Actron 9040 User Manual

9040 Global OBD II
®
Code Scanner
Retrieves Global (Generic) OBD II diagnostic codes and displays their definitions on Foreign and Domestic OBD II compliant vehicles
Contents
About OBD II............................................................................................ 2
Diagnostic Trouble Code(s) (DTC) ............................................................ 3
OBD II Diagnostic Link Connector (DLC) .................................................. 3
What the Code Scanner Does .................................................................. 3
Control and Indicators .............................................................................. 4
Code Scanner Functions .......................................................................... 4
Operating the Code Scanner .................................................................... 4
Troubleshooting Tips ................................................................................ 6
Vehicle Service Information....................................................................... 8
Global Parameter list ............................................................................... 9
Safety Precautions
To prevent accidents that could possibly result in serious injury and/or damage to vehicles and/or test equipment, carefully follow all safety rules and test procedures:
Always wear approved eye protection.  Always operate the vehicle in a well-
ventilated area. Do not breath exhaust gases  they are very hazardous.
Always keep yourself, tools and test
equipment away from moving or hot engine parts.
 Make sure the vehicle is in Park (auto-
matic transmission) or neutral (manual transmission). Set parking brake and block the drive wheels.
Never lay tools on vehicle battery.
Terminals may short together causing harm to yourself, the tools or the battery.
Never use the Code Scanner if it has
been exposed to any moisture.
Never smoke or have open flames near
vehicle. Vapors from gasoline and charging battery are highly flammable and explosive.
All information, illustrations and specifications contained in this manual are based on the latest information available from industry sources at the time of publication. No warranty (expressed or implied) can be made for its accuracy or completeness, nor is any responsibility assumed by the manufacturer or anyone connected with it for loss or damages suffered through reliance on any information contained in this manual or misuse of accompanying product. The manufacturer reserves the right to make changes at any time to this manual or accompanying product without obligation to notify any person or organization of such changes.
Never leave vehicle unattended while
testing.
Always keep a fire extinguisher suitable
for gasoline/electrical/chemical fires readily available.
 Use caution when working around the
ignition coils, ignition wires, and spark plugs. These components produce High Voltage when the engine is running.
 When performing road tests, never
operate the tool while driving the vehicle. Always have one person drive the vehicle and the other operate the tool.
Always turn ignition key OFF when
connecting or disconnecting electrical components, unless otherwise instructed.
Always follow vehicle manufacturers
warnings, cautions and service procedures.
About OBD II
OBD II stands for On-Board Diagnostics version II. OBD II is a system that the Society of Automotive Engineers (SAE) developed to standardize automotive electronic diagnosis to minimize vehicle pollution and to allow you to use the same tool to test any make and model without special adapters. The SAE established guidelines that provide:
 a universal diagnostic test connector, called the data link connector (DLC), with
dedicated pin assignments.  a standardized location for the DLC, visible under the dash on the drivers side.  a standardized list of Generic diagnostic trouble codes (DTCs) used by all
manufacturers. Certain DTCs are reserved for the manufacturer.
SAE publishes recommendations, not laws, but the Environmental Protection Agency (EPA) and California Air Resources Board (CARB) made many of SAEs recommendations legal requirements that car makers were required to phase in over a three-year period. Beginning in 1994, vehicles with a new engine management computer  about 10% of each manufacturers fleet  were supposed to comply with OBD II standards. For 1995, OBD II systems were to appear on about 40% of the new vehicles sold in the USA. Some of the 1994-1995 OBD II systems were not fully compliant, so the Government granted waivers to give manufacturers time to fine-tune their systems. Beginning in 1996, most of the new vehicles sold in the USA were fully OBD II compliant.
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Diagnostic Trouble Code(s) (DTC)
Diagnostic Trouble Codes (DTCs) consist of a five-digit alphanumeric code in the for­mat shown below. When the On-Board Computer recognizes and identifies a problem in the computer-monitored systems, a DTC for that fault is stored in memory. These codes are intended to help you determine the root cause of a problem. As new DTCs are approved and added by the SAE, periodic updates to the software become available. Consult the store where the tool was purchased.
Bx - Body Cx - Chassis Px - Powertrain Ux - Network Comm. x = 0, 1, 2 or 3
Powertrain Codes
P0xxx - Generic (SAE) P1xxx - Manufacturer Specific P2xxx - Generic (SAE) P30xx-P33xx - Manufacturer Specific P34xx-P39xx - Generic (SAE) Chassis Codes C0xxx - Generic (SAE) C1xxx - Manufacturer Specific C2xxx - Manufacturer Specific C3xxx - Generic (SAE)
P 0 1 0 1
Vehicle Specific System
Body Codes B0xxx - Generic (SAE) B1xxx - Manufacturer Specific B2xxx - Manufacturer Specific B3xxx - Generic (SAE) Network Communication Codes U0xxx - Generic (SAE) U1xxx - Manufacturer Specific U2xxx - Manufacturer Specific U3xxx - Generic (SAE)
Specific Fault Designation
Example:
P0101 - Mass or Volume Air Flow Circuit Range/Perfor­mance Problem
OBD II Diagnostic Link Connector (DLC)
The Data Link Connector (DLC) allows the scan tool to communicate with the vehicle computer. OBD II defines the physical and electrical specification for the DLC. Certain pins in the connector are reserved.
The DLC is also referred to as a J1962 connector, the term taken from a physical and electrical specification number assigned by SAE (Society of Automotive Engineers). The J1962 specification defines the location of the DLC in the vehicle. The DLC should be located under the dashboard on the driver side of the vehicle. If the DLC is not located under the dashboard as stated, a decal de­scribing its location should be attached to the dashboard in the area the DLC should have been located.
1- Manufacturer Reserved 2- J1850 Bus+ 3- Manufacturer Reserved 4- Chassis Ground 5- Signal Ground 6- CAN High, J-2284 7- K Line, ISO 9141-2 & ISO/DIS14230-4 8- Manufacturer Reserved 9- Manufacturer Reserved 10- J1850 Bus 11- Manufacturer Reserved
12- Manufacturer Reserved 13- Manufacturer Reserved 14- CAN Low, J-2284 15- L Line, ISO 9141-2 & ISO/DIS14230-4 16- Battery Power
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What the Code Scanner Does
The Code Scanner connects to the vehicle and powers-up through the DLC. Once the scanner establishes a communication link, you can then retrieve DTCs and erase data stored in the vehicle. Code Lookup provides definitions of Global (Generic) OBD II DTCs.
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Operating the Code Scanner
Control and Indicators
The scan tool is designed to be as intuitive as possible. All menu and lists operate the same way.
 ENTER Key - selects displayed items and moves cursor in the Code Lookup
function.  YES/UP Arrow Key - responds yes to prompts, scrolls up and changes numbers
in Code Lookup.  NO/DOWN Arrow Key - responds no to prompts, scrolls down and changes
numbers in Code Lookup.
 BACK Key - return to the previous screen or exit a function.  LCD DISPLAY - A 2-line x 16-character display
with contrast adjust.  OBD II (J1962) Adapter Cable - provides
power to the scanner and a link to the vehicle.
Code Scanner Functions
1. Connect the Code Scanner to the vehicle DLC, it will not harm the vehicle.
2. The name and software ID displays momentarily.
3. Press ENTER to go to the Main Menu.
4. The display contrast can be adjusted for different viewing angles. Select Display Contrast and use the UP / DOWN arrow keys to increase and de­crease the contrast. The setting will remain even when the power is disconnected.
NOTE: If an Operating Error message is displayed, make sure the OBD II J1962 adapter cable is securely attached, and the ignition key is ON. Cycle the ignition key to OFF for 10 seconds, then ON. This may be required to reset the PCM. Press the BACK key to test again. If the problem still exists, refer to Troubleshooting Tips.
Avoid Cooling Fan! It May Turn On During Test.
CAUTION!
NOTE: Do not disconnect the Code Scanner until codes have been recorded. When power is removed, Code Scanner memory is cleared.
Read Codes
The Read Codes function retrieves Diagnostic Trouble Codes (DTCs) from the vehicles computer modules. This function can be performed with the Key On-Engine Off (KOEO) or Key On-Engine Running (KOER). Because DTCs indicate a circuit or system failure (not component failures) they are very useful in isolating vehicle system malfunctions. There are two types of codes, Malfunction Indicator Lamp (MIL) codes and Pending codes. An icon (;) will be displayed next to DTCs that are Pending codes.
MIL Codes: These codes cause the computer to illuminate the MIL when an emis­sion related or driveability fault occurs. The MIL is also known as the service engine soon or check engine lamp. The computer illuminates the MIL when the engine is running and the DTC remains in memory until the fault is repaired.
Pending Codes: These codes are also referred as continuous monitor and matur­ing codes. An intermittent fault causes the computer to store a code in memory. If the fault does not occur within 40 warm-up cycles, the code will be cleared from memory. If the fault occurs a specific number of times, the code matures into a DTC and the MIL turns on.
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