3M MICRO-KLEAN RP Specifications

Micro-Klean RP Series
All-polypropylene Rigid Graded Porosity Cartridge Filters
Cleaner, Faster Flowing, Longer Lasting -
advancing depth filtration through technological innovation. 3M Purification Inc. Micro-Klean™ RP Series filters are manufactured using proprietary rigid extrusion bonded technology. These all-polypropylene depth filter cartridges offer premium benefits compared to competitive filters. These benefits include:
Increased surface area for extended filter life
Low initial pressure drop for enhanced flow
High particle removal efficiencies at high flow rates (flux)
The filter’s extended service life results in fewer filter change-outs, while its enhanced flow characteristics can typically reduce the number of filters required to achieve a given flow rate. These combined features of Micro-Klean RP Series
filters can significantly reduce total filtration cost.
Features & Benefi ts
Advanced graded porosity design
Longer service life
Rigid depth fi lter construction
Helps protect against unloading of particles during service life
Grooved cartridge with extended surface area
Promotes fuller utilization of the depth-matrix
Longer fi lter life
All-polypropylene construction
Compatibility in a wide range of applications and operating conditions
Cleaner design with no adhesives, binders, surfactants, or lubricants
Materials of construction listed in FDA 21 CFR
Complies with regulations for food & beverage contact
Core-less fi lter structure
Ease of disposal
Continuous integral length fi lter element (up to 40” length)
No bond joints to break
Easy to install
Applications
Micro-Klean RP Series fi lters are suitable for a wide range of particle control and equipment protection applications in the Food & Beverage and Pharmaceutical industries. 3M Purifi cation recommends testing under actual application conditions to determine the right product and retention rating.
Beverages Bottled Water, Ready-to-
Drink Beverages, Dairy Products, Juices, Soft Drinks, Process & Blending Water
Pharmaceuticals Pre-Reverse Osmosis, Bulk
Chemicals, Rinse Water, Active Pharmaceutical Ingre­dients
The unique manufacturing process of Micro-Klean RP Series filters combines superior process control with the quality assurance of an ISO-certified quality system to provide consistent product per­formance. This exclusive manufacturing process provides a high degree of fiber-to-fiber thermal bonding, without the use of bind­ers, to produce a rigid, core-less, filter structure with the following properties:
Does not unload contaminants as differential pressure
increases; a performance f law in meltblown filters
Allows grooves to be machined into the upstream surface,
without tearing or melting the filter structure, providing more than double the effective surface area
Exhibits exceptionally low differential pressure for a given
filter rating
Consistent filtration throughout the service life of a depth-style filter depends on how well the filter’s structure tolerates fluctuations in operating conditions - including contaminant loading and differen­tial pressure.
Flexible structures, such as those found in meltblown and string-wound filters, tend to compress and change porosity with increased pressure, while rigid structures do not (see photo, “Compressible vs. Rigid Structures @ 35 psid”). Media compression can result in short filter life because the pores collapse and ultimately close. Media compression can also cause the filter to release already held par­ticles. The robust Micro-Klean RP filter captures and retains contaminant within its rigid filter matrix, even under increasing differen­tial pressure.
In addition to enhanced filtration efficiency and contaminant retention over the service life of the Micro-Klean RP filter, the unique depth filter structure provides greater flow at a given pressure. The Micro-Klean RP filter is self-supporting, unlike soft meltblown and wound filters that require core support, and is grooved to provide greater than twice the surface area. The increase in surface area pre­vents premature blinding of the outer surface by large particles and gels and promotes fuller utilization of the depth-matrix. The result is significantly longer life than competitive cartridges.
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Ungrooved
Surface
Grooved
FLUIDFLUID FLUID
Surface
Original
Micro-Klean III
Grooved
Micro-Klean RP
Graded Porosity
Micro-Klean RP Series filters use a graded porosity design that effectively traps larger particles toward the outer diameter of the filter structure and progressively smaller particles toward the inner diameter of the filter. This allows for even particle loading throughout the depth of the filter and helps to maximum filter service life.
Surface
New
Micro-Klean
RP Series
All-polypropylene Rigid Graded Porosity Cartridge Filters
Increased Surface Area
The Micro-Klean RP Series filter is designed with deeper and more numerous grooves compared to the
standard Micro-Klean Series filters, resulting in 34% more surface area. Compared to a conventional un­grooved filter, the surface area increase is 140%. This new design results in greater capacity and longer service life, driving down operating costs.
Increased Capacity
When compared to conventional polypropylene “melt blown” and string-wound filters, Micro-Klean RP Series filters exhibit significantly greater particle capacity. In the graph at left, the capacity of the five micron nomi­nally rated Micro-Klean RP Series filter was tested against comparably rated melt-blown and string-wound filters. The test was conducted using standardized test dust at a common concentration and flow rate. The test was concluded when the pressure drop reached 35 psid and the total captured particle weight per filter type was determined. As the graph shows, the Micro-Klean RP Series offers significantly greater capacity, resulting in longer filter service life.
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