Acco MAINSTREAM 1050, MAINSTREAM 2150, MAINSTREAM 2250, MAINSTREAM 3150, MAINSTREAM 3250 ILLUSTRATED PARTS LISTS AND SERVICE INSTRUCTIONS
...
MAINSTREAM 1050/2150/2250/3150
3250 AND 3350, 115V MACHINES
ILLUSTRATED PARTS LISTS
AND
SERVICE INSTRUCTIONS
Compiled by D Bird Issue No 4
Approved by P Aries (Technical Manager) Date 25.03.02
ILLUSTRATED PARTS MANUAL
–
1050/2150/2250/3150/3250 & 3350
115V MACHINES
TABLE OF CONTENTS
ILLUSTRATED PARTS MANUAL
MAINSTREAM 1050/2150/2250/3150
3250/3350 – 115 VOLT MACHINES
Contents Page 1-3
Preface Page 4
Illustrations and Parts Lists with
Recommended Spares Pages 5 – 29
CUTTING HEADS
Model 1050 S2 Straight Cut.
Model 1050 S3, cross cut
Model 1050 S5 cross cut
Models 2150 S2 & 2250 S2 Straight Cut Diagram
Models 2150 S3 and 2250 S3 Cross Cut Diagram
Models 2150 S5 and 2250 S5 Cross Cut Diagram
Models 3150 S2 and 3250 Straight Cut Diagram
Models 3150 S3 and 3250 S3 Cross Cut Diagram Pages 24 - 26
Model 3350 S2 Straight Cut Diagram Pages 27 - 29
CABINETS
Model 1050 Diagram Pages 30 - 31
Model 2150 Diagram Pages 32 - 33
Diagram
Diagram
Diagram
Pages 5 - 6
Pages 7 - 8
Pages 9 - 11
Pages 12 - 14
Pages 15 - 17
Pages 18 - 20
Pages 21 - 23
Model 2250
Models
3150,3250
&
3350
Diagram
Diagram
Pages 34 - 35
Page 36 - 39
ELECTRICAL
Model 1050
Model 2150
Model 2250
115V – Machines 1 21/11/02
Page 40
Page 41
Page 42
ILLUSTRATED PARTS MANUAL
–
1050/2150/2250/3150/3250 & 3350
115V MACHINES
Model 3150
Model 3250
Model 3350
Page 43
Page 44
Page 45
SERVICE INSTRUCTIONS Page 46 – 72
Operational Test Procedures
Section 1 - Top Cover
Section 2 - Cutting heads
Section 3 - Printed Circuit Boards
Section 4- Optic Sensors
Section 5 – Drive Belt
Section 6 - Electric Motors Page 54 – 57
Section 7 – Gears Page 58 – 60
Page 47 – 49
Page 50
Page 52
Page 53
Page 46
Page 51
Section 8 – Tie Bars, Cutting Shafts, Paper Feed Pages 61 – 69
Section 9 – LCD Operation Pages 70 – 72
SPECIFICATIONS
Section 10 – Stability requirements Page 73
Pages 74 – 87
WIRING DIAGRAM Pages 88 – 98
Model 1050 S2
Model 1050 S3 and 1050 S5
Model 2150 S2
Model 2150 S3, 2150 S5
Model 2250 S2, 2250 S3
Model 2250 S5 Page 93
Page 88
Page 89
Page 90
Page 91
Page 92
Model 3150 S2 Page 94
115V – Machines 2 21/11/02
ILLUSTRATED PARTS MANUAL
–
1050/2150/2250/3150/3250 & 3350
115V MACHINES
Model 3150 S3
Model 3250 S2
Model 3250 S3
Model 3350 S2
Page 95
Page 96
Page 97
Page 98
Amendment Record Sheet Page 99
115V – Machines 3 21/11/02
ILLUSTRATED PARTS MANUAL
–
1050/2150/2250/3150/3250 & 3350
115V MACHINES
PREFACE
This manual provides the instructions for the replacement of all the components that may become worn
or damaged. Details of replacement parts and ordering information are given in associated illustrated
parts list. For operating instructions see:-
OI-537
Illustrated Parts Lists
For each machine, these give full details of the replacement part numbers with supporting diagrams to
show the location of the components.
Service Instructions
For each machine, these give the recommended servicing procedure with supporting pictorial diagrams
for added clarity and applies from the following serial Nos:-
PCB Motor
1050 S2 A629078 ✓ N/A
1050 S3 A629136 ✓ x
1050 S3 A632802 ✓✓
1050 S5 A629146 ✓ x
1050 S5 TBA ✓✓
2150 S2 A629156 ✓ x
2150 S2 A655274 ✓✓
2150 S3 A629251 ✓ x
2150 S3 A640151 ✓✓
2150 S5 TBA ✓✓
2250 S2 TBA ✓✓
2250 S3 TBA ✓✓
2250 S5 TBA ✓✓
3150 S2 A655254 ✓✓
3150 S3 TBA ✓✓
3250 S2 TBA
3250 S3 TBA
3350 S2 TBA
✓✓
✓✓
✓✓
WARNING
1. Check the machine RATING PLATE DETAILS are compatible with the electrical mains supply.
2. Disconnect the electrical mains supply before removing any covers.
3. After removing the cover on single phase machines, DISCHARGE the capacitor by shorting out its
connections. (BEWARE: PAPER DUST IS A POTENTIAL FIRE HAZARD).
4. The machine MUST have a sound Electrical Earth connection.
NOTE
: THE ELECTRIC MOTOR IS PROTECTED BY AN AUTOMATIC THERMAL
OVERLOAD CUT-OUT.
115V – Machines 4 21/11/02
ILLUSTRATED PARTS MANUAL
1050/2150/2250/3150/3250 & 3350
– 115V MACHINES
MODEL 1050 S2 CUTTING HEAD
No Description Part Qty COMMENTS
1 1:1 Gear 9709 2
2 ½” Circlip TRU95 2
3 Gear 56 Tooth A44259 1
4 Circlip, 10MM TRU66 1
5 Washer, M10 Flat PLN33 1
6 Compound Gear D44261M7 1
7 Screw, M5 x 16 SCM20 4
8 Washer ¼” Shakeproof SHK20 4
9 Screw M6 x 12 SCM15 4
10 Washer ¼” Shakeproof SHK4 12
11 Motor 75W SL20-269 1
12 Cutter Shaft – Drive D53052 1
13 Pin, Gear Locating PM1 3
14 Tie Bar D53012 2
15 Stripepr Plate (rate) D53053 1
16 Stripper Plate (front) D53054 1
17 Side Frame (Bearing) D53031 1
18 Grommet GRM20 1
19 Location Plate D53077 2
20 Grommet GRM22 1
21 Nut M6 MN5 8
22 Vibration Isolator SL18-305 4
23 Nut Protection Cap SL18-325 2
24 Cutter Shaft – Driven D53051 1
25 Deflector Tab D53068 2
26 Bush D53511 4
27 Side Frame (Motor) D53015+ D53094 1
Gear Shaft D50083
28 Pop Rivet RTS68 4
CUTTING HEAD ASSEMBLY A53055SP 1
SIDE FRAME ASSEMLY (mtr) A53039SP 1
SIDE FRAME ASSEMBLY (brg) A53038SP 1
115V – Machines 5 08/08/02
ILLUSTRATED PARTS MANUAL
1050/2150/2250/3150/3250 & 3350
– 115V MACHINES
MODEL 1050 S2 CUTTING HEAD
115V – Machines 6 08/08/02
ILLUSTRATED PARTS MANUAL
1050/2150/2250/3150/3250 & 3350
– 115V MACHINES
MODEL 1050 S3 CUTTING HEAD
No Description Part Qty COMMENTS
1 Side Frame (Motor) D53014 1
2 1:1 Gear D53028 2
3 Circlip, 17mm TRU88 1
4 Lost Motion Collar D53790 1
5 Spur Gear Assembly A53650 1
6 Gearbox spacer D53520 1
7 Pin, dowel PEG91 6
8 Plate, end closing D53065 1
9 Bolt, M5 x 70mm, plated SCM151 5
10 Ball Bearing BR23 1
11 Ball Bearing BR28 2
12 Compound gear assembly A53547 1
13 Screw, M5, CSK Nyloc SCM152 2
14 Screw, M5 x 10 SCM9 2
15 Washer, M5 Shakeproof SHK10 2
16 Deflector Tab D53067 2
17 Motor, 180W SL20-302 1
18 Screw, M6 x 12 SCM15 12
19 Washer, ½” shakeproof SHK4 12
20 Tie bar, top, motor D53032 1
22 Motor fan Supplied with Motor
23 Tie Bar D53012 5
24 Infeed chute (rear) D53036 1
25 Bin Full flap D53083 1
26 Grommet SL18-333 2
27 Bearing D53064 4
28 Grommet, open GRM22 1
29 Pop Rivet RTS68 4
30 Snap Bush SL18-369 1
31 Side Frame (Bearing) D53034 1
32 Location Plate D53057 2
33 Vibration Isolator SL18-305 4
34 Washer, plain PLN4L 8
35 Nut, M6 NM5 8
36 Nut Protection cap SL18-325 2
37 Infeed chute (Front) D53035 1
38 Not used.
39 Stripper cross cut D53010 144
40 Cutter shaft – driven D53018 1
41 Key 5X5X16 KEY32 2
42 Cutter Shaft – Drive D53019 1
43 Key, Woodruff KEY33 1
END PLATE ASSEMBLY A53526SP 1 COMPRISES 8,10,11
GEARBOX SPACER ASSEMBLY A53531SP 1 COMPRISES 6,7
CUTTING HEAD ASSEMBLY A53103SP 1 COMPRISES ALL EXCEPT
17,21,22,28,30,13
SIDE FRAME ASS. (MOTOR) A53069SP 1 COMPRISES 1,11,32,27
SIDE FRAME ASS. (BEARING) A53071SP 1 COMPRISES 31,32,27
115V – Machines 7 08/08/02
ILLUSTRATED PARTS MANUAL
1050/2150/2250/3150/3250 & 3350
– 115V MACHINES
MODEL 1050 S3 CUTTING HEAD
115V - Machines 8 08/08/02
ILLUSTRATED PARTS MANUAL
1050/2150/2250/3150/3250 & 3350
– 115V MACHINES
MODEL 1050 S5 CUTTING HEAD
No Description Part Qty Comments
1 Side Frame (Motor) D53142 1
2 1:1 Gear D53530 2
3 Circlip, 17MM TRU88 1
4 Lost Motion Collar D53790 1
5 Spur Gear Assembly A53650 1
6 Gearbox Spacer D53520 1
7 Pin dowel PEG91 6
8 End closing plate D53065 1
9 Bolt, M5 x 70MM Plated SCM151 5
10 Ball bearing BR23 5
11 Ball bearing BR28 2
12 Compound gear assembly A53547 1
13 Screw, M5 x 12 CSK Nyloc SCM152 2
14 Screw, M5 x 10 SCM9 2
15 Washer, M5 shakeproof SHK10 2
16 Key, Woodruff KEY33 1
17 Deflector tab D53067 2
18 Motor, 180W SL20-302 1
19 Screw, M6 x 12 SCM15 6
20 Washer, ¼” shakeproof SHK4 12
21 Tie bar, top, motor D53032 1
23 Motor Fan Supplied with motor
24 Tie bar D53012 1
25 Infeed chute (rear) D53036 1
26 Bin Full Flap D53083 1
27 Grommet SL18-333 2
28 Not used
29 Cutter shaft – drive D53143 1
30 Grommet, open GRM22 1
31 Pop rivet RTS68 4
32 Snap Bush SL18-369 1
33 Side Frame (Bearing) D53730 1
34 Location Plate D53037 2
35 Vibration, Isolator SL18-305 4
36 Washer, plain PLN4L 12
37 Nut, M6 NM5 8
38 Nut Protection cap SL18-325 2
39 Infeed chute (front) D53035 1
40 Lock-nut 9076BI 4
41 Collar, cutter shafts 44808 2 Only ‘Bearing End’ shown
42 Stripper Bar (Security) D53011 2
43 Screw, M6 x 16 CSK, Skt Hd SCM104 2
44 Cutter Shaft – Driven D53144 1
45 Stripper 44815 324
46 Spacer 9115B 324
47 Cutter D53827 324
48 Key 5X5X16 KEY32 2
Deskside and Office 115v 08/08/02
9
ILLUSTRATED PARTS MANUAL
1050/2150/2250/3150/3250 & 3350
– 115V MACHINES
No Description Part Qty Comments
SIDE FRAME ASS (BEARING) A53729SP 1 Comprises, 10,33,34
SIDE FRAME ASS (MOTOR) A53148 1 Comprises, 1,10,34,11
CUTTING HEAD ASS A53104SP 1 Comprises all except
18,23,30,22,32,13
END PLATE ASS A53526SP 1 Comprises 8,10,11
GEAR BOX SPACER ASS A53531SP 1 Comprises 6,7
Deskside and Office 115v 08/08/02
10
ILLUSTRATED PARTS MANUAL
1050/2150/2250/3150/3250 & 3350
– 115V MACHINES
MODEL 1050 S5 CUTTING HEAD
115v - Machines 11 08/08/02
ILLUSTRATED PARTS MANUAL
1050/2150/2250/3150/3250 & 3350
– 115V MACHINES
MODEL 2150 S2 and 2250 S2 CUTTING HEAD
No Description Part 2150 S2 2250 S2 Comments
1 Side Frame (Motor) D53712 1
1 Side Frame (Motor) D53571 1
2 Pin, 20MM long, 5mm dia PEG77 2 2
3 1-1 Gear D53530 2 2
4 Circlip, 17mm ID TRU88 1 1
5 Lost Motion Collar D53659 1 1
5 Lost Motion Collar D53790 1 1
6 Spur Gear Assembly A53546 1 1
6 Spur Gear Assembly A53650 1 1
7 Gearbox Spacer D53520 1 1
8 Dowel Pin PEG91 6 6
9 End Closing Plate D53065 1
9 End Closing Plate D53702 1
10 Bolt, M5 x 70MM SCM151 5 5
11 Ball Bearing BR23 5 5
12 Ball Bearing BR28 2 2
13 Compound Gear Assembly A53547 1 1
14 Screw, M5 x 12 CSK Nyloc SCM152 2 2
15 Screw, M5 x 10 SCM9 4 4
16 Lockwasher, M5 SHK10 4 4
17 Locknut, M5 NM16 2 2
18 Torsion Spring (Motor Side) D53524 1 1
Torsion Spring Bearing Side D53525 1 1 Not Shown
19 Trigger Arm D53523 2 2
20 Bolt, M5 x 30 SCM140 2 2
21 Motor, 550W SL20-308 1
21 Motor, 180W SL20-302 1
22 Screw, M6 x 12 SCM15 6 6
23 Lockwasher, ¼” SHK4 14 14
24 Tie Bar (Top Motor) D53636 1 1
26 Motor Fan Supplied with Motor
27 Grommet, Blind SL18-140 3 3
28 Cover Brace D53648 1 1
29 Active Safety Flap A53583 1 1
30 Bin Full Flap D53731 1
30 Bin Full Flap D53709 1
31 Grommet SL18-333 2 2
32 Location Plate D53554 2 2
33 Side Frame (Bearing) D53714 1
33 Side Frame (Bearing) D53611 1
34 Grommet GRM22 1 1
35 Snap Bush SL18-369 2 2
36 Pop Rivet RTS68 4 4
37 Nut M6 NM5 8 8
38 Washer, ¼” Plain PLN4 8 8
39 Vibration Isolator SL18-305 4 4
40 Nut cover SL18-325 2 2
41 Cutter Shaft Driven D53605 1 1
42 Tie Bar D53573 2 2
115V – Machines 12 08/03/00
ILLUSTRATED PARTS MANUAL
1050/2150/2250/3150/3250 & 3350
– 115V MACHINES
No Description Part 2150 S2 2250 S2 Comments
43 Key, 5X5X16 KEY32 2 2
44 Stripper Plate – Front D53608 1 1
45 Deflector Tab D53641 2 2
46 Stripper Plate – Rear D53607 1 1
47 Cutter Shaft – Drive D53606 1 1
48 Key ‘Woodruff’ 5 x 9 x 22 KEY33 1 1
End Plate Assembly A53703SP 1 COMPRISES 9,11,12
End Plate Assembly A53526SP 1
Gearbox Spacer Assembly A53531SP 1 1 COMPRISES 7,8
Side Frame Assembly (Motor) A53584SP 1 COMPRISES 1,11,32,12
Side Frame Assembly (Bearing) A53585SP 1 COMPRISES 33,32,11
Side Frame Assembly (Motor) A53711SP 1
Side Frame Assembly (Bearing) A53713SP 1
Head Assembly A53666SP 1 COMPRISES ALL EXCEPT
21,25,26,34,35,14
Head Assembly A53668SP 1
115V – Machines 13 08/03/00
ILLUSTRATED PARTS MANUAL
1050/2150/2250/3150/3250 & 3350
– 115V MACHINES
Model 2150 S2 and 2250 S2 Cutting Head
115V – Machines 14 08/08/02
ILLUSTRATED PARTS MANUAL
1050/2150/2250/3150/3250 & 3350
- 115V MAC INESH
MODEL 2150 S3 AND 2250 S3 CUTTING HEAD
No Description Part 2150 S3 2250 S3 Comments
1 Side Frame (Motor) D53704 1 1
2 Pin, 20MM long, 5mm dia PEG77 2 2
3 1:1 Gear D53515 2 2
4 Circlip, 17MM ID TRU88 1 1
5 Lost Motion Collar D53790 1 1
6 Spur Gear Assembly A53650 1 1
7 Gearbox Spacer D53520 1 1
8 Dowel Pin PEG91 6 6
9 End Closing Plate D53702 1 1
10 Bolt, M5x70 SCM151 5 5
11 Ball Bearing BR23 5 5
12 Ball Bearing BR28 2 2
13 Compound Gear Assembly A53547 1 1
14 Screw, M5 x 12 CSK Nyloc SCM152 2 2
15 Screw, M5 x 10 SCM9 4 4
16 Lockwasher, M5 SHK10 4 4
17 Locknut, M5 NM16 2 2
18 Torsion Spring (Motor Side) D53524 1 1
Torsion Spring (Bearing Side) D53525 1 1 Not Shown
19 Trigger Arm D53523 2 2
20 Bolt, M5 x 30 SCM140 2 2
20A Tie Bar D53573 1 1
21 Motor, 550W SL20-308 1
21 Motor, 300W SL20-304 1
22 Bolt, M6 x 12 SCM15 9 9
23 Lockwasher ¼” SHK4 20 20
24 Tie Bar (Top Motor) D53636 1 1
26 Motor Fan Supplied with motor
27 Grommet SL18-333 2 2
28 Grommet, Blind SL18-140 3 3
29 Cover Bracing plate D53648 1 1
30 Active Safety Flap A53583 1 1
31 Bin Full Flap D53709 1 1
32 Infeed Chute – Rear D53680 1 1
33 Location Plate D53682 2 2
34 Side Frame (Bearing) D53706 1 1
35 Grommet GRM22 1 1
36 Snap Bush SL18-369 2 2
37 Pop Rivet RTS68 4 4
38 Nut M6 NM5 8 8
39 Washer, Plain PLN4 8 8
40 Vibration Isolator SL18-305 4 4
41 Nut cover SL18-325 2 2
42 Infeed chute – front A53693 1 1
43 Tie (Stripper) Bar D53679 2 2
44 Stripper D53678 144 144
46 Cutter Shaft – Driven D53559 1 1
47 Key Key 32 2 2
48 Deflector Tap D53641 2 2
49 Cutter Shaft – Drive D53560 1 1
115V – Machines 15 08/08/02
ILLUSTRATED PARTS MANUAL
1050/2150/2250/3150/3250 & 3350
- 115V MACHINES
No Description Part 2150 S3 2250 S3 Comments
50 Key Key33 1 1
51 Paper Chute D53708 1 1
End Plate Assembly A53703SP 1 1 COMPRISES 9,11,12
Gearbox spacer assembly A53531SP 1 1 COMPRISES 7,8
Side Frame Assembly (Motor) A53705SP 1 1 COMPRISES 1,11,33,12
Side Frame Assembly (Bearing) A53707SP 1 1 COMPRISES 11,33,34
Head Assembly A53667SP 1 COMPRISES ALL
EXCEPT
21,25,26,35,36,14
Head Assembly A53669SP 1 COMPRISES ALL
EXCEPT
21,25,26,35,36,14
115V – Machines 16 08/08/02
ILLUSTRATED PARTS MANUAL
1050/2150/2250/3150/3250 & 3350
– 115V MACHINES
Models 2150 S3 and 2250 S3 Cutting Head
115V – Machines 17 08/08/02
ILLUSTRATED PARTS MANUAL
1050/2150/2250/3150/3250 & 3350
– 115V MACHINES
MODEL 2150 S5 AND 2250 S5 CUTTING HEAD
No Description Part 2150 S5 2250 S5 Comments
1 Side Frame (Motor) D53768 1 1
2 Oilite Bush BSH60 2 2
3 Spigot shaft D53652 1 1
4 Grooved Pin PM2 1 1
5 Circlip, 17MM ID TRU88 1 1
6 1:1 Gear D53530 2 2
7 Lost Motion Collar D53790 1 1
8 Spur Gear Assembly A53650 1 1
9 Gearbox Spacer D53520 1 1
10 Dowel Pin PEG91 6 6
11a End Closing Plate D53721 - 1
11b End Closing Plate D53819 1 12 Bolt, M5 x 70 SCM151 5 5
13 Bearing BR23 5 5
14 Ball Bearing BR28 2 2
15 Compound Gear Assembly A53547 1 1
16 Screw, M5 x 12 CSK Nyloc SCM152 2 2
17 Screw, M5 x 10 SCM9 4 4
18 Lockwasher, M5 SHK10 2 2
18 Lockwasher, M5 SHK13 2 2
19 Locknut, M5 NM16 2 2
20 Torsion Spring (Motor Side) D53524 1 1
Torsion Spring (Bearing Side) D53525 1 1 Not shown
21 Trigger Arm D53523 2 2
22 Bolt, M5 x 30 SCM140 2 2
23 Tie Bar D53573 1 1
24 Motor, 550W SL20-308 1 1
25 Bolt, M6 x 12 SCM15 6 6
26 Lockwasher ¼” SHK4 12 12
27 Tie Bar (Top Motor) D53636 1 1
29 Motor fan Supplied with motor
30 Grommet SL18-333 2 2
31 Grommet, Blind SL18-140 3 3
32 Cover Brace D53648 1 1
33 Active Safety Flap A53583 1 1
34 Bin Full Flap D53784 1 1
35 Infeed Guide Chute (Rear) D53680 1 1
36 Cutter Shaft – Drive D53825 1 1
37 Location Plate D53767 2 2
38 Grommet GRM22 1 1
39 Side Frame Bearing D53769 1 1
40 Snap Bush SL18-369 2 2
41 Pop Rivet RTS68 4 4
42 Nut M6 NM5 8 8
43 Washer Plain PLN4 8 8
44 Vibration Isolator SL18-305 4 4
45 Nut cover SL18-325 2 2
46 Stripper D53723 169 169
46 Stripper D53785 169 169
47 1/32” Spacer (Hexagon) D53812 344 344
48a Cutter Dual Ground D53827 338 338
49 Infeed Guide Chute (Front) A53693 1 1
115V Machines 18 08/08/02
ILLUSTRATED PARTS MANUAL
1050/2150/2250/3150/3250 & 3350
– 115V MACHINES
No Description Part 2150 S5 2250 S5 Comments
50 Stripper Bar D53572 1 1
51 Screw, M6 x 16 CSK, Skt head SCM104 2 2
52 Cutter Shaft – Driven D53824 1 1
53 Key 5X5X16 Key32 2 2
54 Collar D53755 2 2
55 Locknut 9076BI 4 4
56 Deflector Tab D53725 2 2
57 Key 5 x 9 x 22mm Key33 1 1
58 Pin, 20mm long, 5mm dia PEG77 2 2
59 Paper chute D53549 1 1
Gearbox Spacer Assembly A53531SP 1 1 COMPRISES 9,10
Side Frame Assembly (Motor) A53770SP 1 COMPRISES 1,13,14,2,37
Side Frame Assembly (Bearing) A53771SP 1 1 COMPRISES 13,37,39
End Plate Assembly A53722SP 1 COMPRISES, 11,13,14,2
End Plate Assembly A53033 1
Head Assembly A53670SP COMPRISES ALL
EXCEPT 24,28,29,38,40,16
115V Machines 19 08/08/02
ILLUSTRATED PARTS MANUAL
1050/2150/2250/3150/3250 & 3350
– 115V MACHINES
2150 S5 and 2250 S5 Cutting Head
115V – Machines 20 08/08/02
ILLUSTRATED PARTS MANUAL
1050/2150/2250/3150/3250 & 3350
– 115V MACHINES
MODEL 3150 S2 AND 3250 S2 CUTTING HEAD
No Description Part 3150 S2 3250 S2 Comments
1 Side Frame (Motor) D54220 1
1 Side Frame (Motor) D54221 1
2 Pin, 20MM long, 5mm dia PEG77 2 2
3 1-1 Gear D53515 2 2
4 Circlip, 17MM ID TRU88 1 1
5 Lost Motion Collar D53790 1 1
6 Spur Gear Assembly A53650 1 1
7 Gearbox Spacer D53520 1 1
8 Dowel Pin PEG91 6 6
9 End Closing Plate D54111 1 1
10 Bolt, M5 x 70MM SCM151 5 5
11 Ball Bearing BR23 5 5
12 Ball Bearing BR28 2 2
13 Compound Gear Assembly A53547 1 1
14 Screw, M5 x 12 CSK Nyloc SCM152 2 2
15 Screw, M5 x 10 SCM9 4 4
16 Lockwasher, M5 SHK10 4 4
17 Locknut, M5 NM16 2 2
18 Torsion Spring (Motor Side) D53524 1 1
Torsion Spring Bearing Side D53525 1 1 Not Shown
19 Trigger Arm D53523 2 2
20 Bolt, M5 x 30 SCM140 2 2
21 Motor, 180W SL20-302 1
21 Motor, 550W SL20-308 1
22 Screw, M6 x 12 SCM38 6 6
23 Lockwasher, M8 SHK11 6 6
24 Tie Bar (Top Motor) D54036 1 1
26 Motor Fan Supplied with Motor
27 Grommet, Blind SL18-140 5 5
28 Cover Brace D54062 1 1
29 Active Safety Flap A54023 1 1
30 Bin Full Flap D54114 1 1
31 Grommet SL18-333 2 2
32 Location Plate D54018 2 2
33 Side Frame (Bearing) D54083 1
33 Side Frame (Bearing) D54076 1
34 Grommet GRM25 2 2
35 Snap Bush SL18-369 2 2
36 Pop Rivet RTS68 4 4
37 Nut M6 NM5 8 8
38 Washer, ¼” Plain PLN4 8 8
39 Vibration Isolator SL18-305 4 4
40 Nut cover SL18-325 2 2
41 Cutter Shaft Driven D54000 1 1
42 Tie Bar D54004 2 2
43 Key, 5X5X16 KEY32 2 2
44 Stripper Plate – Front D54016 1 1
45 Deflector Tab D53641 2 2
46 Stripper Plate – Rear D54017 1 1
47 Cutter Shaft – Drive D54001 1 1
115V – Machine 21 08/08/02
ILLUSTRATED PARTS MANUAL
1050/2150/2250/3150/3250 & 3350
– 115V MACHINES
No Description Part 3150 S2 3250 S2 Comments
48 Key ‘Woodruff’ 5 x 9 x 22 KEY33 1 1
49 Safety Flap Location plate D54049 3 3 2 on bearing S/F, 1 on motor S/F
End Plate Assembly D54112SP 1 1 COMPRISES 9,11,12
Gearbox Spacer Assembly A53531SP 1 1 COMPRISES 7,8
Side Frame Assembly (Motor) A54084SP 1 COMPRISES 1,11,32,12
Side Frame Assembly (Motor) A54077SP 1 COMPRISES 1,11,32,12
Side Frame Assembly (Bearing) A54085SP 1 COMPRISES 33,32,11
Side Frame Assembly (Bearing) A54078SP 1 COMPRISES 33,32,11
Head Assembly A54123SP 1 COMPRISES ALL EXCEPT
21,25,26,34,35,14
Head Assembly A54124SP 1 COMPRISES ALL EXCEPT
21,25,26,34,35,14
115V – Machine 22 08/08/02
ILLUSTRATED PARTS MANUAL
1050/2150/2250/3150/3250 & 3350
– 115V MACHINES
MODEL 3150 S2, and 3250 S2 Cutting Head
115V – Machine 23 08/08/02
ILLUSTRATED PARTS MANUAL
1050/2150/2250/3150/3250 & 3350
– 115V MACHINES
MODEL 3150 S3 AND 3250 S3 CUTTING HEAD
No Description Part 3150 S3 3250 S3 Comments
1 Driven Shaft D54139 1 1
5 Key KEY31 2 2
6 Front Infeed chute D54101 1 1
7 Deflector Tab D54137 2 2
8 Drive shaft D54138 1 1
9 Not used
10 Stripper location plate D54149 1 1
11 Gearcase 45509 1 1
12 33 tooth gear 26010 1 1
13 Side frame motor D54091 1
13 Side frame motor D54109 1
14 Die spring SL18-246 1
17 Spring Actuating plate D54095 1
17 Spring Actuating plate D54133 1
18 Screw M8 x 30mm Hex SCM59 2 2
19 Spacing collar 45539BI 2 2
20 Plain washer PLN5/L 2 2
22 Nyloc Nut M8 NM22 2 2
23 Gearbox complete 45667 1 1
24 Drive belt SL22-82 1
24 Drive belt SL22-88 1
25 Gear casing circlip TRU84 1 1
26 Tie rod (Gearbox) D54129 1 1
27 Torsion Spring (Motor side) D53524 1 1
27 Torsion Spring (Bearing side) D53525 1 1 (Not shown)
28 Trigger Arm D53523 2 2
29 Bolt M5 x 30 SCM140 2 2
30 Motor support bush 45535 2
31 Tie Rod (short) D54099 2 2
32 M8 Screw (motor) – Hex SCM38 4
32 M5 Screw C’sunk nyloc SCM152 2
32 M5 screw Hex head SCM9 2
33 M8 Shakeproof washer SHK5 4
33 M5 Shakeproof washer SHK10 2
34 Motor pulley 45621 1
34 Motor pulley 44753 1
35 Socket set screw M5 SCM27 1 1
36 600W motor SL20-310 1
36 300W Motor SL20-306 1
37 M8 Screw Hex SCM38 10 10
37 M8 Screw Hex SCM59 2
38 M8 Shakeproof Washer SHK5 12 12
39 Tie bar (Long) D54098 3 3
41 M6 C’sunk socket head SCM156 2
42 M6 C’sunk shakeproof washer SHK13 2
43 Motor fan 2 2 Supplied with motor
44 Grommet, blind SL18-140 7 7
45 Cover bracing plate D54107 1 1
46 Active safety flap A54023 1 1
47 Bin full flap D54103 1 1
48 Grommet SL18-333 2 2
115V – Machine 24 07/03/00
ILLUSTRATED PARTS MANUAL
1050/2150/2250/3150/3250 & 3350
– 115V MACHINES
No Description Part 3150 S3 3250 S3 Comments
49 Rear infeed chute D54102 1 1
50 Ball bearing (modified) D54059 4 4
51 Safety flap location plate D54106 2 2 1 per s/frame
52 Bearing side frame D54150 1 1
53 Grommet GRM22 1 1
54 Snap Bush SL18-369 2 2
55 Nut M6 NM5 8 8
56 Washer ¼ plain PLN4 8 8
Washer ¼ shakeproof SHK4 8 8
57 Vibration Isolator SL18-305 4 4
58 Nut cover SL18-325 2 2
59 Location plate D54143 1 1
60 Circlip TRU97 2 2
61 Stripper D54142 236 236
64 Paper chute D54100 1 1
Stripper location plate (Assembly) A54170SP 1 1 Comprises 10,11,50
Side frame assembly (Bearing) A54092SP 1 1 Comprises 50,52,59
Side frame assembly (Bearing) A54169SP 1 1 Comprises 50,52,59
Head Assembly A54033SP 1 Comprises all except
32,33,36,40,41,42,43,53,54
Head Assembly A54030SP 1
115V – Machine 25 07/03/00
ILLUSTRATED PARTS MANUAL
1050/2150/2250/3150/3250 & 3350
– 115V MACHINES
MODEL 3150 S3 and 3250 S3 Cutting Head
115V – Machine 26 08/08/02
ILLUSTRATED PARTS MANUAL
1050/2150/2250/3150/3250 & 3350
– 115V MACHINES
MODEL 3350 S2 CUTTING HEAD
No Description Part Qty Comments
1 Driven Shaft D54201 1
5 Key KEY27 1
6 Not used
7 Deflector Tab D53641 2
8 Drive shaft D54200 1
9 Key KEY28 1 Not shown
10 Stripper location plate D54199 1
11 Gearcase 45509 1
12 1:1 gear 45542 2
13 Side frame motor D54198 1
14 Die spring Not used
17 Spring Actuating plate D54133 1
18 Screw M8 x 30mm Hex SCM59 2
19 Spacing collar 45539BI 2
20 Plain washer M8 PLN5 2
21 Spring Washer M8 THK36 2
22 Nyloc Nut M8 NM22 2
23 Gearbox complete 45161 1
24 Drive belt SL22-82 1
25 Gear casing circlip TRU84 1
26 Tie rod (Gearbox) D54203 1
27 Torsion Spring (Motor side) D53524 1
27 Torsion Spring (Bearing side) D53525 1 (Not shown)
28 Trigger Arm D53523 2
29 Bolt M5 x 30 SCM140 2
30 Motor Support Bush Not used on this Motor
31 Tie Rod (long) D54202 1
32 M5 screw Hex head SCM9 4
33 M5 Shakeproof washer SHK10 4
34 Motor pulley 45621 1
35 Socket set screw M5 SCM27 1
36 300W Motor SL20-306 1
37 M8 Screw Hex SCM38 8
38 M8 Shakeproof Washer SHK5 8
39 Tie bar (Long) D54202 2
41 M6 C’sunk socket head SCM156 2
42 M6 C’sunk shakeproof washer SHK13 2
43 Motor fan 2 Supplied with motor
44 Grommet, blind SL18-140 7
45 Cover bracing plate D54062 1
46 Active safety flap D54008 1
47 Bin full flap D54114 1
48 Grommet SL18-333 2
49 Rear Stripper Plate D54208 1
49a Front Stripper Plate D54207 1
50 Ball bearing (modified) BR23 4
51 Safety flap location plate D54049 3
52 Bearing side frame D54197 1
53 Grommet GRM22 1
54 Snap Bush SL18-369 2
55 Nut M6 NM5 8
No Description Part Qty Comments
115V – Machine 08/08/02
27
56 Washer ¼ shakeproof SHK4 8
57 Vibration Isolator SL18-305 4
58 Nut cover SL18-325 2
59 Bearing Location Plate D54018 1
Stripper location plate (Assembly) 1 Comprises 10,11,50
Side frame assembly (Bearing) 1 Comprises 50,52,59
Head Assembly Comprises all except
ILLUSTRATED PARTS MANUAL
1050/2150/2250/3150/3250 & 3350
– 115V MACHINES
32,33,36,40,41,42,43,53,54
115V – Machine 08/08/02
28
ILLUSTRATED PARTS MANUAL
1050/2150/2250/3150/3250 & 3350
– 115V MACHINES
MODEL 3350 S2 CUTTING HEAD
29
115V – Machines 08/08/02
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