3M MMHTA-18 User Manual

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Motorized Man ual Highway Tape Applicator (MMHTA-18)
Information Folder 5.15
July 1995
Description
The 3M™ Motorized Manual Highway Tape Applicator (MMHTA-18) is a motorized, two­wheeled device for applying 3M™ Stamark™ and Scotch-Lane™ pavement marking tapes (See Figure 1). The device is specifically designed to apply pavement markings precoated with pressure sensitive adhesive during and immediately follow­ing asphalt resurfacing operations. It can also be used to apply pressure sensitive adhesive coated markings on existing surfaces or temporary mark­ings used in construction work zones.
Table of Contents
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 1
Product Width and Spacing . . . . . . . . . . . . . . . . . . . . . . . Page 2
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 2
Application Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . Page 2
Application Techniques . . . . . . . . . . . . . . . . . . . . . . . . . . Page 2
Pre-Application Preparation . . . . . . . . . . . . . . . . . . . . . . . Page 3
Tape Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 3
Tape Cutting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 3
Tamping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 4
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 4
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 5
Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 5
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 5
Side View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 8
Top View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 9
Figure 1
2
Application Techniques (Refer to Diagram A)
Pre-marking:
Using 200-250 ft. (60-70 m) of light rope, chain or thin wire cable for a guideline, mark the skip sequence on the chain to be followed. Example: A sash chain marked to the proper sequence with 1-inch (2.54 cm) spiral key rings.
Example: For a 10 ft. (3 m) skip line and a 30 ft. (9 m) space (10-30 sequence):
1) Mark point (A), the beginning of the first skip line, about 8 feet (2.44 m) from the beginning of the chain to line up applicator.
2) Measure 10 ft. (3 m) and mark point (B), the end of the skip line.
3) Measure 30 ft. (9 m) and mark point (A), the beginning of the next skip line.
4) Repeat steps 2 and 3 throughout the remaining length of the guideline so that the last mark is at point (A).
Figure 2
Diagram A
Product Width and Spacing
Several combinations of tape widths and spacing can be applied using the MMHTA-18. Combina­tions of solid and skip lines may be applied simu­taneously. The 3M™ Manual Highway Tape Applicator can be used to apply all Stamark and Scotch-Lane pavement marking tapes at maximum standard roll lengths. NOTE: If special ordering tape, the maximum roll diameter cannot exceed 20 inches (50.8cm) if the material is to be applied with a MMHTA-18. Consult your 3M representi­tive to determine the availbility of the MMHTA-18 in your area.
Operation
The tape applicator can be operated by one person. The following application rates are based on asphalt paver speeds of 25 - 50 ft./min. and a walking speed of 100 ft./min. 10:30 Skip 750 ft./hr. 15:25 Skip 1125 ft./hr. Solid Line 1500 ft./hr. Solid / Skip (NPZ) 2500 ft./hr. Double Solid 3000 ft./hr. Overall Average 1000 ft./hr.
NOTE: The application rates shown are intended as guidelines and may vary with project condi­tions.
Procedure for Application of Pavement Markings
Load the tape and thread it over the 2-inch (5.08 cm) diameter aluminum roll, adhesive side up (See Figure 2). Feed the tape through the CLAMP to the CUTTER PLATE. Adjust the GUIDE BARS at the sides of the tape rolls to hold them securely in position. The guide bars should be adjusted to allow the roll to rotate freely, but not move side to side. Stamark pavement marking tapes can be ordered with the adhesive side of the tape wound inward or wound outward. Both types of rolls will work with the MMHTA-18; however, the tape wound adhesive side out is recommended. The tape wound adhesive side out will develop a natur­al curl that positions it to curve toward the silicone applicator roll as it passes through the cutting plate. CAUTION: Do not activate the cutting knife with the foot pedal while threading tape.
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Figure 3
Pre-Application Preparation
1. Inspect cutting blades, clean and adjust if nec­essary. See Maintenance.
2. Check all fastening hardware and tighten if necessary. Do not overtighten. Use self-lock­ing hardware if replacing missing nuts or bolts.
3. Engine pre-operation check. See Maintenance for maintenance intervals.
A. Oil: Use Honda 4-stroke oil, or equivalent detergent, premium quality motor oil. SAE 10W/30 is recommended for general all-tempera­ture use.
- Remove the oil filler cap/dipstick and wipe clean.
- Insert the dipstick into the oil filler neck, but do
not screw it in.
- If oil level is low, fill to the top of the oil filler
neck with recommended oil.
B. Air Cleaner: Check the air cleaner elements to be sure they are clean and in good condition. Clean or replace the elements if necessary.
C. Fuel: Remove the f iller cap and check the fuel level. Refill the tank if the fuel level is low. Do not f ill above the shoulder of the fuel strainer.
Tape Application
1. Determine where the first skip or long line
starts by measuring from the last existing skip or reference mark and the side of the road. Offset the premarked chain at least 12 inches (30 cm) from the center of where the new markings will be applied.
2. Lay the guideline out and adjust the pointer to
the side of the applicator. Position the applica­tor even with the pre-marking chain, and posi­tion the pointer to the side as shown.
3. To star t application, position the right hand in
the center of the clamp handle when moving the handle forward to aid in keeping the appli­cator moving in a straight line when star ting tape application (See Figure 3). Slowly move the clamp handle forward while squeezing the clutch lever to move the applicator forward at about the same speed. After tape application has begun, immediately release the clamp han­dle to allow the tape to move freely. As the tape applicator is moved forward, start the pavement marking each time the pointer passes over “A,” and cut the pavement marking each time the pointer passes over “B.”
4. When the last mark on the guideline is reached,
start the next pavement marking, stop the machine and again lay the guideline out in front of the pointer.
Tape Cutting
Release the clutch bar and bring the applicator to a complete stop over the proper marking. Back-up 1/2 inch (1.27 cm) before cutting the tape and release the foot pedal slowly. Do not attempt to cut the tape while moving. Cutting the tape in motion will stretch and tear the tape, causing the next line to start off center.
When cutting a single line or both lines of a dou­ble line, depress either the right or left foot pedal to the lowest position (See Figure 4).
When cutting a single line while applying a double line, depress the corresponding foot pedal. Depressing the foot pedal too far will cut both markings.
Figure 4
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