3M NT-T User Manual

Betapure™ NT-T Series
The Next Generation in Depth Filter Technology
Betapure™ NT-T Series filter cartridges are 3M’s latest advance in depth filtration technology. The all polypropylene filter is constructed using a design that utilizes flow enhancing filter media and an innovative flow pattern. The result is an absolute-rated filter with vastly superior on-stream life that provides more cost effective filtration than conventional melt-blown filter technologies. Betapure NT-T Series filter cartridges - the new leader in filtration performance.
Betapure NT-T Series Filter Construction
The Betapure NT-T Series cartridge was designed to provide significantly superior service life while maintaining a consistent filtration efficiency. Betapure NT-T Series filters achieve this through an innovative cartridge design that allows uniform distribu­tion of fluid flow and contaminant throughout the entire depth of the cartridge. Betapure NT-T Series filter construction combines a polypropylene media with fluid distribution netting to form multiple layers. Critically positioned media flow channels allow greater movement of fluid from layer to layer. Three distinct media sections, made from multiple media/netting layers, are combined to form the filter cartridge.
Figure 1: Betapure NT-T Series Media Sections. Note that the actual fi lter sections contain multiple layers of media.
Features & Benefi ts
Superior Service Life.
As much as 3 times greater dirt holding capacity than competitive fi lters.
All polypropylene depth fi lter cartridges.
Allow for broad chemical and temperature compatibility.
Ratings from 0.5 to 70 micron.
Suit a wide range of applications.
Absolute-Rated Performance.
Allows for consistent fi ltration quality.
Exhibits Superior Particle Retention Under Increasing Differential Pressure.
Filter Cartridges
Applications
Chemical and Acids, bleach (sodium hypo- Hydrocarbon chlorite), polyethylene & poly- Processing propylene manufacture, amine
sweetening & water fl ood
Food & Beverage Bottled water particulate & tur- bidity reduction, reverse osmo­ sis membrane & spray nozzle protection, diatomaceous earth or carbon fi ne trap & beverage
blending, rinsing & wash water
Fine Chemical Pre-RO fi ltration of high silt and Electronics density index incoming water,
copper sulfate plating bath fi ltration in printed circuit board construction and color screen fi ltration for CRT production
Coating Film & paper coatings, photo graphic fi lm, lens coatings & can coatings, high quality
paints & ink
Industrial Machine tool lubrication, chemi­ cals, detergents, and waste
water, textiles, plating baths, pulp & paper, process water & ground water remediation
m
B
Series
s
Pa
e
Pa
s
Osmonics Selex
d
0
c
37 / 30
*
g.
The outer and middle sections contain multiple layers of interleaved filter media and fluid distribution netting. Within each media layer a portion of the fluid travels through the media while the balance of the fluid is delivered directly to the next distribution layer through the flow channels. The fluid distribution netting provides longitudinal and latitudinal flow paths to evenly distribute fluid flow across the surface of each successive media layer.
The Difference is Performance
Flow channels appear in the outer and middle sections of the filter matrix, as seen in the cartridge cut-away. The size, number, and location of the flow channels combined with the fluid distribution netting ensure that a uniform amount of contaminant is distributed to each layer within these two sections, while maintaining a consistent flow.
Cut-away of the Betapure NT-T Series fi lter cartridge showing the three sections of media layers and core
Graph 1: Betapure NT-T Series filters deliver longer service life
Service Life C omparison of 20 µm Filter Cartridges
100
90
80
70
60
50
40
30
20
Percent of Betapure NT-T Series Life
10
0
Betapure NT-T Series
Competitor B
Gradient Pore Structure Melt-Blown with Core
Competitor A
Gradient Pore Structure Melt-Blown with Core
Competitor C
Graded Density Structure Melt-Blown, Coreless
The number of media flow channels decrease from the outer to middle sections to ensure even contaminant loading throughout the entire filter matrix. Extensive laboratory testing has demonstrated that 3M has developed the optimal filter cartridge design.
The inner section, supported by a rigid polypropylene core and equal to approximately one third of the filter’s depth, contains no flow channels and is the final qualifying section ensuring absolute rated performance.
The even distribution of contaminated fluid throughout the depth of the cartridge is the key to the Betapure NT-T Series filter’ s exceptionally long service life, low pressure drops, and increased cost effectiveness.
The Result
Superior Filter Service Life
Extensive testing has demonstrated that competitive filters of equivalent removal ratings subjected to the same contaminant load plug more quickly than Betapure NT-T Series filters. The result is significantly shorter service life, and unpredictable filtration efficien­cies. Betapure NT -T Series filters provide a service life improvement of up to 3 times greater than competitive products. (Graph 1 )
Lower Pressure Drop
The design and construction of the Betapure NT-T Series cartridge allows for signifi­cantly lower pressure drops compared to equivalently rated polypropylene depth filters. Based on published data, a Betapure NT-T Series filter system with a given flow would use up to 75% few er cartridges than Osmonics Selex, 68% fewer than Pall® Profile , an d 42% fewer than Pall® Nexis. T o underscore the Betapure NT-T Series filter cost benefit, use the example in T able 1 as a guideline.
2
Table 1: Comparison of 5 Micron* Filters in a 110 GPM Syste
etapure NT-T
Filter
Flow (gpm) / 10” cartridge @ 1 psi
Number of filters for a 110 gpm flow rate
Based on the manufacturers published ratin
3.1 1.
12 / 30”
artridges
ll Profil
cartridges
1.8 0. 8
21 / 30” cartridges
ll Nexi
43 / 30” cartridges
For the same initial cartridge differential pressure, a 1 10 gpm system using Betapure
gs
n
)
T
*
01T0202T0303T0505T100
10
020T30030T40040
T50050T70070
d
NT-T Series filters require significantly fewer cartridges. This results in lower capital investment for the filter housing and fewer cartridges to purchase.
The Confi dence of Consistency
Betapure™ NT-T Series filters utilize advanced design and construction to achieve a level of filtration consistency unattainable by competitive filters. Combined with an exceptionally long service life, the Betapure NT-T Series filter’s consistent performance, as illustrated by comparative Beta-Ratio vs. Differential Pressure (Graph 2), provides predictable results throughout the filters’ usable life. Filters A, B, and C show a deg­radation in the Beta-Ratio as psid increases. These filters exhibit a pattern of either unloading previously held particles or a loss of filtration efficiency. The result of this inconsistent performance is a reduction in finished product quality, product yield, and an increase in total filtration cost.
Absolute Rated Betapure NT-T Series
Consistent filtration performance, time after time, from start to finish is the goal of ev­ery filter user. Absolute removal ratings for Betapure NT-T Series filters are determined using a filter performance test developed by 3M to comply with the general procedures outlines in ASTM STP 975. 3M defines absolute rating as the particle size (x) provid­ing an initial Beta Ratio (Bx) = 1000. At this Beta Ratio, the removal efficiency is equal to 99.9%. Betapure NT-T Series filter ratings are specified in Table 2.
Betapure™ NT-T Series
Graph 2: Beta Ratios demonstrate the Betapure NT-T Series filter’s ability to perform consistently throughout its life
Beta Ratio Comparison of 20µm Filter Cartridges
1000
900
800
700
600
500
400
300
200
Beta Ratio
100
0
Betapure NT-T Series
Competitor B
Gradient Pore Structure Melt-Blown with Core
0.5 1 10Initial
Differential Pressure (psid)
Filter Cartridges
Competitor A
Gradient Pore Structure Melt-Blown with Core
Competitor C
Graded Density Structure Melt-Blown, Coreless
Your Benefi t - Total Filtration Cost Reduction
The Betapure NT-T Series filter’s performance and superior life advantage allows direct cost savings by reducing the number of filters used. In addition, the resulting reduction in filter change-out frequency decreases direct labor and filter disposal costs. Betapure NT-T Series filter cartridges - providing performance and value.
Table 2: Betapure NT-T Series Filter Ratin
Grade Designatio
005 0.5
T01
T20
* extrapolate
Absolute Rating (Micron
3
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