press
ENTER
Ford
Ford Function List ` 9)STAR Test Mode
10)Code Lookup
11)Print Data
Follow the instruct ions on the tool screen to access DTCs from the PCM. Pressing
ENTER
begins test.
STAR Mode.
STO: Test/Hold On: Hold ENTER To Test.
The TEST/HOLD parameter indi cates the state the STI (Self-Test Input). The
ENTER
to HOLD.
key toggles t his state from T EST
Test/Hold On: Test
STAR Mode
STO:LOW
ENTER To Hold.
With the STI in the TEST state, the self-test begin s. The STO (Sel f-Test Output) parameter flas hes eith er a HIGH or LOW. A beep will accom pany each LOW flash. Writ e down the 2– digit or 3 – digit code for reference.
Disregard the blink which may occur when ignition key is turned ON.
Depending on the vehi cle being tested, deter m ines if a three digit or t wo digit code used. If required, refer to the vehicle service manual for appli­cable code struct ure.
A digit consists of consecutive LOW flashes or beep — count the
number of LOWs for the digit
A short HIGH (short pause) occurs between digits. A long HIGH (long pause) occurs between codes.There is no flash for the digit 0 (zero).
After all c odes are se nt, t he series will r epea t once and then st op. An exam ple is shown below.
| ] [ ~
6
A Three-Digit DTC (214) will Flash as follows:
STO: LOW-LOW =2XX (Hundreds Place =2) STO: HIGH Short Pause STO: LOW =21X (Tens Place =1) STO: HIGH Short Pause STO: LOW-LOW-LOW-LOW =214 (Ones Place =4)
T wo -Di git DTCs (12, 42) will Flash as follows:
STO: LOW =1X (Tens Place =1) STO: HIGH Short Pause STO: LOW-LOW =12 (One’s Place =2) STO: HIGH Long Pause (Between DTCs) STO: LOW-LOW-LOW-LOW =4X (Tens Place =4) STO: HIGH Short Pause STO: LOW-LOW =42 (Ones Place =2)
If necessary, refer to an appropriate vehicle service manual for proc edure on how to use STAR Test Mode for specific vehicle under test.
When done, press
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 6 – 13
BACK
to return to the
Ford Function List
.
Ford Historic Self-Test Routines

Code Looku p

Code Lookup is used to l ook up definitions of Diagnostic Trouble Codes
(DTCs) stor ed in t he s can too l. The scan tool does not r equire power f rom the vehicle to perform this function. Internal battery power can be used.
Select Code Lookup from the
Function List
.
Ford
Ford Function List |
11)Print Data ]
` 12)Code Lookup [
13)Manual Info ~
Only one character can be changed at a time .
Lookup Code: 000
Use Arrow Keys ^ To Select Or Press ENTER To Lookup ~
Use Use the
Press tion(s) for that num ber. More than one definition may be availab le for the DTC number entered. Use the arrow keys to view them.
LEFT/RIGHT
position t he cursor.
UP/DOWN
change the selected character.
ENTER
to display the defini -
arrow keys to
arrow keys to
UP/DOWN
Lookup Code: 058
Use Arrow Keys ^ To Select Or Press ENTER To Lookup
KOEO Code: 058 VAT Sensor Above Max Voltage [
-40 F Indicated
~
~
6
KOER Code: 058 Idle Switch ] CKT Grounded [
~
If the definit ion does not exist for the vehicle, then a mes sage displays. Press
ENTER
Code
screen or pr ess th e
return to the
to return to the
FUNC
Ford Function List
Lookup
key to menu
Memory Code: 058 VVAT Sensor Above Max Voltage [
-40 F Indicated
Undefined Code
.
ENTER To Try Again
~
~

Print Data

Refer to “Print Data” on page 4-12 of Global OBD II Diagnostics.
6 – 14 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
Ford Historic Self-Test Routines

DCL Data Funct ions (EEC-IV Vehicles)

DCL (Data Communication Link) Data functions are used to view and record
engine data t ransmitted from the vehicle on EEC-IV vehi cles beginning in 19 90. These function s allo w viewin g of dat a p aramete rs in r eal t ime to pi npoint prob­lems when they occur. The tool also has the ability to record these data param­eters as the vehicle is operated to locate intermittent problems.
T o view DCL Data Functions, select DCL
Data from the
Ford Function List
.
Ford Function List
6)Output Sw Test
` 7)DCL Data
8)Cyl Balance Test
| ] [ ~
The tool displays the
List
. Select View Data and press
ENTER
.
DCL Function
DCL Function List ` 1)View Data
|
2)Record Data
3)Playback Data
~
View Da ta
The View Data function allows t he mechan ic to vi ew PIDs i n real ti me. Simply stated, as t he PCM monito rs the v ehi cles PI Ds, they are simul tan eousl y tra ns­mitted to the scan too l. Viewing data is also used for obs erving sensor data and the ON/OFF state of switches, solenoids, and relays.
After select ing View Data, a
to Vie w
ize the function. See “Viewing Data” on page 3-9 of Using The Scan Tool for Entire or Custom Data Lists.
After selecting the Entire Data List or Custom Data List, press Once the communi cation link has been e stablished, st art the engine and let idle.
The tool disp lays either the Entire or Custom Data List, depending on the pre­vious selection s. A Vehicle Data List header mar ks the beginning of the da ta list. Use the
If the Custom Data List param eters nee d to be changed, press the at any time. This returns the tool to the
When done, press
FUNC
screen will allow you to custom-
UP/DOWN
to return to the
arrow keys to scroll through the PIDs.
BACK
Select Data
Custom Data List
twice to return to the
Ford Function List.
Select Data To View ` 1)Entire Data List
2)Custom Data List
ENTER
.
BACK
display.
DCL Function List
or press
~
key
Record Data
The Record Data function is used to record vehicle dat a parameters ov er time. The Record Data function allows diagnosis of an intermi ttent probl em by ana- lyzing data leadi ng up to the problem, during the problem, and poss ibly after the problem, depending on duration. This function is used if no other diagnostic method works.
The tool records dat a based on t ime (5 frames prior to the t rigger point , and for a duration after). The time after depends on the vehicl e data rate.
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 6 – 15
6
Ford Historic Self-Test Routines
Select Record Data from the
tion List
and press
ENTER
DCL Func-
.
DCL Function List
1)View Data
` 2)Record Data
3)Playback Data
~
If a recor ding currently exists in memory , a message to ERASE OLD RECORD­ING displays.
The tool mai ntains only one recordi ng at a time, so be sure to thoroughly review an old recording bef ore erasing it. Power to store r ecordings is provided by the scan tool ’s internal batt ery, thus, record­ings are store d in mem ory only for the life of the battery.
Once the communication link has been established, you are ready to record data.
!
CAUTION
Recording st arts when the pressed.
The tool reco rds for a varyi ng time du ra­tion. The recording will consist of 5 frames of data prior to the trigger point, and approximat el y 20 secon ds af ter the
6
recording. All applicable data parameters will be recorded for the vehicle. When the recording is in progress, the
screen to the right is displayed.
Never operate the tool while drivi ng. Have another person assist with the operation of the tool.
ENTER
key is
Cannot Record. Old Recording Filled Up Memory. Erase Old? Yes <No>
**Ready To Record** Press ENTER Anytime To Start Recording. Stops Automatically
***Recording Data***
~
~
Stops Automatically When Memory I s Full.
~
When the r ecording is complete, t he tool will prompt the user to play back the recording. Answering NO returns to the goes to the
Select Data to View
Ford Function List
screen.
. Answering YES
Playback Data
The Playback Data func tion is used to view a recordi ng stored in memory . This function is simi lar to View Data except the data displayed has been previ­ously-recorded.
Select Playback Data from the
Function List
recording does not exist in the Scan Tool ’s memo ry, then a “No da t a recorded” mes sage appea rs. Data must be recorded firs t befo re it c an be pl ayed back.
6 – 16 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
and press
ENTER
DCL
. If a
DCL Function List
1)View Data
2)Record Data
` 3)Playback Data
~
Ford Historic Self-Test Routines
If data is recorded, the tool will prompt the user to playback data as an Entire Data List or a Custom Data List. Refer to “Viewing Data” on page 3-9 of Usi ng The Scan T ool for help on Data Lists.
Playback Data As: ` 1)Entire Data List
2)Custom Data List
~
After selecting the data List type, press the
ENTER
recorded data.
key to start playing back the
BOO-Brake Sw ON | Canst Purge ON ] ECT Sensor(v) 3.3 Frame:16 T i m e : 2 4 . 7
Playback Data
The beginning of the dat a list . On the display vehicle data parameters. The fourth line displays the Frame number and Time in seconds.
Negative frames and timestamps indicate data recorded before the trigger event. Positive fr ames and timestamp s indicate data recorded af ter the trigge r event.
Use the The end of the list is reached when only the
Use the The earliest frame when the f inal frame i s reached. Th e to the previous frame, again “wrapping around” to the final frame.
UP/DOWN
LEFT/RIGHT
RIGHT
arrow key advances to the next fr am e, “wrapping around” to the
screen has a Vehicle Data List header that marks the
Playback Data
arrow keys to view the record ed PID dat a of each frame.
arrow keys to scroll back and forth through the frames.
screen, lines 1-3 a re used t o
]
(up) icon is visible.
LEFT
arrow key goes back
After reaching the last time interval recorded. The Time display will
change from data recorded after trigger to data recorded before. This is normal. The intervals in either direction.
The Frame index is very similar to the T ime index. A Frame is a “snapshot ” of engine operating conditions at that moment. The Frame number i ncreases every time the vehic le’s PCM transmits dat a across the communication link. Remember , not all Ford vehicles use the sa me number of PIDs. For this reason, not all vehicles will start and end with the same Frame number. The vehicles with less PIDs will have the greater Frame number range. Like the T ime index, Frame 0 is the trig ger poi nt. T hus, negati ve Fra me number s c ontai n dat a pr ior to the trigger point, and positive Frame numbers contain data after.
If you wish to cha nge the Custom Data List parameters, press the to retu rn to the a recording, press the
LEFT/RIGHT
Playback Data As:
arrows may be used to scroll thr ough all time
FUNC
key to return to the
BACK
menu. When you have finished play ing back
Ford Function List.
[
~
6
key
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 6 – 17

Ford Enhanced (OBD II) Diagnos tics

FORD ENHANCED (OBD II) DIAGNOSTICS
IMPORTANT
The first time the scan tool communicat es with the vehicl e, the communicat ion type is auto matical ly det ected, and is us ed until the sc an to ol is tur ned OFF or another vehicle is diagnosed.
This system applies to Ford vehicles manufactured from 1996 to present. Some vehi cles in 1994 and 1995 were equipped with the EEC-V system. Refer to “Appen dix A - Data Link Connectors". Ford vehicles manu factured from 2000 to present automatically use Global OBD II Diagnosti cs.
If an Error Message displays, make sure the OBD II connector is
securely att ached, and the ignition key i s ON. Cycle the ignition key t o OFF for 10 seconds, then ON. This may be required to reset the computer. If required, select YES to try agai n. If th e pro blem sti ll e xists, re fer to “Error
Messages” on page 8-2.

Manual Info

The Manual Info function i nstruct s the user what secti on of the manual to use. This section covers Ford Enhanced (OBD II) Diagnostics.

I/M Readiness

Refer to “I /M Readiness” on page 4-1 of Global OBD II Diagnostics.

Read MIL DTC

The Read MIL DTC function retrieves Diagnostic Trouble Codes (DTCs) from the vehicle’s computer module(s). This function can be performed with the KOEO or KOER. These codes caus e the computer to illuminate th e Malfunction Indicator Lamp (MIL) when an emission-related or driveability fault occurs.
Select Read MIL DTC and press
6
ENTER
DTCs stored in the vehicle’s computer module(s).
. The Scan Tool retrieves the
Ford Function List |
1)I/M Readiness
` 2)R ea d MI L DTC [
3)Read All DTC ~
If a message di splays stat ing SYSTEM PASS: NO DTCS FOUND, press the
FUNC
key to return to the
tion List.
Ford Func-
System Pass: No DTCs Founded.
~
If DTCs are found, use t he key to view them.
DOWN
arrow
DTCs Found: 3 Use [ To View DTCs
Write Down Codes For Reference ~
Write d own the DTCs for ref erence and then press
Function List
BACK
to return to the
.
Ford
DTC P0107 MAP/BARO Circuit Low Input [
~
6 – 18 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
Ford Enhanced (OBD II) Diagnostics

Read All DTC

The Read All DTC function retriev es all DTCs (MIL, non-MIL, Pending and Memory) stored i n the vehi cle’ s com puter module( s) . This funct ion can be pe r­formed with the KOEO or KOER.
Select Read All DTC and press
ENTER
DTCs stored in the vehicle’s computer module(s).
. The Scan Tool retrieves the
Ford Function List |
1)I/M Readiness
2)Read MIL DTC [
` 3)Read All DTC ~
If a message displays stating SYSTEM PASS: NO DTCS FOUND, press the
FUNC
key to return to the
tion List.
Ford Func-
System Pass: No DTCs Founded.
~
If DTCs are foun d, use the key to view them.
DOWN
arrow
DTCs Found: 2 Use [ To View DTCs
Write Down Codes For Reference ~
Write down th e DTCs for reference. Use the
UP/DOWN
DTCs. Press
FUNC
tion List
arrow keys to review the
to return to the
.
Ford Func-
DTC P0110 Intake Air Temp Circuit Malfunction [
~

Pending Codes

Refer to “Pending Codes” on page 4-3 of Global OBD II Diagnostics.

Erase Codes

Refer to “Erase Codes” on p age4-3 of Global OBD II Diagnostics. Per form this KOEO. After erasing the DTCs, verify new ones have not been set using the Read All DTC function.

View Data

The View Data function allows you to view the vehicle’s Param eter Identifica­tion (PID) data i n real t ime. As th e comput er monit ors the vehicl e, the i nforma­tion is simultaneously transmitted to the scan too l. Apart from Read Codes, View Data is the most useful diagnostic function for isolating the cause of a vehicle driveabi lit y probl em. View data is also used for observ ing senso r dat a and the status of switches, solenoids, and relays.
Select View Data from the
tion List
and press
ENTER
Ford Func-
.
Ford Function List |
5)Erase Codes ]
` 6)View Data [
7)View Freeze Data ~
6
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 6 – 19
Ford Enhanced (OBD II) Diagnos tics
Ford arranges the PIDs in six groups:
Standard Info: viewing of analog
sensor signa ls, such a s measured voltage fr om O2 se nsors, temper­ature sensors, and air flow sen­sors.
O2 Sensor Info: viewing oxygen sensor information.Misfire Info: viewing of cylinder misfire information. Auto Trans Info: viewing of automatic transmission inf ormation.Man Trans Info: viewing of manual transmission information.A/C Info: viewing of air conditioning information.
After selecting a group, the scan tool asks the vehicle to provide the PIDs it supports fo r that group.
Data Group | ` Standard Info
O2 Sensor Info [ Misf i r e Inf o ~
Validating PID Map
PID23of99
Please Wait
The scan tool dis plays a menu with dis­play options . Use th e select an option and press Refer to “Viewing Dat a” on page 3-9 to setup the data list.
After makin g a selectio n, press tiple PIDs ma y be sent if t he vehic le is equipped with mor e th an one comput er
6
module — Powertrain Cont rol Module (PCM), Transmissi on Control Module (TCM), etc. The scan tool identifies them by their identification names (ID) assigned by the manufacturer (i.e. $40 or $1F).
If the Scan Tool receives m ultiple responses for a PID, such as MIL STA­TUS, it displays the PID and with the computer module ID blinking in paren­theses.
If one o r more modu les stops responding, the scan tool displ ays a messag e that the module is not res ponding and as ks to co nti nue wit hout i t. I f No is sel ect ed, the Scan Tool attempts to reestablish communica ti on with that module.
If one or more contr ol modules stops responding, the tool will display a mes­sage that it is not re sponding. If you choose to c ontinue, dash es will r eplace the module ID.
Press
FUNC
Function List
to return to th e
.
UP/DOWN
ENTER
Ford
to
ENTER
Select Data To View ` Entire Data List
.
Custom Data List View Data Setup ~
to establish a com munication link. Mul-
MIL STATUS($10) ON MIL STATUS($1A) OFF ENGINE(RPM)($10) 256[ ENGINE(RPM)($1A) 261~
Module $1F is not Responding. Continue Without it?
Yes <No> ~

View Freeze Dat a

Refer to “View Freeze Data” on page 4-5 of Global OBD II Diagnostics .
6 – 20 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
Ford Enhanced (OBD II) Diagnostics

Quick Tests

The Quick T ests checks the int egrity and performance of t he EEC-V and PTEC system. It i s performed first i n m ost diagnostic procedures and after se rvi cing to verify the repair.
Three Quick Tests are performed on all Ford vehicles.
KOEO On Demand: Key On-Engine Off (KOEO) Self-Test.KOER On Demand: Key On-Engine Running (KOER) Self-Test.KOEO Output State.
Additional Quick Tests for OBD II 7.3L Powerstroke Diesel vehicles.
KOEO Injector Buzz TestKOER Glow Plug TestKOER Cylinder Contribution TestKOER Switch Test.
Select Quick T est from the
tion List
and press
ENTER
Ford Func-
.
Ford Function List
6)View Data
7)View Freeze Data
` 8)Quick Test
| ]
[
~
The list o f available t ests a re displayed. If testing a 7.3L powers tr oke diesel, more tests become a vailable.
Quick Tests ` KOEO On Demand
KOER On Demand KOEO Output State
KOEO On Demand
The KOEO On Demand is a functional test of the compute r modules and sys- tem with the Key ON – Engin e OFF (KOE O ). It tests the inputs, outputs, and sensor ranges. Any fau lt s or DTCs will be retrieved by the scan tool.
It is VERY IMPOR TANT that each step be performed when prompted by
the scan tool. Failure to f ollow directions may set DTC(s).
Select KOEO On Demand from the Follow the instructions displayed on the tool.
1) Set Parking Brake.
2) Put Transmission In Park Or Neutral.
3) Turn A/C Off.
4) Start Engine — Let Idle Until Hot.
5) Turn Ign Key Off.
6) Wait 10 Seconds. Turn Key On-En gine Off. Do Not Start Engine
7) For a 7.3L Diesel, depress/hold throttle during test.
Quick Tests
screen and press
ENTER
.
For Gasoline engines, Do Not touch the thr ottle during test.
ENTER
Press Time Remaining will be displayed.
to begin the test. The
Test In Progress | Approximate Time Left 0:29 Press BACK to Quit
~
6
.
~
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 6 – 21
Ford Enhanced (OBD II) Diagnostics
The following system components are tested:
Electric radiator cooli ng fan - Avoid cooling fan! Fuel pumpCheck engine lightIdle speed control solenoid
If no Codes are read, the System Pass screen displ ays.
System Pass : No DTCs Found
KOER On Demand
6
IMPORTANT
If problems exi st, the screen indicates that codes have been read. Use
UP/DOWN
Press the Ford Function List.
The NING (KOER) that checks t he com puter module’s inputs, outputs, sensor ranges, and operat ion. Any faults or DTCs will be retrieved by the scan tool.
Select Quick T ests screen and press
arrow keys to view them.
FUNC
key to return to the
KOER On Demand
KOER On Demand
is a functional test with the Key ON – Engine RUN-
from the
ENTER
DTCs Found: 2 Use [ To View DTCs Write Down Codes For Reference.
Quick Tests
.
KOEO On Demand
` KOER On Demand [
KOEO Output State
Exhaust gases are harm ful or FATAL. Always operat e vehicle in a well-ventilated area.
Keep Hands and tools away from fan and engine during test.
Perform each step when prompted by the scan tool. Failure to fol­low directions may set DTC(s) in t he PCM.
Follow the instr uctions displayed on t he tool. If the steps are not followed cor­rectly, a message displays asking you to RETRY.
1) Set Parking Brake.
2) Transmission In Park Or Neutral.
3) Turn A/C Off.
4) Sta rt En gi n e — Le t Idl e Un ti l Ho t.
5) Turn Ign Key Off.
6) Wait 10 Seconds. Start Engine — Let Idle.
7) If Vehicle Has A Manual Trans., Release Clutch.
Unable to Run Test | Verify Key ON, Engine RUNNING <RETRY> QUIT
~
~
~
~
6 – 22 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
Ford Enhanced (OBD II) Diagnostics
After pressin g KOER self-tests begins.
The tool prompts you to:
ENTER
to continue, the
Work Steering Whe elPump Brake PedalCycle OD (overdrive) Cancel Switc h (on some Automatic Transmissions.
When the test is done, the DTCs f ound display on the screen. Use arrow keys to view Codes. If no codes are read, the System Pass sc reen is displayed.
UP/DOWN
Test In Progress Approximate Time Left 4:00 Press BACK to Quit
DTCs Found: 2 Use [ To View DTCs Write Down Codes For Reference.
~
~
Press the the Quick Tests screen.
FUNC
key to return to the Ford Function List or
BACK
to return to
KOEO Output State
The
Output State
the PCM by powering them on and off. The voltage and outputs on suspect devices can be measured and re corded using a voltm eter. Compare voltages measured with the power turned on and off to verify operation.
tests the out put devices (actuators, relays, etc.) co ntrolled by
Fuel injectors are NOT energized by this test.
KOEO Output State
Select Quick T ests screen and press
Follow th e sc a n too l’s instruction s.
1) Set Parking Brake.
2) Put Transmission In Park Or Neu­tral.
3) Turn A/C Off.
4) Start Engine — Let Idle Until Hot.
5) Turn Ign Key Off.
6) Wait 10 Seconds. Turn Key On-En gine Off. Do Not Start Engine
7) For a 7.3L Diesel, depress/hold throttle during test.
The Output S tate Options are dis­played. The fourth opti on is “High Speed F an.” Select an opti on and press
ENTER
.
from the
ENTER
Quick Tests
.
KOEO On Demand KOER On Demand [
` KOEO Output State
Output State Option ` 1)All Off
2)All But Fans/Inj
3)Low Speed Fan
.
6
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[ ~
Listen for devices turn on and off.
After a brief Command Sent screen, an Output S tate s creen is displ ayed for t he duration of the test. Sel ect CHANGE to toggle the state to On/Off or QUIT to return to the Quick Tests screen.
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 6 – 23
All But Fans/Inj
State: ON
<Change> Quit
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Ford Enhanced (OBD II) Diagnostics

Quick Tests (7.3L Powerstroke Diesel Only)

These addition al a 7.3L Powerstroke Diesel engine.
KOEO Inj. Buzz
The
KOEO Inj. Buzz
key ON and Engine OFF. The test determines if the injector circuits and sole­noids are operating electrically correct and without faults.
All injectors are buzzed initially (audible feedback of sol enoids energizing the valves) for approximately 2 seconds. Then each injector will buz z individually for approximat ely 1 second, in numerical order (1 – 8).
Select
KOEO Inj. Buzz
Tests screen, press
Perform the follow ing:
1) Set Parking Brake.
2) Transmission In Park Or Neutral.
3) Turn A/C Off.
4) Sta rt En gi n e — Le t Idl e Un ti l Ho t.
5) Turn Ign Key Off.
6) Wait 10 Seconds. Turn Key On-Engine Off. (Do Not Start
ENTER
Press one long buzz and then 8 short equal buzzes as each fu el injector is ener­gized.
Press the
Ford Function Li st or
6
to the Quick Tests screen.
KOER Glow Plug
The
KOER Glow Plug
and detect s any diff erence in the a mount of curren t between both ba nks of glow plugs. DTCs retu rned from the test indicate which bank has failed glow plugs or failed wiring.
Quick T est s
is a functiona l test pe rformed on d emand wit h the igniti on
ENTER
are avail able when t esting a t ruck equi pped with
from the Quick
.
Quick Tests
KOEO Output State
` KOEO Inj. Buzz
KOER Glow Plug
).
to start the test. Listen for
Test In Progress Approximate Time Left 3:00
FUNC
key to return to the
BACK
to retu rn
is an on-demand test which activ ates the glow plug relay
Exhaust gases are harm ful or FATAL. Always operat e vehicle in a well-ventilated area.
The KOER glow plug t est i s don e with the engi ne runni ng. Do not over-rev engine. Observe all safety precautions.
Press BACK to Quit
Battery Voltage must be between 11.8 and 14.0 volts for the Glow Plug
T est . T o m aintain bat tery volt age, increas e engine RPM. If requi red, mon­itor battery voltage during the test using a vol tmeter.
Select
KOER Glow Plug
Quick Te sts screen. Perform the fol-
lowing:
1) Set Parking Brake.
2) Transmission In Park Or Neutral.
3) Turn A/C Off.
4) Sta rt En gi n e — Le t Idl e Un ti l Ho t.
5) Turn Ign Key Off.
6) Wait 10 Seconds. Start Engine — Let Idle.
6 – 24 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
from the
Quick Tests ` KOER Glow Plug ]
KOER Cyl. Cont. KOER Switch
| ] [ ~
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Ford Enhanced (OBD II) Diagnostics
When the vehicle has f inished th e test, the DTCs found di splay on t he scre en. If no codes are read, the System Pas s screen is displa yed.
Use
UP/DOWN
Codes. Press the
the Quick Tests screen.
arrow keys to view
FUNC
key to return to the Ford Function List or
DTCs Found: 2 Use [ To View DTCs Write Down Codes For Reference.
BACK
to return to
~
KOER Cyl. Cont.
The
KOER Cyl. Cont.
the A/C OFF and engi ne o il temper ature a bove 7 6.6C (17 0°F). Th is test d eter­mines that all cyli nders are contributing equally to engine performance.
The PCM first tests the cylinders in numeric order (1 – 8) for a bad/weak cyl­inder. If all cylinders check good, a 4 cylinder test is then execut ed (if a weak cylinder is detected in the 8 cylinder test, the four cylinder test will not be started).
During the test, the engine will emit smoke, and the RPM varies with each check (there is no audible difference in RPM if a bad/weak cylinder is det ected).
Select
KOER Cyl. Cont.
Quick Tes ts
Perform the following:
1) Set Parking Brake.
2) Transmission In Park Or Neut ral.
3) Turn A/C Off.
4) Start Engine — Let Idle Until Hot.
5) Turn Ign Key Off.
6) Wait 10 Seconds. Start Engi ne — Let Idle.
When the veh icle has finished the test, the DTCs found display on the screen. Use
Codes. If no Codes are read, the Sy stem Pass
screen is displa yed. Press the
Ford Function Li st or to the Quick Tests screen.
screen.
UP/DOWN
FUNC
is an on-demand test perfor med with the engine running,
Exhaust gases are harmfu l or FA TAL. Always operate vehicle in a well-ventilated area.
The KOER cylinder contribution test is done with the engine running. Set the parking brake and place the transmission in DRIVE ( Do not over-rev engine. Observe all safety precautions.
from the
Automatic Transmissions only
Quick Tests
KOER Glow Plug
` KOER Cyl. Cont.
KOER Switch
arrow keys to view
Test In Progress Approximate Time Left 4:00 Press BACK to Quit
key to return to the
BACK
to return
).
| ]
~
~
KOER Switch
The
KOER Switch
running. The test is designed to set DTCs if one or more switches fail to tran ­sition from one state to another (i .e. - cycle ON/OFF). Upon initiating the test, wait 5 seconds before beginnin g the driver- operat ed contro ls . This elimi nates the possibilit y of setting false DTCs with the cruise/speed control switches.
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 6 – 25
is a functional test perfor med On-De mand with t he eng ine
6
Ford Enhanced (OBD II) Diagnostics
Select
KOER Switch
Tests screen. Press
the test.
Exhaust gases are harm ful or FATAL. Always operat e vehicle in a well-ventilated area.
The KOER switch test is done with the engine running. Do not over-rev engine. Observe all safety precautions.
Follow all use r int eract ion req uired t o run t he KOER Swit ch Self -Test. The tool will display a pr om pt when action is required.
Perform the following as displayed on the tool screen:
1) Set Parking Brake.
2) Transmission In Park Or Neutral.
3) Turn A/C Off.
4) Sta rt En gi n e — Le t Idl e Un ti l Ho t.
5) Turn Ign Key Off.
6) Wait 10 Seconds. Start Engine — Let Idle.
ENTER
Press Do the following as instructed by the
scan tool.
1) Release parking brake, set and release again.
6
2) Press speed cont rol ON, OFF, SET, COAST, & RESUME buttons.
3) Press Transmission Control (Overdrive switch) or Clutch.
4) Depress and release brake pedal.
When the vehicl e has finishe d the test, the DTCs f ound displ ay on the s creen. If no codes are read, the System Pass screen is displayed.
Use
UP/DOWN
Codes. Press the
Ford Function Li st or to the Quick Tests screen.
to start the test.
arrow keys to view
FUNC
from the Quick
ENTER
to begin
key to return to the
BACK
to retu rn
Quick Tests
KOER Glow Plug ] KOER Cyl. Cont.
` KOER Switch
Test In Progress Approximate Time Left 3:00 Press BACK to Quit
DTCs Found: 3 Use [ To View DTCs Write Down Codes For Reference.
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O2 Monitor Test

Refer to
“O2 Monitor Test
” on page 4-6 of
Global OBD II Diagnostics.

Non-Continuous Tests

Refer to
“Non-Continuous Tests
” on page 4-7 of
Global OBD II Di agnostics.

On-Board Systems

Refer to
6 – 26 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
“On-Board Systems
” on page 4-7 of
Global OBD II Diagnostics.
Ford Enhanced (OBD II) Diagnostics

Record Data

Refer to groups the PIDs into six categories:
“Record Data
Standard Info:
voltage from O2 sensors, temperature sensors, and air flow sensors.
O2 Sensor Info: Misfire Info:
Auto Trans Inf o:
Man Trans Info: A/C Info:
” on page 4-8 of
viewing of analog sensor signals, such as measured
viewing of cylinder misfire information.
viewing of air conditioning information.

Veh icle Inf o

Refer to
“Vehicle Info
” on page4-9 of

Review Data

Refer to lowing stored infor m ati on can be reviewed for Ford vehicles.
“Review Data
1) I/M Readiness
2) MIL DTC (Codes)
3) All DTC (Codes)
4) Pending Codes
5) Freeze Frame
” on page4-10 of

Print Data

Refer to
“Print Data
” on page 4-12 of
Global OBD II Diagnostics.
viewing oxygen sensor information.
viewing of automat ic transmission informat ion.
viewing of manual transmission information.
Global OBD II Diagnostics.
Global OBD II Diagnostics
6) Quick Test
7) O2 Monitor Test
8) Non-Contin Tests
9) Playback
10) Vehicle Info
Global OBD II Diagnostics.
Ford
. The fol-

Code Lookup

Refer to
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 6 – 27
“Code Lookup
” on page4-14 of
Global OBD II Diagnostics.
6
Ford Enhanced (OBD II) Diagnostics
6
6 – 28 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
Section 7 – Chrysler Diagnostics
Due to different pr ocessor calibrations used, the function list fo r a partic-
ular vehicle may or may not appear a s shown. Based on th e vehicle i nfor­mation entered at the Vehicle Setup menu, the tool recognizes the computer system installed.
If an
This section covers Chrysl er vehicles manufactured from 1989 t o 1999. Screens and functions may differ slightly for vehicl e m ake and year.

MANUAL INFO

READ CODES

!
CAUTION
Error Message
attached, and the ignition k ey is ON. Cycle the igni tion key to OFF for 10 seconds, then ON. This may be required to reset the computer . If r equired, select YES to try again. If the problem still exists, refer to “
sages
” on page 8-2.
Chrysler vehicles manufactured from 2000 to present autom atically use Global OBD II Diagnostics.
Instructs the user what section of the manual to use. This sect ion covers
Chrysler Diagnostics
The
Read Codes
emission-relat ed Diagnosti c Troubl e Codes (DTC) stor ed in vehicle’ s memory. This function can be performed KOEO or KOER.
Select
Read Codes
Functions list and press
Perform the following.
1) Set Parking Brake
2) Turn Key On-Engine Off or Running.
3) Put Transmission In Park Or Neutral.
Keep hands and Tools away from fan and engine during test.
If no DTCs ha ve been stored i n veh icle’s memory, a System Pass screen dis­plays.
displays, make sure the adapter cable is securely
.
function e nables the tool to re trie ve a nd disp lay any sp eci fic
from the Chrysler
ENTER
.
Chrysler Functions ` 1)Read Codes
2)Read Temp Codes
3)Erase Codes
System Pass: No Faults Detected.
Error Mes-
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[ ~
7
If not, press the DTCs.
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 7 – 1
DOWN
arrow to v iew the
Use To View Code.
Write Down Codes For Reference
~
~
Chrysler Diagnostics
Use the through the codes. Write down the codes for refer ence or print them later.
The DTCs are categorized by ENG (engine) or TRANS (transmission). The Chrysler MIL code (3-digit) and SAE code (5-digit) follow on the first line.
UP/DOWN
arrow keys t o scrol l
ENG: 31/P0443 EVAP Purge Solenoid Circuit
~
ENG: 31/P0443 EVAP Purge Solenoid Circuit
There may be times where only one or both di splay . Dashes di splay if the DTC type does not exist.
ENG: 7/---- Boost Limit Exceeded
Note the codes and press
BACK

READ TEMPORARY CODES

For JTEC and SBEC III Equipped Vehicles Only.
Read T emp Codes
The equipped with Jeep and T ruck Engi ne Cont rollers (JTEC) and SBEC ver sion III modules. The funct ion enables the tool to retrieve and display all DTCs that failed one trip but did not turn on the MIL light. If the vehicle does not support
7
this function, then the tool will not display it. Select
Read Temp Codes
Chrysler Functions list and press
ENTER
.
(Read T em porary Codes) function is us ed on vehicle s
from the
TRANS: 18/P1792 Battery ] Disconnected [
~
(In Last 50 Cycles)
ENG: ---/P0010 Camshaft Position ] Actuator A - Bank 1[
~
to return to the Chrysler Functions list.
Circuit Malfunction
Chrysler Functions
1)Read Codes
` 2)Read Temp Codes
3)Erase Codes
~
~
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[ ~
!
CAUTION
Next, turn the igni ti on key O n-Engine can be Off or Running. Once the tool has complet ed reading the temporary DTC s, one of two scr eens
display:
System Pass: No Faults Detected.
Keep hands and Tools away from fan and engine during test.
Use To View Code.
Write Down Codes For Reference
7 – 2 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
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~
Chrysler Diagnostics
Use the through the codes. Note the codes and press Functions list.
UP/DOWN
FUNC
arrow keys to scroll
to retur n to the Chrysler
ENG: 14/P0107 MAP Voltage Too Low
~
Use the through the codes. Write down the codes for referen ce or pr int them later.
The DTCs are categorized by ENG (engine) or TRANS (transmission). The Chrysler MIL code (3-digit ) and SAE code (5-digit) follow on the first line.
UP/DOWN
ENG: 31/P0443 EVAP Purge Solenoid Circuit
There may be times where only one or both dis play . Dashes dis play if the DTC type does not exist.
ENG: 7/---- Boost Limit Exceeded
Note the codes and press

ERASE CODES

The
Erase Codes
ory . Perform this function onl y after the syst ems have been chec ked completely and DTCs have been documented. This function sho uld be perfor med KOEO. Do not START engine.
After servici ng the vehicle, erase the stored DTCs, perform a road test, and then verify no new codes have been stored. If DTCs return, the pro blem has not been corrected or other faults are present.
Select
Erase Codes
ENTER
key.
arrow keys to scroll
ENG: 31/P0443 EVAP Purge Solenoid Circuit
~
TRANS: 18/P1792 Battery ] Disconnected [
~
(In Last 50 Cycles)
~
ENG: ---/P0010 Camshaft Position ] Actuator A - Bank 1[
~
BACK
to retur n to the Chrysler Functions list.
function delet es the DTCs from the vehi cle’s computer mem -
and press the
Circuit Malfunction
Chrysler Functions
~
1)Read Codes
2)Read Temp Codes
` 3)Erase Codes
[ ~
7
Follow the instructions and press
ENTER
.
Turn Ign Key On. Engine Must Be Off To Erase Codes. Press ENTER To Cont
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 7 – 3
~
Chrysler Diagnostics
A message confirms the codes are erased. Press
Chrysler Functions menu.

VIEW DATA

The
View Data
identificat ion dat a (PIDs) in real time. As the PCM monitor s the PIDs, they are sent to the scan tool. Apart from diagnostic function fo r isolat ing the c ause of a ve hicle oper ation pr oblem. Vi ew­ing data is also used for observing sensor data and the ON/OFF state of switches, solenoids, and relays.
Select
View Data
Functions list and press
Perform the following.
1) Set Parking Brake
2) Turn Key On-Engine Off or Runni ng.
3) Put Transmission In Park Or Neutral.
Press
ENTER
!
CAUTION
ENTER
to return to the
function allows the mechanic to view the vehicle’s par am eter
Read Codes, View Data
from the Chrysler
ENTER
.
Codes Erased.
is the most useful
Chrysler Functions
2)Read Temp Codes ]
3)Erase Codes [
` 4)View Data
when done.
Keep hands and Tools away from fan and engine during test.
~
On 1999 and newer ve hicles, a sc reen may a sk you to se lect Engi ne Dat a
or Transmission Data.
Select the type of dat a to v iew . Refer t o “
Viewing Data
7
7 – 4 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
The Scan Tool
After making a sel ection, press to establish a commun ication l ink. Use the
UP/DOWN
throug h th e PID s . A “n /a ” or “- - -” ind i­cates the PID is not used by t he vehicle.
Change the selection of Cust om Data Lis t paramet ers at any time by pres sing the
BACK
FUNC
to retu rn to the Chrysler Functions menu.
” on page3-9 of
.
arrow keys to scroll
key. This returns to the Custom Data List selection screen. Press
Using
ENTER
Select Data To View | ` Entire Data List
Custom Data List
~
Vehicle Data List ADPT FUEL(%) n/a BARO (Hg) 29.2 BATT TEMP(
o
F) 78
] [ ~
Chrysler Diagnostics

RECORD DATA

The
Record Dat a
while the vehicle is parked or being driven. This f unction is mainly used for di ag­nosing intermittent driveability problem s that cannot be isolated by any other method.
The tool records dat a based on time (5 frames pr ior to the start of the recording, and for a duration aft er). The time after depends on the vehicle data rate.
The
Rec ord Data
lyzing dat a leading up to th e problem, duri ng the problem, and possibly after the problem, depending on duration.
Select
Record Data
Functions list and press
low all instructions on the display.
function re cords veh icle PI D (Paramet er Ide ntif ication) dat a
function allows diagnosis of an inter mit tent problem by ana-
from the Chrysler
ENTER
. Fol-
Chrysler Functions
4)View Data ]
` 5)Record Data
6)Switch Test
The tool can maintain onl y one recor ding at a t ime. Be sur e to thor oughly
review the old recording before erasing it.
If a recording currently exists in memory, a message to Erase Old Recording is displayed. The to ol st ores only one recording at a ti me, so be sur e revi ew it before erasing it.
Cannot Record. Old Recording Filled Up Memory. Erase Old?
|
[ ~
~
On 1999 and newer veh icles, a scr een may as k you to sel ect Engin e Data
or Transmission Data.
Next, turn the ignition key On. Engine can be Off or Running.
!
CAUTION
Refer to “
Using The Scan Tool
Custom Data Lists.
On the next screen, sel ect a triggering method. technician to use the
ger On Codes
when a DTC is indicated by the vehicle.
ENTER
Press lishes a communicat ion link with the vehicle.
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 7 – 5
Never operate the t ool whil e drivi ng. Hav e another pe rson assist with the operation of the tool.
Viewing Data
” on page3-9 of
for Enti re and
Select Record Data: | ` Entire Data List
Custom Data List
~
Manual T rigger
automatically triggers
and the scan tool estab-
allows the
ENTER
key.
Trig-
Pick Trigger Method `1)Manual Trigger
2)Trigger On Codes
** INITIALIZING **
PRETRIG FRAME:-5 BACK To Exit ~
7
Chrysler Diagnostics
If
Manual T rigger
tool initia lizes by recor di ng the f irst five frames. When done, press
is selected, t he scan
ENTER
.
**Ready To Record** Press ENTER Anytime To Start Recording. Stops Automatically ~
Trigger On Codes
If the scan tool trigge rs when a DTC is stored in the vehicle.
Press the the Chrysler Functions menu.
The scan tool recording time varies. A recording consists of 5 frames of data prior to the trig ger and several frames after the tri gger. The amount of PIDs recorded determi ne the number of frames.
After a recordin g, the Scan Tool dis­plays a prompt to playback the record­ing. Answ e r NO to re tu rn to the Chrysler Functions menu.
Answer YES to display record ed data.

SWITCH TEST

The
Switch Test
vehicle systems. These systems may includ e cruise control, A/C, braking, and the shift lever position.
Because of differences in veh icle designs, the
7
the same switches in every car.
Select
BACK
key twice to re tu r n to
is used to t est the operation of switches on various Chrysler
Switch Test
was selecte d, then
and press
ENTER
Waiting For Trouble
Code To Trigger The
Start of Recording
BACK To Exit ~
**Recording Data*
FRAME: 14 of 29
Press ENTER to Stop ~
Playback Data?
<YES> NO ~
Switch Test
.
Chrysler Functions |
may not test
` 6)Switch Test ]
7)Actuator Test [
8)Idle Speed Test ~
Switches for the Engine and T ransmis sion are combi ned into on e list when
applicable.
Select a switch to be test ed from the list and press
7 – 6 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
ENTER
.
Select SW To Test | ` A/C CLCH REL
ASD RELAY [ ASD VOLTS SENS ~
Chrysler Diagnostics
To test a switch, press the swit ch and check the tool display. If the switch is available for test ing, the tool displays the current status of the switch.
To finish testing switch, press the switch again. The switc h stat us on the bottom should change i f the switch is working.
T o test anot her switch, press the screen. To return to the Chrysler Functions list, pr ess the
BACK
Testing Switch: A/C CLUTCH REL
SWITCH IS HIGH ~
key to return to the Select SW to Test

ACTUATOR TEST

The
Actuator T est
trolled rela ys and solenoids. This is also help ful for checking v oltages and o utput signals. Use a vol tmeter to chec k the output signa ls at each rel ay and solenoi d to verify their operation. T o do this, t ake voltage readings at relays and solenoids before beginni ng this test . Then activ ate the test to energize t he relays and sole­noids. Check voltages again to determine if they are functioning properly. Remember to write down readings for reference.
is used to check the operat ion of many of the computer -con-
Not all vehicles have the same actuators. The tool will not allow the test
of actuators not present on the vehicle.
!
CAUTION
WARNING
!
Some Actuator Tests may activate the fue l pump. Do not disconnect any fuel lines or r emo ve fuel injectors unless it is required by the vehicle service manual. Be sure to reconnect all lines when testing is complete.
Gasoline leaking onto hot engine and exhaust parts can cause fire or other hazardous condi tions.
FUNC
key.
Select
Actuator Test
ENTER
Follow a ll in s tru c ti o ns on the too l screen. It will prompt the user when to turn the igniti on key ON, do not st art the engine.
.
and press
Chrysler Functions |
6)Switch Test ]
` 7)Actuator Test [
8)Idle Speed Test ~
Actuators for the Engine and Transmission are combined into one list
when applicable.
Select an a ctuator to be tested from th e list and press
If the actuator selec ted is not avail able for the vehicle under t est, the tool will indicate so. If the actuator is a vailable, the tool w ill e n er g iz e that a ct u at o r
Use a voltmeter to test the actuator fo r correct opera tion. To test another actu­ator on the list, press the
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 7 – 7
ENTER
.
BACK
key.
Pick Actuator Test ` A/C CLCH REL
ALL SOLS/RELS AIS SW SOL
Testing Actuator: A/C CLCH REL
BACK To Select Different Actuator
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7
Chrysler Diagnostics
To return to the Chrysler Functions list, press the

IDLE SPEED TEST

The
Idle Speed Test
control system. The tes t allows the user to enter the desired engi ne speed. The test vehicl e shoul d respond by mat ching t he s peed co mmanded. I f the ve hic le matches the demanded engine speed, the idle speed control system is func­tioning properly.
Select
Idle Speed Test
Chrysler Functions list and press
7
ENTER
The tool instructi ons may vary depend­ing on the vehicle information entered. However, in all cases it will instruct the user to perform the following:
WARNING
!
WARNING
!
Use the change the Ide al RPM (engi ne speed) . The vehicle shoul d respond by match­ing the Ideal RPM.
Press the the test and return to the Chrysler Functions list.
.
1) Set the Parking Brake.
2) Turn A/C off.
3) Start engine and let idl e
UP/DOWN
BACK
FUNC
key .
is used to test the functionality of the vehicle idle speed
from the
Chrysler Functions |
6)Switch Test ]
7)Actuator Test [
` 8)Idle Speed Test ~
.
Keep hands and Tools away from fan and engine during test.
Carbon monoxide (CO) and other vehicle emissions are harmful or fatal to personnel. Always operate vehicle in a well ventilated area.
arrow keys to
Idle Speed Test Actual RPM 750 Ideal RPM 755
][
or
FUNC
key to end
To Change RPM
~

SENSOR TEST

The
Sensor T est
systems. The the current output of various sensors throughout the vehicle.
Select
Sensor T es t
Functions list and press
Turn igni tion key On — Engine can be Off or Runn ing. Press scan tool will build a list of sensors and display them.
7 – 8 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
is used to v iew the sens or output s of som e monitore d vehicle
Sensor T est
is similar to
from the Chrysler
ENTER
.
View Data
, as it allows the user to re ad
Chrysler Functions ` 9)Sensor Test
10)Controller Info
11)Reset EMR Lamp
ENTER
and the
| ] [
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Chrysler Diagnostics
One sensor will be displayed per screen. Use t he to scroll thr ough the supported sen sors. The tool displays the status of the sen­sor.
UP/DOWN
arrow ke ys
Viewing Sensor:
ADPT FUEL(%) 5.00
[ ~
Press the tions list.
BACK
or
FUNC
key to end t he test and retur n to t he Chrysler Fu nc-

CONTROLLER INFO

Cont ro ll e r In fo rmatio n
vehicle under tes t, such as:
• Internal PCM ID number
• Emission Type (Federal, California, Canadian, etc.)
• Fuel type
• Model year of car (controller)
• Turbo or non-turbo engine
• Engine Controller typ e
• Engine size
• Car or truck appli cation
• Transmi ssion type
• Drivetrain layout (front or rear drive)
provides additional specifications on the PCM and
Controller Information varies from vehicle to vehicle .
Controller Info
Select Chrysler Functions list and press
ENTER
Turn igni tion key On-Engine ca n be Off or Running. Press scan tool will build the Controller Info list.
After re trieving th e
mation
tion. Scroll through the list using the
UP/DOWN
.
, the tool displays the informa-
arrow keys.
from the
ENTER
and the
Controller Infor-
Chrysler Functions
9)Sensor Test
` 10)Controller Info
11)Reset EMR Lamp
Controller Info: 1995
3.5L
[
ID# 135278289309847
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7
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BACK
or
FUNC
Press the tions list.
key to end t he test and retur n to t he Chrysler Fu nc-

RESET EMR LAMP

(Trucks and Vans Only)
Reset EMR Lamp
The cle’s emissi ons control sys tems. Some Chrysle r vehicles ar e equipped with an Emission Maint enance Reminder (E MR) lamp. The EMR i s illuminate d after the vehicle is driven a pre -programmed number of miles. The tool can do this by resetting the EMR codes inside the vehicle PCM.
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function should be performed after servicing the vehi-
Chrysler Diagnostics
Select
Reset EMR Lamp
Chrysler Functions list and press
ENTER
Turn ignition key On, but do not start engine.
.
from the
Chrysler Functions
9)Sensor Test
10)Controller Info
` 11)Reset EMR Lamp
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ENTER
Press
Press the to the Chrysler Functions list.
FUNC

SET BASIC TIME

The
Set Basic Time
suspends sp ark scatter at idle. Other tests, such as formed concurren tl y wit h thi s m ode.
Select
Set Basic Time
Chrysler Functions list and press
7
ENTER
!
CAUTION
Connect a strobe timing light and perform ALL steps as prompted by the tool screens as follows:
.
1) Set the Parking Brake.
2) Transmission in park (P) or neutral (N).
3) Turn A/C Off.
4) Start engine and let idle until hot.
5) Turn ignition key Off.
6) Wait 10 seconds. Start engine and let idle.
7) If vehicle has a manual tr ansmission, release clutc h.
to reset the EMR lamp.
or
BACK
key to re turn
function is us ed when chec king basic timing. This feature
from the
EMR Lamp Is Reset.
Sensor Test
, can be per-
Chrysler Functions ` 12)Set Basic Time
13)Review Data
14)Print Data
Keep hands and Tools away from fan and engine during test.
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ENTER
Press mode. Depending on the vehi cle, some Request Modes may not be available.
Set Sync Mode
7 – 10 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
and then select a request
Select Request Mode
1)Abolish Request
2)Initiate Timing
`
3)Set Sync Mode
is available on 3.9L, 5.2L and 5.9L engines only .
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Chrysler Diagnostics
When returning to the Chrysler Functions list, timing will remain fixed. This allows the mechanic to use t he restore timing, the Request Mode menu.
Depending on the Request Mode sent to the PCM, the too l wi ll display the fol­lowing messages:
• Basic Timing Has Been Abolished.
• Basic T iming Has Been Ini tiated. S pa rk Is Being Fired At Predet ermined Set Point Without S park Scatter .
• Basic Timing or Set Sync Is Rejected Due To Open Throttle.
• Basic Timing Is Rejected Due To Automatic Transmi ssion In DRIVE.
• Set Sync Has Been Initiated.

REVIEW DATA

The
Review Data
Review Data
Select
ENTER
.
Abolish Request
Sensor T es t
function allows you to review data stored in the scan tool .
and press
function an d read se nsor d at a. To
mode must be selected from the Select
Chrysler Functions
12)Set Basic Time
` 13)Review Data
14)Print Data
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The types of stored data are listed. Select an option and press
Codes, Temp Codes Info
display the informat ion stored when
those functions were ran. The
Playback
back a recording. This function is very simil ar to is that
View Data
previously recorded PIDs. To play back your vehicle’s recorded PIDs, select
Data list. Press the
function is used to pl ay
is a real time v iewing of PI Ds, whi le
ENTER
ENTER
and
Controller
key to continue.
Review Data
.
1)Codes
` 2)Temp Codes [
3)Playback Data
View Data
. The only diffe rence
Playback
Playback
from the Review
is a viewi ng of
On 1999 and newer veh icles, a scr een may as k you to sel ect Engin e Data
or Transmission Data.
The scan tool displays a NO RECORDING PRESENT message if a recording does not exist. Othe rwise, pre ss tool plays back the how the data was recorded.
The Playback lines of d ata and one line for the frame number and timestamp (in seconds).
Negative frames and timestamps indi­cate data record ed before the trigger event. Positive f rames and times tamps indicate data recorded after the trigger event.
Entire Data List
is composed of three
ENTER
or the
to play back the rec ording . The scan
Custom Data List
, depending on
MIL STATUS($10) ON MIL STATUS($1A) ON ABSLT TPS(%)($10) 35[ FRAME: 1 TM: 4.4 ~
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7
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Chrysler Diagnostics
Use the end of the list is reached when only the
Use the The liest frame when the f inal frame i s reached . The the previous fram e, again “wrapping around” to the final fr am e.
UP/DOWN
LEFT/RIGHT
RIGHT
Different vehic les communicate at different s peeds and support a di fferent
number of PIDs. Therefore, the maximum number of frames that can be recorded will vary.
Some vehicles wait a long period of time to store a trouble code after the
driveabilit y probl em o ccurs. If y ou se lecte d “T r igger On Codes ” when yo u made your r ecording, you migh t not see a ny drastic change in data param­eters before and aft er the trigger point. In cases like th is, the user can man­ually trigger t he recording when the symptom is observed.
When done, press the Chrysler Functions menu.

PRINT DATA

This function all o ws you to print recorded data stored in the tool, such as:
Codes, Temp Codes, Playback Data
on page 4-12 of

CODE LOOKUP

Code Lookup
(DTCs) stored i n the s can tool . The sc an t ool does not requi re power f rom the vehicle to perform this function. Internal battery power can be used.
Select
Code Lookup
Chrysler Functions menu.
7
Codes can be entered in the Chrysler-specific format (MIL codes – flashed through the MIL) or in the SAE format. The scan too l aut om atically detects the type. Only one character can be changed at a time.
Use
position the cursor.
Use the
change the selected character.
arrow keys to vi ew the recorded PID data of each frame. The
]
(up) icon is visibl e.
arrow keys to scr oll back and forth through the frames.
arrow key advances t o the next frame, “wrapping around” to the ear-
BACK
to retur n to Rev iew Data or press
and
Global OBD II Diagnostics
is used to look up definitions of Diagnostic Troubl e Codes
from the
LEFT
arrow key goes back to
FUNC
to return to
Controller Info
.
. See
“Print Data
Chrysler Functions |
14)Print Data ]
` 15)Code Lookup [
16)Manual Info ~
Lookup Code: 00000
Use Arrow Keys ^ To Select Or Press ENTER To Lookup ~
LEFT/RIGHT
UP/DOWN
arrow keys to
arrow keys to
Lookup Code: 00046
Use Arrow Keys ^ To Select Or Press ENTER To Lookup
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